Classifications

• • D—TEXTILES; PAPER
  • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
  • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
  • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
  • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
  • D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
  • D06M15/263—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
  • D06M15/277—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof containing fluorine
• • D—TEXTILES; PAPER
  • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
  • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
  • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
  • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
  • D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
  • D06M15/564—Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
  • D06M15/576—Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them containing fluorine
• • D—TEXTILES; PAPER
  • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
  • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
  • D06M23/00—Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
  • D06M23/06—Processes in which the treating agent is dispersed in a gas, e.g. aerosols
• • D—TEXTILES; PAPER
  • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
  • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
  • D06M23/00—Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
  • D06M23/10—Processes in which the treating agent is dissolved or dispersed in organic solvents; Processes for the recovery of organic solvents thereof

Definitions

• This invention relates to methods of treating textiles, by applying thereto, as a fine spray or mist, fluorochemical compositions.
• Aqueous treatment compositions are sometimes spray applied and allowed to air-dry at ambient temperature, but larger amounts of solids on fabric, e.g. 1.5 weight % or greater, are needed to obtain desired repellency.
• the typical airless sprayers used in these applications produce aqueous sprays with an average droplet size of about 80 to 110 microns or higher.
• Some aqueous compositions are dried or cured at elevated temperatures, e.g. 310°F (154°C), to obtain improved performance.
• elevated temperatures e.g. 310°F (154°C)
• fabrics such as olefins or acrylics, are temperature-sensitive, that is they may be damaged by exposure to such temperatures.
• the present invention provides a method for treating a fibrous textile substrate, e.g. an olefin or acrylic fabric, to impart water and oil repellency thereto, comprising the steps of:
• the method of this invention can be used to achieve the performance levels of organic solvent systems without the use of volatile organic solvents.
• Conventional methods using aqueous treatment compositions only achieve the performance results of the present invention with higher heating or at higher, and therefore less economical, % of treatment solids on fabric.
• the method of this invention can be used to treat heat-sensitive fabrics such as olefins and acrylics to achieve desired repellency at economical levels of treatment chemical.
• the aqueous liquid compositions useful in this invention are aqueous liquid compositions which are preferably substantially free of volatile organic solvents.
• the fluorochemical substances dissolved or dispersed in the aqueous media are preferably present in from 0.2 to 2 % solids by weight of the total aqueous composition. If the composition is too dilute, then it may be necessary to apply more of the composition to the substrate and it may take too long to dry the water from the substrate. If the composition is too concentrated, the resulting repellency performance is not as desirable as when less concentrated compositions are used.
• the fluorochemical substances contained in the aqueous treatment mixtures are preferably those that will soften or flow at temperatures around 240°F (116°C) or below.
• Examples of useful fluorochemical substances are those described in U.S. Pat. No. 4,264,484 (Patel) which discloses a liquid carpet treating composition containing a water-insoluble addition polymer derived from polymerizable ethylenically unsaturated monomer free of nonvinylic fluorine and having at least one major transition temperature higher than about 24 °C and a water-insoluble fluoroaliphatic radical- and aliphatic chlorine-containing ester having at least one major transition temperature higher than about 25°C.
• fluorochemical substances are those described in U.S. Pat. No. 4,401,780 (Steel) which discloses fluorochemical compositions which comprise a mixture of a) water-insoluble fluoroaliphatic radical- and aliphatic chlorine-containing ester; b) water- insoluble fluoroaliphatic radical-containing polymer; and c) water-insoluble fluoroaliphatic radical-containing compound selected from carbonylimino compounds and imine compounds.
• Particularly preferred treatment compositions are those which contain, either alone or in combination with other substances, a fluoroaliphatic radical-containing ester derived from a fluoroaliphatic radical-containing alcohol and a carboxylic acid of 5 to 11 carbon atoms.
• Particularly preferred esters are those derived from adipic acid, citric acid, or phthalic acid.
• Spray application which results in an average droplet size of from 20 to 70 microns may be used in the method of this invention.
• Aerosol sprays can produce mists and therefore can be used in the method of this invention. Aerosols however, generally cannot readily be used to treat large areas, and therefore are generally not used in the production of treated textiles.
