EP0598924B1 - Non-contact power transmission apparatus, non-contact signal transmitter, separation type machine using them and control method thereof - Google Patents
Non-contact power transmission apparatus, non-contact signal transmitter, separation type machine using them and control method thereof Download PDFInfo
- Publication number
- EP0598924B1 EP0598924B1 EP93913542A EP93913542A EP0598924B1 EP 0598924 B1 EP0598924 B1 EP 0598924B1 EP 93913542 A EP93913542 A EP 93913542A EP 93913542 A EP93913542 A EP 93913542A EP 0598924 B1 EP0598924 B1 EP 0598924B1
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- European Patent Office
- Prior art keywords
- core
- unit
- motor
- power
- static
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/0009—Energy-transferring means or control lines for movable machine parts; Control panels or boxes; Control parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/09—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/22—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work
- B23Q17/2233—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work for adjusting the tool relative to the workpiece
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F38/00—Adaptations of transformers or inductances for specific applications or functions
- H01F38/14—Inductive couplings
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S323/00—Electricity: power supply or regulation systems
- Y10S323/902—Optical coupling to semiconductor
Definitions
- the present invention relates to a transfer mechanism that transfers electric power or signals to an electric load provided in a mobile or rotatable unit and relates to a dividual or split-type mechanical device that employs such transfer mechanisms.
- the present invention further relates to a control method of the split-type mechanical apparatus.
- Dividing the machining system into a plurality of functional units in this way enables the optimum combinations of a plurality of functional units to fit each particular working object as the occasion demands, and consequently, offers the advantage that a single machine plant may serve for carrying out a wide variety of functions.
- a way of controlling the servomotor driven on a rotating body making multiple rotations is also becoming desirable.
- the control signals and electric power to drive the electric motor is supplied from a static unit, it is necessary that the electric power supply system and communication system always operate stably for any rotations of the rotating body.
- Fig. 1 is a block diagram showing the basic structure of an electric motor control of the prior art.
- a power source 11 inputs electric power of commercial frequency and supplies main power supply S12 and control power supply S13 to controller 12.
- the controller 12, driven by control power supply S13, is composed of position amplifier 12 1 , speed amplifier 12 2 , differentiator 12 3 , current amplifier 12 4 , and power switch 12 5 , thereby modulating and supplying the main power supply S12 to the servomotor 13 in response to a position command S11 fed from the upstream system.
- the detector 14 detects the position of the servomotor 13 and feeds back a position signal S15 to the position amplifier 12 1 (position loop).
- the position amplifier 12 1 generates a speed command from position command S11 and position signal S15.
- the differentiator 12 3 differentiates position signal S15 and generates a speed signal.
- the speed amplifier 12 2 inputs the speed signal and speed command and outputs a torque command (speed loop).
- the current amplifier 12 4 compares the torque command and current signal (current detector value) S14 and modulates the current to be supplied to the servomotor 13 by controlling the power switch 12 5 .
- control of the prior art of a servomotor is carried out with a servocontroller system including a power source, a position detector and a servocontroller all being fixed based on the premise that any of the constituent parts will not be removed.
- a tool post 24 at the end of a main shaft 21 (facer machining center) as shown in Fig. 2, or by chucking a workpiece 34 through chucking jaws 33 driven by a chucking motor 32 at the shaft end of a main motor 31 or spindle unit as shown in Fig. 3 through signal communication with the rotation shaft and through additional power supply other than the rotation power to the rotating shaft.
- methods have been used such as arranging, within a hollow shaft of the main motor 41 or spindle unit, a coaxial shaft 43 for transmitting power in the form of mechanical power, as shown in Fig.
- Fig. 4 shows a case in which the mechanical power is used to drive bevel gears 44 1 , 44 2 to move a traveling pedestal.
- a solution to the above-described turn-aside problem has been proposed in Japanese Patent Laid-open 93-13796.
- a first arm is driven by a direct-drive motor installed in a static shaft.
- a second arm and a tool shaft are driven by way of pulleys supported by the static shaft, the rotation shaft of the second arm, the tool shaft and rotation transmission means (time belt) linking the pulleys.
- a first slip ring is provided around the outside of the direct drive motor for driving the first arm
- a third slip ring is provided around the outside of the tool shaft at the end of the second arm
- wiring within the base is connected by way of the first slip ring to the third slip ring through the hollow rotation shaft at the end of the first arm, and further, is connected to the hand through the hollow tool shaft.
- the slip ring is used for the transfer of electric power and signals to the tool shaft.
- contact slip rings have been used for supplying power and communicating signals to multiple-rotation bodies, but here, improvement of reliability is limited by problems of stability and electrode wear during high-speed rotation, and when assembled in a machine, exchange operations are difficult. Furthermore, the adoption of this method of electrode contact is rendered essentially impossible due to problems of maintaining reliable electrical contact when exposed to the metal chips and cutting oil mist present in the working ambience of working machinery.
- the non-contacting power transfer apparatus as disclosed in EP-A-0 374 749 has a single magnetic core with a central cylindrical section and a circumferencial annular section.
- the primary coils connected to the static part are wound radially spaced apart from each other around the central cylindrical section.
- the secondary coil, which is connected to a rotary unit, is inserted axially into the space defined between the primary coils. The electric power is transferred between the primary and secondary coils electromagnetically intermediated by the magnetic circuit made of the single magnetic core.
- a gap has to be provided in the magnetic core, through which the secondary coil is to be passed into the space.
- This gap causes a leakage of magnetic flux, entailing an inferior transfer characteristic as well as a low transfer efficiency caused by a loss of power to be transferred.
- this type of the power transfer apparatus is capable of transmitting only small electric power.
- the direction of shifting the secondary coil into the space in the magnetic core is limited to the axial direction only, the freedom of choosing the direction of bringing the secondary coil near the primary coil is little. This causes the noncontacting power transfer apparatus to be difficult to employ for static and rotary units of arbitrary shapes and functions.
- the magnetic path length of the magnetic circuit does not change despite arbitrary rotations of the rotatable unit, it is rotation-invariant.
- the magnetic flux linking with the second coil depends only on the magnetomotive force and does not depend on either speed or the angle of rotation of the rotatale unit. Accordingly, rotation-invariant electromagnetic motive force is generated in the second coil despite arbitrary rotation (multiple rotations, high-speed rotation) of the rotatable unit.
- first and second cores secured to the static unit and rotatable unit, respectively are split across the core gaps, electric power is transferred without direct electric contact, and the rotatable unit can easily be detached and separated from the static unit.
- this construction is suitable for power transfer in a dividual or split-type machine apparatus.
- the portion of the servo-controller that depends on the type of motor is combined with the motor to form an autonomous motor unit, and the portion of the servo-controller that does not depend on the type of motor, i.e., the portion of the servo-controller that can be used universally for any motor, is arranged in the static unit. Further, the portion of the servo-controller that depends on motor type, for example, direct current motors, synchronous motors, or induction motors, is the current controller.
- the autonomous motor unit is made light and compact. Many types of autonomous motor units can be prepared, allowing use of the most suitable unit for attaining an intended object. As a result, autonomous motor units can be used exchangeably while the servo-controller portion provided in the static unit can be used in common regardless of changes of the autonomous motor units.
- the noncontacting power transfer apparatus of the present invention is able to operate stably even for high-speed rotation of the rotatable unit.
- this apparatus by establishing this apparatus between the main shaft and static unit, stabilized power can be supplied to the sensor means arranged at the main shaft tip, and main shaft tip information can be reliably transmitted to the static unit.
- the servo-controller in the static unit generates and provides to an autonomous motor unit a torque command based on both the detected information by the detecting means and the command signal supplied from a prescribed upstream apparatus, and the autonomous motor unit operates the motor in accordance with the torque command sent from the servo-controller portion provided in the static unit.
- the current controller portion of the servo-controller is established in the autonomous motor unit, and the servo-controller in the static unit transmits torque commands to the autonomous motor unit by way of the noncontacting signal transfer apparatus.
- the present invention relates to a noncontacting power transfer apparatus and various types of machine apparatus using these apparatus.
- the various embodiments here described appear to cover a broad spectrum at first glance, but all include a noncontacting power transfer apparatus (noncontacting power supply apparatus). These apparatus hold promise of further development for processing machinery, robots, and other machines of the prior art, as will become clear from the embodiments described below.
