EP0624175B1 - Pressure sensitive membrane and method therefor - Google Patents
Pressure sensitive membrane and method therefor Download PDFInfo
- Publication number
- EP0624175B1 EP0624175B1 EP19930902877 EP93902877A EP0624175B1 EP 0624175 B1 EP0624175 B1 EP 0624175B1 EP 19930902877 EP19930902877 EP 19930902877 EP 93902877 A EP93902877 A EP 93902877A EP 0624175 B1 EP0624175 B1 EP 0624175B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- particles
- composite article
- nonconductive
- composite
- article according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000012528 membrane Substances 0.000 title claims description 45
- 238000000034 method Methods 0.000 title claims description 15
- 239000002131 composite material Substances 0.000 claims abstract description 62
- 239000004810 polytetrafluoroethylene Substances 0.000 claims abstract description 48
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims abstract description 48
- 239000002245 particle Substances 0.000 claims abstract description 45
- 239000011159 matrix material Substances 0.000 claims abstract description 12
- -1 polytetrafluoroethylene Polymers 0.000 claims abstract description 7
- 229910052751 metal Inorganic materials 0.000 claims description 17
- 239000002184 metal Substances 0.000 claims description 17
- 239000007788 liquid Substances 0.000 claims description 14
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 9
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 9
- 229920001577 copolymer Polymers 0.000 claims description 9
- 229910052709 silver Inorganic materials 0.000 claims description 9
- 239000004332 silver Substances 0.000 claims description 9
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 8
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 8
- 229910052799 carbon Inorganic materials 0.000 claims description 7
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 6
- 230000003247 decreasing effect Effects 0.000 claims description 5
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 claims description 4
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 3
- ISRGONDNXBCDBM-UHFFFAOYSA-N 2-chlorostyrene Chemical compound ClC1=CC=CC=C1C=C ISRGONDNXBCDBM-UHFFFAOYSA-N 0.000 claims description 2
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 claims description 2
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 claims description 2
- 239000002923 metal particle Substances 0.000 claims 1
- 230000005611 electricity Effects 0.000 abstract 1
- 239000002243 precursor Substances 0.000 description 20
- 239000004005 microsphere Substances 0.000 description 15
- 239000011521 glass Substances 0.000 description 11
- 239000007787 solid Substances 0.000 description 11
- 239000004809 Teflon Substances 0.000 description 10
- 239000011324 bead Substances 0.000 description 10
- 239000006185 dispersion Substances 0.000 description 10
- 239000000203 mixture Substances 0.000 description 10
- 239000000463 material Substances 0.000 description 9
- 239000011162 core material Substances 0.000 description 8
- 229920006362 TeflonĀ® Polymers 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 7
- 239000000843 powder Substances 0.000 description 7
- 239000004604 Blowing Agent Substances 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 239000002671 adjuvant Substances 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000004020 conductor Substances 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N Propene Chemical compound CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 2
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 2
- QWTDNUCVQCZILF-UHFFFAOYSA-N isopentane Chemical compound CCC(C)C QWTDNUCVQCZILF-UHFFFAOYSA-N 0.000 description 2
- 239000010445 mica Substances 0.000 description 2
- 229910052618 mica group Inorganic materials 0.000 description 2
- CRSOQBOWXPBRES-UHFFFAOYSA-N neopentane Chemical compound CC(C)(C)C CRSOQBOWXPBRES-UHFFFAOYSA-N 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 239000000080 wetting agent Substances 0.000 description 2
- BOSAWIQFTJIYIS-UHFFFAOYSA-N 1,1,1-trichloro-2,2,2-trifluoroethane Chemical compound FC(F)(F)C(Cl)(Cl)Cl BOSAWIQFTJIYIS-UHFFFAOYSA-N 0.000 description 1
- IKERVPAIKADBFA-UHFFFAOYSA-N 1,1-dichloro-2,2,3,3,4,4-hexafluorocyclobutane Chemical compound FC1(F)C(F)(F)C(Cl)(Cl)C1(F)F IKERVPAIKADBFA-UHFFFAOYSA-N 0.000 description 1
- KPEMHIJREABZQQ-UHFFFAOYSA-N 1-chloro-1,2,2,3,3,4,4-heptafluorocyclobutane Chemical compound FC1(F)C(F)(F)C(F)(Cl)C1(F)F KPEMHIJREABZQQ-UHFFFAOYSA-N 0.000 description 1
- 239000004338 Dichlorodifluoromethane Substances 0.000 description 1
- 239000004131 EU approved raising agent Substances 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 229920000103 Expandable microsphere Polymers 0.000 description 1
- IGFHQQFPSIBGKE-UHFFFAOYSA-N Nonylphenol Natural products CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 239000007900 aqueous suspension Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- AFYPFACVUDMOHA-UHFFFAOYSA-N chlorotrifluoromethane Chemical compound FC(F)(F)Cl AFYPFACVUDMOHA-UHFFFAOYSA-N 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- PXBRQCKWGAHEHS-UHFFFAOYSA-N dichlorodifluoromethane Chemical compound FC(F)(Cl)Cl PXBRQCKWGAHEHS-UHFFFAOYSA-N 0.000 description 1
- 235000019404 dichlorodifluoromethane Nutrition 0.000 description 1
- AFABGHUZZDYHJO-UHFFFAOYSA-N dimethyl butane Natural products CCCC(C)C AFABGHUZZDYHJO-UHFFFAOYSA-N 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 150000002118 epoxides Chemical class 0.000 description 1
- UKAJDOBPPOAZSS-UHFFFAOYSA-N ethyl(trimethyl)silane Chemical compound CC[Si](C)(C)C UKAJDOBPPOAZSS-UHFFFAOYSA-N 0.000 description 1
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 1
- 229920000295 expanded polytetrafluoroethylene Polymers 0.000 description 1
- 238000010101 extrusion blow moulding Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 235000010855 food raising agent Nutrition 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000001282 iso-butane Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 1
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 1
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical compound CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000005325 percolation Methods 0.000 description 1
- KAVGMUDTWQVPDF-UHFFFAOYSA-N perflubutane Chemical class FC(F)(F)C(F)(F)C(F)(F)C(F)(F)F KAVGMUDTWQVPDF-UHFFFAOYSA-N 0.000 description 1
- LGUZHRODIJCVOC-UHFFFAOYSA-N perfluoroheptane Chemical class FC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F LGUZHRODIJCVOC-UHFFFAOYSA-N 0.000 description 1
- ZJIJAJXFLBMLCK-UHFFFAOYSA-N perfluorohexane Chemical class FC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F ZJIJAJXFLBMLCK-UHFFFAOYSA-N 0.000 description 1
- NJCBUSHGCBERSK-UHFFFAOYSA-N perfluoropentane Chemical class FC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F NJCBUSHGCBERSK-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920001230 polyarylate Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920000131 polyvinylidene Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000012260 resinous material Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000012798 spherical particle Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- CZDYPVPMEAXLPK-UHFFFAOYSA-N tetramethylsilane Chemical compound C[Si](C)(C)C CZDYPVPMEAXLPK-UHFFFAOYSA-N 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- CYRMSUTZVYGINF-UHFFFAOYSA-N trichlorofluoromethane Chemical compound FC(Cl)(Cl)Cl CYRMSUTZVYGINF-UHFFFAOYSA-N 0.000 description 1
- WDIWAJVQNKHNGJ-UHFFFAOYSA-N trimethyl(propan-2-yl)silane Chemical compound CC(C)[Si](C)(C)C WDIWAJVQNKHNGJ-UHFFFAOYSA-N 0.000 description 1
- WNWMJFBAIXMNOF-UHFFFAOYSA-N trimethyl(propyl)silane Chemical compound CCC[Si](C)(C)C WNWMJFBAIXMNOF-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/22—Expanded, porous or hollow particles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/20—Conductive material dispersed in non-conductive organic material
- H01B1/24—Conductive material dispersed in non-conductive organic material the conductive material comprising carbon-silicon compounds, carbon or silicon
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/02—Ingredients treated with inorganic substances
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08L27/18—Homopolymers or copolymers or tetrafluoroethene
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/20—Conductive material dispersed in non-conductive organic material
- H01B1/22—Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
- Y10T428/249953—Composite having voids in a component [e.g., porous, cellular, etc.]
