EP0637788B1 - Control apparatus for hydraulic actuator - Google Patents

Control apparatus for hydraulic actuator Download PDF

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Publication number
EP0637788B1
EP0637788B1 EP94110279A EP94110279A EP0637788B1 EP 0637788 B1 EP0637788 B1 EP 0637788B1 EP 94110279 A EP94110279 A EP 94110279A EP 94110279 A EP94110279 A EP 94110279A EP 0637788 B1 EP0637788 B1 EP 0637788B1
Authority
EP
European Patent Office
Prior art keywords
control valve
actuator
direction control
velocity
controlling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP94110279A
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German (de)
French (fr)
Other versions
EP0637788A1 (en
Inventor
Whang Bong-Dong
Ahn Kyung-Kwan
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Samsung Heavy Industries Co Ltd
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Samsung Heavy Industries Co Ltd
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Publication date
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Publication of EP0637788A1 publication Critical patent/EP0637788A1/en
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Anticipated expiration legal-status Critical
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Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D13/00Control of linear speed; Control of angular speed; Control of acceleration or deceleration, e.g. of a prime mover
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/02Systems essentially incorporating special features for controlling the speed or actuating force of an output member
    • F15B11/04Systems essentially incorporating special features for controlling the speed or actuating force of an output member for controlling the speed
    • F15B11/05Systems essentially incorporating special features for controlling the speed or actuating force of an output member for controlling the speed specially adapted to maintain constant speed, e.g. pressure-compensated, load-responsive
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/22Hydraulic or pneumatic drives
    • E02F9/2203Arrangements for controlling the attitude of actuators, e.g. speed, floating function
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/006Hydraulic "Wheatstone bridge" circuits, i.e. with four nodes, P-A-T-B, and on-off or proportional valves in each link
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/02Systems essentially incorporating special features for controlling the speed or actuating force of an output member
    • F15B11/04Systems essentially incorporating special features for controlling the speed or actuating force of an output member for controlling the speed
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/20Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/205Systems with pumps
    • F15B2211/20507Type of prime mover
    • F15B2211/20523Internal combustion engine
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/20Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/205Systems with pumps
    • F15B2211/2053Type of pump
    • F15B2211/20546Type of pump variable capacity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/30Directional control
    • F15B2211/305Directional control characterised by the type of valves
    • F15B2211/3056Assemblies of multiple valves
    • F15B2211/30565Assemblies of multiple valves having multiple valves for a single output member, e.g. for creating higher valve function by use of multiple valves like two 2/2-valves replacing a 5/3-valve
    • F15B2211/30575Assemblies of multiple valves having multiple valves for a single output member, e.g. for creating higher valve function by use of multiple valves like two 2/2-valves replacing a 5/3-valve in a Wheatstone Bridge arrangement (also half bridges)
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/30Directional control
    • F15B2211/31Directional control characterised by the positions of the valve element
    • F15B2211/3105Neutral or centre positions
    • F15B2211/3111Neutral or centre positions the pump port being closed in the centre position, e.g. so-called closed centre
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/30Directional control
    • F15B2211/315Directional control characterised by the connections of the valve or valves in the circuit
    • F15B2211/3157Directional control characterised by the connections of the valve or valves in the circuit being connected to a pressure source, an output member and a return line
    • F15B2211/31576Directional control characterised by the connections of the valve or valves in the circuit being connected to a pressure source, an output member and a return line having a single pressure source and a single output member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/30Directional control
    • F15B2211/32Directional control characterised by the type of actuation
    • F15B2211/327Directional control characterised by the type of actuation electrically or electronically
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/30Directional control
    • F15B2211/35Directional control combined with flow control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/40Flow control
    • F15B2211/405Flow control characterised by the type of flow control means or valve
    • F15B2211/40515Flow control characterised by the type of flow control means or valve with variable throttles or orifices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/40Flow control
    • F15B2211/405Flow control characterised by the type of flow control means or valve
    • F15B2211/40553Flow control characterised by the type of flow control means or valve with pressure compensating valves
    • F15B2211/40561Flow control characterised by the type of flow control means or valve with pressure compensating valves the pressure compensating valve arranged upstream of the flow control means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/40Flow control
    • F15B2211/415Flow control characterised by the connections of the flow control means in the circuit
    • F15B2211/41554Flow control characterised by the connections of the flow control means in the circuit being connected to a return line and a directional control valve
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/40Flow control
    • F15B2211/42Flow control characterised by the type of actuation
    • F15B2211/426Flow control characterised by the type of actuation electrically or electronically
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/60Circuit components or control therefor
    • F15B2211/63Electronic controllers
    • F15B2211/6303Electronic controllers using input signals
    • F15B2211/6333Electronic controllers using input signals representing a state of the pressure source, e.g. swash plate angle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/60Circuit components or control therefor
    • F15B2211/63Electronic controllers
    • F15B2211/6303Electronic controllers using input signals
    • F15B2211/6346Electronic controllers using input signals representing a state of input means, e.g. joystick position
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/60Circuit components or control therefor
    • F15B2211/665Methods of control using electronic components
    • F15B2211/6652Control of the pressure source, e.g. control of the swash plate angle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/60Circuit components or control therefor
    • F15B2211/665Methods of control using electronic components
    • F15B2211/6654Flow rate control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/70Output members, e.g. hydraulic motors or cylinders or control therefor
    • F15B2211/75Control of speed of the output member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/70Output members, e.g. hydraulic motors or cylinders or control therefor
    • F15B2211/77Control of direction of movement of the output member