- the present invention provides an apparatus having functions further developed through the application of the noncontacting transfer apparatus for electric power of the present invention to various machines.
- Each of the embodiments hereinafter described realizes the object or, simultaneously, a plurality of the objects of the present invention. The embodiments will be explained in the following order:
- Fig. 5 shows the basic construction of a first embodiment of the noncontacting power transfer circuit of the present invention, (A) being a structural view, and (B) being a plan view.
- a magnetic circuit (hereinafter referred to as a magnetic path) is made up of a fixed (static) U-shaped core 51, and a rotating core 53 of cylindrical shape inserted in taper holes 52 in the fixed core 51.
- a primary coil 54 is wound on fixed core 51, and a secondary coil 55 is wound on rotating (rotatable) core 53.
- litz wire is used for improved high-frequency characteristics. Because the terminals of secondary coil 55 must be taken out onto the rotating body, the lead wire is passed through lead-in holes 56, through the interior of the rotating core and out through upper lead-outs 57.
- Fig. 6 shows the construction of a modification of the apparatus of Fig. 5 in which the leakage in magnetic flux is reduced and coupling of the primary and secondary coils is strengthened.
- the U-shaped core 61 is attached to the rotatable unit, and the cylindrical core 63 is secured to the static unit.
- the cylindrical core 63, on which the primary coil is wound is covered with a mold-formed secondary coil 65 arranged so that the secondary coils will not contact with the primary coil.
- the formed secondary coil 65 is tightly fixed to the rotatable unit, and the electromagnetically induced voltage in this coil is supplied to the rotatable unit.
- the U-shaped core 61 is not a support of the secondary coil but rather serves to close the magnetic path, a construction is preferred in which the core 61 moves so as to fit to the slide surface in order to reduce the gap to the utmost.
- This object cannot be achieved if the core is secured tightly to the rotatable unit, but since there is no need to rigidly secure the core 61 in this construction, the U-shaped core 61 is loosely secured to the rotatable unit by loose joining members 66 so that the joining will not hinder rotation. In this way, the core is automatically attracted to the cylindrical core 63 by the magnetic attractive force and itself moves so as to reduce the gap, thereby acting, with the effect of the overlap winding of the secondary coil above, to realize electromagnetic coupling with little leakage of magnetic flux.
- Fig. 7 shows the construction for separating and joining the U-shaped core and the cylindrical core 73, (A) showing the construction and (B) showing the joining and separating procedure.
- a notch 74 is formed reaching from the end of the leg to the tapered hole 72 to produce an open form, resulting in a construction that allows the rotating body and the fixed portion to join or separate along the direction perpendicular to the axis of rotation of the rotating body, and this construction has useful possibilities for the structure of the machine system of the present interest.
- the power transfer apparatus is constructed and split in the order of coupling, power supply to the rotating body and decoupling, thereby allowing detachment as well as multiple rotations of the rotating body.
- Fig. 8 shows an example of establishing an additional work axis in a machine tool (machining center) in which the power transfer apparatus of the type shown in Fig. 5 or 6 is advantageously used.
- (A) shows the state before establishing the additional axis to the pallet
- (B) shows the state following the establishment.
- reference number 81 indicates a machining center having a rotating table 82 and a pallet 83, to which is attached a workpiece which can be worked on the four surfaces excluding the upper and lower surfaces.
- the pallet 83 to which the workpiece is clamped can be attached to the rotating table 82 through a pallet exchange operation, and if the functions of a vertical rotating table 86 is established on this pallet as shown in the figure, freedom of working can be increased significantly by allowing work of five surfaces.
- a servo-axis is mounted on the pallet (the servo-spindle is built in the rotating table 85).
- automatic power supply must be effected.
- this power supply cannot be effected through contact-type connection as is carried out in the normal environment, because contact-type power feed requires simultaneous multipolar (two or more points) contact, and due to difficulty in positioning, such automatization is difficult.
- power feed by electrodes is virtually impossible in the work area of a machining center because of the difficulty of maintaining good electrical contact in an ambience of metal chips and cutting oil.
- Fig. 9 is shown a construction using a rotatable power transfer method that allows separation and coupling for realizing the work-axis addition shown in Fig. 8.
- (A) shows the fixed core 91 and rotating core 93 before mount by movement of the pallet 90
- (B) shows the state in which the fixed core 91 and the rotating core 93 are in a fitted state and power is supplied to the added axis (the servomotor for the added axis).
- the fixed core 91 is accurately positioned in the vicinity of the rotation center of the rotating table.
- the rotating core 93 is arranged on the rotation axis of the pallet, and the lead wire from the secondary coil wound on the rotating core 93 is led into the pallet.
- a power transfer apparatus can be constituted in the form shown in Fig. 7. Even if the table rotates through indexing, power supply from the static machining center to the pallet can be continuously effected free of influence by the angle of rotation.
- the servo-spindle and servo-controller are provided inside the pallet, and the high-frequency voltage induced in the secondary coil is converted to DC voltage by the rectifying-smoothing circuit embeded in the pallet and used as main power and control power of the servo-controller. Moreover, control of the added work-axis and feedback of signals are carried out by a method not shown in the figure (for example, by high-frequency electromagnetic induction according to the same principle as the power transfer, or optical transfer such as by infrared light).
- the application of high-frequency electromagnetic induction solves the problems of instability and abrasion encountered during high-speed rotation in the contact-type (slip ring) power supply of the prior art, and in addition, power can be transmitted to a multiple-rotating body free from the influence of the interposition of cutting oil or cut chips occurring in the operating environment of machine tools.
- an apparatus that has an increased transmission efficiency, allows use even under the severe conditions of such as a machine tool environment, and effects power supply without direct electric contact even between bodies that are not only rotatable, but also separable and joinable relative to each other, and as a result, automatic exchange can be easily carried out, for example, between cutting work pallets, work tools, and heads in machine tool work, thereby contributing to the acceleration of automatization in manufacturing applications for limited-quantity large-variety production.
- Fig. 10 shows a construction of the second embodiment of the noncontacting power transfer apparatus of the present invention.
- Fig. 11 shows the construction of the magnetic circuit of the apparatus of Fig. 10, (A) being a case where the periphery of the rotating body is a non-magnetic substance, and (B) showing a case in which the periphery is a high-frequency magnetic substance.
- An electrically insulating substance (non-magnetic substance) 102 is applied to the periphery of the rotating body 103, which is the object for power supply, and around this substance the secondary coil 105 is circumferentially arranged.
- a U-shaped high-frequency magnetic core (U-shaped core) 101 is arranged in a static part outside the circumference of the rotating body 103 so as to straddle the insulating substance 102 and the secondary coil 105.
- the end lead wire passes through a lead-out hole 109 and is led out towards the rotation axis so that the U-shaped core 101 does not contact the secondary coil 105 even when the rotating body rotates in relation to the static part.
- the primary coil 104 under excitation by means of a high-frequency inverter 106 in the static part, gives rise to main magnetic flux passing through the U-shaped core 101 and the insulating substance 102.
- the width W of the insulating substance 102 is within a range sufficient for providing the electrical load capacity required to the rotating body but is made as thin as possible to suppress magnetic flux leakage to a low level.
- this limitation is not necessary for a case in which the magnetic path is closed by making the part of the insulating substance 102 with the same magnetic material as the U-shaped core.
- the widths of both the insulating substance 102 and the secondary coil 105 are made smaller to allow removal from the U-shaped core.
- the secondary coil 105 In the secondary coil 105, high-frequency voltage occurs due to electromagnetic induction, and when the circuit of the secondary coil 105 is closed through the electrical load on the rotating body, current flows in order to compensate for a change in the magnetic flux produced by the primary coil (shown in the figure). As a result, the secondary induction voltage taken out onto the rotating body through lead wire lead-out hole 109 is thus supplied to an electrical load such as a motor or solenoid through voltage converter circuit 107 and the stabilizer circuit 108 on the rotating body as well as is used as power source for an information transmitter or detector not shown in the figure.
- an electrical load such as a motor or solenoid through voltage converter circuit 107 and the stabilizer circuit 108 on the rotating body as well as is used as power source for an information transmitter or detector not shown in the figure.
