EP0606810A1 - Drying device - Google Patents
Drying device Download PDFInfo
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- EP0606810A1 EP0606810A1 EP93440003A EP93440003A EP0606810A1 EP 0606810 A1 EP0606810 A1 EP 0606810A1 EP 93440003 A EP93440003 A EP 93440003A EP 93440003 A EP93440003 A EP 93440003A EP 0606810 A1 EP0606810 A1 EP 0606810A1
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- European Patent Office
- Prior art keywords
- axis
- drying device
- agitator
- hollow
- enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/12—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in stationary drums or other mainly-closed receptacles with moving stirring devices
- F26B11/16—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in stationary drums or other mainly-closed receptacles with moving stirring devices the stirring device moving in a vertical or steeply-inclined plane
Definitions
- the present invention relates to a device for drying or drying materials in solution, in suspension, pasty, broken up into various forms or powders. Desiccation is carried out by means of the flow of a desiccant fluid brought into contact with the material to be dried in a closed enclosure provided with a rotating agitator.
- the shaft of this agitator is hollow, communicating with a plurality of hollow agitator elements of generally radial appearance pierced with orifices allowing the admission of the desiccant fluid into the enclosure via the shaft and the agitator elements.
- the latter allow mixing of the material to be dried and consequently improve the conditions of heat and material transmission between said material and the desiccant fluid.
- This patent relates simultaneously to a method and to an apparatus for the physical or chemical treatment of bodies in any condition, by introduction at relatively high speed of fluid agents, that is to say liquid or gaseous, into an enclosure.
- the apparatus performing this treatment comprises said closed enclosure provided with inlet and outlet ports and at least one agitator. It is essentially characterized in that the agitator consists of a shaft provided with one or more hollow agitator elements pierced with holes for the admission of the fluid body into the enclosure.
- the agitator elements have several possible shapes, but their basic geometry is generally circular. These are discs or hollow cylinders, complete or truncated, which may have various cross sections, communicating with the shaft and whose position relative to said shaft may be centered, eccentric and / or have an angle which is not straight.
- the inlet ports are therefore radial or positioned on one of the substantially planar faces of the discs.
- these orifices are fixed or mobile, positioned both on the rotating agitator and on the casing of the device, for example on fins interposed between the agitating discs. When they are mobile, their movement can be pendulum or rotary.
- the desiccant fluid takes part in the preparation of the mixture, while carrying out the drying: it is therefore important that the orifices are placed with particular care allowing the fluid to achieve its double function.
- the objective of the present invention is to propose a set of technical solutions optimizing the use of the determining factors of drying, and usable for a wide range of materials. These solutions offer a high specific yield, with relatively low energy requirements.
- the problem of energy consumption is mainly linked to that of the consumption of desiccant fluid, the other energy inputs necessary for the operation of the device being less significant.
- the nature of the fluid used therefore constitutes another element of the global problem, insofar as said fluid must be both the least expensive possible for production and the most effective possible for drying.
- the invention incorporates the choice of a fluid achieving a good compromise between these two requirements.
- the devices of the invention in practice substantially improve the yields allowed by devices of this type existing to date.
- the tree consists of at least two hollow ducts with parallel axes positioned symmetrically with respect to the axis of the rotary agitator, on which are placed agitator elements of generally radial shape in the form of tubing extending to the wall of the enclosure, most of which are hollow, in communication with one of the hollow conduits, and provided at their end near said wall with an orifice for admitting the desiccant fluid into the pregnant.
- said orifices have an axis which can be oriented in two perpendicular planes between two predetermined angular positions. The first of these planes is perpendicular to the axis of the conduit, while the second is parallel to the axis of the conduit and perpendicular to the axis of the tubing.
- the flow rate of the desiccant fluid passing through each hollow conduit and through the hollow tubes which converge therein is controlled by a cover placed at the end of the shaft, the shape of which is intended to obstruct more or less completely the opening at the inlet of the conduit, as a function of the angular position of said conduit in the rotary stroke of the shaft, so that the conduit and its associated pipes are crossed by desiccant fluid only between two predetermined angular positions .
- This particular feature of the device plays a role in particular in moderating energy expenditure, since it prevents the fluid from rushing into all the conduits of the shaft at all times. It also makes it possible to feed preferably the most favorable area of the enclosure in terms of drying and stirring. In fact, the supplied conduits correspond to pipes located in a certain area of the dryer. It then suffices to determine the most suitable space for the treatment in order to deduce therefrom the conduits which must be supplied with desiccant fluid.
- the container forming the enclosure of the dryer can of course take various forms, cylindrical, conical, trough, etc.
- the inclination of its axis is however limited between two angular positions located at -15 ° and + 15 ° by compared to the horizontal.
- the end orifices of the tubes are orientable in two orthogonal planes.
- the axis of said tubes is orientable between two predetermined angular positions. Outside these limits, the dryer performance becomes poor.
- ⁇ In the first plane, perpendicular to the axis of the duct, the possible angle is noted ⁇ . This is the angle between the axis of the intake port and the perpendicular to the axis of the agitator located in said first plane and passing through the point of intersection between the axis of the orifice and the surface which is perpendicular to it situated at the level of the outlet of said orifice in the enclosure, that is to say the surface which connects the edges of the orifice.
- This angle ⁇ is between 30 ° and 120 °.
- the orientation in the second plane is carried out at an angle ⁇ .
- This second plane is perpendicular to the previous one, parallel to the axis of the conduit, and perpendicular to the axis of the tubing. This angle ⁇ is measured relative to the vector V of the movement.
- ⁇ is between 45 ° and 315 °.
- a plurality of tubes are provided with additional agitating devices, consisting of two thin flat plates forming an angle ⁇ between them, the direction of the plate the closer to the wall of the enclosure and the tangent to said wall at the point of intersection between said direction and the wall forming an angle ⁇ .
- the angle ⁇ is between 70 ° and 165 ° and the angle ⁇ is between 10 ° and 70 °.
- the cover placed at the end of the tree can also have several possible shapes. Depending on the case, the simplest is simply a solid angular sector.
- the solid angular sector is hollowed out with a portion of the crown.
- the cover takes the form of a solid disc, from which is also cut a portion of the crown, with a larger surface area than previously.
- the crown portions can have a constant or variable width.
- the cover is never animated by a rotary movement.
- the adjustment of the flow rate simply results from the movement of the shaft placed downstream of said cover in the course of the desiccant fluid.
- the cover obstructs the opening of the conduits also according to a sinusoidal curve.
- the shaft of the rotary agitator has several conduits arranged symmetrically with respect to the axis of said agitator. In particular, it is possible to create a configuration with an additional central duct coaxial with the agitator.
- This central duct is provided with at least one orifice opening into the enclosure. This can be carried out directly in the duct, or be placed at the end of a tubular agitating element of radial appearance, exactly as for the other ducts of the shaft.
- Said central duct can have the same function as the others or serve as additional heating means, possibly in combination with an additional jacket fitted to the enclosure and also intended for heating.
- the enclosure may also include parts fixed to its internal wall, positioned between the rotating parts of the agitator and also intended for additional heating and / or for the crumbling of particularly compact materials.
- heating means can be connected.
- the peripheral jacket and the central hollow duct are connectable by means of hollow connections, so as to form a heating circuit covering a maximum surface.
- a dryer can be designed cylindrical on a first section and conical on a second, have pieces of unpacking on only part of the total volume and / or be provided with a central duct shaft provided with orifices only in one place to orient the desiccant fluid more precisely.
- the inlet / outlet pipes of the material to be dried can be positioned on the side façades or on the peripheral envelope of the enclosure.
- Other conduits for supplying the desiccant fluid can open out at various locations in the enclosure, so as to possibly reinforce the flow rate of said fluid passing through the conduits of the agitator shaft.
- the desiccant fluid can borrow the same conduits as the material leaving the device.
- the exact configuration of the drying chamber determines, with the nature of the material to be treated, the angles used for the axes of the intake orifices of the agitating elements. Depending on the location of the radial pipes in said enclosure, said angles may be different.
- the additional agitator devices fixed to said tubes are not necessarily systematically installed. Insulated tubing or groups of well localized tubing can be fitted, while all the others do not.
- the shape of said devices can also vary from one tubular agitating element to another.
- Certain drying operations are very specific and require special conditions as to the quality of the desiccant, the treatment temperature, or even the means of application of the flow of desiccant fluid. It may be advantageous to supply the central hollow duct independently of the other ducts of the shaft, so that a hotter fluid, or more generally endowed with other physical and / or chemical properties, can be injected there. By combining this with a precise arrangement of the intake orifices, it is possible to inject a particular fluid, at a determined flow rate, at a precise location, if the treatment requires it.
