EP0653256A1 - Dispositif pour écarter mécaniquement un tuyau ou section de tuyau - Google Patents

Dispositif pour écarter mécaniquement un tuyau ou section de tuyau Download PDF

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Publication number
EP0653256A1
EP0653256A1 EP94203286A EP94203286A EP0653256A1 EP 0653256 A1 EP0653256 A1 EP 0653256A1 EP 94203286 A EP94203286 A EP 94203286A EP 94203286 A EP94203286 A EP 94203286A EP 0653256 A1 EP0653256 A1 EP 0653256A1
Authority
EP
European Patent Office
Prior art keywords
expansion
mandrel
jaws
face
housing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP94203286A
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German (de)
English (en)
Inventor
Victor Jan De Waal
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
De Waal Technology & Consultancy Bv
Original Assignee
De Waal Technology & Consultancy Bv
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by De Waal Technology & Consultancy Bv filed Critical De Waal Technology & Consultancy Bv
Publication of EP0653256A1 publication Critical patent/EP0653256A1/fr
Withdrawn legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D41/00—Application of procedures in order to alter the diameter of tube ends
    • B21D41/02—Enlarging

Definitions

  • the present invention relates to a device for mechanically expanding a pipe or pipe section, comprising a housing and an expansion head, which expansion head comprises an expansion mandrel with a cross-section which increases from an end face thereof and is bounded by an external face, and expansion jaws which interact with the expansion mandrel and rest against the housing, and also comprising a hydraulic cylinder whose cylinder wall rests against the housing and whose piston is connected by way of a rod to the expansion mandrel, which can thereby be moved in its lengthwise direction relative to the expansion jaws, in order to move the expansion jaws essentially in the radial direction.
  • Such a device is generally known and is used in particular for working an end of a metal pipe or pipe section, for example a pipe bend, with a diameter lying between several tens of millimetres and hundreds of millimetres.
  • Working the pipe means that, for example, the diameter of an end of the pipe is enlarged in such a way that an identical pipe can be connected thereto as in a spigot and socket joint.
  • the shape of the expansion jaws is suitably selected, the end of a pipe or pipe section can also be given a different shape at the end, for example an angular or in fact a conical shape.
  • Such a device can also be used for making a slightly deformed pipe end round again.
  • the object of the invention is to eliminate the abovementioned disadvantage and to propose measures which lead to a reduction in the weight of such a device, in order to provide a device which is portable.
  • a device of the type mentioned in the preamble which is characterized in that at least the expansion mandrel, the rod and the cylinder are made of metal in which the ratio [MPa/(kg/m3)] between the 0.2% yield limit [MPa] and the density [kg/m3] is considerably greater than that of structural steel.
  • the expansion jaws are also advantageously made of such a material.
  • the ratio between the 0.2% yield limit [MPa] and the density [kg/m3] is preferably greater than 0.100 [MPa/(kg/m3)].
  • the invention is based on the idea that through the use of such metals it becomes possible to obtain a device whose sturdiness at least corresponds to that of known devices, while the weight of the device is such that the device can be handled by one person.
  • Suitable metals for achieving the desired object are, for example, Ultra-High-Yield-Limit metals.
  • the 0.2% yield limit of steels of this grade is usually greater than 1300 MPa, so that at a density of approximately 8000 kg/m3 a ratio of 0.160 [MPa/(kg/m3)] is present.
  • Other suitable metals are, for example, maraging steel, titanium, titanium alloys, and high-grade aluminium alloys, such as AlCuMgZn alloys.
  • the pipes need no longer be taken off the lorry, but a single person can perform the operation on the lorry.
  • the pipes can also be worked on the premises of the various suppliers of pipes, who in that case do not need to have such a device themselves.
  • the portable design of the device therefore means that a great saving in time and wage costs can be obtained, with the result that the high investment costs of the device can be recouped.
  • Another major advantage of the device according to the invention is that it can be used for working already fitted pipes or pipe sections on the spot, for example in a chemical factory, something which is impossible with known devices, on account of their great weight.
  • a reduction in weight compared with known devices can also be achieved.
  • a device of the type mentioned in the preamble of claim 3 is provided, which device is characterized in that the expansion mandrel in succession comprises a first region and a second region, viewed from its end face, and in the first region the external face forms a larger angle with the longitudinal axis of the expansion mandrel than in the longer second region, while each expansion jaw comprises a slide face which interacts with the expansion mandrel and has, viewed in the direction towards the cylinder, a first region and a second region, in the first and in the second region the slide face forming an angle with the longitudinal axis of the expansion mandrel which corresponds to the angle of the external face in the first and the second region of the expansion mandrel respectively.
  • the expansion mandrel is preferably made hollow.
  • volume the expansion mandrel is a large part of the device, and a considerable further reduction in the weight of the entire device is thus achieved by making it hollow.
  • a hollow design is possible in particular through the use of the abovementioned materials of very high strength.
  • the wall forming the generally polygonal external face of the expansion mandrel would otherwise be unable to withstand the forces exerted thereon, in particular in the case of thick-walled pipes, and the expansion mandrel would then have to be solid in design, as in the case of the known devices.
