EP0587125B1 - Procédé et appareil pour le bobinage des enroulements toroidaux - Google Patents

Procédé et appareil pour le bobinage des enroulements toroidaux Download PDF

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Publication number
EP0587125B1
EP0587125B1 EP19930114353 EP93114353A EP0587125B1 EP 0587125 B1 EP0587125 B1 EP 0587125B1 EP 19930114353 EP19930114353 EP 19930114353 EP 93114353 A EP93114353 A EP 93114353A EP 0587125 B1 EP0587125 B1 EP 0587125B1
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EP
European Patent Office
Prior art keywords
wire
core
chuck
pull
turning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP19930114353
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German (de)
English (en)
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EP0587125A1 (fr
Inventor
Toshio Konno
Kazuhiro Sugai
Shinya Watanabe
Hiroyuki Konno
Tooru Shoji
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Tokin Corp
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Tokin Corp
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Filing date
Publication date
Priority claimed from JP23932692A external-priority patent/JP3252233B2/ja
Priority claimed from JP24188192A external-priority patent/JPH0696980A/ja
Priority claimed from JP31637092A external-priority patent/JPH06151223A/ja
Priority claimed from JP32493292A external-priority patent/JPH06151224A/ja
Priority claimed from JP15415293A external-priority patent/JPH06340372A/ja
Application filed by Tokin Corp filed Critical Tokin Corp
Publication of EP0587125A1 publication Critical patent/EP0587125A1/fr
Application granted granted Critical
Publication of EP0587125B1 publication Critical patent/EP0587125B1/fr
Anticipated expiration legal-status Critical
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06—Coil winding
    • H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores

Definitions

  • This invention relates to a method and a machine for winding a toroidal coil.
  • ring-shaped core means an article having a closed curve cross-section of a toroid such as a toroidal core or any one of hollow cross-sections.
  • the wire of a predetermined length is contained within a shuttle in a winding machine.
  • the shuttle carrying a length of wire travels through the central aperture of the core and the wire is drawn out of the shuttle through an opening provided in it.
  • This method is, however, time consuming and ineffective due to the necessity of preparing the wire within the shuttle.
  • the wire may be rubbed against the periphery of the opening. This may result in some damages on an insulating layer of the wire.
  • Another disadvantage is that the shuttle passes through the central aperture of the core, which restricts the application of it only to relatively large cores. Furthermore, smooth rotation of the core becomes more difficult as the winding proceeds and thus this method sometimes has a trouble in lap winding of the wire.
  • the second method is directed to a hook-winding of the wire, in which two steps are repeated: to pass the wire of a predetermined length over a surface of the core at one side thereof and to catch the wire with a hook extending from the other side of the core through the central aperture thereof.
  • This method is seriously disadvantageous in that the wire is rubbed against the hook, causing an insulating layer to be damaged.
  • the third method provides a shuttleless winding machine that requires no hook as well. Instead, the third method requires multiple turning of the core.
  • One end (leading end) of the wire is passed through the central aperture of the core and is extended in the core axial direction.
  • the core is then turned through 180° on a diametrical axis thereof together with the other end (tailing end) of the wire. This turn allows the wire to be laid on the outer periphery of the core.
  • the leading end is again passed through the central aperture to lay the wire on the inner periphery of the core and thus one loop is wound about the core.
  • the core is rotated about its axis by a winding pitch before each turn or reverse through 180°.
  • This rotation is achieved using a pair of core turning clamps.
  • the core turning clamps hold less than the respective halves of the core at the opposing sides thereof and are capable of turning the core in one direction on the diametrical axis thereof.
  • the rotation axes of the core turning clamps cross each other at an angle of the winding pitch. Accordingly, movement of the core turning clamps results in rotation of the core by the winding pitch.
  • lap winding can be made by changing the cross angle of the core turning clamps from plus to minus or vice versa.
  • Such rotation relying on changing in holding position may be troubled especially when each clamp holds the core being covered with the first layer of the wire upon lap winding, so that this method also has a disadvantage of potential problems in the subsequent winding.
  • an object of the present invention is to provide a method and an apparatus for winding toroidal coils with which it is possible to realize lap winding in a high reliability by means of improving the process for turning a core, passing a length of wire through a central aperture of the core and applying tension to the wire.
  • Another object of the present invention is to provide an automatic winding machine capable of rotating a toroidal core in the circumferential direction to shift the position where the wire is to be wound, thereby avoiding irregular winding of the wire.
  • Fig. 1 shows a schematical appearance of a toroidal coil where a length of wire is wound in double-layer according to a method of the present invention.
  • the first and second layers of the wire wound on a core 12 is depicted by a broken line 14 and a solid line 16, respectively.
  • One end (leading end) 20 of the wire is passed through a central aperture 22 of the core 12.
  • the other end (tailing end) 24 is radially outwardly extended beyond the core and is turned along with the core 12.
  • FIG. 2 An essential part of an automatic winding machine used for implementing the present invention is shown in a plan view in Fig. 2.