- the drying is carried out with superheated steam, according to a technique known per se and which is already used in this field.
- the exchange which takes place in the dryer makes it possible to recover, at the outlet of the device, the water vapor obtained during the desuperheating of the superheated steam entering during the treatment in the dryer as well as the water vapor resulting from evaporation of the water contained in the product.
- the exchange between the superheated steam and the product to be dried is cross-current with percolation of the steam through the layer of said product.
- FIG. 1 only represents an example of a device according to the invention, it nevertheless includes the basic elements, which are also found in FIG. 2.
- the enclosure (1) is provided with flanges or covers (2, 3) in which the inputs / outputs are made in the form of tubes (4,5).
- the outlet pipe (5) serves simultaneously to evacuate the material after treatment and the desiccant fluid.
- the rotary agitator (6) comprises a shaft which is formed by four hollow cylindrical conduits (7) with parallel axes symmetrical with respect to the axis of the rotary agitator. These conduits (7) each comprise a row of radial agitator elements (8), which can be offset from one row to another. Near the internal wall (1a) of the enclosure (1), the tubular agitating elements (8) comprise a prismatic head (9) in which an orifice (10) is drilled.
- This orifice (10) appears on one of the faces of said head (9) oriented perpendicular to the direction of the rotary movement, on the face which can be described as rear face with respect to the direction of rotation (see particularly in Figure 2) .
- the desiccant fluid at the inlet, is first sent to a distribution chamber (11) via an inlet pipe (11a).
- This chamber is located in the axial extension of the shaft of the rotary agitator (6) and it contains the cover (12) placed at the end of the shaft.
- the fluid passes from the chamber (11) into the shaft, that is to say into the hollow conduits (7) of the shaft, goes to the inlet (18) and after possible filtering by the cover (12) .
- the desiccant fluid is additionally introduced into the enclosure (1) by means of the fixed conduits (13) and (14), in order to reinforce the drying effect due to the central flow.
- Figure 2 shows the shape chosen for the elements of the rotating agitator (6).
- the transverse profiles of the conduits (7) can be square, rectangular, oval, etc.
- the tubular agitating elements (8) can be drawn according to another profile, be straight or curved, oblique with respect to the 'axis of the tree, etc ... Even the shape of the orifices can undergo variations.
- the inner wall (1a) of the enclosure (1) is provided with fixed parts (15) whose function here is essentially the crumbling of the material, although they also influence the dynamics of the fluid in the enclosure.
- these parts could be hollow and connected to the heating jacket (16) serving as additional heating means.
- FIG. 1 an example of an additional mixing device (17) placed on the front face (in the direction of movement) of the head (9) of a tubular element (8) has been placed: an additional illustration of these additional elements (17) appears in FIG. 5, in longitudinal section.
- Figure 3 illustrates the positioning of the angle ⁇ .
- the direction of rotation being represented by V, we can visualize the different values taken by ⁇ , between 45 ° and 315 °.
- ⁇ is never parallel to the direction of movement, and never enters a right angle of which this direction is the bisector.
- ⁇ has a value of approximately 135 °, a value adjusted according to the material to be treated and the requirements due to the architecture of the rest of the configuration of the enclosure (1).
- Figure 4 shows the positioning of the angle ⁇ . This is between a value of 30 °, equivalent to an orifice (9) generally oriented towards the shaft and a value of 120 ° for which the orientation of said orifice (9) is substantially orthogonal to the axis of the tubing (8).
- Figure 5 shows two types of additional agitator devices (17). In both cases, these devices are composed of two thin flat plates forming an angle ⁇ between them, without this being an intangible rule. Multiple forms of additional agitators can indeed do the trick.
- the first includes two plates (19, 20) forming an angle ⁇ approximately equal to 120 °, while in the second plate (21, 22), ⁇ is almost 180 °.
- the angle ⁇ between the plate (19; 21) closest to the internal wall (1a) and the tangent to the wall (1) at the point of intersection of the straight line (D; D '), extending said plate (19; 21) and said wall (1a) is substantially equal in both cases and is approximately 30 °.
- this additional device (17) is fixed to the front face (in the direction of movement V), although this is indirect as far as the plate (22) is concerned.
- the cover is a solid angular sector cut from a portion of crowns (23).
- the cover (12) is fixed, while the hollow conduits (7) are movable in rotation according to V. It can be made mobile, according to a linear reciprocating movement which takes place in the third dimension (not shown).
- the cover (12) can be in contact with the inlet (18) of the hollow conduits (7) or at a short distance.
- FIG. 8 schematically shows the variant with a central hollow duct (25) in the middle of the peripheral ducts (7).
- the overall symmetry of the system is respected, since this central shaft (25) is coaxial with the shaft of the rotary agitator (6).
- the central duct (25) comprises at least one orifice (26) opening directly into the enclosure (1) and / or at least one tubular agitating element (8) provided with an inlet orifice (27) located - in this configuration - opposite the internal wall (1a) of the enclosure (1), that is to say on the face of the prismatic head (9) facing said wall (1a).
- FIG. 9 A variant of the cylindrical device of FIG. 1 is shown in FIG. 9, in which the enclosure takes the form of an asymmetrical trough (1).
- the desiccant means and the material to be dried do not have a common outlet tube.
- the desiccant fluid escapes through the piping (28), while the treated material exits through the tubing (5).
- FIG. 10 represents another particular case, with two hollow conduits (7) per shaft.
- the advantage of this figure is to schematically show the possible course of a hollow duct without being even partially obstructed.
- the possible angular deviation taking into account the full angular sector of approximately 90 ° materialized by the cover (12) is 195 °. Beyond that, there is partial or even total obstruction for a short time.
- the obstruction in a cross section, in the direct trigonometric direction, opposite to the direction of V, the obstruction ceases between the angular positions of values 135 ° and 330 °.
- the position of the cover is therefore provided so that the desiccant fluid flow rate is maximum at the bottom of the enclosure, and less, or even zero at the top of the volume.
- FIG. 11 shows the diagram of the superheated steam recycling circuit.
- superheated steam is available, at a flow rate Q, at a pressure close to atmospheric pressure and at a temperature of 140 ° C. or more.
- the flow q is derived from the main circuit to a compressor (W), which increases its pressure to a value such that the corresponding temperature allows the steam to heat up.
- W compressor
- This flow q passes through the condenser - superheater (C), where its condensation, by the heat which it releases, allows the superheating of the flow Q of saturated steam which also enters said condenser - superheater (C) coming from the main circuit .
- the cycle can start again.
- the cost is further reduced by the absence of risk resulting from the use of steam at low temperature and without oxygen, since the insurance premiums are for example substantially reduced.
Abstract
Description
La présente invention concerne un dispositif de séchage ou sécheur de matériaux en solution, en suspension, pâteux, morcelés sous diverses formes ou pulvérulents. La dessication s'effectue au moyen du flux d'un fluide dessiccatif mis en présence du matériau à sécher dans une enceinte close munie d'un agitateur tournant.The present invention relates to a device for drying or drying materials in solution, in suspension, pasty, broken up into various forms or powders. Desiccation is carried out by means of the flow of a desiccant fluid brought into contact with the material to be dried in a closed enclosure provided with a rotating agitator.
L'arbre de cet agitateur est creux, communiquant avec une pluralité d'éléments agitateurs creux d'allure globalement radiale percés d'orifices permettant l'admission du fluide dessiccatif dans l'enceinte via l'arbre et les éléments agitateurs.The shaft of this agitator is hollow, communicating with a plurality of hollow agitator elements of generally radial appearance pierced with orifices allowing the admission of the desiccant fluid into the enclosure via the shaft and the agitator elements.
Ces derniers permettent un brassage du matériau à sécher et améliorent par conséquent les conditions de transmission de chaleur et de matière entre ledit matériau et le fluide dessiccatif.The latter allow mixing of the material to be dried and consequently improve the conditions of heat and material transmission between said material and the desiccant fluid.
Des dispositifs de séchage correspondant aux caractéristiques que l'on vient d'énoncer sont déjà connus dans l'état de la technique.Drying devices corresponding to the characteristics which have just been stated are already known in the state of the art.
En particulier, il existe un brevet français obtenu par une société tchèque VYZKUMNY USTAV ORGANICKYCH SYNTEZ, délivré le 23 mai 1972 sous le n° 2 019 344, qui concerne une installation de ce type.In particular, there is a French patent obtained by a Czech company VYZKUMNY USTAV ORGANICKYCH SYNTEZ, issued on May 23, 1972 under No. 2,019,344, which relates to an installation of this type.