Definitions

  • This invention is concerned about an apparatus for controlling direction and velocity of a hydraulic actuator using a micro-computer, more particularly, an apparatus for controlling precisely the moving direction and velocity of a hydraulic actuator in a hydraulic system consisting of a hydraulic pump, a hydraulic valve, and a hydraulic actuator.
  • the oil amount required for actuating a hydraulic actuator 50 is supplied from a hydraulic pump 40 by applying an operating command signal from a manipulation device 10 such as joystick to a controller 30 which applies an electric signal proportional to the operating command signal to a solenoid controlled proportional valve 20.
  • an apparatus for controlling the moving direction and velocity of a hydraulic actuator comprising a variable displacement pump driven by an engine, at least one hydraulic actuator operated by the oil discharged from said pump, operating command means commanding the moving direction and velocity of said actuator, a controller controlling said actuator according to the operating command signal from said operating command means, means for switching the moving direction and selecting said actuator by the control signal from said controller, said means being electrically connected to said controller; and means for controlling the actuation speed of said actuator by regulating the oil amount supplied to said actuator by the control signal from said controller, said means being electrically connected to said controller; wherein the moving direction and the actuating speed are controlled by said switching means and said control means, respectively.
  • figure 1 is a hydraulic circuit showing schematically the conventional control apparatus of a hydraulic actuator
  • figure 2 is a hydraulic circuit showing schematically another control apparatus of a hydraulic actuator
  • figure 3 is a hydraulic circuit showing schematically a control apparatus of hydraulic actuator according to one embodiment of the present invention.
  • the control apparatus comprises a variable displacement pump 1 which is operated by an engine (not shown) and regulates variably a discharge oil amount by controlling the tilt angle of a swash plate by a regulator (not shown), an operation indicator 3 having a joystick lever 3a in order for an operator to select a corresponding hydraulic actuator 2 and the moving direction, an operation mode selector 4 for selecting the required operation mode (manual or automatic), and a controller 5 for generating a control signal in order to supply the required oil amount to the corresponding actuator 2 from said pump 1 according to the operation command signals from said operation indicator 3 and said operation mode selector 4.
  • said engine there are installed means for detecting the number of rotation of engine and a pulse generator for generating the pulse signal proportional to the number of rotation of engine, and in the pump 1, a detector for detecting the tilt angle of a swash plate is installed.
  • a direction switch 6 for sending the discharge oil amount of the pump 1 to the selected actuator 2 by the control signal of the controller 5 is installed.
  • the direction switch 6 forms the loop combining a plurality of the direction control valves connected in series to each other. That is, the 1st direction control valve 6a, the 2nd direction control valve 6b, the 3rd direction control valve 6c and the 4th direction control valve 6d are connected in series to form the loop, and all the direction control valves 6a, 6b, 6c, and 6d are connected electrically to said controller 5.