• High-pressure airless-sprayers usually electrical spray-guns capable of developing pressures behind the medium being sprayed of 900-1100 pound per square inch gauge are also useful. These guns function by the oscillating action of a piston and do not require pressurized air to function. When used with small orifices, they produce extremely fine particles of spray medium.
• spray systems which may be used to give fine sprays or mists include, for example, electrostatic spraying which involves adding an electrical charge to the spray gun, and adding the opposite electrical charge to the substrate. This results in a uniform application.
• Electrostatic spraying can be utilized in both airless and atomization spraying systems.
• a spray is generated by impinging a liquid stream onto a rotating disk.
• the method of this invention is preferable used to apply from 0.2 to 1.5 weight % solids based on weight of the fabric ("% SOF"), more preferably from 0.2 to 0.6 % SOF, and most preferably 0.4 to 0.6 % SOF.
• % SOF weight % solids based on weight of the fabric
• the treated substrate is preferably heated to between 185°F (85°C) to 240°F (116°C).
• Such heating can be performed in one or more heating steps, for example heating first to dry and then heating at a slightly higher, but still at 240°F (116°C) or lower, temperature to cause the fluorochemical substance to cure or coalesce.
• the oil repellency of treated fabrics is measured by AATCC Standard Test 118-1978, which test is based on the resistance of treated fabric to penetration by oils of varying surface tensions. Treated fabrics resistant only to "Nujol", a brand of mineral oil, and the least penetrating of the test oils, are given a rating of 1, whereas treated fabrics resistant to heptane, the most penetrating of the test oils, are given a value of 8. Other intermediate values are determined by use of other pure oils or mixtures of oils. The rated oil repellency corresponds to the most penetrating oil (or mixture of oils) which does not penetrate or wet the fabric after 30 seconds contact. In some cases, ratings in one-half point increments were assigned where slight wetting of the fabric occurred but no penetration was observed. Higher numbers indicate better oil repellency. In general, an oil repellency of 4 or greater is desirable.
• the oil repellency of tested fabrics after abrasion is measured by abrading 5 cm x 12.5 cm samples of fabric (the long dimension is the warp direction) using 40 back-and-forth rubs over a 20 second period with No. 600 abrasive paper (WETORDRY TRI-M-ITE", commercially available from 3M Co.) in an AATCC crockmeter.
• No. 600 abrasive paper WETORDRY TRI-M-ITE", commercially available from 3M Co.
• the above described AATCC oil repellency Test 118-1978 is performed on the abraded samples and the oil repellency rating recorded. In general, an oil repellency after abrasion of 3 or greater is desirable.
• the aqueous repellency of treated samples is measured using a water/isopropyl alcohol test, and is expressed in terms of the WATER/IPA" rating of the treated fabric.
• Treated fabrics which are penetrated by or resistant only to a 100% water/0% isopropyl alcohol mixture, the least penetrating of the test mixtures, are given a rating of 100/0, whereas treated fabrics resistant to a 0% water/100% isopropyl alcohol mixture, the most penetrating of the test mixtures, are given a rating of 0/100.
• Other intermediate values are determined by use of other water/isopropyl alcohol mixtures, in which the percentage amounts of water and isopropyl alcohol are each multiples of 10.
• the WATER/IPA rating corresponds to the most penetrating mixture which does not penetrate or wet the fabric after 15 seconds contact. In general, a WATER/IPA rating of ⁇ 50/>50 is desirable.
• Droplet size was determined using a lazer diffraction particle sizer. See, e.g. "Dynamic Plume-Particle Size Analysis Using Lazer Diffraction", Pharmaceutical Technology , pp 108 to 114, (October 1992). Droplet size was measured using a MalvernTM 2600C, with a 100mm lens, operated in a model independent mode to give a number-average drop-diameter.
• An aqueous treatment composition was prepared as follows.
• a polyurethane was prepared by adding to a 2-L three-necked flask equipped with a mechanical stirrer, thermometer, reflux condenser, nitrogen inlet tube, and heating mantle, 1062 g N-methyl perfluorooctanesulfonamidoethyl alcohol and 708 g ethyl acetate. After heating with stirring to about 55 C under nitrogen atmosphere, a premixed solution of 616 g of DesmodurTM N-100 isocyanate available from Mobay Co. and 300 g ethyl acetate are added.