  • the end face of the expansion mandrel is provided with a bore through which a screw bolt projects, which screw bolt is screwed into an internally threaded bore in the end of the rod of the cylinder.
  • the length of the rod, and therefore its contribution to the weight of the device, can thereby be kept to a minimum.
  • the expansion mandrel can be replaced by another expansion mandrel if desired.
  • the expansion jaws are preferably made hollow. This measure achieves the same object as that achieved by making the expansion mandrel hollow.
  • the housing and the expansion jaws are provided with interacting guide projections and guide recesses for guiding the expansion jaws radially relative to the longitudinal axis of the device. Since the movement of the expansion jaws relative to the housing is less than the movement relative to the expansion mandrel, the guide can consequently be small in size and thus light. Moreover, due to the absence of guides for the expansion jaws on the expansion mandrel, a simple design of the expansion mandrel is possible.
  • the guide recesses and guide projections are preferably formed in such a way that the play present between an expansion jaw and the housing increases in at least part of the movement path of the expansion jaw during the radial outward movement of the expansion jaw. In this way the expansion jaw is prevented from jamming or running with difficulty, with the result that the guide can be of light design.
  • the external face of the expansion mandrel is provided with a hard-wearing coating, preferably a titanium carbide layer. This also leads to a reduction in the friction between the expansion jaws and the expansion mandrel, with the result that the forces to be applied, and thus the weight of the entire device, are reduced.
  • the invention also provides a device according to the preamble of claim 10, which is characterized in that at the side facing the mandrel movable by the cylinder the housing is provided with a fixed mandrel, which fixed mandrel extends in the opposite direction to the movable mandrel, and the mandrels are designed in such a way that they can engage in each other in a sliding manner, each expansion jaw having a slide face, a first part of which interacts with the movable mandrel, and a second part of which interacts with the fixed mandrel.
  • a reduction in weight relative to known devices can be obtained. This is due to the fact that the friction losses which occur in the case of the expansion jaws are low in this design.
  • the force to be exerted by the cylinder can be smaller as a result of this, and the parts of the device can consequently be made lighter than in the case of known devices.
  • the measure according to claim 10, alone or combined with one or more of the above-described measures, also leads to realization of the inventive idea.
  • the device according to the invention comprises four expansion jaws. It has been found that a larger number of jaws results in larger friction losses.
  • the portable device shown in Fig. 1 is intended for the mechanical expansion of an end of a pipe or pipe section, in particular made of metal.
  • the device has a housing 1, which is essentially formed by a hollow cylindrical element.
  • the device also has an expansion head 2, consisting of a hollow expansion mandrel 3 and six expansion jaws 4.
  • the expansion mandrel 3 has a hexagonal cross-section bounded by an external face 6 and increasing from one end face 5 thereof towards the other end.
  • the expansion mandrel 3 could also be another polygonal or even a conical shape.
  • the expansion jaws 4 each rest with a slide face 7 against a corresponding part of the external face 6 of the expansion mandrel 3.
  • an elastic O-ring 8 lies around the common circular outer periphery of the expansion jaws 4.
  • Each expansion jaw 4 is guided in the radial direction relative to the housing 1 in a manner to be described later.
  • the expansion jaws 4 shown in Fig. 1 are suitable for working a pipe or pipe section with an internal diameter between 70 and 90 mm.
  • the device can be adapted for working a pipe with a larger internal diameter by replacing the set of expansion jaws 4 by a set of expansion jaws with larger radial dimensions.
  • the O-ring 8 must also be replaced then by a larger version.
  • the device also comprises a double-acting hydraulic cylinder 10 with a cylinder wall 11 and piston 12.
  • the piston 12 is provided with a seal 13 which slides along the cylinder wall.
  • the cylinder is supported against the housing through the cylinder wall 11 being screwed firmly to the housing 1.
  • the piston 12 is connected by means of a rod 14, which is integral with the piston 12, and a screw bolt 15 to the expansion mandrel 3.
  • the rod 14 in this case projects through an end wall 16 of the cylinder 10, the end wall being provided with seals 17 and 18.
  • hydraulic oil under pressure is supplied through a connection 19. If the piston 12 has to be moved to the right, hydraulic oil is supplied to the connection 20.
  • the device also comprises three stops 22 placed at regular intervals around the housing 1, for determining the position of the expansion head 2 relative to the pipe to be worked.
  • Each stop 22 is detachably fixed on the housing 1 by means of a bolt 23 and, depending on the diameter of the pipe to be worked, can be replaced by a stop adapted thereto.
  • the housing 1 with the exception of the guide of the expansion jaws 4, and the cylinder 10 to be made of a high-grade aluminium alloy, in particular an AlCuMgZn or AlCuMg alloy.
  • the cylindrical part of the housing 1 and the cylinder 10 of the device shown are made of an AlZnMgCu alloy, "Werkstoff strig" 3.4365 (DIN), the 0.2% yield limit of which is 450 MPa, and the density of which is 2800 kg/m3. The ratio between these two values is then 0.161.
  • the hollow expansion mandrel 3 is made of hardened steel, "Werkstoff##” 1.2379 (DIN), which has undergone a thermal treatment in order to reach a hardness of 60 Rc.
  • the expansion jaws 4 are made of the same metal as the expansion mandrel 3.
  • the screw bolt 15 is made of maraging steel, "Werkstoff##” 1.6358 or 1.2709 (DIN). If steel of "Werkstoff##” 1.2709 (DIN) is used, the 0.2% yield limit is 1900 MPa, at a density of 8100 kg/m3.