- Y10T428/249986—Void-containing component contains also a solid fiber or solid particle
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/26—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
- Y10T428/268—Monolayer with structurally defined element
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31551—Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
- Y10T428/31645—Next to addition polymer from unsaturated monomers
- Y10T428/31649—Ester, halide or nitrile of addition polymer
Definitions
- This invention relates to a pressure sensitive membrane and a method therefor, the membrane comprising a polytetrafluoroethylene (PTFE) fibril matrix having both conductive particles and energy expanded particles enmeshed therein.
- PTFE polytetrafluoroethylene
- Expanded polytetrafluoroethylene-containing articles are known to provide thermal insulation.
- Related U.S. Patent Nos. 3,953,566, 3,962,153, 4,096,227, and 4,187,390 teach a porous product comprising expanded, amorphous locked PTFE which can be laminated and impregnated to provide shaped articles.
- the more highly expanded materials of that invention are disclosed to be useful, for example, as thermal insulators and shaped articles.
- PTFE fibrillated matrices are known.
- the background art teaches several formulations for blending an aqueous PTFE dispersion with various additives and/or adjuvants designed for specific purposes.
- U.S. Patent No. 4,990,544 teaches a gasket comprising a fibrillated PTFE resin and dispersed therein a fine inorganic powder.
- U.S. Patent No. 4,985,296 teaches an expanded, porous PTFE film containing filler material which is purposely compressed to provide thin films where space reduction is desirable.
- U.S. Patent Nos. 4,971,736, 4,906,378, and 4,810,381 disclose a chromatographic sheetlike article and method of preparing a composite chromatographic sheetlike article comprising a PTFE fibril matrix and 5 nonswellable sorptive hydrophobic particles enmeshed in the matrix. References cited in these patents relate to other PTFE matrices containing particulates, including U.S. Patent Nos. 4,153,661, 4,373,519, 4,460,642, and 4,565,663.
- a composition comprising fibrillated PTFE in combination with a polyamide has been disclosed to provide articles by extrusion blowmolding as in U.S. Patent No. 4,966,941, and with molybdenum disulfide and optionally an elastomer to provide articles with increased durability as in U.S. Patent No. 4,962,136.
- U.S. Patent No. 4,945,125 teaches a process of producing a fibrillated semi-interpenetrating polymer network of PTFE and silicone elastomer.
- U.S. Patent No. 4,914,156 describes a blow moldable composition comprising a polyether, an epoxide polymer, a source of catalytic cations, and a fibrillatable PTFE.
- U.S. Patent No. 4,902,747 discloses a blow moldable polyarylate composition containing fibrillatable PTFE.
- Vermicular expanded graphite has been incorporated into PTFE.
- U.S. Patent Nos. 4,265,952 and 4,199,628 relate to a vermicular expanded graphite composite blended with a corrosion resistant resin such as PTFE with improved impermeability to corrosive fluids at high temperatures.
- Conductive compositions comprising a polymeric binder system having dispersed therein electrically conductive particles and deformable non-conductive spherical domains have been disclosed, for example, in U.S. Patent No. 4,098,945.
- U.S. Patent No. 4,483,889 teaches a method for making a foam composite material comprising a fibrous matrix, expandable polymeric microspheres, and a formaldehyde-type resin.
- U.S. Patent No. 4,624,798 describes the use of silver coated glass bubbles in a silicone material at a loading percent just below that needed to obtain bulk conductivity in the composite. When external pressure is applied to a surface, the composite becomes conductive.
- the present invention provides a composite article wherein electrical resistance is decreased when pressure is applied comprising a polytetrafluoroethylene (PTFE) fibril matrix having enmeshed therein
- PTFE polytetrafluoroethylene
- the weight ratio of conductive particles to nonconductive, energy expanded hollow polymeric particles is in the range of about 999:1 to about 3:1.
- the total amount of particulates to fibril matrix is preferably from about 98:2 to about 75:25 by weight.
- the article of this invention can be placed between two conductive surfaces, such as metal plates, and can serve as a reversible electrical circuit making element (switch) when an electrical current is provided, such as from a DC power supply.
- Flow of current is inhibited by the large bulk resistance of the composite.
- the resistance within the composite drops by several orders of magnitude, thereby allowing for the flow of electrical current through the circuit.
- the applied force is removed, the bulk resistance of the composite membrane increases and current ceases to flow.
- pressure can be applied to the article of the invention at more than one location on the article's surface to provide either essentially linear or three-dimensional paths, e.g., line, cylinder, cone, parallelepiped, of electrical conductivity which act independently of each other due to the high internal resistance of the article in its bulk state.
- the article can provide simultaneous electrical contact to a multitude of pairs of electrical conductors, each pair operating as in the first embodiment, while maintaining the electrical integrity of each pair, or multiple contacts to a single conductor.
- the composite article is prepared by a method including the steps of admixing conductive particles, nonconductive energy expandable hollow polymeric particles, and a PTFE dispersion to achieve a mass having a doughlike consistency, and calendering the doughlike mass between rollers set at successively narrower gaps at a temperature below the temperature of expansion of the nonconductive energy expandable particles for a number of passes necessary to achieve a sheetlike article having a thickness in the range of about 0.010 cm to 0.32 cm.
- the article is then heated at a suitable temperature and for a time sufficient to cause expansion of the nonconductive energy expandable hollow polymeric microspheres.
- microporous composite sheet-like article a chamois-like material
- the microporous composite sheet-like article is very conformable yet tough enough to provide some protection against the abrasive and penetrating effects of foreign objects. It maintains its physical integrity under normal handling conditions.
- this invention provides a composite membrane, or sheetlike article, which can be used as a pressure sensitive pad.
- the pressure sensitive element of the present invention is nonconductive, i.e., electrical current will not flow through the composite article due to its high internal resistance.
- an external pressure is applied to a surface of the membrane, as by finger tip pressure, the resistance drops and allows for the flow of electrical current. Removal of the force causes the membrane to return to its insulating, or nonconductive, form and the current flow ceases.
- the membrane in a second embodiment, can be used as a means for making electrical contact between a multitude of pairs of conductors in which each pair is, in effect, a miniature version of the first embodiment.
- the pressure sensitive element of the invention has a high internal resistance.
- the article can be used, for example, to provide simultaneous electrical contact between the electrical leads from a computer chip to a test device assembly in which the leads from the chip are in registry with electrical contacts on the test device. When pressure is applied to the assembly such that the membrane is selectively compressed in those areas containing an electrical lead, electrical continuity with the test device is established between the individual leads and their corresponding contact on the test device.
- Electrically conductive particulate is present as the major component (preferably greater than 50 weight percent) of the precursor composite membrane (i.e., the composite membrane prior to expansion of the energy expandable particulate) in a fibrillated PTFE matrix.
- Electrically nonconductive, energy expandable hollow polymeric particulate referred to as expandable particulate or expandable particles, is present as a minor component (preferably less than 50 weight percent) in the fibrillated PTFE matrix.
- the precursor composite membrane is preferably electrically conductive, although it need not be. Upon exposure to heat, the electrically nonconductive, energy expandable particulate is caused to expand.
- Resistivity of the composite membrane of the invention increases to greater than about 10 5 ohm-cm, preferably greater than 10 6 ohm-cm, and most preferably greater than 10 7 ohm-cm.