Ce brevet a trait simultanément à un procédé et à un appareil pour le traitement physique ou chimique de corps en tout état, par introduction à vitesse relativement élevée d'agents fluides, c'est-à-dire liquides ou gazeux, dans une enceinte.This patent relates simultaneously to a method and to an apparatus for the physical or chemical treatment of bodies in any condition, by introduction at relatively high speed of fluid agents, that is to say liquid or gaseous, into an enclosure.
L'appareil effectuant ce traitement comprend ladite enceinte fermée dotée d'orifices d'entrée et de sortie et d'au moins un agitateur. Il se caractérise essentiellement en ce que l'agitateur se compose d'un arbre muni d'un ou plusieurs éléments agitateurs creux percés de trous pour l'admission du corps fluide dans l'enceinte.The apparatus performing this treatment comprises said closed enclosure provided with inlet and outlet ports and at least one agitator. It is essentially characterized in that the agitator consists of a shaft provided with one or more hollow agitator elements pierced with holes for the admission of the fluid body into the enclosure.
Les éléments agitateurs ont plusieurs formes possibles, mais leur géométrie de base est généralement circulaire. Ce sont des disques ou cylindres creux, complets ou tronqués, pouvant présenter diverses sections transversales, communiquant avec l'arbre et dont la position relativement audit arbre peut être centrée, excentrée et/ou présenter un angle qui n'est pas droit.The agitator elements have several possible shapes, but their basic geometry is generally circular. These are discs or hollow cylinders, complete or truncated, which may have various cross sections, communicating with the shaft and whose position relative to said shaft may be centered, eccentric and / or have an angle which is not straight.
Les orifices d'admission sont par conséquent radiaux ou positionnés sur une des faces sensiblement planes des disques.The inlet ports are therefore radial or positioned on one of the substantially planar faces of the discs.
Ce document mentionne également l'utilisation de bras radiaux issus de l'arbre central, mais sans la décrire précisément. Une description plus précise concerne par contre l'emploi de bras radiaux raccordant à l'arbre central des tubulures longitudinales, parallèles à l'axe du dispositif. Dans cette configuration, les orifices d'admission sont également positionnés suivant un mode radial.This document also mentions the use of radial arms from the central shaft, but without describing it precisely. A more precise description on the other hand relates to the use of radial arms connecting to the central shaft of the longitudinal tubes, parallel to the axis of the device. In this configuration, the intake orifices are also positioned in a radial mode.
Dans le cas des sécheurs à agitateur, les facteurs déterminants dans l'opération de séchage sont :
- la transmission de chaleur,
- le transfert de masse, et
- la surface de contact entre le matériau à sécher et le moyen dessiccatif.
- heat transmission,
- mass transfer, and
- the contact surface between the material to be dried and the desiccant.
Les valeurs de ces paramètres influent directement sur la rapidité du séchage ainsi que sur l'intensité du mélange qui se réalise entre le matériau à traiter et le fluide dessiccatif.The values of these parameters directly influence the speed of drying as well as the intensity of the mixture which takes place between the material to be treated and the desiccant fluid.
Le compromis à trouver entre rapidité et efficacité du séchage doit également tenir compte de paramètres économiques. En d'autres termes, il faut arriver à des valeurs élevées pour les facteurs déterminants du séchage, sans consommation excessive du moyen dessiccatif, qui se traduirait par une dépense énergétique élevée.The trade-off between speed and efficiency of drying must also take into account economic parameters. In other words, it is necessary to arrive at high values for the determining factors of drying, without excessive consumption of the desiccant, which would result in a high energy expenditure.
L'accès du fluide dessiccatif par l'intérieur du dispositif de séchage - parce qu'il permet d'augmenter la vitesse du fluide dessiccatif et d'améliorer la qualité du mélange avec le matériau à traiter - constitue théoriquement une bonne approche technique, car il permet une meilleure transmission de chaleur et augmente la surface de contact entre les deux phases.Access to the drying fluid from inside the drying device - because it increases the speed of the drying fluid and improves the quality of the mixture with the material to be treated - theoretically constitutes a good technical approach, because it allows better heat transmission and increases the contact surface between the two phases.
Le positionnement des orifices constitue également un point important. Dans l'art antérieur, ces orifices sont fixes ou mobiles, positionnés aussi bien sur l'agitateur tournant que sur l'enveloppe du dispositif, par exemple sur des ailettes intercalées entre les disques agitateurs. Lorsqu'ils sont mobiles, leur mouvement peut être pendulaire ou rotatif.The positioning of the orifices is also an important point. In the prior art, these orifices are fixed or mobile, positioned both on the rotating agitator and on the casing of the device, for example on fins interposed between the agitating discs. When they are mobile, their movement can be pendulum or rotary.
Le fluide dessiccatif participe à l'élaboration du mélange, tout en effectuant le séchage : il est donc important que les orifices soient placés avec un soin particulier permettant au fluide de réaliser sa double fonction.The desiccant fluid takes part in the preparation of the mixture, while carrying out the drying: it is therefore important that the orifices are placed with particular care allowing the fluid to achieve its double function.
La mise au point d'un appareil de séchage performant et économique représente un ensemble de problèmes assez compliqués, du fait de l'interaction entre les paramètres évoqués. Un mauvais compromis entre lesdits paramètres aboutit à un rendement médiocre.The development of an efficient and economical drying apparatus represents a set of rather complicated problems, due to the interaction between the parameters mentioned. A bad compromise between said parameters results in poor performance.
L'objectif de la présente invention est de proposer un ensemble de solutions techniques optimisant l'emploi des facteurs déterminants du séchage, et utilisables pour un large éventail de matériaux. Ces solutions offrent un rendement spécifique élevé, avec des exigences énergétiques relativement faibles.The objective of the present invention is to propose a set of technical solutions optimizing the use of the determining factors of drying, and usable for a wide range of materials. These solutions offer a high specific yield, with relatively low energy requirements.
Le problème de la consommation d'énergie est principalement lié à celui de la consommation en fluide dessiccatif, les autres apports énergétiques nécessaires au fonctionnement du dispositif étant moins importants. La nature du fluide utilisé constitue donc un autre élément du problème global, dans la mesure où ledit fluide doit être à la fois le moins onéreux possible à la production et le plus efficace possible au séchage. L'invention intègre le choix d'un fluide réalisant un bon compromis entre ces deux exigences.The problem of energy consumption is mainly linked to that of the consumption of desiccant fluid, the other energy inputs necessary for the operation of the device being less significant. The nature of the fluid used therefore constitutes another element of the global problem, insofar as said fluid must be both the least expensive possible for production and the most effective possible for drying. The invention incorporates the choice of a fluid achieving a good compromise between these two requirements.
Les dispositifs de l'invention améliorent en pratique sensiblement les rendements permis par les dispositifs de ce type existant à ce jour.The devices of the invention in practice substantially improve the yields allowed by devices of this type existing to date.
Selon une première caractéristique essentielle l'arbre se compose d'au moins deux conduits creux d'axes parallèles positionnés symétriquement par rapport à l'axe de l'agitateur tournant, sur lesquels sont placés des éléments agitateurs d'allure globalement radiale sous forme de tubulures s'étendant jusqu'à la paroi de l'enceinte, dont la plupart sont creuses, en communication avec un des conduits creux, et munies à leur extrémité voisine de ladite paroi d'un orifice d'admission du fluide dessiccatif dans l'enceinte. Selon une seconde caractéristique essentielle, lesdits orifices ont un axe orientable dans deux plans perpendiculaires entre deux positions angulaires prédéterminées. Le premier de ces plans est perpendiculaire à l'axe du conduit, alors que le second est parallèle à l'axe du conduit et perpendiculaire à l'axe de la tubulure.According to a first essential characteristic, the tree consists of at least two hollow ducts with parallel axes positioned symmetrically with respect to the axis of the rotary agitator, on which are placed agitator elements of generally radial shape in the form of tubing extending to the wall of the enclosure, most of which are hollow, in communication with one of the hollow conduits, and provided at their end near said wall with an orifice for admitting the desiccant fluid into the pregnant. According to one second essential characteristic, said orifices have an axis which can be oriented in two perpendicular planes between two predetermined angular positions. The first of these planes is perpendicular to the axis of the conduit, while the second is parallel to the axis of the conduit and perpendicular to the axis of the tubing.