- insulating substance 102 in cases when the material used for electrically insulating substance 102 is not a magnetic substance (in particular, a high-frequency magnetic material), magnetic flux leakage occurs in the magnetic path produced by the primary coil as shown in Fig. 11(A), but such a material may still serve for applications that allow some transmission loss (transfer loss) by keeping the width of the insulating substance 102 to the utmost minimum, as explained above. Accordingly, within the range of low-power transfer, it is advantageous to construct the insulating substance 102 and the secondary coil 105 as a print substrate and sheet coil as shown in the plan view of Fig. 12.
- Fig. 13 is a side elevation view showing U-shaped core and the rotating body with the secondary coil formed in a sheet coil.
- the peripheral part of the rotating body 103 can be made of the same high-frequency magnetic material as is used for the U-shaped core 101. This is realized by arranging a ring-shaped core 111 around the periphery of the rotating body 103 so as to form a part of the magnetic path, as shown in Fig. 11 (B).
- power transfer by the above-described power supply method is superior because it is effected continuously in analogue wise, and because neither precise positioning nor fitting is necessary, and in addition, this method is advantageous in that the power transfer apparatus can stand up to severe conditions. For example, exposing the apparatus to cutting oil in the working environment of a machine tool will scarcely impede the power transfer. Further, despite the concern that adhesion of cut metal chips to the magnetic cores or air gap will cause transmission loss due to eddy currents, in actuality, because of the high excitation frequency and the alternating polarity, even adhesion by magnetic chips will not occur as long as residual magnetic flux is not large. Even should adhesion occur for some other reason, cutting oil may be used effectively to wash away the offending material.
- noncontacting power supply can be effected by merely arranging the secondary coil in the peripheral part without altering the structure of the rotating body itself.
- an apparatus is realized that allows not only rotation but separation and joining, and which can operate in severe conditions wherein the apparatus is subjected to fouling by cutting oil and metal chips present in the working environment of a machine tool.
- Such an apparatus is useful in, for example, realizing automatic establishment of an additional servo axis on a cutting work pallet and automatic exchange of work tools and heads in machine tool work, thereby contributing to the acceleration of automatization of manufacturing applications for limited-quantity large-variety production.
- All of these apparatus are split-type high-frequency transformers in which the primary coils 141, 151 (static side) of the split-type high-frequency transformer Tr are excited by means of high-frequency (sine wave or rectangular wave) inverter, and high-frequency voltage is produced by electromagnetic induction in the secondary coils 142, 152 (rotatable unit) that oppose across a slight distance.
- the distance between the primary and secondary cores of the split-type high-frequency transformer Tr is made as small as possible to reduce the power loss due to the interposing air gap.
- the primary and secondary cores may rotate relatively around the same axis, because there is no actual disturbance in the distribution of the magnetic field when the equivalent electrical frequency is below the above-described high-frequency excitation frequency, no time variation will occur in power transfer characteristic during rotation or stopping.
- Fig. 16 shows the construction of an other embodiment of the present invention, which is an example incorporating a power coupler and a signal coupler within the case of a main shaft servomotor (or more widely, electric motors in general).
- Fig. 17 is a figure showing the ways of lead-out of the signal lead-out and the power lead-out from the end of the shaft, Figs. 17A and 17B showing lead-out through a hollow hole and lead-out through a groove, respectively.
- a primary core 221 which is a high-frequency electromagnetic induction core is arranged near the bearing on the static side, and a secondary core 222 is provided on the rotation shaft 220 opposing the primary core across a gap, and the primary and secondary cores form the previously described split-type high-frequency transformer.
- the coil of the primary core 221 similarly to the stator 223 of the torque (motive power) generator part (TGP), is excited through the power line, and the coil output of the secondary core, by way of the lead-out 229 that passes through a groove 231 in the rotation shaft 220 or a hollow portion hole 230, is led out to the tip of the rotation shaft (refer to Fig. 17).
- an information transfer section (ITS) is arranged through the bearings.
- Parts 225, 226 make up either optical or high-frequency electromagnetic induction communication couplers for signal transfer, one side being provided on the static side, the other being provided on the rotating shaft side, either side being the transmission side or the reception side as the case demands.
- the signal communication of the electric load provided at the shaft tip are achieved by the signal lead-out 228 that passes though a groove 231 in the rotating shaft or a hollow portion 230 (See Fig. 17).
- signal couplers 225, 226 are provided in a plurality of pairs, but in this case, each of the pairs must be shielded in order that they not be influenced by leakage of optical signals or electromagnetic induction signals from other pairs.
- Such shielding is not important, however, in a case in which peak wavelengths in the response spectrum of a plurality of optical couplers used differ greatly for each coupler.
- the power source of a sensor (for example, an encoder for position detection) 227 for a motor of the prior art that is built into the motor may also be used for the power supply of the above-described signal coupler, and in addition, the signal processing such as wave-form shaping of the coupler output may also be carried out in the signal processer for the sensor of the prior art.
- Figs. 18 and 19 show another embodiments according to a similar concept in which a power transfer part and signal transfer part are incorporated within the case of a reduction arrangement, Fig. 18 showing a case in which the input shaft and output shaft are not coaxial, and Fig. 19 showing a case in which these shafts are arranged coaxially.
- the rotation of motor 247 is reduced and transferred to output shaft 242 by way of gear train 241 provided within the casing.
- the output shaft 242 is supported at both ends by the bearings on both sides of the casing of the reduction arrangement, and between the bearings is attached the secondary core 244 of the split-type high-frequency transformer and the receiving section 246 of the signal coupler, the lead-outs 248, 249 being led to the electric load provided at the output shaft end by way of a groove or a hollow portion in the output shaft 242.
- the primary core 243 of the split-type high-frequency transformer and the transmission section 245 of the signal coupler are provided in positions opposing across a gap the secondary core 244 and receiving section 246, respectively, on the output shaft side.
- Fig. 19 the only points of difference from Fig.
- the input and output shafts are arranged coaxially and that harmonic gear (precession gear) 252 are used for the reduction stage.
- harmonic gear precession gear
- the operation is similar to the case in which the components are incorporated into a motor: the power transfer part and the signal transfer part are attached to the output shaft, and the wirings 258, 259 for these parts are led out to the electric load provided at the shaft end through a groove or a hollow portion in the output shaft (See Fig. 17).
- the order of positions on the shaft of the power transfer part and the signal transfer part may be interchanged.
- the high-frequency voltage received at the shaft end lead-out may be applied as is to the load.
- the shaft end lead-out voltage may also be applied as is when driving a high-frequency motor.
- a high-frequency rectification circuit 263 (made up of a diode and an LC filter) must be mounted ahead of the shaft tip to convert to DC or low frequency voltage (embodiment 11). This DC voltage is then used to (1) voltage-control the DC motor 264, and (2) control the load 266 through a bridge 265 of power switch elements such as transistors.
- any of DC motor, a synchronous motor, or an induction motor can be controlled at a position beyond the rotating shaft end. It is not necessary, however, to mount all components of a servo-controller of the prior art at the shaft end.
- transmission of a signal can be effected between the static side of a motor or reduction arrangement and the output shaft end by means of noncontacting transfer, and if, for example, the position information and speed information obtained at a sensor mounted on a motor attached beyond the shaft end is returned to the static side by means of this transfer channel and torque command information is sent from the static side to the shaft end side by means of another signal transfer channel, position and speed control for the motor control can he carried out at the static part and torque control can be carried out at the position beyond the shaft end.
- a method can be employed that enables reduction of the weight and physical size of controller parts attached at positions beyond the end of a shaft end.
- the power source for a controller part or detector arranged beyond the shaft end is supplied with the transmitted power after the above-described rectification following stabilization by passing through an automatic voltage regulator (AVR) 273, as shown in Fig. 21.
- AVR automatic voltage regulator
- the above description focuses on a case in which work is performed by mounting an electric load beyond the shaft end and using transmitted power.
- the present invention is also effective in an application limited to applying a low electric power (or in some cases, applying no electric power) to the device disposed beyond the shaft end to operate a sensor, and transmitting its signal to the static part.
- the previously described power transfer part can be extremely small (or nonexistent).