- Electrically conductive particulate enmeshed within the fibrillated PTFE matrix, or network is the major component of the composite and can be any conductive particulate such as carbon, metal powder, metal bead, metal fiber, or metal flake, or it can be a metal coated particulate such as metal coated glass bubbles, metal coated glass beads, or metal coated mica flakes.
- Preferred metal coatings include silver, nickel, copper, gold, and tungsten. Carbon coated particles are also useful. Such coatings can be continuous or discontinuous. When continuous coatings are present, their thicknesses can be more than zero and up to 10 micrometers or more. Additionally, a combination of two or more conductive particulates can be used.
- Size of the conductive particulate can be from about 0.1 micrometer to about 600 micrometers, preferably from 0.5 micrometer to 200 micrometers, and most preferably from 1 micrometer to 100 micrometers.
- Powder resistivity of the conductive particulate should be less than about 10 ohm-cm, preferably less than 1 ohm-cm, and most preferably less than 10 -1 ohm-cm. Where metal powders are used, the powder resistivity can be as low as about 10 -6 ohm-cm.
- Examples of conductive particulate useful in the present invention include copper powder, 10 micrometer (Alfa Products, Ward Hill, MA); silver coated nickel flake, -200 mesh (Alfa Products); silver coated hollow glass bubbles, solid glass beads, and mica flake (Potter Industries, Inc., Parsippany, NJ); and carbon powders (Aldrich Chemical Co., Milwaukee, WI).
- Weight of conductive particulate to total weight of the composite membrane of the invention should be in the range from about 98% to about 25%, preferably from 96% to 40%, and more preferably from 95% to 50%.
- Expandable particulate useful in the present invention precursor composite exhibits intumescence upon application of heat.
- the expandable particulate can be swellable or nonswellable in aqueous or organic liquid, and preferably is substantially insoluble in water or organic liquids used in preparation of the precursor composite membranes.
- the expandable particulate is not homogeneous, i.e., it is not a polymeric bead but rather comprises a polymeric shell having a central core comprised of a fluid, preferably liquid, material.
- a further characteristic is that the overall dimensions of the expandable particulate increase upon heating at a specific temperature. This expansion or intumescence is different from expansion due to solvent swelling and can occur in the solid state (i.e., in the absence of solvent).
- the expandable particulate is preferably electrically nonconductive, i.e., the powder resistivity of the energy expandable particulate should be greater than about 10 4 ohm-cm, preferably greater than 10 5 ohm-cm, and most preferably greater than 10 6 ohm-cm.
- Expandable hollow polymeric particulate useful in the precursor composite includes those materials comprised of a polymeric shell and a core of at least one other material, either liquid or gaseous, most preferably a liquid at room temperature, in which the polymeric shell is essentially insoluble.
- a liquid core is advantageous because the degree of expansion is directly related to the volume change of the core material at the expansion temperature.
- the volume expansion expected can be approximated from the general gas laws.
- expandable particulate comprising a liquid core material offers the opportunity to provide much larger volume changes, especially in those cases where a phase change takes place, i.e., the liquid volatilizes at or near the expansion temperature.
- Gaseous core materials include air and nonreactive gases and liquid core materials include organic liquids.
- Preferred expandable polymeric particulate (also called microspheres, microballoons, and microbubbles) useful in the precursor composite can have shells comprising copolymers such as vinyl chloride and vinylidene chloride, copolymers of vinyl chloride and acrylonitrile, copolymers of vinylidene chloride and acrylonitrile, copolymers of methacrylonitrile and acrylonitrile, and copolymers of styrene and acrylonitrile.
- the unexpanded microspheres contain fluid, preferably volatile liquid, i.e., a blowing agent, which is conventional for microspheres of the type described here.
- the blowing agent is 5 to 30 percent by weight of the microsphere.
- the microspheres can be added in different manners, as dried particles, wet cakes, or in a suspension, e.g. in an alcohol such as isopropanol.
- Unexpanded particulate desirably is in the size range of from about 0.1 micrometer to about 600 micrometers, preferably from 0.5 micrometer to 200 micrometers, most preferably from 1 micrometer to 100 micrometers.
- Expanded particulate can have a size in the range of from about 0.12 micrometer to 1000 micrometers, preferably from 1 micrometer to 600 micrometers. After expansion, the volume of the expandable particulate increases by a factor of at least 1.5, preferably a factor of at least 5, and most preferably a factor of at least 10, and may even be as high as a factor of about 100.
- ExpancelTM polymeric microspheres (Nobel Industries, Sundsvall, Sweden) expand from an approximate diameter of 10 micrometers in the unexpanded form to an approximate diameter of 40 micrometers after expansion.
- expandable hollow polymeric microspheres useful in the present invention precursor composite include those made of poly(vinylidene chloride-co-acrylonitrile) such as ExpancelTM 820, ExpancelTM 642, ExpancelTM 551, ExpancelTM 461, and ExpancelTM 051 polymeric microspheres.
- blowing or raising agents may be enclosed within the polymeric shell of the expandable microspheres.
- They can be volatile fluid-forming agents such as aliphatic hydrocarbons including ethane, ethylene, propane, propene, butane, isobutane, isopentane, neopentane, acetylene, hexane, heptane, or mixtures of one or more such aliphatic hydrocarbons preferably having a number average molecular weight of at least 26 and a boiling point at atmospheric pressure about the same temperature range or below the range of the softening point of the resinous material of the polymeric shell when saturated with the particular blowing agent utilized.
- halocarbons such as fluorotrichloromethane, perfluorobutanes, perfluoropentanes, perfluorohexanes, perfluoroheptanes, dichlorodifluoromethane, chlorotrifluoromethane, trichlorotrifluoroethane, heptafluorochlorocyclobutane, and hexafluorodichlorocyclobutane, and tetraalkyl silanes such as tetramethyl silane, trimethylethyl silane, trimethylisopropyl silane, and trimethyl-n-propyl silane, all of which are commercially available. Further discussion of blowing agents in general can be found in U.S. Patent Nos. 4,640,933 and 4,694,027, which patents are incorporated herein by reference.
- Shape of the expandable particulate is preferably spherical but is not restricted to spherical, i.e., it may be irregular. Other shapes can easily be envisioned such as urnlike as described in U.S. Patent No. 3,615,972. Shape and orientation of the expandable particulate in the precursor composite membrane determine the anisotropy of the expansion step. Where essentially spherical particles are used, heating leads to isotropic expansion of the composite, i.e., expansion is uniform in all three directions, so that the overall shape of the membrane does not change, only its size. Other physical constraints that may have been imposed on the membrane, such as during processing or by anchoring one part of the membrane prior to expansion, may lead to less than perfect isotropic expansion where essentially spherical expandable particulate is used.
- the PTFE aqueous dispersion employed in producing the PTFE precursor composite sheets of this invention is a milky-white aqueous suspension of PTFE particles.
- the PTFE aqueous dispersion will contain about 20% to about 70% by weight solids, the major portion of such solids being PTFE particles having a particle size in the range of from about 0.05 micrometer to about 5.0 micrometers.
- PTFE aqueous dispersions useful in the present invention may contain other ingredients, for example, surfactant materials and stabilizers which promote continued suspension of the PTFE particles.
- Teflon TM 30, Teflon TM 30B, or Teflon TM 42 Such PTFE aqueous dispersions are presently commercially available from E.I. Dupont de Nemours (Wilmington, DE), for example, under the tradenames Teflon TM 30, Teflon TM 30B, or Teflon TM 42.