• aqueous treatment composition was sprayed onto an olefin velvet fabric (100% olefin woven upholstery, pattern rows, color: Maron 05014 from Joan Fabrics Corp. Lowell, MA) using the following atomized spray technique.
• the atomized spray system consisted of a Model 6000 hand sprayer, equipped with a No. 40100 nozzle and a No. 120SS spray cap manufactured by Spraying Systems Co., hereafter referred to as a "MISTER" sprayer.
• the gun was hand held while spraying a weighed piece of fabric supported on a tared balance. Spraying was continued until the calculated, desired weight to give 50% pickup by weight was achieved. Spraying was carried out uniformly by moving the spray back and fourth and up and down across the sample. Air pressure on the gun during spraying was maintained at 40 p.s.i.g., and the gun was held approximately 12 inches above the sample. The average particle size in the mist was measured to be from 27 to 23 microns. The resulting solids on fabric (SOF) was 0.5%.
• the sprayed fabric was dried in an air circulating oven for 10 minutes at 125°F. then cured or annealed separately at 220°F. for 5 minutes while supported on a pin frame to prevent the fabric from contacting the hot interior surfaces of the oven. Following curing, or annealing, the fabric sample was conditioned at least 4 hours at 72°F. before testing.
• a second 1% solid aqueous emulsion treatment composition was prepared as described in U.S. Pat. No. 4,401,780 (Example 12), which mixture contains the adipate ester described in U.S. Pat. No. 4,264,484 (Example 8).
• Example 1 As in Example 1, except with the second aqueous treatment composition, the aqueous composition was sprayed onto the same type of olefin velvet fabric. Drying, curing or annealing, and testing was done as described in Example 1. Test results are shown in Table 1.
• Example 1 The aqueous treatment composition of Example 1 was applied using conventional airless spraying onto the same type of olefin velvet fabric as in Example 1.
• the sample was transported under a bank of spray nozzles (Spraying System nozzles #SS11001) on a variable speed conveyor.
• the nozzles were mounted across the area traversed by the conveyer so that adjacent nozzles overlapped their spray patterns to give double coverage of the treatment composition to the substrate.
• Air pressure employed on the system while spraying was 60 p.s.i.g., and the conveyor speed was adjusted to give 50% pickup for each fabric, i.e. 0.5 % SOF. Average drop diameter in the spray was from 80 to 110 microns. Drying, curing or annealing, and testing was done as described in Example 1. Test results are shown in Table 1.
• Example 2 The aqueous treatment composition used in Example 2 was used as described in Example 2 except the conventional airless sprayer of Comparative Example C1 was used instead of the atomized spray system of Example 1. Test results are shown in Table 1. TABLE 1 OR WR OR-ABR Example 1 5.0 7.0 5.0 Example 2 4.0 6.0 6.0 Comp. Ex. C1 1.0 FAIL 0.5 Comp. Ex. C2 1.5 2.0 4.5
• Example 3 and 4 were made and tested as in Examples 1 and 2 respectively, except an Acrylic Velvet (Dralon, pattern 1237, color buff 312 from La France Inds., La France, SC.) was used instead of the olefin velvet fabric. The results are shown in Table 2.
• Comparative Examples C3 and C4 were made and tested as in Comparative Examples C1 and C2 respectively, except the Acrylic Velvet fabric of Examples 3 and 4 was used instead of the olefin velvet fabric. The results are shown in Table 2. TABLE 2 OR WR OR-ABR Example 3 5.0 9.0 4.0 Example 4 5.0 7.0 5.0 Comp. Ex. C3 1.0 FAIL 1.0 Comp. Ex. C4 2.0 1.0 4.0
• Example 5 was prepared and tested as in Example 1 except the applied amount was increased to 1.5 % SOF. The results are shown in Table 3.
• Comparative Example C5 was prepared and tested as in Example 5 except the treated sample was allowed to dry at room temperature overnight instead of the 125° F drying step and 220° F cure or anneal step. The results are shown in Table 3.
• Comparative Example C6 was prepared and tested as in Example 5 except the conventional airless sprayer of Comparative Example C1 was used instead of the atomized spray system of Example 1. The results are shown in Table 3.