- the high-frequency induction power transfer of Fig. 16, Fig. 18 and Fig. 19 is carried out in single phase, the power transfer may also effectively be made in polyphase for one or a combination of the following reasons: 1) to increase transmitted power, 2) direct control of a high-frequency motor or stepping motor, 3) to reduce the burden on a rectification circuit.
- the embodiments include all applications, not only to the field of precision motor control such as a knucle in each axis of the previously described robot arms or machine tools (particularly for the drive at the tip of a main shaft), but also to the wide range of fields that require power supply and information transfer through a rotating part and that have hitherto required wiring and slip rings giving rise to the problems of fatigue and wear.
- the present invention enables power transfer and signal transfer through a rotating part which were not feasible in the prior art, and moreover, by incorporating the noncontacting transfer part into a motor or reduction arrangement (particularly when incorporating with a motor), treating the torque generator part and the power transfer part together as a power transmission section, and treating the sensors and signal transfer part together as the information transmission section, the invention both allows stabilization of the structure of the rotating part and enables the control of the gap and ambience by isolating these transmission sections from the outside ambience.
- passing wiring for power transmission and signal transmission through a groove or hollow portion of the output shaft allows disposition of wiring that does not affect the transmission of motive power, and in addition, the grounding of the output shaft through the bearings allows a potential shielding effect for the wiring, and the influence of noise released to the outside or received from the outside can be dramatically reduced.
- the present invention can be used to control mechanical power transmission.
- a main shaft end information transmitter according to the an other embodiment of the present invention will next be described.
- the sensing and transmission of main shaft tip information is achieved by combining noncontacting power transfer using high-frequency electromagnetic induction with information transfer using the EIC coupler or optical coupler.
- Fig. 22 shows the fundamental structure of noncontacting power and information transmission according to the present embodiment.
- a power coupler 283 of split-type high-frequency transformer Tr structure is either built into the main shaft unit or attached to the main shaft tip.
- the power outputted from the high-frequency inverter 281 is transmitted to the rotatable unit by way of the power coupler 283, and after being rectified and stabilized by the rectification-smoothing circuit 286 and the stabilizing circuit 288, is supplied as power source to the sensor 289.
- the coupler drive circuit 287 is supplied with power from the output of the stabilization circuit 288 and drives the optical coupler 284 and electromagnetic induction communication coupler (EIC coupler) 285 in response to sensor information S T fed from the detecting end (sensor) 289.
- the information receiving circuit 282 receives and processes the outputs of the optical coupler 284 and the EIC coupler 285 (on the static side).
- Fig. 23 shows a high-frequency transformer Tr construction incorporated within a main shaft unit in which power transfer is effected by means of electromagnetic induction generated between high-frequency magnetic substances of pot-core type placed face to face.
- the secondary side pot-core 292 is fixed coaxially to the main shaft 290, and the main shaft 290 is driven by a main shaft motor 297 by way of a timing belt 296.
- the primary side pot-core 291 is fixed to the main shaft motor 297.
- Fig. 24 shows a case in which a high-frequency transformer Tr construction of a power coupler is attached to a main shaft tip
- Fig. 24A being a schematic view showing the attached position
- Fig. 24B being a plan view showing the arrangement of the power coupler (the noncontacting power transfer apparatus) as viewed from the tool side.
- the power coupler is of the same form as the first embodiment, with the U-shaped core 301 fixed to the static part and the core ring 303 of a high-frequency magnetic substance fixed around the circumferential edge of the tip of the main shaft 209 coaxially with the main shaft 290 forming a magnetic circuit together with U-shaped core 301.
- the primary coil 293 of Tr is fixed on the static side, is excited at a high frequency, and generates a high-frequency voltage corresponding to a turn ratio on the secondary side.
- the secondary side on which is arranged the secondary coil, is attached to the main shaft side and consequently rotates at a speed corresponding to the main shaft rotation speed relative to the primary side.
- Either of the cases shown in Fig. 28 and Fig. 29 uses a construction such that the gap width between the primary and secondary cores does not vary over one rotation of the main shaft.
- the frequency of the excitation is sufficiently high compared to the maximum rotation frequency of the main shaft reduced to an electrical angle, whereby even should the main shaft rotate at high speed, no substantial disturbance will occur in the magnetic field distribution, and stable power transmission can be performed so far as no change is caused in the gap between the high-frequency magnetic cores of the primary and secondary coils.
- the power source for the sensor provides sufficiently stable voltage
- the DC voltage obtained by rectification and smoothing of the high-frequency voltage produced by secondary coil induction is supplied to the sensor after stabilized through a stabilizing circuit, as shown in Fig. 22.
- the sensor detects the physical values at the rotating main shaft tip and generates sensor information.
- the sensor information is a digital signal of a pulse train, it is amplified and supplied directly to the signal transfer circuit described below. As shown in Fig.
- the analog signal is also converted to a pulse train signal by pulse width modulation (PWM) that modulates a saw-tooth wave carrier signal produced from the voltage to be sent to the main shaft tip by way of the high-speed rotating part (in power coupler), i.e., the output voltage of the stabilizing circuit 288.
- PWM pulse width modulation
- the saw-tooth wave must also be converted to be bipolar.
- a combination of the secondary coil and rectification circuit as shown in Fig. 26 is used. The device shown in Fig.
- Fig. 25 is the device in which a PWM modulation circuit 311 is added to the device of Fig. 22, and V + and V - are voltages for generating saw-tooth waves that change between positive and negative values (Refer to Fig. 26).
- PWM modulation circuit 311 modulates the saw-tooth carrier signal by the analog sensor information S T and generates a PWM modulated wave S PWM .
- Fig. 26 is a block diagram of the rectification-stabilization circuit (corresponding to the rectification-smoothing circuit 286 and the stabilizing circuit 288 of Fig. 25) for generating the positive and negative voltage necessary for generating a saw-tooth wave that changes with positive and negative polarities.
- the secondary coil of the split-type high-frequency transformer 321 that makes up the power coupler has an intermediate tap, and this intermediate tap is connected to the ground potential of the rotatable unit.
- Voltage V 1 is used as the power source for sensor 289, and V + , V - are inputted to PWM modulation circuit 311 as described above.
- a sensor signal that has been converted to a pulse signal in this way is transferred without direct contact to the static side by high-frequency induction transfer or light pulse transfer beyond the high-speed rotating part by way of the central or exterior route of the above-described transformer Tr for power transmission.
- On the static side light or high-frequency pulses are received and undergo digital-to-analog conversion as necessary.
- a PWM modulated signal can be demodulated to an analog signal by merely passing through a low-pass filter on the static side.
- Fig. 27 shows a three-channel optical coupler, Fig. 27A being a light-emitting part and Fig. 27B being a light-receiving part.
- the light-emitters 331, 332, 333 are coaxially arranged around the rotating axis 330 with an optical shield 335 arranged between each emitter.
- any of the electric-to-light converters disclosed in the third, fifth, and seventh embodiments can be employed.
- the light-receiving elements 336, 337, 338 are arranged so as to confront each of light-emitters 331, 332, 333, respectively, when the rotating shaft 330 is fitted in the bearing 339.
- the present embodiment enables the acquisition of information from the rotating main shaft or main shaft tip not possible by the prior art, thereby enabling the on-line monitoring of a state on the rotating main shaft as well as enabling closed loop control by feedback of the main shaft tip information in lieu of open loop control of the prior art.
- Fig. 28 shows an example of remote measurement of a tool tip dimensions of an infeed tool 340 for variable-radius boring attached to a main shaft.
- a coaxial shaft 341 for motive power transfer arranged coaxially with the main shaft is passed through a hollow main shaft fixed within a main shaft unit 343 and delivers from a distance the motive power of a servomotor by way of a mechanism such as bevel gears 342a, 342b, thereby directly moving a tool tip in a tool post 344 and changing the boring radius.
- the tool tip dimensioning is carried out by open loop control because in this construction, the tool tip is mechanically moved by the servomotor of the motive power source by way of such a complicated structure.
- tool tip dimensioning requires the worker to stop the rotation of the main shaft for every process and check the dimension by measuring it with a scale.
- measurement of a remote tool tip dimension can be achieved while rotating the shaft, and consequently, change of boring radius can be effected in process by closed loop control.