- Teflon 30 and 30B contain about 59% to about 61% solids by weight which are for the most part 0.05 micrometer to 5.0 micrometer PTFE particles and from about 5.5% to about 6.5% by weight (based on weight of PTFE resin) of nonionic wetting agent, typically octylphenol polyoxyethylene or nonylphenol polyoxyethylene.
- Teflon 42 contains about 32% to 35% by weight solids and no wetting agent.
- Fluon TM PTFE having reduced surfactant levels, is available from ICI, Exton, PA.
- Precursor composite articles of the invention can be provided by the method described in any of U.S. Patent Nos. 5,071,610, 4,971,736, 4,906,378, 4,810,381, and 4,153,661 which are incorporated herein by reference. In all cases, processing takes place below the temperature for expansion of the expandable particulate. This processing temperature preferably is room temperature.
- Thickness of the precursor composite membrane can range from about 0.010 cm to about 0.32 cm, preferably from 0.012 cm to 0.25 cm.
- Thinner membranes can be made by densification as is described in U.S. Patent No. 4,985,286.
- thinner membranes it is advantageous to avoid using metal coated glass bubbles or other fairly fragile supports in order to avoid possible breakage which may occur under pressures applied during formation of the fibrillated PTFE network.
- thickness of the membrane increases due to the expansion of the expandable particulate.
- the amount of expansion observed is dependent on several factors, including the weight percent of expandable particulate present in the membrane, the type of expandable particulate, the molecular weight of the polymeric shell of the expandable particulate, and the toughness of the fibrillated PTFE matrix holding the precursor composite together.
- a small dimensional increase, i.e., in the range of 0.5 to 10 percent is usually sufficient to change the electrical properties of the membrane from a conducting to an insulating state.
- Typical thickness of the membranes of the invention can be in the range of from about 0.010 cm to about 1.5 cm, preferably from 0.015 cm to 0.5 cm.
- Temperatures needed for the thermal expansion step to occur are dependent on the type of polymer comprising the shell of the microbubble and on the particular blowing agent used. Typical temperatures range from about 40Ā°C to about 220Ā°C, preferably from 60Ā°C to 200Ā°C, most preferably from 80Ā°C to 190Ā°C.
- adjuvants can be added to the composite membrane to impart some added functionality such as color or strength to the final composite.
- adjuvants can be included in an amount from about 0.01% to about 50% by weight, preferably from 0.1% to 40%, and most preferably from 0.5% to 25%, based on the total weight of the composite.
- additional components can be swellable or nonswellable in aqueous or organic liquid, and preferably are substantially insoluble in water or organic liquids.
- Optional adjuvants can be in the size range of from about 0.1 micrometer to about 600 micrometers, preferably from 0.5 micrometer to 200 micrometers, most preferably from 1 micrometer to 100 micrometers. This size range is desirable in order to obtain the best physical properties such as toughness and uniformity for the resulting membrane.
- the fibrillated network of the precursor composite membrane be tight enough to support the enmeshment of the conductive particulate and the expandable particulate so that the final composite has sufficient structural integrity to be handled.
- the conductive particulate and the expandable particulate do not easily dislodge from the final composite, i.e., they do not fall out of the membrane when the membrane is handled.
- a further advantage of a PTFE fibrillated network is that the PTFE fibrils are able to flow or draw out as the expandable particulate expands, thereby maintaining the structural integrity of the membrane.
- the useful range of fibrillated polymer in the final composites can be from about 2% to about 25% by weight, preferably from 3% to 23%, and most preferably from 5% to 20%, based on the total weight of the composite.
- Articles of the invention are useful as an on/off switch for electrical devices, as an interconnect for electronic components, as a means of providing input, for example, to a telephone dialing system, as a control for touch sensitive logic systems, as a pressure transducer, or as a pressure sensitive pad.
- This example describes the preparation of a fibrillated PTFE polymer network in which a conductive particulate and a nonconductive, energy expanded particulate are enmeshed.
- the article has use as a pressure sensitive pad.
- Conduct-o-FilTM S3000-S silver coated glass beads (Potter Industries, Inc., Parsippany, NJ) were mixed with 1.0 gram of Expancel 551DU hollow polymeric microbubbles (Nobel Industries).
- a PTFE dispersion prepared by adding 10 grams of a 50% by volume solution of i-propanol in water to 4.71 grams Teflon 30B aqueous dispersion (62% solids) (E.I. Dupont de Nemours, Inc.) to give a mixture containing 86% bead, 3.6% expandable particulate, and 10.4% PTFE.
- the ingredients were hand mixed with a spatula until they had become doughlike in consistency.
- the mixture was then passed at room temperature (23Ā°C) through a two roll mill set at an initial gap of approximately 0.3 cm for a total of ten passes, folding the product and turning 90Ā° prior to each successive pass. This gave a tough web which was then passed through the mill without folding for an additional six passes, decreasing the gap slightly for each pass.
- the product after the last pass had a thickness of 0.03 cm.
- the resulting thin sheet was then heated in an oven at 120Ā°C for 3 minutes, causing the thickness to increase slightly.
- the bulk resistivity was greater than 10 7 ohm-cm.
- This example describes the application of the article of Example 1 in a pressure sensitive switch.
- a 0.56 cm diameter disc cut from the sheet of Example 1 was placed between two 0.32 cm diameter cylindrical contacts connected to the output of a Hewlett Packard Model 6247B 0-60 V DC power supply.
- the circuit design was such that any current flow would have to pass through the thickness of the disc, i.e., the disc was positioned to be an element in the circuit. At a fixed potential of 2 volts, no current flowed through the circuit.
- a weight (1.5 kg) was then applied to the top of one of the contacts so that a force was exerted on the surface of the disc.
- the resistance measured through the disc dropped to less than 1 ohm and a preset current of 200 milliamps flowed through the circuit. When the weight was removed, the resistance increased and the flow of electrical current stopped.
- the same flow-no flow response was obtained by using the action of a fingertip pushing on the contact in place of the weight to cause the drop in resistance within the disc and allow for the flow of electrical current in the circuit. When the fingertip was
- This example describes the preparation of a composite article of the invention using a conductive glass bead having both a different diameter and a different amount of metal coated thereon.
- a precursor composite sheetlike article was prepared according to the method of Example 1 in which 30.0 g S5000-S2 silver coated glass beads (Potter Ind.) and 3.0 g Expancel 551DU polymeric microspheres (Nobel Ind.) were mixed with a dispersion of 5.35 g Teflon 30B (62% solids) (E.I. Dupont de Nemours, Inc.). The sheet contained 82.6% conductive particle, 8.3% energy expandable particle, and 9.1% PTFE. The thickness of the precursor composite sheet was 0.20 cm. After heating for 2 minutes at 120Ā°C to obtain an article of the invention, the final thickness was 0.23 cm. The resistance through the thickness was greater than 10 Megohms.
- This example describes the preparation of a composite article of the invention and its resilient character.
- a precursor composite sheetlike article was prepared according to the method of Example 1 in which 24.0 g S3000-S silver coated glass beads (Potter Industries) and 1.0 g Expancel 551DU polymeric microspheres (Nobel Ind.) were mixed with a dispersion of 4.71 g Teflon 30B (62% solids) (E.I. Dupont de Nemours).
- the sheet contained 86.0% conductive particle, 3.6% energy expandable particle, and 10.4% PTFE by weight.
- the thickness of the precursor composite sheet was 0.030 cm. The resistance through the thickness was ca. 0.1 ohm.
- the thickness had increased to 0.051 cm and the resistance had increased to greater than 10 7 ohms.
- the resistance dropped to less than one ohm. After removing the weight, the resistance increased to greater than 10 7 . This cycle was repeated several times with only a slight hysteresis loss at the high end suggesting that some permanent deformation may be occurring.
- This example describes the preparation and electrical properties of a composite article of the invention containing carbon as a conductive particle.