  • a core turning clamp 26 and a core rotating clamp 28 are aligned horizontally (parallel to the surface of the figure) in an opposed relation.
  • a wire chuck assembly 30 is disposed beside the core turning clamp 26 and the core rotating clamp 28.
  • a guide rail 32 is elongated vertically (perpendicular to the surface of the figure) to guide the wire chuck assembly 30. In other words, the wire chuck assembly 30 moves upward and downward along the guide rail 32.
  • the core turning clamp 26 and the core rotating clamp 28 are positioned on a horizontal level at approximately half the height of the guide rail 32.
  • the core turning clamp 26 comprises a claw portion 27, an air cylinder 29 and a rotating device 31.
  • the claw portion 27 is located at the tip of the core turning clamp 26.
  • the air cylinder 29 works to advance the tip claw portion 27 (towards the right side of the figure) to close the same. It also works to retract the tip claw portion 27 (toward the left side of the figure) to open the same.
  • the rotating device 31 rotates the tip claw portion 27 about a horizontal axis in one direction.
  • the core rotating clamp 28 comprises a tip claw portion 33, an air cylinder 35, a mounting plate 37 and a circular rail 39.
  • the claw portion 33 is located at the tip of the core rotating clamp 28.
  • the air cylinder 35 works to advance the tip claw portion 33 (towards the left side of the figure) to close the same. It also works to retract the tip claw portion 33 (toward the right side of the figure) to open the same.
  • the air cylinder 35 is fixed to the mounting plate 37 which moves along the circular rail 39.
  • the circular rail 39 forms a part of the circumference of a circle centered on the central axis (not shown; perpendicular to the surface of Fig. 2) of the core 12 held by the tip claw portion 33.
  • the mounting plate 37 is supported by four rollers 41 along the circular rail 39 so as to be moved rightward and leftward.
  • An air cylinder 43 contributes to move the mounting plate 37 towards the right and left, which results in rotation of the clamped core 12 on the central axis thereof.
  • the wire chuck assembly 30 comprises a wire chuck holder 49 attached to a shaft of a reciprocating reverse mechanism 47.
  • the reciprocating reverse mechanism 47 is fixed to a base 45.
  • the base 45 slides upward and downward on the elongated vertical guide rail 32.
  • the claw portion at the tip of the core turning clamp 26 comprises, as shown in Fig. 3, a pair of grasp claws 34 and 36 that moves from left to right in Fig. 2.
  • Urethane rubbers 38 and 42 are attached to the grasp claws 34 and 36, respectively, to hold or grasp a part of the core 12. More particularly, a concave portion 40 is formed in the urethane rubber 38 and the core 12 is pinched between the concave portion and a flat surface of the urethane rubber 42.
  • the rotating device 31 rotates the core turning clamp 26 over 180° in one direction (clockwise), as depicted by an arrow 44, on a rotation axis 46 parallel to the diameter of the core 12. As a result, the core 12 is reversed.
  • the grasp claws 34 and 36 are separated from each other and opened to release the core 12 when the core turning clamp 26 is withdrawn to the left.
  • the concave portion 40 is equal in width to the core 12 and has semi-circular upper and lower surfaces. The semi-circular surfaces are slightly smaller than the half of the core 12.
  • the core turning clamp 26 grasps a part of the core 12 inserted into the concave portion 40. In this event, the tailing end 24 of the wire 18 is held between the flat surfaces of the urethane rubbers 38 and 42. More particularly, the tailing end 24 remains straight to be held in the radial direction of the core 12 depicted by an arrow 48 in Fig. 2. The core 12 is thus turned with the tailing end 24 being held between the urethane rubbers 38 and 42.
  • Longitudinal slots 50 and 52 are formed in the grasp claw 34 and 36, respectively, to facilitate insertion of the leading end 20 of the wire into the center of the claw tip portions.
  • Each of the longitudinal slots 50 and 52 is formed into a half-conical shape.
  • the urethane rubbers 38 and 42 is provided with semi-circular notches 54 and 56, respectively.
  • the notch 54 is communicated with the slot 50 while the notch 56 is communicated with the slot 52.
  • the semi-circular notches 54 and 56 communicate with the central aperture 22 of the core 12 when a part of it is laid on and held by the concave portion 40.
  • the tip claw portion of the core rotating clamp 28 comprises, as shown in Fig. 4, grasp claws 58 and 60 and urethane rubbers 62 and 64 as in the core turning clamp 26 shown in Fig. 3.
  • the tip claw portion of the core rotating 28 holds a part of the core 12 upon traveling from right to lift in Fig. 2.
  • the grasp claws 58 and 60 are separated from each other and opened to release the core 12 when the core rotating clamp 28 is withdrawn to the right.
  • Longitudinal slots 66 and 68 are formed in the center of the grasp claw 58 and 60, respectively.
  • Each of the longitudinal slots 66 and 68 is formed into a half-conical shape similar to the slots 50 and 52.