Enfin, selon une troisième caractéristique technique majeure, le débit du fluide dessiccatif transitant par chaque conduit creux et par les tubulures creuses qui y convergent est contrôlé par un cache placé en bout d'arbre, dont la forme est prévue pour obstruer plus ou moins totalement l'ouverture à l'entrée du conduit, en fonction de la position angulaire dudit conduit dans la course rotative de l'arbre, de sorte que le conduit et ses tubulures associées ne sont traversées par du fluide dessiccatif qu'entre deux positions angulaires prédéterminées.Finally, according to a third major technical characteristic, the flow rate of the desiccant fluid passing through each hollow conduit and through the hollow tubes which converge therein is controlled by a cover placed at the end of the shaft, the shape of which is intended to obstruct more or less completely the opening at the inlet of the conduit, as a function of the angular position of said conduit in the rotary stroke of the shaft, so that the conduit and its associated pipes are crossed by desiccant fluid only between two predetermined angular positions .
Cette particularité du dispositif joue notamment un rôle dans la modération de la dépense énergétique, puisqu'elle empêche le fluide de s'engouffrer dans tous les conduits de l'arbre à chaque instant. Elle permet aussi d'alimenter préféren-tiellement la zone de l'enceinte la plus favorable en terme de séchage et de brassage. En effet, aux conduits alimentés correspondent des tubulures localisées dans une certaine zone du sécheur. Il suffit alors de déterminer l'espace le plus adéquat pour le traitement pour en déduire les conduits qu'il faut alimenter en fluide dessiccatif.This particular feature of the device plays a role in particular in moderating energy expenditure, since it prevents the fluid from rushing into all the conduits of the shaft at all times. It also makes it possible to feed preferably the most favorable area of the enclosure in terms of drying and stirring. In fact, the supplied conduits correspond to pipes located in a certain area of the dryer. It then suffices to determine the most suitable space for the treatment in order to deduce therefrom the conduits which must be supplied with desiccant fluid.
Compte-tenu que dans la plupart des cas, le mouvement rotatif de l'agitateur est uniforme, les conduits sont soit ouverts, soit totalement obstrués, soit encore partiellement obstrués. Par conséquent, le débit du fluide suit une courbe d'allure sinusoïdale dont il faut tenir compte dans le positionnement du cache.Given that in most cases the rotary movement of the agitator is uniform, the conduits are either open, or completely blocked, or even partially blocked. Consequently, the fluid flow follows a sinusoidal curve which must be taken into account in the positioning of the cover.
Le récipient formant l'enceinte du sécheur peut bien entendu prendre diverses formes, cylindrique, conique, en auge, etc... L'inclinaison de son axe est par contre limitée entre deux positions angulaires situées à -15° et + 15° par rapport à l'horizontale.The container forming the enclosure of the dryer can of course take various forms, cylindrical, conical, trough, etc. The inclination of its axis is however limited between two angular positions located at -15 ° and + 15 ° by compared to the horizontal.
A l'intérieur de l'enceinte, les orifices d'extrémité des tubulures sont orientables dans deux plans orthogonaux.Inside the enclosure, the end orifices of the tubes are orientable in two orthogonal planes.
Dans chacun de ceux-ci, l'axe desdites tubulures est orientable entre deux positions angulaires prédéterminées. A l'extérieur de ces limites, le rendement du sécheur devient médiocre.In each of these, the axis of said tubes is orientable between two predetermined angular positions. Outside these limits, the dryer performance becomes poor.
Dans le premier plan, perpendiculaire à l'axe du conduit, l'angle possible est noté γ. Il s'agit de l'angle entre l'axe de l'orifice d'admission et la perpendiculaire à l'axe de l'agitateur située dans ledit premier plan et passant par le point d'intersection entre l'axe de l'orifice et la surface qui lui est perpendiculaire située au niveau du débouché dudit orifice dans l'enceinte, c'est-à-dire la surface qui relie les bords de l'orifice.In the first plane, perpendicular to the axis of the duct, the possible angle is noted γ. This is the angle between the axis of the intake port and the perpendicular to the axis of the agitator located in said first plane and passing through the point of intersection between the axis of the orifice and the surface which is perpendicular to it situated at the level of the outlet of said orifice in the enclosure, that is to say the surface which connects the edges of the orifice.
Cet angle γ est compris entre 30° et 120°.This angle γ is between 30 ° and 120 °.
L'orientation dans le second plan s'effectue suivant un angle β. Ce second plan est perpendiculaire au précédent, parallèle à l'axe du conduit, et perpendiculaire à l'axe de la tubulure. Cet angle β est mesuré par rapport au vecteur V du mouvement.The orientation in the second plane is carried out at an angle β. This second plane is perpendicular to the previous one, parallel to the axis of the conduit, and perpendicular to the axis of the tubing. This angle β is measured relative to the vector V of the movement.
β est compris entre 45° et 315°.β is between 45 ° and 315 °.
Pour favoriser le brassage et augmenter la surface de contact entre le moyen dessiccatif et le produit à sécher, une pluralité de tubulures sont dotées de dispositifs agitateurs additionnels, constitués de deux plaquettes planes minces formant entre elles un angle δ, la direction de la plaquette la plus proche de la paroi de l'enceinte et la tangente à ladite paroi au point d'intersection entre ladite direction et la paroi formant un angle ε.To promote mixing and increase the contact surface between the desiccant and the product to be dried, a plurality of tubes are provided with additional agitating devices, consisting of two thin flat plates forming an angle δ between them, the direction of the plate the closer to the wall of the enclosure and the tangent to said wall at the point of intersection between said direction and the wall forming an angle ε.
Ces dispositifs agitateurs additionnels sont fixés sur des têtes prismatiques placées aux extrémités des tubulures, à proximité de la paroi de l'enceinte, et comportant les orifices d'admission. Ils sont alors placés à l'opposé desdits orifices, sur la face que l'on peut considérer comme étant la face avant par rapport au sens du mouvement V.These additional agitating devices are fixed to prismatic heads placed at the ends of the tubes, near the wall of the enclosure, and comprising the intake orifices. They are then placed opposite said orifices, on the face which can be considered to be the front face with respect to the direction of movement V.
L'angle δ est compris entre 70° et 165° et l'angle ε est compris entre 10° et 70°.The angle δ is between 70 ° and 165 ° and the angle ε is between 10 ° and 70 °.
Tous les éléments internes du dispositif de séchage obéissent à des critères de forme, de positionnement et/ou d'orientation assez précis. Les différents intervalles angulaires sont ceux dans lesquels on peut adapter les composants modifiables sans sortir de l'exigence de départ d'un bon rendement allié à des dépenses énergétiques modérées. Ils résultent de l'expérience acquise au cours de nombreux essais.All the internal elements of the drying device obey fairly precise criteria of shape, positioning and / or orientation. The different angular intervals are those in which the modifiable components can be adapted without departing from the initial requirement of good efficiency combined with moderate energy expenditure. They result from the experience acquired during numerous tests.
Le cache placé en bout d'arbre peut également présenter plusieurs formes possibles. Selon le cas, le plus simple, il s'agit simplement d'un secteur angulaire plein.The cover placed at the end of the tree can also have several possible shapes. Depending on the case, the simplest is simply a solid angular sector.
Dans le cadre d'une variante pour laquelle le débit n'est jamais nul dans aucun des conduits, le secteur angulaire plein est évidé d'une portion de couronne.In the context of a variant for which the flow rate is never zero in any of the conduits, the solid angular sector is hollowed out with a portion of the crown.
Selon une autre variante, le cache prend la forme d'un disque plein, dans lequel est également découpée une portion de couronne, de surface plus importante que précédemment.According to another variant, the cover takes the form of a solid disc, from which is also cut a portion of the crown, with a larger surface area than previously.
Les portions de couronnes peuvent avoir une largeur constante ou variable. Dans tous les cas, le cache n'est jamais animé d'un mouvement rotatif. Le réglage du débit naît simplement du mouvement de l'arbre placé en aval dudit cache dans le cours du fluide dessiccatif. Par contre, il est possible d'animer ce cache d'un mouvement linéaire alternatif d'axe parallèle à l'axe de l'agitateur tournant.The crown portions can have a constant or variable width. In all cases, the cover is never animated by a rotary movement. The adjustment of the flow rate simply results from the movement of the shaft placed downstream of said cover in the course of the desiccant fluid. On the other hand, it is possible to animate this cache with an alternating linear movement of axis parallel to the axis of the rotary agitator.