- a sheetlike article of the invention was prepared according to the method of Example 1 in which 8.5 g M30 carbon spheres (Spectracorp, Lawrence, MA), 1.5 g Expancel 551DU polymeric microspheres (Potter Ind.), and 1.9 g Teflon 30B (60% solids) (E.I. Dupont de Nemours, Inc.) were combined. These values correspond to 76.3%, 13.5%, and 10.2% by weight, respectively.
- the final sheet had a thickness of 0.023 cm and a resistance of several Megohms. When a 1.5 kg weight was applied to the surface, the resistance decreased to several kiloohms. Removal of the weight caused the resistance to increase.
- This example describes addition of a nonconductive adjuvant to the composite article of the invention.
- Example 1 The method of Example 1 was used to prepare a sheetlike article containing 20 g S5000-S2 silver coated glass beads (Potter Ind.), 4.9 g Davisil silica, 4-20 micrometer (Aldrich Chemical, Milwaukee, WI), 0.1 g Expancel 551DU polymeric microspheres (Nobel Ind.), and 4.73 g Teflon 30B (62% solids) (E.I. Dupont de Nemours, Inc.). The weight percents of the components were 71.5, 17.6, 0.4, and 10.5, respectively.
- the membrane thickness was 0.25 cm before heating and increased to 0.27 cm after heating for 3 minutes at ca. 120Ā°C.
- the resistance of the composite article of the invention was greater than 10 Megohms.
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Abstract
Description
- This invention relates to a pressure sensitive membrane and a method therefor, the membrane comprising a polytetrafluoroethylene (PTFE) fibril matrix having both conductive particles and energy expanded particles enmeshed therein.
- Expanded polytetrafluoroethylene-containing articles are known to provide thermal insulation. Related U.S. Patent Nos. 3,953,566, 3,962,153, 4,096,227, and 4,187,390 teach a porous product comprising expanded, amorphous locked PTFE which can be laminated and impregnated to provide shaped articles. The more highly expanded materials of that invention are disclosed to be useful, for example, as thermal insulators and shaped articles.
- PTFE fibrillated matrices are known. The background art teaches several formulations for blending an aqueous PTFE dispersion with various additives and/or adjuvants designed for specific purposes. For example, U.S. Patent No. 4,990,544 teaches a gasket comprising a fibrillated PTFE resin and dispersed therein a fine inorganic powder. U.S. Patent No. 4,985,296 teaches an expanded, porous PTFE film containing filler material which is purposely compressed to provide thin films where space reduction is desirable.
- U.S. Patent Nos. 4,971,736, 4,906,378, and 4,810,381 disclose a chromatographic sheetlike article and method of preparing a composite chromatographic sheetlike article comprising a PTFE fibril matrix and 5 nonswellable sorptive hydrophobic particles enmeshed in the matrix. References cited in these patents relate to other PTFE matrices containing particulates, including U.S. Patent Nos. 4,153,661, 4,373,519, 4,460,642, and 4,565,663.
- It is known that metals can be incorporated in fibrillated PTFE, as in, for example, U.S. Patent No. 4,153,661. U.S. Patent No. 4,923,737 discloses a method for a "metal cloth" prepared from fibrillated PTFE containing metal or other particles entrapped in the fibrils.
- A composition comprising fibrillated PTFE in combination with a polyamide has been disclosed to provide articles by extrusion blowmolding as in U.S. Patent No. 4,966,941, and with molybdenum disulfide and optionally an elastomer to provide articles with increased durability as in U.S. Patent No. 4,962,136.
- U.S. Patent No. 4,945,125 teaches a process of producing a fibrillated semi-interpenetrating polymer network of PTFE and silicone elastomer. U.S. Patent No. 4,914,156 describes a blow moldable composition comprising a polyether, an epoxide polymer, a source of catalytic cations, and a fibrillatable PTFE. U.S. Patent No. 4,902,747 discloses a blow moldable polyarylate composition containing fibrillatable PTFE.
- Vermicular expanded graphite has been incorporated into PTFE. U.S. Patent Nos. 4,265,952 and 4,199,628 relate to a vermicular expanded graphite composite blended with a corrosion resistant resin such as PTFE with improved impermeability to corrosive fluids at high temperatures.
- Conductive compositions comprising a polymeric binder system having dispersed therein electrically conductive particles and deformable non-conductive spherical domains have been disclosed, for example, in U.S. Patent No. 4,098,945.
- U.S. Patent No. 4,483,889 teaches a method for making a foam composite material comprising a fibrous matrix, expandable polymeric microspheres, and a formaldehyde-type resin.
- U.S. Patent No. 4,624,798 describes the use of silver coated glass bubbles in a silicone material at a loading percent just below that needed to obtain bulk conductivity in the composite. When external pressure is applied to a surface, the composite becomes conductive.
- Briefly, the present invention provides a composite article wherein electrical resistance is decreased when pressure is applied comprising a polytetrafluoroethylene (PTFE) fibril matrix having enmeshed therein
- (a) electrically conductive particles, and
- (b) electrically nonconductive, energy expanded hollow polymeric particles.
- Preferably, the weight ratio of conductive particles to nonconductive, energy expanded hollow polymeric particles is in the range of about 999:1 to about 3:1. The total amount of particulates to fibril matrix is preferably from about 98:2 to about 75:25 by weight.
- In a preferred embodiment, the article of this invention can be placed between two conductive surfaces, such as metal plates, and can serve as a reversible electrical circuit making element (switch) when an electrical current is provided, such as from a DC power supply. Flow of current is inhibited by the large bulk resistance of the composite. When pressure is applied to one of the conductive plates, however, such that the composite article is compressed, the resistance within the composite drops by several orders of magnitude, thereby allowing for the flow of electrical current through the circuit. When the applied force is removed, the bulk resistance of the composite membrane increases and current ceases to flow.
- In another embodiment, pressure can be applied to the article of the invention at more than one location on the article's surface to provide either essentially linear or three-dimensional paths, e.g., line, cylinder, cone, parallelepiped, of electrical conductivity which act independently of each other due to the high internal resistance of the article in its bulk state. Thus, the article can provide simultaneous electrical contact to a multitude of pairs of electrical conductors, each pair operating as in the first embodiment, while maintaining the electrical integrity of each pair, or multiple contacts to a single conductor.
- The composite article is prepared by a method including the steps of admixing conductive particles, nonconductive energy expandable hollow polymeric particles, and a PTFE dispersion to achieve a mass having a doughlike consistency, and calendering the doughlike mass between rollers set at successively narrower gaps at a temperature below the temperature of expansion of the nonconductive energy expandable particles for a number of passes necessary to achieve a sheetlike article having a thickness in the range of about 0.010 cm to 0.32 cm. The article is then heated at a suitable temperature and for a time sufficient to cause expansion of the nonconductive energy expandable hollow polymeric microspheres.
- The microporous composite sheet-like article, a chamois-like material, is very conformable yet tough enough to provide some protection against the abrasive and penetrating effects of foreign objects. It maintains its physical integrity under normal handling conditions.
- In a preferred embodiment, this invention provides a composite membrane, or sheetlike article, which can be used as a pressure sensitive pad. The pressure sensitive element of the present invention is nonconductive, i.e., electrical current will not flow through the composite article due to its high internal resistance. When an external pressure is applied to a surface of the membrane, as by finger tip pressure, the resistance drops and allows for the flow of electrical current. Removal of the force causes the membrane to return to its insulating, or nonconductive, form and the current flow ceases.
- In a second embodiment, the membrane can be used as a means for making electrical contact between a multitude of pairs of conductors in which each pair is, in effect, a miniature version of the first embodiment. The pressure sensitive element of the invention has a high internal resistance. The article can be used, for example, to provide simultaneous electrical contact between the electrical leads from a computer chip to a test device assembly in which the leads from the chip are in registry with electrical contacts on the test device. When pressure is applied to the assembly such that the membrane is selectively compressed in those areas containing an electrical lead, electrical continuity with the test device is established between the individual leads and their corresponding contact on the test device.