  • the urethane rubbers 62 and 64 is provided with semi-circular notches 70 and 72 (concealed by the core 12), respectively.
  • the notch 70 is communicated with the slot 66 while the notch 72 is communicated with the slot 68.
  • the tip surfaces of the grasp claws 58 and 60 is cutoff obliquely at both sides of the respective slots 66 and 68. The tip surfaces may be cutoff obliquely at either one side of the respective slots 66 and 68.
  • the urethane rubber 62 of the grasp claw 58 of the core rotating clamp 28 has no concave portion and thus the core 12 is held between the flat surfaces of the urethane rubbers 62 and 64.
  • Fig. 5 is a perspective view showing the structure of a wire chuck holder 49 of the wire chuck assembly 30.
  • the wire chuck holder 49 is composed of a pull chuck 88 and an insertion chuck 90.
  • the pull chuck 88 is so provided as to be movable upward and downward along two slide shafts 84 and 86 arranged between upper and lower base plates 80 and 82.
  • the slide shafts 84 and 86 are parallel to each other and perpendicular to the base plates 80 and 82.
  • the pull chuck 88 is fixedly secured to the slide shaft 86 and engages the slide shaft 84 with a play.
  • the insertion chuck 90 is fixedly secured to the slide shaft 84 and engages the slide shaft 86 with a play.
  • a grasp claw 96 of the pull chuck 88 is driven by an air cylinder 92 while a grasp claw 98 of the insertion chuck 90 is driven by an air cylinder 94.
  • the wire is held by the grasp claws 96 and 98 upon being advanced and is separated therefrom when the grasp claws 96 and 98 are retracted. In this event, operation of the grasp claws 96 can be made independent of that of the grasp claw 98.
  • a screw rod 81 is integrally projected from the insertion chuck 90 at the side of the lower base plate 82 to engage the chuck 90 with the base plate 82 with a play.
  • a nut 83 is threaded outside the lower base plate 82 (see Fig. 13(A)) to keep the insertion chuck 90 away from the pull chuck 88 at a predetermined position closer to the upper base plate 80 through the force of an extension spring 102.
  • the pull chuck 88 is connected to the upper base plate 80 through an extension spring 100.
  • L-shaped metal fittings 85 (only one is shown in Fig. 5) are secured to both ends of the pull chuck 88. Each of the L-shaped metal fittings 85 is so arranged that one end thereof is projected outward at the side of the insertion chuck 90.
  • An L-shaped plate 85' is secured to one side (closer side to the slide shaft 86 in the figure) of the insertion chuck 90 in an opposed relation with the L-shaped metal fitting 85.
  • An adjusting screw rod 89 is threadedly mounted to the L-shaped plate 85', allowing adjustment of the distance between the L-shaped metal fittings 85 and the end of the screw rod 89.
  • the insertion chuck 90 is connected to the upper base plate 80 through the extension spring 102 and is forced to the pull chuck 88.
  • the chucks 88 and 90 are normally arranged, as will be described later, at a predetermined narrow space.
  • the reciprocating core reverse mechanism 47 in Fig. 2 allows the wire chuck assembly 30 to be reciprocated over 180° in the direction depicted by an arrow 106 on an axis 104 represented by a dot-dash line in Fig. 5.
  • a tip grasp claw 98 of the insertion chuck 90 is provided with a guide 108 for the wire 18.
  • a short shutter member 91, a long shutter member 93, a first detector 95 and a second detector 97 are for applying a predetermined tension to the wire 18. This will later be described more in detail.
  • Fig. 6 is a front view of an automatic four-linkage toroidal coil winding machine in which four automatic winding machine shown in Fig. 2 are aligned and Fig. 7 is a right-hand side view thereof.
  • each of four automatic winding machines 110 comprises a core clamp assembly 114 disposed on a rack 112 and the wire chuck assembly 30 capable of sliding along the longitudinal guide rail 32.
  • the wire chuck assembly 30 is integrally connected to a synchronous belt 55 which in turn is connected to a servo-motor 53.
  • the servo-motor 53 is disposed at the top of the guide rail 32.
  • the servo-motor 53 is controlled by voltage and the number of pulses to be supplied thereto a pulse motor 53, thereby the wire chuck assembly 30 rises or is lowered along the guide rail 32.
  • the core clamp assembly 114 consists of the core turning clamp 26 and the core rotating clamp 28 shown in Fig. 2. In Fig. 6, the core clamp assembly 114 and the wire chuck assembly 30 are omitted in the left-side automatic winding machine 110 to avoid obfuscation.
  • a core/wire feeding machine 116 is arranged at the front side of each automatic winding machine 110 aligned.
  • the core/wire feeding machine 116 comprises a core container 118 and a wire container 120 at the upper and lower positions, respectively, thereof which are not shown in Fig. 7.
  • the core/wire feeding machine 116 travels along a rail 124 (see Fig. 7) mounted on a rack 122 to feed a core and the wire upon being stopped at a predetermined position corresponding to each automatic winding machine 110.