• Comparative Example C7 was prepared and tested as in Comparative Example 2 except the applied amount was increased to 1.0% solids on fabric. The results are shown in Table 3. TABLE 3 OR WR OR-ABR Example 5 5 8.0 6.0 Comp. Ex. C5 5 8.5 6.0 Comp. Ex. C6 2.0 FAIL 6.0 Comp. Ex. C7 1.5 1.0 6.0
• Example 6 used a Nylon Flat Weave of 100% Nylon Flat upholstery, ready for printing, scoured and backed from Chatham Manufacturing Co., Elkin, NC..
• Example 6 was prepared and tested as in Example 1 except using this fabric and the SOF level was 0.3%. The results are shown in Table 4.
• Comparative Example C8 and C9 were prepared as in Comparative Example C1 except the SOF level was 0.3 % for C8 and 1.5 % for C9. The fabric treated was the same as that used in Example 6. The Comparative Examples were tested as in Example 1, the results are shown in Table 4. TABLE 4 OR WR OR-ABR Example 6 6.0 8.0 6.0 Comp. Ex. C8 4.0 FAIL 4.0 Comp. Ex. C9 5.0 1.0 5.0
• Example 1 The SOF level was 0.3 % and the aqueous treatment compositions used were as follows: Example 7 used the aqueous treatment mixture of Example 1; Example 8 used the aqueous treatment mixture of Example 2; Example 9 used was a 1% aqueous emulsion comprising an about 50 to 50 mixture of an acylate polymer prepared as in U.S. Pat. No. 4,043,964 (Example II) except with a 95 to 5 weight ratio of 95 to fluoroalphatic acrylate to butylacrylate and a polyurethane prepared as described in U.S. Pat. No.
• Example 1 The following Examples were made and tested as in Example 1.
• the substrates were various fabrics as shown in Table 6. The results are shown in Table 6.
• Comparative Examples C10-C14 were prepared as in Comparative Example C1 except using the fabrics shown in Table 6. The results are shown in Table 6.
• Airless solvent spraying was carried out on continuous equipment fitted with high ventilation, and two supply systems and two spray booms fitted with individual spray heads, one used only with aqueous systems, the other used only with solvent systems.
• a variable speed conveyor was used to transport the fabric under the spray heads.
• the nozzle used was Spraying Systems SS650050.
• An organic solvent treatment composition was prepared as follows.
• a copolymer was prepared as described in U.S. Pat. No. 3,341,497 (Example VIII) except the fluorine-containing monomer was N-methyl perfluorootanesulfonamidoethylacrylate and the ratio of fluorocarbon monomer to acrylate comonomer was 65 to 35 weight %.
• a 25 % solids solution in ethyl acetate (25 % by volume) and heptane (75 % by volume) was further diluted with mineral spirits to about 11.6% solid for the olefin fabric and 13.9% solids for the acrylic fabric. When dry, this fluorochemical leaves a contiguous film.
• Examples 15 and 16 were prepared as in example 1 except the substrate was nylon type 6,6 carpet, and except that the aqueous treatment compositions used were those described below. The results are shown in Table 8.
• Examples 17 and 18 were prepared and tested as in Examples 15 and 16 respectively except that the substrate was a nylon type 6 carpet instead of nylon type 6,6 carpet. The results are shown in Table 8.
• Comparative Examples C23 and C24 were prepared and tested as in Examples 15 and 16 except the spray system utilized was that described in Comparative Example C1. The results are shown in Table 8.
• Comparative examples C25 and C26 were prepared and tested as in Examples 17 and 18 except the spray system utilized was that described in Comparative Example C1. The results are shown in Table 8.
• aqueous treatment composition used in Examples 15 and 17 and in Comparative Examples C23 and C25 was a 1% solids aqueous emulsion prepared as described in U.S. Pat. No. 4,264,484 (Example 8).
• aqueous treatment composition used in Examples 16 and 18 and in Comparative Examples C24 and C26 was a 1% solids aqueous emulsion prepared as in U.S. Pat. No. 4,264,484 (Example 8) except the weight ratio of fluoroalphatic polymer to addition polymer was 2 to 1.