- Electrically conductive particulate is present as the major component (preferably greater than 50 weight percent) of the precursor composite membrane (i.e., the composite membrane prior to expansion of the energy expandable particulate) in a fibrillated PTFE matrix. Electrically nonconductive, energy expandable hollow polymeric particulate, referred to as expandable particulate or expandable particles, is present as a minor component (preferably less than 50 weight percent) in the fibrillated PTFE matrix. The precursor composite membrane is preferably electrically conductive, although it need not be. Upon exposure to heat, the electrically nonconductive, energy expandable particulate is caused to expand. Resistivity of the composite membrane of the invention (i.e., the composite membrane after expansion of the energy expandable particulate) increases to greater than about 105 ohm-cm, preferably greater than 106 ohm-cm, and most preferably greater than 107 ohm-cm.
- Electrically conductive particulate enmeshed within the fibrillated PTFE matrix, or network, is the major component of the composite and can be any conductive particulate such as carbon, metal powder, metal bead, metal fiber, or metal flake, or it can be a metal coated particulate such as metal coated glass bubbles, metal coated glass beads, or metal coated mica flakes. Preferred metal coatings include silver, nickel, copper, gold, and tungsten. Carbon coated particles are also useful. Such coatings can be continuous or discontinuous. When continuous coatings are present, their thicknesses can be more than zero and up to 10 micrometers or more. Additionally, a combination of two or more conductive particulates can be used.
- Size of the conductive particulate can be from about 0.1 micrometer to about 600 micrometers, preferably from 0.5 micrometer to 200 micrometers, and most preferably from 1 micrometer to 100 micrometers. Powder resistivity of the conductive particulate should be less than about 10 ohm-cm, preferably less than 1 ohm-cm, and most preferably less than 10-1 ohm-cm. Where metal powders are used, the powder resistivity can be as low as about 10-6 ohm-cm.
- Examples of conductive particulate useful in the present invention include copper powder, 10 micrometer (Alfa Products, Ward Hill, MA); silver coated nickel flake, -200 mesh (Alfa Products); silver coated hollow glass bubbles, solid glass beads, and mica flake (Potter Industries, Inc., Parsippany, NJ); and carbon powders (Aldrich Chemical Co., Milwaukee, WI).
- Weight of conductive particulate to total weight of the composite membrane of the invention should be in the range from about 98% to about 25%, preferably from 96% to 40%, and more preferably from 95% to 50%.
- Electrically nonconductive, energy expandable particulate is present as a minor component within the fibrillated PTFE network of the precursor composite membrane and is typically a polymeric bubble. Expandable particulate useful in the present invention precursor composite exhibits intumescence upon application of heat. The expandable particulate can be swellable or nonswellable in aqueous or organic liquid, and preferably is substantially insoluble in water or organic liquids used in preparation of the precursor composite membranes. In addition, the expandable particulate is not homogeneous, i.e., it is not a polymeric bead but rather comprises a polymeric shell having a central core comprised of a fluid, preferably liquid, material. A further characteristic is that the overall dimensions of the expandable particulate increase upon heating at a specific temperature. This expansion or intumescence is different from expansion due to solvent swelling and can occur in the solid state (i.e., in the absence of solvent). Additionally, the expandable particulate is preferably electrically nonconductive, i.e., the powder resistivity of the energy expandable particulate should be greater than about 104 ohm-cm, preferably greater than 105 ohm-cm, and most preferably greater than 106 ohm-cm.
- Expandable hollow polymeric particulate useful in the precursor composite includes those materials comprised of a polymeric shell and a core of at least one other material, either liquid or gaseous, most preferably a liquid at room temperature, in which the polymeric shell is essentially insoluble. A liquid core is advantageous because the degree of expansion is directly related to the volume change of the core material at the expansion temperature. For a gaseous core material, the volume expansion expected can be approximated from the general gas laws. However, expandable particulate comprising a liquid core material offers the opportunity to provide much larger volume changes, especially in those cases where a phase change takes place, i.e., the liquid volatilizes at or near the expansion temperature. Gaseous core materials include air and nonreactive gases and liquid core materials include organic liquids.
- Preferred expandable polymeric particulate (also called microspheres, microballoons, and microbubbles) useful in the precursor composite can have shells comprising copolymers such as vinyl chloride and vinylidene chloride, copolymers of vinyl chloride and acrylonitrile, copolymers of vinylidene chloride and acrylonitrile, copolymers of methacrylonitrile and acrylonitrile, and copolymers of styrene and acrylonitrile. Further can be mentioned copolymers of methyl methacrylate containing up to about 20 percent by weight of styrene, copolymers of methyl methacrylate and up to about 50 percent by weight of ethyl methacrylate, and copolymers of methyl methacrylate and up to about 70 percent by weight of orthochlorostyrene. The unexpanded microspheres contain fluid, preferably volatile liquid, i.e., a blowing agent, which is conventional for microspheres of the type described here. Suitably, the blowing agent is 5 to 30 percent by weight of the microsphere. The microspheres can be added in different manners, as dried particles, wet cakes, or in a suspension, e.g. in an alcohol such as isopropanol.
- Unexpanded particulate desirably is in the size range of from about 0.1 micrometer to about 600 micrometers, preferably from 0.5 micrometer to 200 micrometers, most preferably from 1 micrometer to 100 micrometers. Expanded particulate can have a size in the range of from about 0.12 micrometer to 1000 micrometers, preferably from 1 micrometer to 600 micrometers. After expansion, the volume of the expandable particulate increases by a factor of at least 1.5, preferably a factor of at least 5, and most preferably a factor of at least 10, and may even be as high as a factor of about 100.
- As an example, Expancelā¢ polymeric microspheres (Nobel Industries, Sundsvall, Sweden) expand from an approximate diameter of 10 micrometers in the unexpanded form to an approximate diameter of 40 micrometers after expansion. The corresponding volume increase is
- Nobel Industries provides a series of expandable bubbles which expand at different temperatures. Examples of commercially available expandable hollow polymeric microspheres useful in the present invention precursor composite include those made of poly(vinylidene chloride-co-acrylonitrile) such as Expancelā¢ 820, Expancelā¢ 642, Expancelā¢ 551, Expancelā¢ 461, and Expancelā¢ 051 polymeric microspheres. Other commercially available materials having similar constructions and comprising, for example, a shell of poly(methacrylonitrile-co-acrylonitrile), available as Micropearlā¢ F-80K microbubbles (Matsumoto Yushi-Seiyaku Co., Ltd., Japan) and Expancelā¢ 091 polymeric microspheres, are also useful as expandable particulate in the present invention.
- A wide variety of blowing or raising agents may be enclosed within the polymeric shell of the expandable microspheres. They can be volatile fluid-forming agents such as aliphatic hydrocarbons including ethane, ethylene, propane, propene, butane, isobutane, isopentane, neopentane, acetylene, hexane, heptane, or mixtures of one or more such aliphatic hydrocarbons preferably having a number average molecular weight of at least 26 and a boiling point at atmospheric pressure about the same temperature range or below the range of the softening point of the resinous material of the polymeric shell when saturated with the particular blowing agent utilized.
- Other suitable fluid-forming agents are halocarbons such as fluorotrichloromethane, perfluorobutanes, perfluoropentanes, perfluorohexanes, perfluoroheptanes, dichlorodifluoromethane, chlorotrifluoromethane, trichlorotrifluoroethane, heptafluorochlorocyclobutane, and hexafluorodichlorocyclobutane, and tetraalkyl silanes such as tetramethyl silane, trimethylethyl silane, trimethylisopropyl silane, and trimethyl-n-propyl silane, all of which are commercially available. Further discussion of blowing agents in general can be found in U.S. Patent Nos. 4,640,933 and 4,694,027, which patents are incorporated herein by reference.