De ce fait, le cache obstrue l'ouverture des conduits également suivant une courbe d'allure sinusoïdale. La combinaison des deux mouvements, celui de l'arbre et celui du cache, permet d'affiner le réglage du débit.As a result, the cover obstructs the opening of the conduits also according to a sinusoidal curve. The combination of the two movements, that of the shaft and that of the cover, makes it possible to refine the adjustment of the flow rate.
L'arbre de l'agitateur tournant comporte plusieurs conduits disposés symétriquement par rapport à l'axe dudit agitateur. En particulier, il est possible de créer une configuration avec un conduit central additionnel coaxial à l'agitateur.The shaft of the rotary agitator has several conduits arranged symmetrically with respect to the axis of said agitator. In particular, it is possible to create a configuration with an additional central duct coaxial with the agitator.
Ce conduit central est doté d'au moins un orifice débouchant dans l'enceinte. Celui-ci peut être pratiqué directement dans le conduit, ou être placé à l'extrémité d'un élément agitateur tubulaire d'allure radiale, exactement comme pour les autres conduits de l'arbre.This central duct is provided with at least one orifice opening into the enclosure. This can be carried out directly in the duct, or be placed at the end of a tubular agitating element of radial appearance, exactly as for the other ducts of the shaft.
Ledit conduit central peut avoir la même fonction que les autres ou servir de moyen de chauffage additionnel, éventuellement en combinaison avec une chemise additionnelle équipant l'enceinte et également destinée au chauffage.Said central duct can have the same function as the others or serve as additional heating means, possibly in combination with an additional jacket fitted to the enclosure and also intended for heating.
L'enceinte peut en outre comporter des pièces fixées sur sa paroi interne, positionnées entre les parties tournantes de l'agitateur et destinées aussi à un chauffage additionnel et/ou à l'émottage de matériaux particulièrement compacts.The enclosure may also include parts fixed to its internal wall, positioned between the rotating parts of the agitator and also intended for additional heating and / or for the crumbling of particularly compact materials.
Ces moyens de chauffage peuvent être reliés. Ainsi, la chemise périphérique et le conduit creux central sont reliables au moyen de raccords creux, de manière à former un circuit chauffant couvrant une surface maximale.These heating means can be connected. Thus, the peripheral jacket and the central hollow duct are connectable by means of hollow connections, so as to form a heating circuit covering a maximum surface.
Les nombreuses variantes mentionnées auparavant sont combinables selon un grand nombre de possibilités. Plusieurs combinaisons différentes peuvent même coexister dans un seul dispositif de séchage : selon les besoins, la configuration des lieux d'installation ou le matériau à traiter, un sécheur peut être conçu cylindrique sur un premier tronçon et conique sur un second, avoir des pièces de décompactage sur une partie seulement du volume total et/ou être doté d'un arbre à conduit central muni d'orifices uniquement à un endroit pour orienter le fluide dessiccatif plus précisément.The numerous variants mentioned above can be combined in a large number of possibilities. Several different combinations can even coexist in a single drying device: depending on the needs, the configuration of the installation places or the material to be treated, a dryer can be designed cylindrical on a first section and conical on a second, have pieces of unpacking on only part of the total volume and / or be provided with a central duct shaft provided with orifices only in one place to orient the desiccant fluid more precisely.
Les tubulures d'entrée/sortie du matériau à sécher peuvent être positionnées sur les façades latérales ou sur l'enveloppe périphérique de l'enceinte. D'autres conduites d'amenées du fluide dessiccatif peuvent déboucher à divers endroits de l'enceinte, de manière à renforcer éventuellement le débit dudit fluide transitant par les conduits de l'arbre de l'agitateur.The inlet / outlet pipes of the material to be dried can be positioned on the side façades or on the peripheral envelope of the enclosure. Other conduits for supplying the desiccant fluid can open out at various locations in the enclosure, so as to possibly reinforce the flow rate of said fluid passing through the conduits of the agitator shaft.
Le fluide dessiccatif peut emprunter les mêmes conduits que le matériau en sortie du dispositif. La configuration exacte de l'enceinte de séchage détermine, avec la nature du matériau à traiter, les angles utilisés pour les axes des orifices d'admission des éléments agitateurs. Selon la localisation des tubulures radiales dans ladite enceinte, lesdits angles peuvent être différents.The desiccant fluid can borrow the same conduits as the material leaving the device. The exact configuration of the drying chamber determines, with the nature of the material to be treated, the angles used for the axes of the intake orifices of the agitating elements. Depending on the location of the radial pipes in said enclosure, said angles may be different.
De même, les dispositifs agitateurs additionnels fixés sur lesdites tubulures ne sont pas forcément systématiquement installés. Des tubulures isolées ou des groupes de tubulures bien localisés peuvent en être équipés, alors que toutes les autres en sont dépourvues. La forme desdits dispositifs peut au surplus varier d'un élément agitateur tubulaire à l'autre.Likewise, the additional agitator devices fixed to said tubes are not necessarily systematically installed. Insulated tubing or groups of well localized tubing can be fitted, while all the others do not. The shape of said devices can also vary from one tubular agitating element to another.
Certaines opérations de séchage sont très particulières et exigent des conditions spéciales quant à la qualité du moyen dessiccatif, la température de traitement, voire le moyen d'application du flux de fluide dessiccatif. Il peut être intéressant d'alimenter le conduit creux central indépendamment des autres conduits de l'arbre, de sorte qu'on puisse y injecter un fluide plus chaud, ou plus généralement doté d'autres propriétés physiques et/ou chimiques. En combinant ceci avec une disposition précise des orifices d'admission, il est possible d'injecter un fluide particulier, selon un débit déterminé, à un endroit précis, si le traitement le nécessite.Certain drying operations are very specific and require special conditions as to the quality of the desiccant, the treatment temperature, or even the means of application of the flow of desiccant fluid. It may be advantageous to supply the central hollow duct independently of the other ducts of the shaft, so that a hotter fluid, or more generally endowed with other physical and / or chemical properties, can be injected there. By combining this with a precise arrangement of the intake orifices, it is possible to inject a particular fluid, at a determined flow rate, at a precise location, if the treatment requires it.
Selon un mode préférentiel, le séchage s'effectue à la vapeur surchauffée, suivant une technique connue en soi et que l'on utilise déjà dans ce domaine.According to a preferred mode, the drying is carried out with superheated steam, according to a technique known per se and which is already used in this field.
L'échange qui se produit dans le sécheur permet de récupérer en sortie du dispositif de la vapeur d'eau obtenue lors du désurchauffage de la vapeur surchauffée d'entrée au cours du traitement dans le sécheur ainsi que de la vapeur d'eau résultant de l'évaporation de l'eau contenue dans le produit.The exchange which takes place in the dryer makes it possible to recover, at the outlet of the device, the water vapor obtained during the desuperheating of the superheated steam entering during the treatment in the dryer as well as the water vapor resulting from evaporation of the water contained in the product.
Il est possible d'améliorer l'efficacité du système en recomprimant la vapeur d'eau générée par l'évaporation de l'humidité contenue dans le produit. Cette vapeur est alors traitée par un compresseur qui élève sa température à une valeur bien supérieure à celle requise pour le séchage. La vapeur cède ensuite son enthalpie dans un échangeur du type condenseur / surchauffeur qui surchauffe la vapeur récupérée en sortie du sécheur, qui est alors réinjectée dans ce dernier.It is possible to improve the efficiency of the system by recompressing the water vapor generated by the evaporation of the humidity contained in the product. This vapor is then treated by a compressor which raises its temperature to a value much higher than that required for drying. The steam then gives up its enthalpy in an exchanger of the condenser / superheater type which overheats the steam recovered at the outlet of the dryer, which is then reinjected into the latter.
Pour le séchage des matériaux humides, l'emploi de la vapeur surchauffée présente une série d'avantages :
- la température est généralement plus élevée qu'avec de l'air chaud. Il y a donc une augmentation importante du coefficient de transmission de chaleur, la vitesse d'écoulement ayant une influence décisive sur sa valeur, d'où l'importance de la conception vue auparavant ;
- le transfert de matière se fait directement, sans passage à travers un film de gaz inerte, comme c'est par exemple le cas pour l'air chaud au contact de l'eau évaporée. Le mouvement de la vapeur ne dépend que de la différence entre les pressions partielles de celle-ci dans le film et dans les pores du matériau ;
- seule l'eau évaporée pendant le processus de séchage est éliminée du sécheur, la vapeur étant recyclée ;
- la vapeur surchauffée est très performante dans le séchage de matériaux pulvérulents, qui peuvent être séparés et totalement récupérés, après la condensation de la vapeur.