  • a belt conveyer 126 is provided inside the rack 112 at the lower portion of the alignment of the winding machines 110 in parallel with the latter.
  • the belt conveyer 126 is for use in recovering wound produces when each of four winding machines 110 carries out the same winding operation.
  • the belt conveyer 126 may be used for container boxes which are for containing the wound products.
  • Fig. 8 is a plan view of an essential part showing position relationship between one of four automatic winding machines 110 and a core/wire feeding machine 116 stopped at a predetermined position in the automatic winding machine 110.
  • the core clamp assembly 114 and the wire chuck assembly 30 are similar to those shown in Fig. 2 and thus a detailed description thereof is omitted here.
  • the core/wire feeding machine 116 comprises a wire nozzle/cutter member 128.
  • the wire nozzle/cutter member 128 moves with an arm (not shown) holding one of the cores in the oblique direction depicted by a dot-dash line 130 in Fig. 8.
  • the wire nozzle/cutter member 128 is stopped at the position indicated by a broken line where it crosses with the core turning clamp 26 at an acute angle.
  • the wire nozzle/cutter member 128 first feeds a core to the core turning clamp 26 in the stand-by condition.
  • the core turning clamp 26 holds the core being fed thereto.
  • only a wire nozzle (not shown) provided in the wire nozzle/cutter member 128 rises and passes through a cutter portion (not shown).
  • the wire nozzle is inserted into the central aperture 22 of the core to eject upward the leading end 20 of the wire beyond the core.
  • the pull chuck 88 of the wire chuck assembly 30 grasps the leading end 20 of the wire and travels upward along the longitudinal guide rail 32 while pulling the wire out of the wire nozzle.
  • the pull chuck rises to a predetermined position and is stopped there.
  • the wire nozzle is lowered and returned downward of the cutter portion.
  • the wire nozzle/cutter member 128 revolves upward or corkscrews up until it reaches the position horizontal to the radial direction of the core depicted by the dot-dash line 130.
  • the wire contacts with the bottom surface of the core.
  • the pull chuck 88 of the wire chuck assembly 30 pulls the leading end 20 of the wire being contact with the core.
  • a predetermined tension is applied to the wire and, following which the core turning clamp 26 clamps the core together with the tailing end 24 (Fig. 1) of the wire.
  • a cutter (not shown) cut the wire out of the wire nozzle and then the wire nozzle/cutter member 128 revolves downward or corkscrews down under the core to the original position in the core/wire feeding machine 116. This completes feeding of the core and the wire.
  • the above mentioned four-linkage automatic toroidal coil winding machine is a longitudinal and upright core reversing type. Such winding machine occupies less space for equipment and can be combined into multiple linkage with only one core/wire feeding machine. This means that a limited space can be effectively used for this cost-saving equipment of high performance. In addition, maintenance and operational management can be made easily.
  • FIG. 9 (1A) shows the core 12 not being grasped and turned by the core turning clamp 26 with the tailing end 24 of the wire 18.
  • the core rotating clamp 28 located at its original position shown in Fig. 2 grasps the core 12 fed from the core/wire feeding machine 116 shown in Fig. 8.
  • the core/wire feeding machine 116 inserts the leading end 20 of the wire 18 into the central aperture 22 of the core 12 from the downward thereof held by the core rotating clamp 28.
  • the pull chuck 88 is located upward the insertion chuck 90 as shown in Fig. 5.
  • the leading end 20 of the wire 18 extending upward from the central aperture 22 of the core 12 is grasped and raised upward to a predetermined distance by the pull chuck 88 of the wire chuck assembly 30 retracted to the right side of the figure.
  • the core/wire feeding machine 116 pulls up the end of the wire closer to the tailing end 24 in the direction depicted by the arrow 48 in Fig. 2.
  • the core/wire feeding machine 116 then cuts the wire 18 at a predetermined position to provide the tailing end 24.
  • the core 12 and the tailing end 24 of the wire 18 are grasped by the core turning clamp 26 with its concave portion 40 formed in the urethane rubber 38 faced upward as shown in Fig. 3.
  • the wire chuck assembly 30 is then moved upward to apply a predetermined tension to the wire 18. With the tension being applied to the wire, the wire chuck assembly 30 is slightly lowered to loose the wire 18 and the core 12 is away from the core rotating clamp 28. This corresponds to the condition shown in Fig. 9 (1A). At that time, the insertion chuck 90 advances to the same position as the pull chuck 88 to hold the leading end 20 of the wire 18.
  • the core turning clamp 26 turns the core 12 on the rotation axis 46 shown in Fig. 9 (1A) in the direction depicted by the arrow 44 into the condition illustrated in Fig. 9 (1B).
  • the core 12 turns in such a direction that the wire 18 is wound therearound, so that it is possible to loosely lay the wire 18 on the radially external periphery of the core 12 generally orthogonal to the rotation axis 46. Under such a circumstance, the concave portion 40 formed in the urethane rubber 38 of the core turning clamp 26 is faced downward.