  • the expansion mandrel 3 In order to be able to reduce the weight of the device even further, provision is made according to the invention for the expansion mandrel 3 to have in the direction from its end face 5 in succession a first region 25 and a second region 26, in the first region 25 the external face 6 forming a larger angle with the longitudinal axis of the expansion mandrel 3 than the angle formed in the longer second region 26.
  • Each expansion jaw 4 also has a slide face 7 which interacts with the expansion mandrel 3 and in the direction towards the cylinder 10 has a first region 30 and a second region 32, the slide face 7 in the first and in the second region forming an angle with the longitudinal axis of the expansion mandrel 3 which corresponds to the angle of the external face 6 in the first region 25 and the second region 26 respectively of the expansion mandrel 3.
  • This ensures that at the beginning of the expansion the expansion jaws 4 are moved outwards relatively more quickly than thereafter. This is possible because in the first instance the play required for placing the expansion head 2 in the pipe must be bridged, and because subsequently the deformation work to be carried out at the beginning of the expansion of the metal pipe section is still relatively little.
  • the total required length of the expansion mandrel 3 is less than if the latter had been provided with an external face 6 with a single, constant angle. This therefore also leads to a reduction in the weight of the device, in particular because this measure means that the stroke of the hydraulic cylinder 10, and consequently the length of the cylinder, can be shorter than in the case of known devices with a constant angle.
  • FIG. 1 Another measure according to the invention which is aimed at a saving in weight is the radial guide of the expansion jaws 4, which will be explained in greater detail with reference to Figs. 1 - 4.
  • the housing 1 shown in Fig. 1 has at its end face a ring 29 on which six T-shaped guide projections 33 are formed.
  • the ring 29 is made of a high-grade steel with tough breaking behaviour.
  • the axes of the T-shaped guide projections 33 run radially relative to the longitudinal axis of the housing and form a mutual angle of 60 degrees.
  • each expansion jaw 4 is provided with a T-shaped recess 34, into which a T-shaped projection 33 of the ring 29 fits with some play.
  • Fig. 2 also shows threaded holes 39 for the accommodation of the bolts of the stops 22 (see Fig. 1).
  • each expansion jaw 4 is provided with a recessed part 38.
  • Fig. 5 shows an embodiment in which an important difference from the embodiment described with reference to Figs. 1 - 4 is that for expanding the expansion jaws the mandrel is forced away relative to the housing by the hydraulic cylinder. Since the parts used here correspond essentially to the above-described embodiment, they are given the same reference numbers.
  • the embodiment in Fig. 5 has the advantage compared with the above-described embodiment that a greater working surface area of the piston is available for exerting the force required for the mechanical expansion.
  • oil under high pressure is supplied here to the connection 20 of the cylinder 10. The forces acting upon the parts of the device shown can be absorbed by this embodiment with even lighter measures as regards design.
  • Fig. 6 shows an embodiment in which a hydraulic cylinder 50 is connected by way of a rod 51 to a movable mandrel 52.
  • the mandrel 52 is screwed onto the rod with a bolt 53.
  • the cylinder 50 rests against a housing 54, which bounds a fixed mandrel-shaped part 55 at its free end.
  • the mandrel 52 and the mandrel-shaped part 55 are designed in such a way that they engage with each other in a sliding manner.
  • the device shown also has expansion jaws 56 which are each held with a guide face 57 against the two mandrels by a spring element 58 lying around the expansion jaws 56.
  • Each expansion jaw 56 consists of two parts 58, 59.
  • the slide face part 61 formed by part 58 interacts with the fixed mandrel 55
  • the slide face part 60 formed by part 59 interacts with movable mandrel 52.
  • This division of the expansion jaws in a radial plane of the device means that the expansion jaws are prevented from jamming during the expansion.
  • the expansion jaws will remain lying at the level of the intersecting line of the two mandrels 52, 55 and will be forced radially outwards.
  • the choice of the materials used in this example corresponds to the choice of material described with reference to the device shown in Fig. 1.
  • the weight of the device shown in Fig. 6 is consequently also so low that said device is portable.
  • an expansion mandrel 70 has an essentially rectangular and hollow cross-section.
  • the first pair of jaws comprises jaws 71 and 72, which jaws are lying against a first pair of opposed slide faces 73, 74 of the mandrel 70, respectively.
  • the second pair of jaws comprises jaws 75 and 76, which jaws are lying against a second pair of opposed slide faces 77, 78 of the mandrel 70, respectively.
  • the angle between each of the faces 73, 74 and the longitudinal axis 80 of the mandrel is larger than the angle between said axis 80 and the faces 77, 78.
  • Jaw 71 has a left-hand side edge which is defined by an essentially flat surface 82.
  • the neighbouring side edge of jaw 75 is also defined by an essentially flat surface 83.
  • the surfaces 82 and 83 are essentially parallel and spaced apart.
  • the surfaces 82, 83 have to extend in a specific direction, i.e. there is an angle between the surfaces 82, 83 and the extension of the slide face 77 of the mandrel 70. This angle depends on the ratio between the sloping angles of the first pair of slide faces 73, 74 and the second pair of slide faces 77, 78. It is preferred that no contact takes place between the side edges of the jaws to reduce the amount of friction.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
EP94203286A 1993-11-12 1994-11-10 Dispositif pour écarter mécaniquement un tuyau ou section de tuyau Withdrawn EP0653256A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
NL9301960A NL9301960A (nl) 1993-11-12 1993-11-12 Inrichting voor het mechanisch expanderen van een buis of buisdeel.
NL9301960 1993-11-12