- Preparation of expandable particulate is normally accomplished by suspension polymerization. A general description of some of the techniques that can be employed and a detailed description of various compositions that are useful as expandable particulate can be found in U.S. Patent No. 3,615,972. A further description of compositions useful as expandable particulate in the present invention is given in U.S. Patent No. 4,483,889. Both patents are incorporated herein by reference.
- Shape of the expandable particulate is preferably spherical but is not restricted to spherical, i.e., it may be irregular. Other shapes can easily be envisioned such as urnlike as described in U.S. Patent No. 3,615,972. Shape and orientation of the expandable particulate in the precursor composite membrane determine the anisotropy of the expansion step. Where essentially spherical particles are used, heating leads to isotropic expansion of the composite, i.e., expansion is uniform in all three directions, so that the overall shape of the membrane does not change, only its size. Other physical constraints that may have been imposed on the membrane, such as during processing or by anchoring one part of the membrane prior to expansion, may lead to less than perfect isotropic expansion where essentially spherical expandable particulate is used.
- The PTFE aqueous dispersion employed in producing the PTFE precursor composite sheets of this invention is a milky-white aqueous suspension of PTFE particles. Typically, the PTFE aqueous dispersion will contain about 20% to about 70% by weight solids, the major portion of such solids being PTFE particles having a particle size in the range of from about 0.05 micrometer to about 5.0 micrometers. PTFE aqueous dispersions useful in the present invention may contain other ingredients, for example, surfactant materials and stabilizers which promote continued suspension of the PTFE particles.
- Such PTFE aqueous dispersions are presently commercially available from E.I. Dupont de Nemours (Wilmington, DE), for example, under the tradenames Teflonā¢ 30, Teflonā¢ 30B, or Teflonā¢ 42. Teflon 30 and 30B contain about 59% to about 61% solids by weight which are for the most part 0.05 micrometer to 5.0 micrometer PTFE particles and from about 5.5% to about 6.5% by weight (based on weight of PTFE resin) of nonionic wetting agent, typically octylphenol polyoxyethylene or nonylphenol polyoxyethylene. Teflon 42 contains about 32% to 35% by weight solids and no wetting agent. Fluonā¢ PTFE, having reduced surfactant levels, is available from ICI, Exton, PA.
- Precursor composite articles of the invention can be provided by the method described in any of U.S. Patent Nos. 5,071,610, 4,971,736, 4,906,378, 4,810,381, and 4,153,661 which are incorporated herein by reference. In all cases, processing takes place below the temperature for expansion of the expandable particulate. This processing temperature preferably is room temperature.
- Thickness of the precursor composite membrane can range from about 0.010 cm to about 0.32 cm, preferably from 0.012 cm to 0.25 cm. When the membrane is too thin, it has very little structural integrity while membranes having thicknesses outside of the given range may be difficult to form. Thinner membranes can be made by densification as is described in U.S. Patent No. 4,985,286. When thinner membranes are desired, it is advantageous to avoid using metal coated glass bubbles or other fairly fragile supports in order to avoid possible breakage which may occur under pressures applied during formation of the fibrillated PTFE network.
- Upon heating the precursor composite membrane, thickness of the membrane increases due to the expansion of the expandable particulate. The amount of expansion observed is dependent on several factors, including the weight percent of expandable particulate present in the membrane, the type of expandable particulate, the molecular weight of the polymeric shell of the expandable particulate, and the toughness of the fibrillated PTFE matrix holding the precursor composite together. A small dimensional increase, i.e., in the range of 0.5 to 10 percent is usually sufficient to change the electrical properties of the membrane from a conducting to an insulating state. Typical thickness of the membranes of the invention can be in the range of from about 0.010 cm to about 1.5 cm, preferably from 0.015 cm to 0.5 cm.
- Although not wishing to be bound by theory, Applicants note this observation is consistent with a mechanism based on conventional percolation theory in which the membrane has associated with it a critical volume fraction of conductive particles. When the volume fraction of conductive particles is below this value, the membrane has a high resistance. Application of pressure to some area of the surface of the membrane results in a localized decrease in the membrane volume. Since the volume of conductive particles in this compressed volume is essentially constant, the volume fraction of conductive particles increases. When the volume fraction of conductive particles is less than the critical volume fraction in the absence of an external pressure and greater than the critical volume fraction under pressure, the membrane transforms from an insulating state to a conductive one.
- Temperatures needed for the thermal expansion step to occur are dependent on the type of polymer comprising the shell of the microbubble and on the particular blowing agent used. Typical temperatures range from about 40Ā°C to about 220Ā°C, preferably from 60Ā°C to 200Ā°C, most preferably from 80Ā°C to 190Ā°C.
- Optionally, other components or adjuvants can be added to the composite membrane to impart some added functionality such as color or strength to the final composite. When present, adjuvants can be included in an amount from about 0.01% to about 50% by weight, preferably from 0.1% to 40%, and most preferably from 0.5% to 25%, based on the total weight of the composite. As with expandable particulate, additional components can be swellable or nonswellable in aqueous or organic liquid, and preferably are substantially insoluble in water or organic liquids.
- Optional adjuvants can be in the size range of from about 0.1 micrometer to about 600 micrometers, preferably from 0.5 micrometer to 200 micrometers, most preferably from 1 micrometer to 100 micrometers. This size range is desirable in order to obtain the best physical properties such as toughness and uniformity for the resulting membrane.
- It is important that the fibrillated network of the precursor composite membrane be tight enough to support the enmeshment of the conductive particulate and the expandable particulate so that the final composite has sufficient structural integrity to be handled. In the present invention, the conductive particulate and the expandable particulate do not easily dislodge from the final composite, i.e., they do not fall out of the membrane when the membrane is handled. A further advantage of a PTFE fibrillated network is that the PTFE fibrils are able to flow or draw out as the expandable particulate expands, thereby maintaining the structural integrity of the membrane. In addition, the poor chemical bonding of PTFE to the expandable particulate also allows the fibrils to 'slide' from a given microbubble's surface during the expansion step, i.e., there is poor adhesion of the fibrils to the polymeric shell of the microbubbles. The useful range of fibrillated polymer in the final composites can be from about 2% to about 25% by weight, preferably from 3% to 23%, and most preferably from 5% to 20%, based on the total weight of the composite.
- Articles of the invention are useful as an on/off switch for electrical devices, as an interconnect for electronic components, as a means of providing input, for example, to a telephone dialing system, as a control for touch sensitive logic systems, as a pressure transducer, or as a pressure sensitive pad.
- This example describes the preparation of a fibrillated PTFE polymer network in which a conductive particulate and a nonconductive, energy expanded particulate are enmeshed. The article has use as a pressure sensitive pad.
- Twenty four grams of Conduct-o-Filā¢ S3000-S silver coated glass beads (Potter Industries, Inc., Parsippany, NJ) were mixed with 1.0 gram of Expancel 551DU hollow polymeric microbubbles (Nobel Industries). To this was added a PTFE dispersion prepared by adding 10 grams of a 50% by volume solution of i-propanol in water to 4.71 grams Teflon 30B aqueous dispersion (62% solids) (E.I. Dupont de Nemours, Inc.) to give a mixture containing 86% bead, 3.6% expandable particulate, and 10.4% PTFE. The ingredients were hand mixed with a spatula until they had become doughlike in consistency. The mixture was then passed at room temperature (23Ā°C) through a two roll mill set at an initial gap of approximately 0.3 cm for a total of ten passes, folding the product and turning 90Ā° prior to each successive pass. This gave a tough web which was then passed through the mill without folding for an additional six passes, decreasing the gap slightly for each pass. The product after the last pass had a thickness of 0.03 cm. The resulting thin sheet was then heated in an oven at 120Ā°C for 3 minutes, causing the thickness to increase slightly. The bulk resistivity was greater than 107 ohm-cm.