• a 1% solids aqueous treatment composition was prepared containing two parts of Asahi GuardTM AG-480 (believed to contain fluorochemical telomer polymer) and one part of the adipate ester described in Example 1. This treatment composition was used in Examples 19 and 20 for treating olefin velvet and acrylic velvet respectively. Samples of each fabric were sprayed with the Mister to give 0.5 % SOF after drying at 125°F and curing at 220°F as in Example 1. The treated samples were tested as in Example 1. The results are shown in Table 9.
• Comparative Examples C27 and C28 were prepared and tested as in Examples 19 and 20 except with the airless sprayer of Comparative Example C1 instead of the Mister sprayer. The results are shown in Table 9.
• Comparative Examples C29 and C30 were prepared and tested as in Comparative Examples C27 and C28 except that the treatment composition did not comprise the adipate ester. The results are shown in Table 9.
• Examples 21 and 22 were prepared and tested as in Examples 19 and 20 except that the treatment composition did not comprise the adipate ester. The results are shown in Table 9.
• Table 9 SAMPLE NO. FABRIC USED SPRAY METH. OR WR OR-ABR C27 Acr Vel AIRLESS 2.0 2.0 3.0 C28 Ole Vel AIRLESS 1.0 2.0 5.0 19 Acr Vel MISTER 4.0 6.0 4.0 20 Ole Vel MISTER 4.0 6.0 6.0 C29 Acr Vel AIRLESS F 2.0 FAIL C30 Ole Vel AIRLESS F 1.0 FAIL 21 Acr Vel MISTER 4.5 5.5 1.0 22 Ole Vel MISTER 2.0 3.0 FAIL
• the data show that, as before, the method of this invention gives higher repellency performance that conventional application methods.
• the data also show that treatment compositions without adipate ester did not give repellency as high as compositions which did contain adipate ester.
• Examples 23 and 24 were prepared and tested as in Example 1 except that the treatment composition used was as in Example 1 except without the adipate ester.
• the fabric used is shown in Table 11.
• the results are shown in Table 11.
• Comparative Examples C31 and C32 were prepared and tested as in Examples 23 and 24 except with the sprayer of Comparative Example C1. The results are shown in Table 11. TABLE 11 Example NO. FABRIC USED SPRAY METH. REPELLENCY OIL HOH ABR 23 Ole Vel MISTER 2.0 7.0 FAIL 24 Acr Vel MISTER 3.0 8.0 FAIL C31 Ole Vel AIRLESS FAIL FAIL C32 Acr Vel AIRLESS 1.0 1.0 FAIL
• Olefins velvet was treated and tested as in Example 1 except the aqueous treatment solution was an emulsion of the fluoroaliphatic-radical containing phthalic ester prepared as described in U.S. Patent No. 4,264,484 (Example 3) except using an equivalent amount of phthalic acid in place of citric acid. The results are shown in Table 12.
• Olefins velvet was treated and tested as in Example 1 except the aqueous treatment solution was an emulsion of the fluoroaliphatic-radical containing phthalic ester prepared as described in U.S. Patent No. 4,264,484 (Example 3).
• Table 12 Example OR WR OR-ABR 25 5.0 4.0 6.0 26 5.0 4.0 6.0
• Example 27 and 28 olefin velvet was treated and tested as in Examples 1 and 2 respectively except the treatment solutions were applied with a WagnerTM Model 200 power sprayer with a 0.4 mm tip. The average droplet size in the mist was determined to be between 30 to 33 microns. The fabric samples were sprayed using a pressure of approximately 1100 pounds. The results are shown in Table 13. Table 13 Example OR WR OR-ABR 27 5.0 8.0 4.0 28 4.0 5.0 5.0

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• Chemical & Material Sciences (AREA)
• Engineering & Computer Science (AREA)
• Textile Engineering (AREA)
• Chemical Kinetics & Catalysis (AREA)
• Dispersion Chemistry (AREA)
• Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
• Chemical Or Physical Treatment Of Fibers (AREA)

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• 1993
  • 1993-10-20 JP JP5261986A patent/JPH06212570A/ja active Pending
  • 1993-10-20 EP EP93116987A patent/EP0594154A1/de not_active Withdrawn

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