- the power sources for the signal processing and communication circuit 348 and for the linear scale 345 are supplied by rectification-smoothing circuit 347 by way of a pot-core power coupler.
- the communication circuit 348 converts the output of the linear scale 345 to a pulse train and transmits it to the static part by way of the optical coupler 349 made up of light-emitting element 349a and light-receiving element 349b.
- use of the present invention also enables on-line monitoring during operation of tools required in 24-hour continuous processing in FMC (for example, prediction of tool breakage and confirmation of breakage based on acoustic emission information, tip temperature information and vibration information).
- the invention allows easy feedback of measured information of a position beyond a spindle head (for example, the gap between a tool and a workpiece), as well as of the more basic sequence signals such as limit switch signals of an ATC collect chuck.
- a position beyond a spindle head for example, the gap between a tool and a workpiece
- the more basic sequence signals such as limit switch signals of an ATC collect chuck.
- On-line monitoring of chucking pressure is desired even when actual control is not intended. In such a case, monitoring can be achieved as shown in Fig.
- a pressure sensor such as a device applying a piezoelectric element
- the hydraulic actuator 345 shown in the figure is driven by hydraulic pressure applied from a rotating cylinder 355 by way of rotating coupler 356.
- Power supply for the signal processing circuit 358 is effected by using rectification-smoothing circuit 357 to rectify and stabilize a high-frequency voltage transmitted from the static part by way of a pot-core power coupler 357a.
- the signal processing circuit 358 converts the output of pressure sensor 353 to a pulse train and transmits it to the static part by means of an optical coupler 359 made up of light emitting element 359a and light receiving element 359b.
- the present embodiment is not limited to the above-described periphery of a machine tool main shaft, but can also be generally applied effectively to the measurement of physical values on a rotation shaft of an electric motor that has been beyond the capability of the prior art, and as a result, is useful in improving the capability of controlling motors, particularly servomotors.
- direct detection of motor shaft vibration is essential for improving the control characteristics of servomotors.
- a strain gauge is adhered to suitable points on a motor rotation shaft, the analog output voltage of the bridge circuit is amplified, the PWM conversion is effected, and the occurrence of shaft vibration can be detected on line in the form of stress of the shaft by way of the rotating part using the construction of the present embodiment.
- Measurement of rotor temperature necessary for vector control of an induction motor can also be achieved on line through the method of the present embodiment.
- Fig. 30 is a block diagram showing a separate-type control system for a servomotor of an other embodiment of the present invention.
- the present embodiment is composed of a static unit side servocontroller 361 constituting a static side, an autonomous motor unit 364 which is a separable mobile side and is a machine element for autonomous decentralization, and a split-type high-frequency transformer 362 and couplers 363 1 , 363 2 that perform noncontacting power supply and signal transfer between these two sides.
- the static unit side servocontroller 361 is made up of a power source 361 1 , high-frequency power generator 361 2 , position amplifier 361 3 , differentiator 361 4 , and speed amplifier 361 5 .
- the autonomous motor unit 364 is made up of a rectification circuit 364 1 , a voltage stabilizing converter 364 2 , a power switch 364 3 , a motor 364 4 , a sensor 364 5 , a current amplifier 364 6 , and a current command generator 364 7 .
- the motor 364 4 provided on the separable mobile side can be either a direct current motor or an alternating current motor, and should be understood as a torque generator.
- the position signal S17 of the motor 364 4 is converted to an optical pulse or an electromagnetic pulse and fed back to the static side by noncontacting transfer by way of the coupler 363 2 .
- the position amplifier 361 3 of the static unit side servocontroller 361 generates a speed command S V from a position signal S17 and a position command S11 received from an upstream apparatus.
- Speed amplifier 361 5 generates a torque command S13 from a speed signal S12 and speed command S V .
- Speed signal S12 also controls the output of high-frequency power generator 361 2 .
- Torque command S13 is transmitted to the autonomous motor unit by noncontacting transfer by the coupler 363 1 .
- the transmission of power for driving the motor 364 4 is performed through high-frequency electromagnetic induction using the split-type high-frequency transformer 362.
- the output of the direct current power source 361 1 is converted to high-frequency rectangular waves by high-frequency power generator 361 2 , supplied to the primary coil of the split-type high-frequency transformer 362, and the secondary output of the split-type high-frequency transformer 362 is supplied to the autonomous motor unit 364.
- This high-frequency power is rectified by the rectification circuit 364 1 provided in the autonomous motor unit 364 and made up of a filter and bridged diode, following which it is supplied to voltage stabilizing converter 364 2 and power switch 364 3 , and makes motor driving power after passing through power switch 364 3 .
- the voltage stabilizing converter 364 2 stabilizes the supply voltage from the rectification circuit 364 1 , following which the power is supplied to the current amplifier 364 6 as power source S16.
- the information is transferred as pulses as described above in order that data will not vary due to variations in the gap of the high-frequency electromagnetic induction coupler, since the optical coupler or high-frequency electromagnetic induction communication coupler is integrated with the split-type high-frequency transformer 362 for power transmission as couplers 363 1 , 363 2 , and torque command S13 is transmitted through coupler 363 2 after being converted to pulses by an analog-digital converter (not shown) by V-F conversion or PWM modulation.
- this command pulse is converted to an analog torque command S13 by a digital-analog converter (not shown).
- the current command generator 364 7 produces a current command S14 from the torque command S13 and a phase signal S15 of the motor 364 4 supplied from the sensor 364 5 , and outputs the current command S14 to the current amplifier 364 6 . If the motor is a direct current motor, the torque command S13 is used as current command S14 as is, and thus current command generator 364 7 is unnecessary.
- the proportional or proportional -plus-integral control current amplifier 364 6 that controls the power supply for the motor 364 4 performs amplification depending on the difference between current command S14 and the detected current value, performs PWM modulation, and outputs to the power switch 364 3 .
- This output serves as an input signal for the preceding-stage amplifier for base (or gate) drive of the power switch 364 3 made up of a power transistor, MOSFET, or IGBT.
- the power switch 364 3 converts the direct current main power supply fed from the above-described rectification circuit 364 1 in response to the base drive signal fed from current amplifier 364 6 and supplies PWM voltage to the motor 364 4 such that the torque command S13 and the torque feedback (current feedback) coincide.
- the embodiment as described above meets the trend during recent years towards miniaturization of power switches and integration with peripheral circuits, and provides a method of control in which only the part (current control circuit) of the control unit that is peculiar to a motor type and a power switch are mounted on a portion (for example, a pallet or a rotating body) that is removable separately together with the motor and these are treated together as a single unit that generates torque, and the servocontroller on the static side effects control independent of the motor type.
- autonomous motor units 370 1 -370 3 on which are mounted direct current motor 371, induction motor 372 and synchronous motor 373, respectively, can be separately driven by a single static side servocontroller 361.
- Fig. 32A and 32B are each perspective views showing concrete constructions of the split-type high-frequency transformer 362 of Fig. 31, and Fig. 33 is a view illustrating the high-frequency excitation performed in the present embodiment.
- the power that drives the motor 364 4 is converted to a high-frequency form by transistor switches 391 which make up the high-frequency power generator 361 2 within the static side servocontroller 361, passes through split-type transformer 362 and is transferred to the autonomous motor unit 364 through high-frequency electromagnetic induction.
- voltage transformation is performed according to the turn ratio of coils 381 1 , 381 2 wound onto E-shaped cores 382 1 , 382 2 , respectively.
- the transformation occurs according to the turns ratio of the coils 383 1 , 383 2 wound onto pot-cores 384 1 , 384 2 .
- High-frequency power is rectified by rectification circuit 364 1 within autonomous motor unit 364, and is converted to motor driving power after passing through power switch 364 3 .
- the primary side of split-type high-frequency transformer 362 undergoes high-frequency excitation by a rectangular wave (or sine wave) inverter within static side servocontroller 361.
- the rectangular wave (or sine wave) voltage occurs on the secondary side according to the turn ratio of the primary and secondary coils, and undergoes full-wave rectication by the rectification circuit 364 1 made up of a high-frequency diode bridge 392 and an LC filter that is in turn made up of a reactor L and a smoothing capacitor C, the voltage thereby serving as a direct-current main power supply for motor drive.