- This example describes the application of the article of Example 1 in a pressure sensitive switch.
- A 0.56 cm diameter disc cut from the sheet of Example 1 was placed between two 0.32 cm diameter cylindrical contacts connected to the output of a Hewlett Packard Model 6247B 0-60 V DC power supply. The circuit design was such that any current flow would have to pass through the thickness of the disc, i.e., the disc was positioned to be an element in the circuit. At a fixed potential of 2 volts, no current flowed through the circuit. A weight (1.5 kg) was then applied to the top of one of the contacts so that a force was exerted on the surface of the disc. The resistance measured through the disc dropped to less than 1 ohm and a preset current of 200 milliamps flowed through the circuit. When the weight was removed, the resistance increased and the flow of electrical current stopped. The same flow-no flow response was obtained by using the action of a fingertip pushing on the contact in place of the weight to cause the drop in resistance within the disc and allow for the flow of electrical current in the circuit. When the fingertip was lifted, the flow of current stopped.
- This example describes the preparation of a composite article of the invention using a conductive glass bead having both a different diameter and a different amount of metal coated thereon.
- A precursor composite sheetlike article was prepared according to the method of Example 1 in which 30.0 g S5000-S2 silver coated glass beads (Potter Ind.) and 3.0 g Expancel 551DU polymeric microspheres (Nobel Ind.) were mixed with a dispersion of 5.35 g Teflon 30B (62% solids) (E.I. Dupont de Nemours, Inc.). The sheet contained 82.6% conductive particle, 8.3% energy expandable particle, and 9.1% PTFE. The thickness of the precursor composite sheet was 0.20 cm. After heating for 2 minutes at 120Ā°C to obtain an article of the invention, the final thickness was 0.23 cm. The resistance through the thickness was greater than 10 Megohms.
- This example describes the preparation of a composite article of the invention and its resilient character.
- A precursor composite sheetlike article was prepared according to the method of Example 1 in which 24.0 g S3000-S silver coated glass beads (Potter Industries) and 1.0 g Expancel 551DU polymeric microspheres (Nobel Ind.) were mixed with a dispersion of 4.71 g Teflon 30B (62% solids) (E.I. Dupont de Nemours). The sheet contained 86.0% conductive particle, 3.6% energy expandable particle, and 10.4% PTFE by weight. The thickness of the precursor composite sheet was 0.030 cm. The resistance through the thickness was ca. 0.1 ohm. After heating a sample of the sheet for one minute at 120Ā°C to obtain an article of the invention, the thickness had increased to 0.051 cm and the resistance had increased to greater than 107 ohms. When force was applied to the surface of the energy expanded article in the form of a 1.5 kg weight, the resistance dropped to less than one ohm. After removing the weight, the resistance increased to greater than 107. This cycle was repeated several times with only a slight hysteresis loss at the high end suggesting that some permanent deformation may be occurring.
- This example describes the preparation and electrical properties of a composite article of the invention containing carbon as a conductive particle.
- A sheetlike article of the invention was prepared according to the method of Example 1 in which 8.5 g M30 carbon spheres (Spectracorp, Lawrence, MA), 1.5 g Expancel 551DU polymeric microspheres (Potter Ind.), and 1.9 g Teflon 30B (60% solids) (E.I. Dupont de Nemours, Inc.) were combined. These values correspond to 76.3%, 13.5%, and 10.2% by weight, respectively. The final sheet had a thickness of 0.023 cm and a resistance of several Megohms. When a 1.5 kg weight was applied to the surface, the resistance decreased to several kiloohms. Removal of the weight caused the resistance to increase.
- This example describes addition of a nonconductive adjuvant to the composite article of the invention.
- The method of Example 1 was used to prepare a sheetlike article containing 20 g S5000-S2 silver coated glass beads (Potter Ind.), 4.9 g Davisil silica, 4-20 micrometer (Aldrich Chemical, Milwaukee, WI), 0.1 g Expancel 551DU polymeric microspheres (Nobel Ind.), and 4.73 g Teflon 30B (62% solids) (E.I. Dupont de Nemours, Inc.). The weight percents of the components were 71.5, 17.6, 0.4, and 10.5, respectively. The membrane thickness was 0.25 cm before heating and increased to 0.27 cm after heating for 3 minutes at ca. 120Ā°C. The resistance of the composite article of the invention was greater than 10 Megohms. When subjected to an external 1.5 kg force applied to the surface, the resistance decreased by several orders of magnitude. The drop was not as great as with other samples but this was assumed to be due to the larger bulk resistance of the precursor composite membrane as a result of having the nonconductive silica present.
Claims (9)
- A pressure-sensitive composite article wherein electrical resistance is decreased when pressure is applied comprising a polytetrafluoroethylene fibril matrix having enmeshed therein(a) electrically conductive particles, and(b) electrically nonconductive, energy expanded hollow polymeric particles.
- The pressure-sensitive composite article according to claim 1 wherein the weight ratio of conductive particles to nonconductive particles is in the range of 999:1 to 3:1.
- The composite article according to claims 1 or 2 wherein said conductive particles are carbon particles, metal particles, or particles coated with at least one of carbon and metal.
- The composite article according to any of claims 1 to 3 wherein said conductive particles have a size in the range of 0.1 to 600 micrometers, and said expanded particles have a size in the range of 0.12 micrometer to 1000 micrometers.
- The composite article according to any of claims 1 to 4 wherein said nonconductive expanded particles have a polymeric shell and a liquid or gaseous core.
- The composite article according to claim 5 wherein said nonconductive expanded particles have shells comprising copolymers selected from the group consisting of vinyl chloride and vinylidene chloride, vinyl chloride and acrylonitrile, vinylidene chloride and acrylonitrile, styrene and acrylonitrile, methyl methacrylate and styrene, methyl methacrylate and ethyl methacrylate, methacrylonitrile and acrylonitrile, and methyl methacrylate and orthochlorostyrene.
- The composite article according to any of claims 1 to 6 which is a membrane having a thickness in the range of 0.010 cm to 1.5 cm.
- A method comprising the steps of:a) providing an electrically nonconductive composite article according to any of claims 1 to 7, andb) applying external pressure to one or more portions of said article while said article is subject to an electrical potential so as to effect a decrease in electrical resistance of at least a portion of said electrically nonconductive article to allow for the flow of electrical current, andc) optionally, removing said external pressure so as to effect an increase in electrical resistance and cause the electrical current to cease flowing.
- The method according to claim 8 wherein said electrically conductive particles are silver coated particles.
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US07/828,513 US5209967A (en) | 1992-01-31 | 1992-01-31 | Pressure sensitive membrane and method therefor |
PCT/US1992/011366 WO1993015137A1 (en) | 1992-01-31 | 1992-12-23 | Pressure sensitive membrane and method therefor |
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- 1992-12-23 WO PCT/US1992/011366 patent/WO1993015137A1/en active IP Right Grant
- 1992-12-23 KR KR1019940702602A patent/KR100236382B1/en not_active IP Right Cessation
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- 1992-12-30 TW TW81110496A patent/TW245730B/zh not_active IP Right Cessation
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1993
- 1993-01-15 MX MX9300206A patent/MX9300206A/en unknown
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JP2908024B2 (en) | 1999-06-21 |
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MX9300206A (en) | 1993-07-01 |
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KR100236382B1 (en) | 1999-12-15 |
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