- the temperature is generally higher than with hot air. There is therefore a significant increase in the heat transfer coefficient, the flow speed having a decisive influence on its value, hence the importance of the design seen previously;
- the material is transferred directly, without passing through a film of inert gas, as is the case for hot air in contact with evaporated water, for example. The movement of the vapor depends only on the difference between the partial pressures of the latter in the film and in the pores of the material;
- only the water evaporated during the drying process is removed from the dryer, the steam being recycled;
- superheated steam is very effective in drying pulverulent materials, which can be separated and completely recovered, after condensation of the steam.
L'échange entre la vapeur surchauffée et le produit à sécher est à courant croisé avec percolation de la vapeur à travers la couche dudit produit.The exchange between the superheated steam and the product to be dried is cross-current with percolation of the steam through the layer of said product.
Une telle installation est également très avantageuse économiquement et par son impact favorable sur l'environnement.Such an installation is also very advantageous economically and by its favorable impact on the environment.
Elle nécessite deux fois moins d'énergie primaire que les produits actuels d'où une dépense énergétique réduite de moitié.It requires two times less primary energy than current products, hence an energy expenditure reduced by half.
Il n'y a pas de rejets de fumées saturées de vapeur d'eau : tous les rejets sont condensés et rejetés sous forme de liquides après refroidissement. Les rejets thermiques sont également deux fois moindres qu'avec les installations traditionnelles, puisqu'ils sont réduits dans les mêmes proportions que l'énergie primaire.There are no discharges of fumes saturated with water vapor: all the discharges are condensed and discharged in the form of liquids after cooling. Thermal discharges are also twice as low as with traditional installations, since they are reduced in the same proportions as primary energy.
Enfin, il est à noter que le produit n'est plus percolé que par de la vapeur d'eau, ce qui permet des traitements sans oxygène.Finally, it should be noted that the product is no longer percolated except by water vapor, which allows treatments without oxygen.
On va maintenant procéder à une description plus détaillée du dispositif de séchage ou sécheur selon l'invention, à l'aide des figures ci-jointes, pour lesquelles :
- la figure 1 est une coupe longitudinale d'un exemple de dispositif de séchage selon l'invention,
- la figure 2 en est une coupe transversale simplifiée,
- la figure 3 montre l'orientation possible des orifices d'admission dans le second plan,
- la figure 4 fait de même pour le premier plan,
- la figure 5 représente deux types de dispositifs agitateurs additionnels installés sur leurs tubulures agitatrices radiales,
- la figure 6 concerne un cache,
- la figure 7 en montre une variante,
- la figure 8 représente une variante du dispositif comprenant un conduit creux central dans l'arbre,
- la figure 9 montre schématiquement le positionnement d'un agitateur dans une installation,
- la figure 10 illustre une variante avec un arbre à deux conduits creux, et
- la figure 11 est un schéma du circuit de recyclage de la vapeur surchauffée.
- FIG. 1 is a longitudinal section of an example of a drying device according to the invention,
- FIG. 2 is a simplified cross section thereof,
- FIG. 3 shows the possible orientation of the intake orifices in the second plane,
- FIG. 4 does the same for the foreground,
- FIG. 5 represents two types of additional agitator devices installed on their radial agitator pipes,
- FIG. 6 relates to a cover,
- FIG. 7 shows a variant,
- FIG. 8 represents a variant of the device comprising a central hollow duct in the shaft,
- FIG. 9 schematically shows the positioning of an agitator in an installation,
- FIG. 10 illustrates a variant with a shaft with two hollow conduits, and
- FIG. 11 is a diagram of the circuit for recycling superheated steam.
Si la figure 1 ne représente qu'un exemple de dispositif selon l'invention, elle en comprend toutefois les éléments de base, que l'on retrouve également en figure 2.If FIG. 1 only represents an example of a device according to the invention, it nevertheless includes the basic elements, which are also found in FIG. 2.
L'enceinte (1) est munie de flasques ou couvercles (2, 3) dans lesquels sont pratiquées les entrées/sorties sous forme de tubulures (4,5). La tubulure de sortie (5) sert simultanément à évacuer le matériau après traitement et le fluide dessiccatif.The enclosure (1) is provided with flanges or covers (2, 3) in which the inputs / outputs are made in the form of tubes (4,5). The outlet pipe (5) serves simultaneously to evacuate the material after treatment and the desiccant fluid.
L'agitateur tournant (6) comporte un arbre qui est formé de quatre conduits creux (7) cylindriques d'axes parallèles symétriques par rapport à l'axe de l'agitateur tournant. Ces conduits (7) comportent chacun une rangée d'éléments agitateurs (8) radiaux, qui peuvent être décalés d'une rangée à l'autre. A proximité de la paroi interne (1a) de l'enceinte (1), les éléments agitateurs tubulaires (8) comportent une tête prismatique (9) dans laquelle est percé un orifice (10).The rotary agitator (6) comprises a shaft which is formed by four hollow cylindrical conduits (7) with parallel axes symmetrical with respect to the axis of the rotary agitator. These conduits (7) each comprise a row of radial agitator elements (8), which can be offset from one row to another. Near the internal wall (1a) of the enclosure (1), the tubular agitating elements (8) comprise a prismatic head (9) in which an orifice (10) is drilled.
Cet orifice (10) apparaît sur une des faces de ladite tête (9) orientée perpendiculairement à la direction du mouvement rotatif, sur la face que l'on peut qualifier de face arrière par rapport au sens de rotation (voir particulièrement en figure 2).This orifice (10) appears on one of the faces of said head (9) oriented perpendicular to the direction of the rotary movement, on the face which can be described as rear face with respect to the direction of rotation (see particularly in Figure 2) .
Le fluide dessiccatif, à l'entrée, est d'abord envoyé dans une chambre de distribution (11) via une tubulure d'entrée (11a). Cette chambre est située dans le prolongement axial de l'arbre de l'agitateur tournant (6) et elle contient le cache (12) placé en bout d'arbre. Le fluide passe de la chambre (11) dans l'arbre, c'est-à-dire dans les conduits creux (7) de l'arbre, va l'entrée (18) et après filtrage éventuel par le cache (12).The desiccant fluid, at the inlet, is first sent to a distribution chamber (11) via an inlet pipe (11a). This chamber is located in the axial extension of the shaft of the rotary agitator (6) and it contains the cover (12) placed at the end of the shaft. The fluid passes from the chamber (11) into the shaft, that is to say into the hollow conduits (7) of the shaft, goes to the inlet (18) and after possible filtering by the cover (12) .
Ensuite, ledit fluide s'échappe vers les tubulures radiales (8) qui communiquent avec un des conduits (7) creux, et sort dans l'enceinte (1) par les orifices (10) situés dans les têtes prismatiques (9). Dans cette configuration, le fluide dessiccatif est au surplus introduit dans l'enceinte (1) au moyen des conduits fixes (13) et (14), afin de renforcer l'effet de séchage dû au flux central.Then, said fluid escapes to the radial pipes (8) which communicate with one of the hollow conduits (7), and exits in the enclosure (1) through the orifices (10) located in the prismatic heads (9). In this configuration, the desiccant fluid is additionally introduced into the enclosure (1) by means of the fixed conduits (13) and (14), in order to reinforce the drying effect due to the central flow.
La figure 2 précise la forme choisie pour les éléments de l'agitateur tournant (6). D'autres configurations sont bien entendu tout à fait possibles. Ainsi, les profils transversaux des conduits (7) peuvent être carrés, rectangulaires, ovales, etc... De même, les éléments agitateurs tubulaires (8) peuvent être dessinés selon un autre profil, être droits ou recourbés, obliques par rapport à l'axe de l'arbre, etc... Même la forme des orifices peut subir des variations.Figure 2 shows the shape chosen for the elements of the rotating agitator (6). Other configurations are of course quite possible. Thus, the transverse profiles of the conduits (7) can be square, rectangular, oval, etc. Similarly, the tubular agitating elements (8) can be drawn according to another profile, be straight or curved, oblique with respect to the 'axis of the tree, etc ... Even the shape of the orifices can undergo variations.
La paroi intérieure (1a) de l'enceinte (1) est munie de pièces (15) fixes dont la fonction est ici essentiellement l'émottage du matériau, bien qu'elles influent aussi sur la dynamique du fluide dans l'enceinte.The inner wall (1a) of the enclosure (1) is provided with fixed parts (15) whose function here is essentially the crumbling of the material, although they also influence the dynamics of the fluid in the enclosure.