  • the leading end 20 of the wire 18 is turned counter-clockwise relative to the front of the machine as depicted by an arrow 132 in Fig. 9 (1B).
  • This is achieved by means of half-rotating the wire chuck assembly 30 counter-clockwise from the position shown in Fig. 5 on the axis 104 with the leading end 20 being held by the pull chuck 88 and the insertion chuck 90.
  • the pull chuck 88 releases the wire 18 and is retracted.
  • the entire structure of the wire chuck assembly 30 is moved slightly downward with the wire 18 being held only by the insertion chuck 90.
  • the insertion chuck 90 enables to inserting the leading end 20 of the wire into the central aperture 22 of the core 12.
  • the pull chuck 88 Before completion of insertion, the pull chuck 88 is moved downward beyond the core 12.
  • the pull chuck 88 is moved ahead to the same position as the insertion chuck 90 to hold the leading end 20 passing through and extending downward from the central aperture 22.
  • the insertion chuck 90 releases the wire 18 and is retracted, following which the wore chuck portion 30 moves down to apply the tension to the wire with the pull chuck 88.
  • This condition is shown in Fig. 9 (1C).
  • the insertion chuck 90 at this moment is located beneath the core 12 while holding the wire 18 at the advanced position as same as the pull chuck 88.
  • the wire 18 is thus tightly laid on the internal periphery of the core 12.
  • the core 12 is held by the core rotating clamp 28 and then separated from the core turning clamp 26.
  • the core rotating clamp 28 slides on the circular rail 39 (see Fig. 2) by an angle equal to one pitch of winding in the direction (counter-clockwise as seen from the above) depicted by an arrow 134 in Fig. 9 (1C).
  • the core rotating clamp 28 rotates the core 12 without changing the center thereof.
  • the core 12 after completion of this one-pitch rotation is shown in Fig. 9 (2A).
  • the pull chuck 88 of the wire chuck assembly 30 releases the wire 18 and is retracted.
  • the entire structure of the wire chuck assembly 30 is turned over 180° to rotate the leading end 20 of the wire 18 over 180° in the clockwise (as seen from the front) direction as depicted by an arrow 136.
  • the leading end 20 comes to face upward.
  • the insertion chuck 90 moves upward to insert the leading end 20 of the wire into the central aperture 22 from the downward.
  • the pull chuck 88 located above the core 12 is advanced to hold the leading end 20 extending upward from the core 12.
  • the pull chuck 88 further travels upward to apply the tension to the wire 18 as shown in Fig. 9 (2C).
  • the core rotating clamp 28 holds the core 12 at the condition shown in Fig. 9 (2C).
  • the core rotating clamp 28 slides on the circular rail 39 by an angle equal to one pitch of winding in the direction (clockwise) depicted by an arrow 138.
  • the core 12 is rotated and the core rotating clamp 28 returns to its original position shown in Fig. 2.
  • Steps (3A), (3B) and (3C) and steps (5A), (5B) and (5C) in Fig. 10 are repetition of steps (1A), (1B) and (1C) in Fig. 9 while steps (4A), (4B) and (4C) in Fig. 10 and steps (14A) and (14B) in Fig. 11 are repetition of steps (2A), (2B) and (2C) in Fig. 9. While steps (5C) through (13C) are not shown in the drawing, the number of winding turns at (13C) is equal to thirteen (accurately, 13. 5 turns). This corresponds to the completion of winding the first layer.
  • an additional loop is formed as compared with (13C) in Fig. 10.
  • the number of winding turns is thus equal to fourteen (accurately, 14.5 turns).
  • the core rotating clamp 28 rotates the core 12 in the same direction (counter-clockwise) as in (13C) in Fig. 1. Accordingly, the wire overlaps the first layer as shown in (15a) in Fig. 11.
  • the second layer is formed by means of repeating the above mentioned steps, i.e., turning the core, inserting the leading end of the wire into the central aperture, applying the tension to the wire and rotating the core.
  • the process for winding the second layer differs from that for the first layer. More particularly, as shown in (15c) and (17c) in Fig. 11, the core is rotated clockwise after being subjected to the tension downward and is rotated counter-clockwise after being subjected to the tension upward.
  • the tailing end 24 of the wire is depicted by the solid line and the last winding of the first layer is depicted by the broken line. Other turns are all omitted from these figures to avoid obfuscation.
  • the present invention is applicable to a coil of three or more layers by means of repeating the steps for preparing the first and the second layers.
  • rotation of the core on the central axis thereof is performed by the rotating arrangement separate from the arrangement for reversing the core on the diametrical axis thereof.
  • the winding can thus be made with high accuracy at a predetermined pitch even for the lap winding.
  • all steps can be made automatically only with a simple automatic machine.
  • Another advantage of the present invention is that it is possible to wind the wire on a small core without badly affecting on the insulating layer. Further, the increased number of turns will cause no serious problem by the operational considerations.
  • the core clamp assembly consists of separate members, i.e., the core turning clamp and the core rotating clamp for feeding.