- the control voltage supply S16 for the communication and control circuits of the autonomous motor unit 364 is obtained through voltage stabilization by the voltage stabilizing converter 364 2 that is a voltage regulator within the autonomous motor unit 364.
- a detected voltage is fed back without direct contact in the same way as the above-mentioned position data.
- stabilization is performed by effecting control through amplitude modulation or pulse width modulation in the static side servocontroller 361.
- motor control system that is both separate-typed and characterized by superior torque controllability can be realized.
- This system can be adapted for motor control by way of a. rotating body as well as for separate-type control.
- Power supply can be performed by using a pot-core-type split-core transformer shown in Fig. 37B.
- Signal transfer must be performed by an optical pulse communication system or a high-frequency electromagnetic induction communication system arranged coaxially with the pot-core of the split-core transformer.
- signal transfer by optical pulse can be performed through a hollow rotating shaft using a plurality of optical couplers having various light-emitting and light-sensing wavelength characteristics.
- optical elements 404 1 -404 4 and 405 1 -405 4 which are light-emitting elements or light-receiving elements, are provided in an opposing relationship to form optical couplers.
- the optical elements 404 1 -404 4 and 405 1 -405 4 that make up optical couplers are selected so that the peaks of light-emitting wavelengths and light-receiving wavelengths of the optical couplers differ from those of each other optical couplers so as to prevent interference of the transmission signals.
- light-emitting and light-receiving elements are coaxially arranged with shielding to prevent influence.
- the light-emitting wavelengths and light-receiving wavelengths for the plurality of optical couplers can be the same.
- Fig. 35A shows the composition of the rotating unit side, in which light-guiding members 412 1 -412 3 are formed in cylindrical shape coaxial with the rotation axis 411 having radii different from each other member, and the outer circumference of each of the light-guiding members 412 1 -412 3 is covered with a light-shielding member.
- light-guiding members 414 1 -414 3 constituting optical couplers are embeded in light-shielding materials 416 1 -416 3 formed in the same shape as light-guiding members 412 1 -412 3 around the circumference of the bearing 415.
- Light beams that passes through the light-guiding members that make up one component of the optical coupler propagates to the opposing light-guiding members provided in the other component without influencing each other beam by virtue of light-shielding members 413 1 -413 3 and light-shielding material 416 1 -416 3 .
- Light-guiding members can be constructed with light-emitting element and light receiving elements.
- Signal transfer by high frequency electromagnetic induction is preferably used in a case in which a worsening ambience deteriorates the reliability of optical pulse communication, and in the same way as the optical pulse transmission method shown in Fig. 34 and Fig. 35, either a method in which the split cores are arranged coaxially in a radial direction or a method in which they are arranged in the axial direction is possible.
- each of the above-described split-core high-frequency transformers and each coupler are formed as an integrated unit, and control of an autonomous motor unit by way of a rotating body can be easily realized by arranging on the same shaft the coupler shown in Fig. 35A and 35B and the split-core high-frequency transformers of pot-core configuration 384 1 , 384 2 shown in Fig. 32B.
- Fig. 36 is a block diagram showing a noncontacting power transmission system according to an other embodiment of the present invention.
- power supply as well as torque control is performed both for a first autonomous motor unit 422 and a second autonomous motor unit 423 by a single static side servocontroller 421. Because the control circuit of the servocontroller 421 on the static side and the constitution of the first autonomous motor unit 422 and the second autonomous motor unit 423 are the same as are shown in Fig. 30, only the principal parts and operation will be here explained.
- the high-frequency power to be supplied from the static side servocontroller 421 is sent to the first autonomous motor unit 422 by way of a first split-core high-frequency transformer 424, and to the second autonomous motor unit 423 by way of a second split-core high-frequency transformer 425.
- couplers 426 1 -426 4 are provided between the static side servocontroller 421 and the first autonomous motor unit 422, and couplers 427 1 -427 2 are provided between the first autonomous motor unit 422 and the second autonomous motor unit 423.
- Transmission and reception of torque commands and feedback information for the first autonomous motor unit 422 is carried out by couplers 426 1 , 426 2 , and for the second autonomous motor unit 423, transmission and reception of torque commands and feedback information is carried out by couplers 426 3 , 426 4 , 427 1 , 427 2 .
- the transmission system enables effective driving and removing a device such as a multi-articulated robot in which the autonomous motor units are combined serially in multiple stages.
- an autonomous motor unit drives a movable member coupled to the autonomous motor unit.
- the novel separate-type motor control method according to the present invention as shown in each of the above-explained embodiments enables realizing decentralization of autonomous units through the motor drivability of functional elements represented by processing machine ATC tools, and robot end effectors; and positioning and jig automatizations on pallets which could not be achieved with a high degree of reliability with a mechanical framework or electrical framework of connection and disconnection of connectors with electrodes, thereby enabling comprehensive automatization of a control system.
- Control in the form of controlling a motor on a rotating body that performs multiple rotations is also possible.
- the controller by appropriately dividing the controller into a static side and a motor side (machine-mounted side), the physical size of a separately removable part can be reduced, and any autonomous functional unit with a direct current motor, induction motor, or synchronous motor can be remotely driven by a single static side servocontroller.
- the apparatus according to the above embodiments (Fig. 30,36) transfer power by means of high-frequency electromagnetic induction using a split-core transformer and perform transmission of torque commands in the form of optical transmission or high-frequency electromagnetic induction transmission, and consequently can stand up to severe conditions such as subjection to water or oil, do not give rise to sparks or electrode damage, and feature the capability to be physically split or separated on hot lines.
- This is a device that can meet the recently growing demand for autonomous machine elements with mounted motors or for motor control on a rotating body.
- the present invention also provides a power source controller having wide interchangeability, because direct current motors, induction motors, and synchronous motors can be treated collectively as torque generators regardless of motor type.
- the embodiments have the effect of enabling miniaturization of an autonomous motor unit that is removable, increasing the capacity to realize remotely controlled motors, as well as of increasing the range of use.
- the present invention has the further effect that, because the construction of the static side servocontroller that controls an autonomous motor unit is unaffected by the motor type, the same static side servocontroller can be used for any type of motor, and the types of the static side servocontrollers can be minimized, thereby enabling more efficient construction.
- the present invention also has the effect that the separately controlled motors can stand up to severe conditions such as subjection to water or oil, do not give rise to sparks or electrode damage, and feature the capability of being physically separated and not connected on hot lines.
- the present invention by taking advantage of the fact that the state of electromagnetic induction coupling between the coils is virtually unaffected by a degree of variation in the relative positions of the static unit and movable unit during power supply, provides the effect of allowing a stable power supply in uses in which power supply by conventional wiring cannot be used due to fatigue caused by the rapid short-stroke movement of the movable body in one-dimensional, two-dimensional, or three dimensional directions.
Description
Claims (30)
- A noncontacting power transfer apparatus for a machine apparatus wherein power is supplied without direct electric contact from a static unit to a rotatable unit of the machine apparatus, characterized by:a split-core made up of a first core (51) and a second core (53) secured to the static unit and the rotatable unit, respectively, that form a magnetic circuit the magnetic path length of which does not vary by an arbitrary rotation of the second core (53) with respect to the first core (51);a first coil (54) connected to a high-frequency alternating power source provided in the static unit for providing magnetomotive force to the magnetic circuit; and a second coil (55) connected to a power-receiving device secured to the rotatable unit, said second coil (55) being arranged to link with magnetic flux that passes through the magnetic circuit.
- The apparatus according to claim 1 wherein one (51) of the first core and second core is a high-frequency magnetic member having a U-shaped cross section in which two parallel extending leg parts (71) is directed perpendicular to the axis of the rotation of the rotatable unit, and the other core (53) is a high-frequency magnetic member of cylindrical shape arranged such that its central axis is coaxial with the axis of rotation, each end portion of the cylindrical core being received by a receiving hole (52) provided in each of the leg parts of the U-shaped core, the two cores being slidably rotatable relative to each other around said axis.
- The apparatus of claim 2 wherein the fitting surfaces of said U-shaped core and said cylindrical core are taper formed, and wherein each leg part (71) of the U-shaped core has a slot (74) extending from the end of the leg part to the receiving hole (72) for attaching and removing the cylindrical core (73) to and from the receiving hole (72).