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EP0653256A1 true EP0653256A1 (fr) 1995-05-17

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0815981A2 (fr) * 1996-07-06 1998-01-07 Karl Schräder Nachfolger Inh. Karl-Heinz Schräder Dispositif pour enlargir les extrémités de tuyaux de cheminée
EP1369188A1 (fr) * 2002-06-06 2003-12-10 Rothenberger Aktiengesellschaft Outil à main en forme de pince pour l' élargissement des corps creux
EP1700648A1 (fr) * 2005-03-08 2006-09-13 Rothenberger AG Dispositif d' élargissement de corps creux
EP2087951A3 (fr) * 2008-02-11 2009-10-07 Rohr, Inc. Mandrin segmenté pour liaison haute température de coques axisymétriques métalliques disposant de courbures complexes
CN101957293A (zh) * 2010-09-17 2011-01-26 西安三环科技开发总公司 一种实体膨胀管复合加载膨胀试验装置
CN102023118A (zh) * 2010-10-14 2011-04-20 西安三环科技开发总公司 一种对实体膨胀管进行复合载荷膨胀试验的方法
CN102527862A (zh) * 2012-01-17 2012-07-04 苏州市越海拉伸机械有限公司 一种扩口机
CN103990729A (zh) * 2014-05-16 2014-08-20 山东沃亚森曼机械科技有限公司 钢壁管口扩胀成型装置
CN104384365A (zh) * 2014-11-18 2015-03-04 珠海格力电器股份有限公司 无收缩胀管设备
CN104841786A (zh) * 2014-02-13 2015-08-19 珠海格力电器股份有限公司 一种胀管机及其扩口套筒
IT201800002195A1 (it) * 2018-01-30 2019-07-30 Giuseppe Giordano Macchina di formatura per la fabbricazione di giunti a soffietto
CN118372012A (zh) * 2024-06-24 2024-07-23 常州市德威盛汽车部件有限公司 一种减震器生产用弹簧压装机构及其压装方法

Citations (7)