  • the grasp claw of the core turning clamp is provided with a concave portion, allowing the tailing end 24 radially outwardly extending from the core to be held without being deformed or curved by the core turning clamp not being inclined.
  • it is possible to shift positively the position where the wire is to be wound by means of rotating the core because the core rotating clamp slides on the circular rail after re-holding the core. This results in the increased yields with less trouble of irregular winding.
  • the winding pitch can readily be varied even for the lap winding.
  • the above mentioned four-linkage automatic toroidal coil winding machine is a longitudinal and upright core reversing type. Such winding machine occupies less space for equipment and can be combined into multiple linkage with only one core/wire feeding machine. This means that a limited space can be effectively used for this cost-saving equipment of high performance. In addition, maintenance and operational management can be made easily.
  • the above mentioned method for winding the wire relies on rotation and turns of the core as well as on turn, insertion and pull of the wire.
  • the same position of the leading end of the wire is repeatedly held and pulled before reversing the orientation. Consequently, the wire is curved at the same position upon being reversed and is deformed due to the work hardening.
  • Such work hardening may be a cause of wire breakage or non-uniform formation of the loop. If the loop is reduced roughly, the wire may further be wriggled to form 8-shaped loops or even a kink may be caused to prevent uniform winding of the wire.
  • a solution of the problem of wriggle is, as described in the following embodiments, to provide a wire loop supporting member at the opposite side to where the leading end of the wire is turned and to shift the position to be held closer to the tailing end.
  • Fig. 12 shows another embodiment with a wire loop supporting members provided, in which (A) and (B) show the front and right-hand side view, respectively, of the winding machine.
  • the winding machine illustrated in Fig. 12 corresponds either one of the four winding machines 110 arranged into the four-linkage automatic winding machine shown in Fig. 6. Detailed description of the similar parts will be omitted to avoid redundancy.
  • the upper loop supporting member 150 and a lower loop supporting member 152 are attached to the rack 112 at the closer side to the core rotating clamp 28.
  • the upper loop supporting member 150 is formed by means of bending a bar (e.g., 5-6 mm in diameter) of metal or resin having a smooth surface at nine or ten points into a desired shape of three-dimension.
  • the lower loop supporting member 152 is formed by means of bending a short bar of metal or resin at two points at obtuse angles.
  • the portion of the wire 18 extending from the core is abutted to the upper loop supporting member 150 as shown in Fig. 12 (B).
  • the loop of the wire 18 moves along the slope of the upper loop supporting member 150.
  • the loop supporting member 150 thus contributes to provide uniform shape and orientation of the loops.
  • the closed loop of the wire 18 becomes more flat extending along the x axis as depicted by a dot-dash line 154. Without the upper loop supporting member 150, the wire is much twisted and this closed large loop may be formed into an 8-shape.
  • the loop supporting member 150 abuts the loop of the wire 18 to avoid the loop head to be wriggled. This means that the loop will never be formed into an 8-shape.
  • the wire chuck bolder again grasps the leading end 20 of the wire beneath the x axis.
  • the closed loop is gradually reduced and away from the loop supporting member 150 to be wound on the core.
  • the loop supporting member 150 allows the loop to be formed in the uniform formation and orientation. Accordingly, it becomes possible to wind the wire on the core at a desired pitch.
  • the wire chuck holder 49 is turned in the direction (clockwise) towards the left side of the y axis as depicted by the dot-dash line 136.
  • the loop of the wire 18 is thus formed at the right side of the y axis.
  • the broken line 156 represents the loop of the wire when the wire chuck holder 49 rises to half the height of the rack 112.
  • the loop represented by the broken line is shown in Fig. 12 (A) and the loop of the wire together with the wire chuck holder 49 is shown in Fig. 12 (B).
  • the open-loop loop of the wire is abutted to the lower supporting member 152 at or near the free end thereof.
  • the shape and orientation of the loop are also stabilized.
  • the closed loop can thus be reduced in size more smoothly with the lower loop supporting member 152 and it is possible to wind the wire on the core at a desired pitch upon rising the wire chuck holder 49.
  • the wire chuck holder 49 after completion of round-turn is lowered without changing its orientation with the pull chuck 88 facing ahead.
  • the wire chuck holder 49 is then abutted to an original position detector 158 and release the coil.
  • Figs. 13 trough 16 are views for use in describing a mechanism and operation of the wire chuck assembly 30 to avoid the wire breakage by means of shifting a position of the leading end 20 of the wire 18 to be held.
  • Figs. 13 (A) through (G) are views for use in describing operation of the wire chuck holder 49 of the wire chuck assembly 30 shown in Fig. 5.
  • Fig. 13 (A) shows a condition where the leading end 20 (not shown) of the wire 18 is held only by the pull chuck 88 and the wire chuck holder 49 moves upward. In this state, the L-shaped metal fitting 85 and the screw rod 89 are away from each other at a gap G.