Selon une variante, ces pièces pourraient être creuses et reliées à la chemise (16) chauffante faisant office de moyen de chauffage additionnel.Alternatively, these parts could be hollow and connected to the heating jacket (16) serving as additional heating means.
En figure 1, on a placé un exemple de dispositif mélangeur additionnel (17) placé sur la face avant (selon le sens du mouvement) de la tête (9) d'un élément tubulaire (8) : une illustration supplémentaire de ces éléments additionnels (17) apparaît en figure 5, en coupe longitudinale.In FIG. 1, an example of an additional mixing device (17) placed on the front face (in the direction of movement) of the head (9) of a tubular element (8) has been placed: an additional illustration of these additional elements (17) appears in FIG. 5, in longitudinal section.
La figure 3 illustre le positionnement de l'angle β. Le sens de rotation étant représenté par V, on peut visualiser les différentes valeurs prises par β, entre 45°
et 315°. β n'est jamais parallèle à la direction du mouvement, et n'entre jamais dans un angle droit dont cette direction est la bissectrice. Sur la figure, β a une valeur d'environ 135°, valeur réglée d'après le matériau à traiter et les impératifs dus à l'architecture du reste de la configuration de l'enceinte (1).Figure 3 illustrates the positioning of the angle β. The direction of rotation being represented by V, we can visualize the different values taken by β, between 45 °
and 315 °. β is never parallel to the direction of movement, and never enters a right angle of which this direction is the bisector. In the figure, β has a value of approximately 135 °, a value adjusted according to the material to be treated and the requirements due to the architecture of the rest of the configuration of the enclosure (1).
La figure 4 montre le positionnement de l'angle γ. Celui-ci est compris entre une valeur de 30°, équivalent à un orifice (9) orienté globalement vers l'arbre et une valeur de 120° pour laquelle l'orientation dudit orifice (9) est sensiblement orthogonale à l'axe de la tubulure (8).Figure 4 shows the positioning of the angle γ. This is between a value of 30 °, equivalent to an orifice (9) generally oriented towards the shaft and a value of 120 ° for which the orientation of said orifice (9) is substantially orthogonal to the axis of the tubing (8).
La figure 5 montre deux types de dispositifs agitateurs additionnels (17). Dans les deux cas, ces dispositifs sont composés de deux plaquettes planes minces formant entre elles un angle δ, sans que cela soit une règle intangible. De multiples formes d'agitateurs additionnels peuvent en effet faire l'affaire.Figure 5 shows two types of additional agitator devices (17). In both cases, these devices are composed of two thin flat plates forming an angle δ between them, without this being an intangible rule. Multiple forms of additional agitators can indeed do the trick.
Le premier comprend deux plaquettes (19, 20) formant un angle δ approximativement égal à 120°, alors que dans la seconde plaquette (21, 22), δ vaut presque 180°. L'angle ε entre la plaquette (19 ; 21) la plus proche de la paroi interne (1a) et la tangente à la paroi (1) en le point d'intersection de la droite (D ; D'), prolongeant ladite plaquette (19 ; 21) et ladite paroi (1a) est sensiblement égal dans les deux cas et vaut approximativement 30°.The first includes two plates (19, 20) forming an angle δ approximately equal to 120 °, while in the second plate (21, 22), δ is almost 180 °. The angle ε between the plate (19; 21) closest to the internal wall (1a) and the tangent to the wall (1) at the point of intersection of the straight line (D; D '), extending said plate (19; 21) and said wall (1a) is substantially equal in both cases and is approximately 30 °.
Dans les deux cas, ce dispositif additionnel (17) est fixé à la face avant (dans le sens du mouvement V), bien que cela soit de manière indirecte pour ce qui concerne la plaquette (22).In both cases, this additional device (17) is fixed to the front face (in the direction of movement V), although this is indirect as far as the plate (22) is concerned.
Un positionnement et une forme possibles du cache (12) apparaissent dans les figures suivantes, également appliqués à une configuration à quatre conduits (7) creux.A possible positioning and shape of the cover (12) appear in the following figures, also applied to a configuration with four hollow ducts (7).
Dans le premier cas (figure 6), le cache est un secteur angulaire plein découpé d'une portion de couronnes (23). Dans le plan de représentation, le cache (12) est fixe, alors que les conduits creux (7) sont mobiles en rotation suivant V. Il peut être rendu mobile, suivant un mouvement alternatif linéaire qui a lieu dans la troisième dimension (non représentée).In the first case (Figure 6), the cover is a solid angular sector cut from a portion of crowns (23). In the representation plane, the cover (12) is fixed, while the hollow conduits (7) are movable in rotation according to V. It can be made mobile, according to a linear reciprocating movement which takes place in the third dimension (not shown).
Dans le second cas (figure 7), le cache est géométriquement un peu différent et très similaire à un secteur angulaire complètement fermé. Le secteur obstrué recouvre, comme dans le cas précédent, un angle d'approximativement 90°. Son complémentaire dans le disque est une portion de couronne (24) découpée. Il aurait été équivalent de ne prévoir qu'un simple secteur angulaire plein. La même remarque que précédemment concernant la mobilité du cache est vraie.In the second case (Figure 7), the cover is geometrically a little different and very similar to a completely closed angular sector. The obstructed sector covers, as in the previous case, an angle of approximately 90 °. Its complement in the disc is a cut crown portion (24). It would have been equivalent to provide only a single solid angular sector. The same remark as before concerning the mobility of the cache is true.
Le cache (12) peut être en contact avec l'entrée (18) des conduits creux (7) ou à faible distance.The cover (12) can be in contact with the inlet (18) of the hollow conduits (7) or at a short distance.
La figure 8 présente schématiquement la variante à conduit creux central (25) au milieu des conduits (7) périphériques. La symétrie globale du système est respectée, puisque cet arbre central (25) est coaxial à l'arbre de l'agitateur tournant (6).FIG. 8 schematically shows the variant with a central hollow duct (25) in the middle of the peripheral ducts (7). The overall symmetry of the system is respected, since this central shaft (25) is coaxial with the shaft of the rotary agitator (6).
Le conduit central (25) comporte au moins un orifice (26) débouchant directement dans l'enceinte (1) et/ou au moins un élément agitateur tubulaire (8) doté d'un orifice d'admission (27) situé - dans cette configuration - en face de la paroi interne (1a) de l'enceinte (1), c'est-à-dire sur la face de la tête (9) prismatique en regard de ladite paroi (1a).The central duct (25) comprises at least one orifice (26) opening directly into the enclosure (1) and / or at least one tubular agitating element (8) provided with an inlet orifice (27) located - in this configuration - opposite the internal wall (1a) of the enclosure (1), that is to say on the face of the prismatic head (9) facing said wall (1a).
Une variante au dispositif cylindrique de la figure 1 est montrée en figure 9, dans laquelle l'enceinte prend la forme d'une auge (1) asymétrique. Dans ce type de dispositif, le moyen dessiccatif et le matériau à sécher n'ont pas de tubulure de sortie commune. Le fluide dessiccatif s'échappe par la tuyauterie (28), alors que le matériau traité sort par la tubulure (5).A variant of the cylindrical device of FIG. 1 is shown in FIG. 9, in which the enclosure takes the form of an asymmetrical trough (1). In this type of device, the desiccant means and the material to be dried do not have a common outlet tube. The desiccant fluid escapes through the piping (28), while the treated material exits through the tubing (5).
La figure 10 représente un autre cas particulier, à deux conduits creux (7) par arbre. L'intérêt de cette figure est de montrer schématiquement la course possible d'un conduit creux sans être même partiellement obstrué. Dans cette configuration à deux conduits (7), l'écart angulaire possible, compte-tenu du secteur angulaire plein d'environ 90° matérialisé par le cache (12) est de 195°. Au-delà, il y a obstruction partielle, voire totale pour un bref moment.FIG. 10 represents another particular case, with two hollow conduits (7) per shaft. The advantage of this figure is to schematically show the possible course of a hollow duct without being even partially obstructed. In this configuration with two conduits (7), the possible angular deviation, taking into account the full angular sector of approximately 90 ° materialized by the cover (12) is 195 °. Beyond that, there is partial or even total obstruction for a short time.
En l'espèce, dans une coupe transversale, selon le sens trigonométrique direct, opposé au sens de V, l'obstruction cesse entre les positions angulaires de valeurs 135° et 330°. La position du cache est donc prévue pour que le débit de fluide dessiccatif soit maximal dans le bas de l'enceinte, et moindre, voire nul dans la partie supérieure du volume.In this case, in a cross section, in the direct trigonometric direction, opposite to the direction of V, the obstruction ceases between the angular positions of values 135 ° and 330 °. The position of the cover is therefore provided so that the desiccant fluid flow rate is maximum at the bottom of the enclosure, and less, or even zero at the top of the volume.