  • the oil paths between the direction control valves 6a, 6b, 6c, and 6d in the loop of said direction switch 6 are connected to the pump 1, a large chamber 2a of the actuator 2, a small chamber 2b of the actuator and an oil amount regulator 7, respectively. That is, the oil path between the 1st direction control valve 6a and the 3rd direction control valve 6c is connected to the pump 1, the oil path between the 1st direction control valve 6a and the 2nd direction control valve 6b connected to the large chamber 2a of the actuator 2, the oil path between the 3rd direction control valve 6c and the 4th direction control valve 6d connected to the small chamber 2b of the actuator 2, and the 2nd direction control valve 6b and the 4th direction control valve 6d connected to the oil amount regulator 7.
  • the oil amount regulator 7 consists of an unload valve 7a and a proportional control valve 7b, wherein the unload valve 7a keeps constant the pressure difference of an oil between before and after passing the proportional control valve 7b, allowing the only oil amount proportional to the input to pass through the proportional control valve 7b and return to a tank.
  • the controller 5 receives the pulse signal from said pulse generator, the signal from the detector of the tilt angle of swash plate, and the operation command signals from the operation indicator 3 and the operation mode selector 4, and sends the control signals through a predetermined calculation to said direction switch 6, the oil amount regulator 7 and the tilt angle regulator to control the outputs of them.
  • the moving direction and speed of each actuator 2 are determined by the operation indicator 3 and the operation mode selector 4.
  • the controller 5 calculates the total required oil amount of pump (Qth) and compares this amount with the real discharge oil amount of pump (Qreal). If Qth>Qreal, the oil amount is increased by increasing the tilt angle of swash plate using a regulator. If Qth ⁇ Qreal, the tilt angle of swash plate is controlled to decrease so that the Qth equals to Qreal.
  • the controller 5 applies the control signal to the direction switch 6 to operate the corresponding actuator 2.
  • the 1st and the 4th direction control valves 6a, 6d are ON (supply oil to large chamber 2a) while the 2nd and the 3rd direction control valves 6b, 6c are OFF
  • the 2nd and the 3rd direction control valves (6b, 6c) are ON while the 1st and 4th direction control valves(6a, 6d) are OFF (supply oil to small chamber 2b).
  • the present invention not only enables the precise control of actuator by the oil amount regulator irrespective of the load change, but allows the hydraulic system to be made in the simple way for the various applications, since the direction switch and the oil amount regulator are separated from each other and operated independently. Therefore the reduction in the manufacturing cost and the compatibility can be achieved. Furthermore, the free falling due to the self-weight of an actuator can be effectively prevented, since the oil amount regulator is connected in parallel to the actuator.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Engineering & Computer Science (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Fluid-Pressure Circuits (AREA)
  • Operation Control Of Excavators (AREA)