  • Fig. 13 (B) shows a condition where a predetermined tension is applied upwardly to the wire 18 (not shown) to lay the wire on the interior periphery of the core. In this state, the L-shaped metal fitting 85 is abutted to the screw rod 89. Both of the pull chuck 88 and the insertion chuck 90 slide downward until the short shutter member 91 reaches a first detector 95 (shown in Fig. 5).
  • the insertion chuck 90 grasps the wire 18 as well and rotates the wire chuck holder 49 downward over 180° on the rotation axis 104 in the direction depicted by the arrow 106 into the orientation represented by the solid line.
  • Fig. 13 (C) corresponds to this condition.
  • the insertion chuck 90 and the pull chuck 88 hold the leading end 20 of the wire 18 apart from each other at the gap G.
  • the wire 18 is curved near the rotation axis 104 and formed into a loop, as described above.
  • the wire chuck holder 49 downwardly oriented as shown in Fig. 13 (C) is lowered to just above the toroidal core and stopped there temporary.
  • the pull chuck 88 releases the leading end 20 of the wire and then the wire chuck holder 49 is slightly lowered.
  • the leading end 20 (not shown) of the wire is inserted into the central aperture of the core 12 indicated by the dot line.
  • the L-shaped metal fitting 85 of the wire chuck holder 49 abuts a stopper 99 to stop the pull chuck 88.
  • the stopper 99 is so provided as to move forward and backward in parallel to the core turning clamp 26.
  • the tip of the stopper 99 is projected into the longitudinal passage of the wire chuck holder 49.
  • the insertion chuck 90 holding the leading end 20 of the wire slightly is lowered and stopped when the tip of the screw rod 89 abuts the L-shaped metal fittings 85.
  • the gap G between the insertion chuck 90 and the pull chuck 88 is equal to zero as shown in Fig. 13 (E).
  • the pull chuck 88 again grasps the leading end 20 (not shown) of the wire with no gap G formed and the insertion chuck 90 releases the wire 18 (see Fig. 13 (F)) to retract the stopper 99 from the passage of the wire chuck holder 49.
  • the L-shaped metal fittings 85 are separated from the screw rod 89 and the pull chuck 88 returns to a free state with the gap G.
  • the pull chuck 88 is lowered while remaining this condition to reduce the loop of the wire.
  • Fig. 14 shows the wire chuck holder 49 where downward tension is applied to the wire 18.
  • Fig. 15 shows the wire chuck holder 49 turned upward (upward turn depicted by the arrow 136 in Fig. 9 (2B)) with the leading end 20 of the wire held by the pull chuck 88 and the insertion chuck 90 spaced away at the gap G.
  • Fig. 16 shows a condition where the wire 18 is inserted upward into the central aperture of the core 12 by the insertion chuck 90 and the leading end 20 of the wire is pulled with no gap G just before the pull chuck 88 holds the leading end 20 (corresponding to the condition shown in Fig. 13 (E) facing downwardly).
  • the wire chuck holder 49 shown in Fig. 16 is in the condition where the pull chuck 88 releases the leading end 20 of the wire after the wire chuck holder 49 rises (not shown) and is stopped just under the core 12.
  • the above mentioned operation makes it possible to hold by the pull chuck 88 the position of the wire shifted towards the leading end 20 (towards the insertion chuck 90) by an amount equal to the gap G at every time when the leading end 20 of the wire is inserted upwardly or downwardly into the central aperture of the core 12 and held again by the pull chuck 88.
  • the position of the leading end held by the chuck is shifted by a predetermined amount at every time of re-holding during the repeated process of turning the core, turning the leading end of the wire and insertion of the same into the central aperture of the core.
  • Figs. 17 and 18 are a method and a device for controlling the tension applied to the wire in an automatic toroidal coil winding machine of the upright type using a technique of turning the core according to the embodiment of the present invention.
  • the efficiency of winding can be improved with the reduced cycle time of winding by means of increasing the speed of the wire chuck holder.
  • such increased speed of the wire chuck holder also increases the frequency of applying a dynamic tension to the wire with some trouble in applying the tension uniformly to the entire length of wire.
  • the stress is concentrated at a weak portion or wriggled portion of the wire to cause a local extension of the wire or even a wire breakage.
  • the wire is inserted into the central aperture of the core and the tension is applied to the wire by using the wire chuck assembly traveling upward and downward along the guide rail.
  • the tension applied to the wire depends on the weight of the pull chuck of the wire chuck assembly and the inertia thereof upon traveling. Accordingly, the tension applied to the wire may be fluctuated depending on the longitudinal position of the wire chuck assembly. With this respect, it is necessary to overcome these problems and control the tension applied to the wire when the wire chuck assembly is moved at a high speed to wind the wire on the core.
  • the synchronous belt 55 and the servo-motor 53 are used for driving the wire chuck assembly 30 having the pull chuck 88 and the insertion chuck 90 that travels upward and downward along the guide rail 32.
  • the wire chuck holder 49 of the wire chuck assembly 30 comprises, as described in conjunction with Fig. 5, two shutter members 91 and 93 which are different in length from each other and two tension detectors 95 and 97 corresponding to the respective shutter members. The tension applied to the wire can be controlled by using these components.