- The apparatus according to claim 3 wherein the first core is a cylindrical core (63), the second core is a U-shaped core (61), the second core (61) is loosely secured to the rotatable unit such that the second core (61), when magnetically excited, can fit closely against the first core (63), the first coil is wound on the first core, and the second coil (65) is wound radially spaced from and covering the first coil.
- The apparatus according to claim 3 wherein the first core (51) is a U-shaped core, the second core (53) is cylindrical core, and the first and second coils (54, 55) are wound on the first and second cores, respectively.
- The noncontacting power transfer apparatus according to claim 5 for supplying power to a pallet on which is mounted a servo motor axis of a machine tool to be added, wherein the first core (91) is fixed to a static unit adjacent to the axis of rotation of a rotating table (82) on which the pallet (83) is mounted, and the second core (93) is fixed to the pallet (83) coaxial with the axis of rotation of the pallet (83).
- A non-contacting rotary transformer for transfer of power or transmission of signals between first and second members arranged for relative rotary movement, comprising a first coil (54; 65; 104) carried by a first (51; 63; 101) of said members and a second coil (55; --; 105) carried by a second (53; 63; 103) of said members, and comprising core means (51, 53; 61, 63; 101; 101, 111) forming part of a magnetic path extending through the first and second coils and being not influenced by the angular relative position of said two members, the first of said two members being made from high-frequency magnetic material and forming part of said core means and having legs being perpendicular to the axis of rotation of said second member and the second of said two members being of cylindrical shape, characterized in that said first member (51; 61; 101) is of U-shaped geometry and in that the two parallel extending legs of said member freely grip over a portion (93; 102) of said second member such that joining of said two members may be obtained by relative linear movement thereof in a direction being perpendicular to the axis of relative rotary movement.
- The rotary transformer in accordance with claim 7, characterized in that the two parallel legs (71) of said first member (51; 61) are each provided with a laterally open slot (74) receiving an end portion of said second member (53; 63) and in that the second member (53; 63) is also made from high-frequency magnetic material.
- The rotary transformer in accordance with claim 8, characterized in that the opposing surfaces of the slots (74) of the legs (71) of the U-shaped first member (51; 61) and of the cylindrical second member (53; 63) are tapered and conical, respectively.
- The rotary transformer in accordance with claim 9, characterized in that the U-shaped first member (61) and the cylindrical second member (61) are loosely interconnected such that upon magnetical excitation the two members can closely fit, the first coil (54; --) and the second coil (55; 65) being wound such that they are radially spaced but cover the same axial region.
- The rotary transformer as in one of claims 8 - 10, characterized in that the second coil (--) is arranged on said cylindrical second member (63), while the first coil (65) is mould-formed so as to slidingly fit onto the surface of said second member (63).
- The rotary transformer in accordance with claim 7, characterized in that the two legs of said core forming U-shaped first member (101) grip over a peripheral portion (303) or a radially projecting flange portion (102) of said second member (103; 290), and in that the second coil (105; 294) is arranged in said peripheral or radial flange portion.
- The rotary transformer in accordance with claim 12, characterized in that the second coil (105) is carried by a non magnetic portion (102) of said second member (103).
- The rotary transformer in accordance with claim 12, characterized in that the second coil (105) is carried by a portion (111) of said cylindrical member made from high-frequency magnetic material.
- Use of the noncontacting rotary transformer according to claim 7 in a machine apparatus.
- Use in a machine apparatus according to claim 15 wherein the machine apparatus is made up of a static unit and a rotatable unit capable of rotation and removal, the rotatable unit having an autonomous motor unit; whereinthe autonomous motor unit is provided with at least: a motor; the components secured to the rotatable unit of the power transfer apparatus that receives power for driving the motor without direct electric contact; drive means that inputs the power supplied through the power transfer apparatus and drive the motor; a current control unit for driving the drive means that is separated from a servocontroller for controlling rotation of the motor; the components of a first signal transfer apparatus fixed to the rotatable unit for receiving without direct electric contact torque commands to be supplied to the current control unit; detecting means for detecting operation information of the motor; the components of the second signal transfer apparatus fixed to the rotatable unit for transmitting output signals of the detecting means without direct electric contact;and the static unit comprising at least: a high-frequency power source; components of the power transfer apparatus secured to the static unit for transmitting power of the high-frequency power source to the autonomous motor unit without direct electric contact; components of the second signal transfer apparatus fixed to the rotatable unit for receiving the output of the detecting means of the autonomous motor unit without direct electric contact; a static unit side servocontroller, made up of a portion of the servocontroller from which the current control unit is separated, for generating torque commands from both a command signal supplied from an upstream apparatus and received output of the detecting means; and the componenets of the first signal transfer apparatus fixed to the static unit for transmitting torque commands outputted from the static unit side servocontroller to the autonomous motor unit without direct electric contact.
- Use in a machine apparatus according to claim 16 wherein a speed amplifier and a position amplifier are provided in the static unit side servocontroller for generating a torque command to control the motor from the position and speed of the motor indicated by the content of detection effected by the detecting means, and a current amplifier is provided in the autonomous motor unit for controlling the motor in response to the torque command.
- Use in a machine apparatus according to claim 16 wherein a speed amplifier and a position amplifier are provided in the static unit side servocontroller for generating a torque command from the position and speed of the motor indicated by the content of detection effected by the detecting means and from a command signal from an upstream apparatus; and
in the current control unit are provided a current amplifier for controlling the motor in response to the current command, and a current command generator for generating a current command both from the torque command and from the phase of the motor indicated by the content of detection effected by the detecting means. - Use in a machine apparatus according to claim 15 wherein are provided a plurality of autonomous motor units combined in multiple stages that receive torque commands from a static unit side servocontroller, the power supply from the static unit to each stage of the autonomous motor units, and communication of data signals and control signals between the static unit side servocontroller and the current control unit of each stage are performed through a power transfer apparatus and signal transfer apparatus provided between the static unit and the first stage of the autonomous motor units and between the autonomous motor units in individual stages.
- Use in a machine apparatus according to one of claims 17 to claim 19 wherein the power transfer apparatus and the signal transfer apparatus are constructed in one integrated unit.
- Use in a machine apparatus according to claim 16 wherein the autonomous motor unit controllably drives a movable member installed in that autonomous motor unit or controllably drives the mechanism of that autonomous motor unit itself.
- Use in a machine apparatus according to claim 16 wherein the machine apparatus is a machine tool, a robot device, or attachments thereto.
- Use in a machine apparatus according to claim 21, wherein the autonomous motor unit is constructed as a unit capable of removal from the machine apparatus.
- Use in a machine apparatus according to claim 15, wherein the machine apparatus includes a rotary apparatus, and the power transfer apparatus and the signal transfer apparatus are established coaxially with the axis of rotation of the rotary apparatus.
- Use in an apparatus according to claim 24, wherein the rotary apparatus has an electric load installed at the end of its rotation shaft, and wiring from the second coil of the power transfer apparatus to the end of the rotation shaft, and the wiring from the component fixed to the rotatable unit of the signal transfer apparatus to the end of the rotation shaft are arranged in a groove provided on the outer circumference of the rotation shaft in the direction of the shaft axis or within a hollow portion of a hollow rotation shaft.
- Use in an apparatus according to claim 25, wherein the rotaty apparatus is a motor; the second core of the power transfer apparatus is provided on the rotation shaft supported by bearings at both ends; the first core is provided secured to the static unit and confronting the second core across a gap; and the signal transfer apparatus is provided on the outer periphery of the rotation shaft and at an opposing position of the static unit.
- Use in an apparatus according to claim 25, wherein the rotary apparatus is a reduction arrangement, the second core of the power transfer apparatus is provided on the output shaft of the variable speed supported by bearings at both ends; the first core is provided secured to the static unit and confronting the second core across a gap; and the signal transfer apparatus according to claim 12 is provided on the outer periphery of the output shaft of the variable speed and at an opposing position of the static unit.
- A method of controlling noncontacting power supply for a motor applicable to the machine apparatus as described in claim 16 whereinthe static unit side servocontroller generates a torque command from both a command signal supplied from a prescribed upstream apparatus and the content of detection effected by the detecting means, and provides the torque command to an autonomous motor unit, andthe autonomous motor unit drives a motor in response to the torque command provided from the static unit side servocontroller.