Description

    Background of The Invention
  • This invention is concerned about an apparatus for controlling direction and velocity of a hydraulic actuator using a micro-computer, more particularly, an apparatus for controlling precisely the moving direction and velocity of a hydraulic actuator in a hydraulic system consisting of a hydraulic pump,a hydraulic valve, and a hydraulic actuator.
  • Generally, in a hydraulic system with electronic control means such as micro-computer as shown in figure 1, the oil amount required for actuating a hydraulic actuator 50 is supplied from a hydraulic pump 40 by applying an operating command signal from a manipulation device 10 such as joystick to a controller 30 which applies an electric signal proportional to the operating command signal to a solenoid controlled proportional valve 20.
  • However, in the conventional hydraulic system as described in the above, there has been problem that the moving velocity of the hydraulic actuator 50 is not equal to the velocity required from a controller 30 which is given by an operating command signal from a manipulation device 10, since the velocity varies with the load of the hydraulic actuator 50. This problem makes it difficult to control precisely the direction and velocity of the hydraulic actuator 50.
  • Accordingly, in order to prevent the velocity variance with the load of the hydraulic actuator 50, the hydraulic system incorporating a regulating valve 60 in a hydraulic circuit as shown in figure 2 has been used. However, in this system, there have been problems of the increased manufacture cost due to the complex hydraulic circuit, the energy waste due to the pressure decrease in the regulating valve 60 and the unpreventable free falling due to the self-weight of actuator, particularly in a heavy hydraulic actuator.
  • Summary of The Invention
  • It is an object of the present invention to provide an apparatus for controlling the moving direction and velocity of a hydraulic actuator in which the velocity change of a hydraulic actuator due to the load change can be prevented, and the precise control by an operating command signal can be achieved.
  • It is another object of the present invention to provide an apparatus for controlling the moving direction and velocity of a hydraulic actuator which can be manufactured with a relatively low cost due to the structure characteristics such as simple design, modular type, and small size, and which can be applied in the various hydraulic actuator systems.
  • It is also another object of the present invention to provide an apparatus for controlling the moving direction and velocity of a hydraulic actuator in which the free falling due to the self-weight of a hydraulic actuator can be effectively prevented.
  • In accordance with one aspect of the present invention, there is provided an apparatus for controlling the moving direction and velocity of a hydraulic actuator comprising a variable displacement pump driven by an engine, at least one hydraulic actuator operated by the oil discharged from said pump, operating command means commanding the moving direction and velocity of said actuator, a controller controlling said actuator according to the operating command signal from said operating command means, means for switching the moving direction and selecting said actuator by the control signal from said controller, said means being electrically connected to said controller; and means for controlling the actuation speed of said actuator by regulating the oil amount supplied to said actuator by the control signal from said controller, said means being electrically connected to said controller; wherein the moving direction and the actuating speed are controlled by said switching means and said control means, respectively.
  • Detailed Description of The Invention
  • The present invention will be described more in detail with reference to the accompanying drawings wherein figure 1 is a hydraulic circuit showing schematically the conventional control apparatus of a hydraulic actuator, figure 2 is a hydraulic circuit showing schematically another control apparatus of a hydraulic actuator, and figure 3 is a hydraulic circuit showing schematically a control apparatus of hydraulic actuator according to one embodiment of the present invention. The control apparatus according to this embodiment comprises a variable displacement pump 1 which is operated by an engine (not shown) and regulates variably a discharge oil amount by controlling the tilt angle of a swash plate by a regulator (not shown), an operation indicator 3 having a joystick lever 3a in order for an operator to select a corresponding hydraulic actuator 2 and the moving direction, an operation mode selector 4 for selecting the required operation mode (manual or automatic), and a controller 5 for generating a control signal in order to supply the required oil amount to the corresponding actuator 2 from said pump 1 according to the operation command signals from said operation indicator 3 and said operation mode selector 4.