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Publication number Priority date Publication date Assignee Title
US3385087A (en) * 1966-02-18 1968-05-28 Huth Mfg Corp Swaging tool
US3466920A (en) * 1967-05-18 1969-09-16 Stewarts & Lloyds Ltd Expanding tool for use with a tubular workpiece
US4198844A (en) * 1979-01-05 1980-04-22 J & S Hydraulics Inc. Tube expander
US4212186A (en) * 1978-10-25 1980-07-15 Blattler Joseph F Pipe expander
US4308736A (en) * 1979-01-05 1982-01-05 J & S Hydraulics, Inc. Tube expander
US4494398A (en) * 1983-02-14 1985-01-22 Midas International Corporation Tubing expander apparatus
US4934038A (en) * 1989-09-15 1990-06-19 Caterpillar Inc. Method and apparatus for tube expansion

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3385087A (en) * 1966-02-18 1968-05-28 Huth Mfg Corp Swaging tool
US3466920A (en) * 1967-05-18 1969-09-16 Stewarts & Lloyds Ltd Expanding tool for use with a tubular workpiece
US4212186A (en) * 1978-10-25 1980-07-15 Blattler Joseph F Pipe expander
US4198844A (en) * 1979-01-05 1980-04-22 J & S Hydraulics Inc. Tube expander
US4308736A (en) * 1979-01-05 1982-01-05 J & S Hydraulics, Inc. Tube expander
US4494398A (en) * 1983-02-14 1985-01-22 Midas International Corporation Tubing expander apparatus
US4934038A (en) * 1989-09-15 1990-06-19 Caterpillar Inc. Method and apparatus for tube expansion

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0815981A3 (fr) * 1996-07-06 1998-02-11 Karl Schräder Nachfolger Inh. Karl-Heinz Schräder Dispositif pour enlargir les extrémités de tuyaux de cheminée
EP0815981A2 (fr) * 1996-07-06 1998-01-07 Karl Schräder Nachfolger Inh. Karl-Heinz Schräder Dispositif pour enlargir les extrémités de tuyaux de cheminée
EP1369188A1 (fr) * 2002-06-06 2003-12-10 Rothenberger Aktiengesellschaft Outil à main en forme de pince pour l' élargissement des corps creux
US6672128B2 (en) 2002-06-06 2004-01-06 Rothenberger Werkeuge Aktiengesellschaft Hand tool in pliers form for expanding hollow bodies
EP1700648A1 (fr) * 2005-03-08 2006-09-13 Rothenberger AG Dispositif d' élargissement de corps creux
US8474684B2 (en) 2008-02-11 2013-07-02 Rohr, Inc. Segmented mandrel for high temperature bonding of metallic axisymmetric shells having complex curvatures
EP2087951A3 (fr) * 2008-02-11 2009-10-07 Rohr, Inc. Mandrin segmenté pour liaison haute température de coques axisymétriques métalliques disposant de courbures complexes
US8245750B2 (en) 2008-02-11 2012-08-21 Rohr, Inc. Segmented mandrel for high temperature bonding of metallic axisymmetric shells having complex curvatures
CN101957293A (zh) * 2010-09-17 2011-01-26 西安三环科技开发总公司 一种实体膨胀管复合加载膨胀试验装置
CN102023118A (zh) * 2010-10-14 2011-04-20 西安三环科技开发总公司 一种对实体膨胀管进行复合载荷膨胀试验的方法
CN102023118B (zh) * 2010-10-14 2012-09-19 西安三环科技开发总公司 一种对实体膨胀管进行复合载荷膨胀试验的方法
CN102527862A (zh) * 2012-01-17 2012-07-04 苏州市越海拉伸机械有限公司 一种扩口机
CN102527862B (zh) * 2012-01-17 2013-08-21 苏州市越海拉伸机械有限公司 一种扩口机
CN104841786A (zh) * 2014-02-13 2015-08-19 珠海格力电器股份有限公司 一种胀管机及其扩口套筒
CN103990729A (zh) * 2014-05-16 2014-08-20 山东沃亚森曼机械科技有限公司 钢壁管口扩胀成型装置
CN104384365A (zh) * 2014-11-18 2015-03-04 珠海格力电器股份有限公司 无收缩胀管设备
IT201800002195A1 (it) * 2018-01-30 2019-07-30 Giuseppe Giordano Macchina di formatura per la fabbricazione di giunti a soffietto
CN118372012A (zh) * 2024-06-24 2024-07-23 常州市德威盛汽车部件有限公司 一种减震器生产用弹簧压装机构及其压装方法

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