- A method of controlling noncontacting power supply according to claim 28 whereinthe static unit side servocontroller generates a torque command from both a command signal supplied from an upstream apparatus and a speed and a position of the motor indicated by the content of detection effected by the detecting means and provides the torque command to an autonomous motor unit, andthe autonomous motor unit drives a motor using the torque command provided from the servocontroller on the static unit side as a current command.
- A method of controlling noncontacting power supply for a motor according to claim 28 whereinthe servocontroller on the static unit side generates a torque command from both a command signal inputted from an upstream apparatus and a speed and a position of the motor indicated by the content of detection effected by detecting means and provides the torque command to an autonomous motor unit, andthe autonomous motor unit generates a current command both from a phase of the motor indicated by the content of detection effected by the detection means and from the torque command provided from the servocontroller on the static unit side, and drives a motor.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP98101896A EP0845794A1 (en) | 1992-06-18 | 1993-06-18 | Noncontacting signal transfer apparatus |
EP98101894A EP0845793A1 (en) | 1992-06-18 | 1993-06-18 | Noncontacting signal transfer apparatus |
EP98101897A EP0844627A3 (en) | 1992-06-18 | 1993-06-18 | Method for the correction of the wave surface of an optical beam by means of a deformable mirror and mirror used in this method |
EP98101895A EP0851441A1 (en) | 1992-06-18 | 1993-06-18 | Noncontacting signal transfer apparatus |
Applications Claiming Priority (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP04159614A JP3097319B2 (en) | 1992-06-18 | 1992-06-18 | Non-contact power supply control method for electric motor, separated control electric motor by the method, and mechanical device using the separated control electric motor |
JP159614/92 | 1992-06-18 | ||
JP18830692A JP3259919B2 (en) | 1992-07-15 | 1992-07-15 | Rotating device with built-in power and signal transmission mechanism |
JP188306/92 | 1992-07-15 | ||
JP4351781A JPH09149502A (en) | 1992-12-07 | 1992-12-07 | Non-contact feeding method and device |
JP351781/92 | 1992-12-07 | ||
PCT/JP1993/000822 WO1993026020A1 (en) | 1992-06-18 | 1993-06-18 | Non-contact power transmission apparatus, non-contact signal transmitter, separation type machine using them and control method thereof |
Related Child Applications (4)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP98101894A Division EP0845793A1 (en) | 1992-06-18 | 1993-06-18 | Noncontacting signal transfer apparatus |
EP98101897A Division EP0844627A3 (en) | 1992-06-18 | 1993-06-18 | Method for the correction of the wave surface of an optical beam by means of a deformable mirror and mirror used in this method |
EP98101896A Division EP0845794A1 (en) | 1992-06-18 | 1993-06-18 | Noncontacting signal transfer apparatus |
EP98101895A Division EP0851441A1 (en) | 1992-06-18 | 1993-06-18 | Noncontacting signal transfer apparatus |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0598924A1 EP0598924A1 (en) | 1994-06-01 |
EP0598924A4 EP0598924A4 (en) | 1995-01-25 |
EP0598924B1 true EP0598924B1 (en) | 1998-09-30 |
Family
ID=27321569
Family Applications (5)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93913542A Expired - Lifetime EP0598924B1 (en) | 1992-06-18 | 1993-06-18 | Non-contact power transmission apparatus, non-contact signal transmitter, separation type machine using them and control method thereof |
EP98101896A Withdrawn EP0845794A1 (en) | 1992-06-18 | 1993-06-18 | Noncontacting signal transfer apparatus |
EP98101894A Withdrawn EP0845793A1 (en) | 1992-06-18 | 1993-06-18 | Noncontacting signal transfer apparatus |
EP98101895A Withdrawn EP0851441A1 (en) | 1992-06-18 | 1993-06-18 | Noncontacting signal transfer apparatus |
EP98101897A Withdrawn EP0844627A3 (en) | 1992-06-18 | 1993-06-18 | Method for the correction of the wave surface of an optical beam by means of a deformable mirror and mirror used in this method |
Family Applications After (4)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP98101896A Withdrawn EP0845794A1 (en) | 1992-06-18 | 1993-06-18 | Noncontacting signal transfer apparatus |
EP98101894A Withdrawn EP0845793A1 (en) | 1992-06-18 | 1993-06-18 | Noncontacting signal transfer apparatus |
EP98101895A Withdrawn EP0851441A1 (en) | 1992-06-18 | 1993-06-18 | Noncontacting signal transfer apparatus |
EP98101897A Withdrawn EP0844627A3 (en) | 1992-06-18 | 1993-06-18 | Method for the correction of the wave surface of an optical beam by means of a deformable mirror and mirror used in this method |
Country Status (6)
Country | Link |
---|---|
US (4) | US5637973A (en) |
EP (5) | EP0598924B1 (en) |
JP (1) | JP3142570B2 (en) |
KR (1) | KR100309240B1 (en) |
DE (1) | DE69321325T2 (en) |
WO (1) | WO1993026020A1 (en) |
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DE3908982A1 (en) * | 1989-03-18 | 1990-09-27 | Scherz Michael | TRANSMISSION DEVICE |
JP2912631B2 (en) * | 1989-05-17 | 1999-06-28 | 津田駒工業株式会社 | Automatic detachable connector device |
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1993
- 1993-06-08 US US08/193,009 patent/US5637973A/en not_active Expired - Fee Related
- 1993-06-18 EP EP93913542A patent/EP0598924B1/en not_active Expired - Lifetime
- 1993-06-18 JP JP06501340A patent/JP3142570B2/en not_active Expired - Fee Related
- 1993-06-18 EP EP98101896A patent/EP0845794A1/en not_active Withdrawn
- 1993-06-18 WO PCT/JP1993/000822 patent/WO1993026020A1/en active IP Right Grant
- 1993-06-18 EP EP98101894A patent/EP0845793A1/en not_active Withdrawn
- 1993-06-18 EP EP98101895A patent/EP0851441A1/en not_active Withdrawn
- 1993-06-18 DE DE69321325T patent/DE69321325T2/en not_active Expired - Fee Related
- 1993-06-18 KR KR1019940700474A patent/KR100309240B1/en not_active IP Right Cessation
- 1993-06-18 EP EP98101897A patent/EP0844627A3/en not_active Withdrawn
-
1996
- 1996-07-03 US US08/674,858 patent/US5798622A/en not_active Expired - Fee Related
- 1996-10-03 US US08/725,171 patent/US5770936A/en not_active Expired - Fee Related
- 1996-12-09 US US08/762,427 patent/US5818188A/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10351117B3 (en) * | 2003-11-03 | 2005-02-17 | Abb Research Ltd. | Rotary transformer e.g. for inductive energy transmission or signal transmission, has primary and secondary windings each divided into winding sections which are interleaved |
US7911307B2 (en) | 2003-11-03 | 2011-03-22 | Abb Research Ltd | Rotary transformer |
EP3026796A1 (en) | 2014-11-28 | 2016-06-01 | Deutsches Zentrum für Luft- und Raumfahrt e.V. | Electric revolving-field machine |
DE102014117524A1 (en) | 2014-11-28 | 2016-06-02 | Deutsches Zentrum für Luft- und Raumfahrt e.V. | Electric induction machine |
Also Published As
Publication number | Publication date |
---|---|
US5637973A (en) | 1997-06-10 |
JP3142570B2 (en) | 2001-03-07 |
KR940702307A (en) | 1994-07-28 |
KR100309240B1 (en) | 2003-08-06 |
EP0851441A1 (en) | 1998-07-01 |
EP0844627A2 (en) | 1998-05-27 |
US5818188A (en) | 1998-10-06 |
EP0844627A3 (en) | 1998-06-03 |
EP0845793A1 (en) | 1998-06-03 |
EP0598924A4 (en) | 1995-01-25 |
US5798622A (en) | 1998-08-25 |
EP0845794A1 (en) | 1998-06-03 |
US5770936A (en) | 1998-06-23 |
DE69321325T2 (en) | 1999-03-18 |
EP0598924A1 (en) | 1994-06-01 |
WO1993026020A1 (en) | 1993-12-23 |
DE69321325D1 (en) | 1998-11-05 |
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