  • In said engine, there are installed means for detecting the number of rotation of engine and a pulse generator for generating the pulse signal proportional to the number of rotation of engine, and in the pump 1, a detector for detecting the tilt angle of a swash plate is installed. In the oil path said pump 1 to the actuator 2, a direction switch 6 for sending the discharge oil amount of the pump 1 to the selected actuator 2 by the control signal of the controller 5 is installed.
  • The direction switch 6 forms the loop combining a plurality of the direction control valves connected in series to each other. That is, the 1st direction control valve 6a, the 2nd direction control valve 6b, the 3rd direction control valve 6c and the 4th direction control valve 6d are connected in series to form the loop, and all the direction control valves 6a, 6b, 6c, and 6d are connected electrically to said controller 5.
  • On the other hand, the oil paths between the direction control valves 6a, 6b, 6c, and 6d in the loop of said direction switch 6 are connected to the pump 1, a large chamber 2a of the actuator 2, a small chamber 2b of the actuator and an oil amount regulator 7, respectively. That is, the oil path between the 1st direction control valve 6a and the 3rd direction control valve 6c is connected to the pump 1, the oil path between the 1st direction control valve 6a and the 2nd direction control valve 6b connected to the large chamber 2a of the actuator 2, the oil path between the 3rd direction control valve 6c and the 4th direction control valve 6d connected to the small chamber 2b of the actuator 2, and the 2nd direction control valve 6b and the 4th direction control valve 6d connected to the oil amount regulator 7.
  • The oil amount regulator 7 consists of an unload valve 7a and a proportional control valve 7b, wherein the unload valve 7a keeps constant the pressure difference of an oil between before and after passing the proportional control valve 7b, allowing the only oil amount proportional to the input to pass through the proportional control valve 7b and return to a tank.
  • The controller 5 receives the pulse signal from said pulse generator, the signal from the detector of the tilt angle of swash plate, and the operation command signals from the operation indicator 3 and the operation mode selector 4, and sends the control signals through a predetermined calculation to said direction switch 6, the oil amount regulator 7 and the tilt angle regulator to control the outputs of them.
  • In the following, the operation of control apparatus of the present embodiment will be described.
  • The moving direction and speed of each actuator 2 are determined by the operation indicator 3 and the operation mode selector 4. The controller 5 calculates the total required oil amount of pump (Qth) and compares this amount with the real discharge oil amount of pump (Qreal). If Qth>Qreal, the oil amount is increased by increasing the tilt angle of swash plate using a regulator. If Qth<Qreal, the tilt angle of swash plate is controlled to decrease so that the Qth equals to Qreal.
  • On the other hand, the controller 5 applies the control signal to the direction switch 6 to operate the corresponding actuator 2. For example, on the extension of actuator 2, the 1st and the 4th direction control valves 6a, 6d are ON (supply oil to large chamber 2a) while the 2nd and the 3rd direction control valves 6b, 6c are OFF, and on the compression of actuator 2, the 2nd and the 3rd direction control valves (6b, 6c) are ON while the 1st and 4th direction control valves(6a, 6d) are OFF (supply oil to small chamber 2b).
  • In the following, the control of oil amount by the oil amount regulator 7 will be described.
  • The relation between pressure and oil amount given by
    Q=CA (dP)
    Figure imgb0001
    (Q;oil amount, C;surface elastic constant, A;opening area. dP;pressure incremental) indicates that the oil amount is proportional to the opening area A. Since the pressure difference of an oil between before and after passing the proportional control valve 7b can be kept constant by the unload valve 7a, the oil amount is proportional to only the opening area A, resulting in the oil amount control.
  • As described in the above, the present invention not only enables the precise control of actuator by the oil amount regulator irrespective of the load change, but allows the hydraulic system to be made in the simple way for the various applications, since the direction switch and the oil amount regulator are separated from each other and operated independently. Therefore the reduction in the manufacturing cost and the compatibility can be achieved. Furthermore, the free falling due to the self-weight of an actuator can be effectively prevented, since the oil amount regulator is connected in parallel to the actuator.