Un petit changement de cette position modifie les débits issus des orifices, que l'on peut donc orienter plus spécifiquement dans certaines zones de I'enceinte. Un tel choix dépend bien entendu de la nature et de la forme du matériau à traiter.A small change in this position changes the flow rates from the orifices, which can therefore be directed more specifically in certain zones of the enclosure. Such a choice obviously depends on the nature and the shape of the material to be treated.
La figure 11 donne le schéma du circuit de recyclage de la vapeur surchauffée.Figure 11 shows the diagram of the superheated steam recycling circuit.
A l'entrée du sécheur, on dispose de vapeur surchauffée, à un débit Q, à une pression proche de la pression atmosphérique et à une température de 140° C ou plus.At the inlet of the dryer, superheated steam is available, at a flow rate Q, at a pressure close to atmospheric pressure and at a temperature of 140 ° C. or more.
Le séchage entraine qu'en sortie du dispositif (S), on se retrouve avec un débit Q + q, q étant de la vapeur proche de la saturation, l'ensemble étant ramené à une température très voisine de 100° C et toujours à une pression voisine de la pression atmosphérique.The drying results in that at the output of the device (S), we are left with a flow rate Q + q, q being steam close to saturation, the whole being brought to a temperature very close to 100 ° C. and always at a pressure close to atmospheric pressure.
Le débit q est dérivé du circuit principal vers un compresseur (W), qui augmente sa pression jusqu'à une valeur telle que la température correspondante permette le réchauffage de la vapeur.The flow q is derived from the main circuit to a compressor (W), which increases its pressure to a value such that the corresponding temperature allows the steam to heat up.
Ce débit q passe par le condenseur - surchauffeur (C), où sa condensation, par la chaleur qu'elle dégage, permet le surchauffage du débit Q de vapeur saturée qui entre également dans ledit condenseur - surchauffeur (C) en provenance du circuit principal.This flow q passes through the condenser - superheater (C), where its condensation, by the heat which it releases, allows the superheating of the flow Q of saturated steam which also enters said condenser - superheater (C) coming from the main circuit .
En sortie, on retrouve le débit Q de vapeur surchauffée à environ 140° C et à pression sensiblement atmosphérique, qu'un ventilateur (T) réinjecte dans le sécheur (S).At the outlet, there is the flow rate Q of superheated steam at approximately 140 ° C. and at substantially atmospheric pressure, which a fan (T) re-injects into the dryer (S).
Le cycle peut recommencer.The cycle can start again.
La saturation de la vapeur est très rapide pour des teneurs en humidité allant jusqu'à 75 % de la matière sèche, et le temps de séchage dans l'intervalle
[25%, 75%] est approximativement trois fois plus rapide qu'avec de l'air dans les conditions habituelles.The saturation of the vapor is very fast for humidity contents up to 75% of the dry matter, and the drying time in the meantime
[25%, 75%] is approximately three times faster than with air under normal conditions.
Pratiquement, le séchage se faisant à basse température et en l'absence d'oxygène, il n'y a plus de risque d'incendie.In practice, drying takes place at low temperature and in the absence of oxygen, there is no longer any risk of fire.
Ce système utilisant la recompression mécanique de la vapeur en sortie du dispositif de séchage permet de récupérer la chaleur latente de l'eau évaporée, et participe de ce fait aux économies évoquées plus haut.This system using the mechanical recompression of the steam leaving the drying device makes it possible to recover the latent heat of the evaporated water, and therefore participates in the savings mentioned above.
Le coût est encore diminué par l'absence de risque résultant de l'utilisation de vapeur d'eau à basse température et sans oxygène, puisque les primes d'assurance sont par exemple substantiellement diminuées.The cost is further reduced by the absence of risk resulting from the use of steam at low temperature and without oxygen, since the insurance premiums are for example substantially reduced.
L'avantage économique entrainé par la combinaison entre le dispositif de séchage selon l'invention et l'utilisation de vapeur surchauffée s'avère donc particulièrement probant.The economic advantage brought about by the combination of the drying device according to the invention and the use of superheated steam is therefore particularly convincing.
Claims (25)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE69300398T DE69300398T2 (en) | 1993-01-14 | 1993-01-14 | Drying device. |
AT93440003T ATE126880T1 (en) | 1993-01-14 | 1993-01-14 | DRYING DEVICE. |
EP93440003A EP0606810B1 (en) | 1993-01-14 | 1993-01-14 | Drying device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP93440003A EP0606810B1 (en) | 1993-01-14 | 1993-01-14 | Drying device |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0606810A1 true EP0606810A1 (en) | 1994-07-20 |
EP0606810B1 EP0606810B1 (en) | 1995-08-23 |
Family
ID=8214797
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93440003A Expired - Lifetime EP0606810B1 (en) | 1993-01-14 | 1993-01-14 | Drying device |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0606810B1 (en) |
AT (1) | ATE126880T1 (en) |
DE (1) | DE69300398T2 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1847791A1 (en) * | 2006-04-21 | 2007-10-24 | Bearn Innovation | Method of drying sludge and apparatus for carrying out the method |
CN102564071A (en) * | 2011-11-30 | 2012-07-11 | 张咸民 | Circulating cooling water low-temperature exhaust heat drying bed for large-scale power station |
WO2016071750A1 (en) * | 2014-11-06 | 2016-05-12 | Cri-Man S.P.A. | A device for drying and sanitising organic waste material |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1265058B (en) * | 1964-12-16 | 1968-03-28 | Molekularzerstaeubung Meissen | Electric dryer for pourable light goods, e.g. B. wood chips |
DE1940779A1 (en) * | 1968-08-15 | 1970-02-19 | Vyzk Ustav Organ Syntez | Method and device for performing physical and chemical processes |
US4831748A (en) * | 1987-09-10 | 1989-05-23 | Daniel del Valle P. | Apparatus for drying resinous material |
-
1993
- 1993-01-14 DE DE69300398T patent/DE69300398T2/en not_active Expired - Fee Related
- 1993-01-14 AT AT93440003T patent/ATE126880T1/en not_active IP Right Cessation
- 1993-01-14 EP EP93440003A patent/EP0606810B1/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1265058B (en) * | 1964-12-16 | 1968-03-28 | Molekularzerstaeubung Meissen | Electric dryer for pourable light goods, e.g. B. wood chips |
DE1940779A1 (en) * | 1968-08-15 | 1970-02-19 | Vyzk Ustav Organ Syntez | Method and device for performing physical and chemical processes |
US4831748A (en) * | 1987-09-10 | 1989-05-23 | Daniel del Valle P. | Apparatus for drying resinous material |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1847791A1 (en) * | 2006-04-21 | 2007-10-24 | Bearn Innovation | Method of drying sludge and apparatus for carrying out the method |
FR2900224A1 (en) * | 2006-04-21 | 2007-10-26 | Bearn Innovation Bernard Dedie | METHOD FOR DRYING SLUDGE AND DEVICE FOR IMPLEMENTING THE METHOD |
WO2007122328A1 (en) * | 2006-04-21 | 2007-11-01 | Bearn Innovation - Dedieu Bernard | Method of drying sludge and device for implementing the method |
AU2007242682B2 (en) * | 2006-04-21 | 2011-12-22 | INNOTHERM-E Technologies | Method of drying sludge and device for implementing the method |
CN102564071A (en) * | 2011-11-30 | 2012-07-11 | 张咸民 | Circulating cooling water low-temperature exhaust heat drying bed for large-scale power station |
CN102564071B (en) * | 2011-11-30 | 2014-07-02 | 张咸民 | Circulating cooling water low-temperature exhaust heat drying bed for large-scale power station |
WO2016071750A1 (en) * | 2014-11-06 | 2016-05-12 | Cri-Man S.P.A. | A device for drying and sanitising organic waste material |
RU2686204C2 (en) * | 2014-11-06 | 2019-04-24 | Кри-Ман С.П.А. | Device for drying and sanitation of organic waste materials |
US10480856B2 (en) | 2014-11-06 | 2019-11-19 | Cri-Man S.P.A. | Device for drying and sanitising organic waste material |
Also Published As
Publication number | Publication date |
---|---|
ATE126880T1 (en) | 1995-09-15 |
DE69300398D1 (en) | 1995-09-28 |
DE69300398T2 (en) | 1996-04-25 |
EP0606810B1 (en) | 1995-08-23 |
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