Claims (5)

  1. An apparatus for controlling the moving direction and velocity of a hydraulic actuator, comprising:
    a variable displacement pump (1) driven by an engine;
    at least one hydraulic actuator (2) operated by the oil discharged from said pump;
    operating command means (3a) commanding the moving direction and velocity of said actuator;
    a controller (5) controlling said actuator according to the operating command signal from said operating command means;
    means (6) for switching the moving direction and selecting said actuator by the control signal from said controller, said means being electrically connected to said controller; and
    means for controlling the actuation speed (7) of said actuator by regulating the oil amount supplied to said actuator by the control signal from said controller, said means being electrically connected to said controller, wherein the moving direction and the actuating speed are controlled by said direction switching means and said oil amount control means, respectively.
  2. The apparatus for controlling the moving direction and velocity of a hydraulic actuator as claimed in claim 1, wherein said direction switching means (6) forms the loop combining a plurality of the direction control valves connected in series to each other.
  3. The apparatus for controlling the moving direction and velocity of a hydraulic actuator as claimed in claim 2, wherein said direction switching means (6) forms the loop with the 1st direction control valve, the 2nd direction control valve, the 3rd direction control valve and the 4th direction control valve connected in series, and each direction control valve is connected independently to said controller.
  4. The apparatus for controlling the moving direction and velocity of a hydraulic actuator as claimed in claim 3, wherein the oil path between the 1st direction control valve and the 3rd direction control valve is connected to the pump, the oil path between the 1st direction control valve and the 2nd direction control valve connected to the large chamber of the actuator, the oil path between the 3rd direction control valve and the 4th direction control valve connected to the small chamber of the actuator, and the 2nd direction control valve and the 4th direction control valve connected to the oil amount regulator.
  5. The apparatus for controlling the moving direction and velocity of a hydraulic actuator as claimed in claim 1 to claim 4, wherein said oil amount regulator (7) further comprises a proportional control valve and an unload valve which keeps constant the pressure difference of an oil between before and after passing said proportional control valve, allowing the only oil amount proportional to the input to pass through said proportional control valve.
EP94110279A 1993-07-05 1994-07-01 Control apparatus for hydraulic actuator Expired - Lifetime EP0637788B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR9312561 1993-07-05
KR1019930012561A KR0184512B1 (en) 1993-07-05 1993-07-05 Direction and speed control unit for fluid pressure operator

Publications (2)

Publication Number Publication Date
EP0637788A1 EP0637788A1 (en) 1995-02-08
EP0637788B1 true EP0637788B1 (en) 1997-03-12

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Application Number Title Priority Date Filing Date
EP94110279A Expired - Lifetime EP0637788B1 (en) 1993-07-05 1994-07-01 Control apparatus for hydraulic actuator

Country Status (4)

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EP (1) EP0637788B1 (en)
JP (1) JPH0798001A (en)
KR (1) KR0184512B1 (en)
DE (1) DE69402007T2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101184923B (en) * 2005-05-31 2011-11-02 卡特彼勒公司 Hydraulic system, operation method thereof ,and work machine using the hydraulic system

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3556860B2 (en) * 1999-05-28 2004-08-25 新キャタピラー三菱株式会社 Fluid pressure actuator control device
US6467264B1 (en) * 2001-05-02 2002-10-22 Husco International, Inc. Hydraulic circuit with a return line metering valve and method of operation
WO2020151817A1 (en) * 2019-01-23 2020-07-30 Volvo Construction Equipment Ab Control unit for a hydraulic system
CN113530783B (en) * 2021-07-19 2023-06-02 中航力源液压股份有限公司 Two-stage pressure control device with unloading function

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Publication number Priority date Publication date Assignee Title
DE3044515A1 (en) * 1980-11-26 1982-06-03 bso Steuerungstechnik GmbH, 6603 Sulzbach ADJUSTMENT DEVICE FOR HYDRAULIC PUMP WITH ADJUSTABLE FLOW RATE
DE3702000A1 (en) * 1987-01-23 1988-08-04 Hydromatik Gmbh CONTROL DEVICE FOR A HYDROSTATIC TRANSMISSION FOR AT LEAST TWO CONSUMERS
JPH07116721B2 (en) * 1989-01-31 1995-12-13 油谷重工株式会社 Hydraulic circuit of hydraulic excavator

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101184923B (en) * 2005-05-31 2011-11-02 卡特彼勒公司 Hydraulic system, operation method thereof ,and work machine using the hydraulic system

Also Published As

Publication number Publication date
EP0637788A1 (en) 1995-02-08
KR950003940A (en) 1995-02-17
DE69402007D1 (en) 1997-04-17
JPH0798001A (en) 1995-04-11
DE69402007T2 (en) 1997-06-19
KR0184512B1 (en) 1999-04-15

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