  • Fig. 17 is a flow chart of the operation carried out by the automatic toroidal coil winding machine according to the present invention to control the tension applied to the wire upon winding the wire on the core under tension control. The operation is now described with reference to the drawing.
  • the core 12 (see Fig. 1) fed by the core/wire feeding machine 116 shown in Fig. 7 is held by the core clamp assembly 114 and the wire 18 is passed through the central aperture 22 of the core 12 by using the core/wire feeding machine 116 as described above in conjunction with Fig. 8.
  • the wire chuck holder 49 is oriented to the upward as shown in Fig. 18(a).
  • the pull chuck 88 of the wire chuck holder 49 holds the leading end 20 of the wire and rises to a predetermined position along the guide rail 32. This predetermined distance corresponds to the length of the wire to be wound at a predetermined number of turns and is set by means of supplying predetermined number of drive pulses to the servo-motor 53.
  • the wire chuck holder 49 stops at the set position the tailing end of the wire 18 is cut by the core/wire feeding machine 116 at the lower position to complete feeding of wire to the core.
  • the core 12 held by the core turning clamp 26 in the core clamp assembly 114 turns, as shown in Figs. 2 and 9, on the rotation axis 46 together with the tailing end 24 of the wire, thereby the wire is laid on the external periphery of the core.
  • the wire chuck holder 49 is turned, as shown in Fig. 18 (b), with the pull chuck 88 holding the leading end 20 of the wire.
  • the pull chuck turned is directed downward and is lowered to the position just above where the core 12 depicted by the dot line 105 in Fig. 7 is held.
  • the wire chuck holder 49 represented by the solid line in Fig. 7 is in the condition where the pull chuck 88 is located at the lower stage and is on the half-way of its downward movement with the wire 18 held. Illustrated is a condition where the wire 18 is formed into a loop above the core 12 and is gradually thrown down.
  • the pull chuck 88 releases the leading end 20 of the wire and the insertion chuck 90 advances to grasp the wire 18.
  • the pull chuck 88 is then retracted towards the longitudinal guide rail 32, which is followed by the slight lowering of the wire chuck holder 49.
  • the leading end 20 of the wire 18 held by the insertion chuck 90 is inserted into the central aperture 22 of the core.
  • the tip of the pull chuck 88 again advances towards the core to grasp the leading end 20 of the wire under the core 12.
  • the insertion chuck 90 releases the wire 18 and is retracted back to the guide rail 32.
  • the stopper expanded from and retracted to the core turning clamp shown in Fig. 2 forces the pull chuck 88 to the insertion chuck 90.
  • the gap G between them becomes zero and the position on the wire 18 held by the pull chuck 88 shifts closer to the insertion chuck by the amount equal to the gap G.
  • the wire chuck holder 49 grasps the wire 18 with the pull chuck 88 and is lowered at a high speed along the longitudinal guide rail 32.
  • the wire chuck holder 49 is lowered while stretching downward the leading end 20 of the wire.
  • the loop of the wire is reduced in size and finally the wire is straightened.
  • the wire chuck holder 49 stops temporarily just before the tension is applied to the straightened wire. More particularly, under this condition, the extension spring 100 connected to the pull chuck 88 shown in Fig. 18 (b) is not extended yet. This operation is referred to as the high-speed coarse positioning.
  • the drive pulses are supplied to the servo-motor 53 for moving the wire chuck holder 49 by an extremely short distance of, for example, 0.5 mm.
  • Fig. 18 (b) shows the condition where the long shutter member 93 acts, in which the wire 18 is downwardly directed and the same tension is applied to the wire as is described in conjunction with Fig. 18 (a).
  • the extension spring 100 is extended until the pull chuck 88 rises following the wire 18 and the L-shaped metal fitting 85 is abutted to the adjusting screw rod 89 to slightly raise both the pull chuck 88 and the insertion chuck 90.
  • the actual tension applied to the wire 18 is increased due to the weight of the pull and insertion chucks 88 and 90 as compared with the condition illustrated in Fig. 18(a). Accordingly, the length to be shifted by means of the pulse feed becomes short. This is because that the wire 18 is subjected to the tension equivalent to that caused by the extension spring 100 with the weight of the pull chuck 88 and the insertion chuck 90.
  • step 174 in Fig. 17 for returning the wire chuck holder 49 rises at a predetermined amount to release the tension to the wire after completion of the pulse feed. This operation is referred to as "return.”
  • the core rotating clamp 28 moves along the circular rail 39 as shown in Fig. 2 to shift the horizontal position of the core by the amount equal to one pitch of winding.
  • step 162 is again carried out to turning the core and laying the wire on the external periphery of the core.
  • the core turning clamp 26 in the core clamp assembly 114 turns the core 12 on the rotation axis 46 to wind the wire thereon.
  • the wire chuck holder 49 is turned, as shown in Fig. 9 (2B), with the pull chuck 88 holding the leading end 20 of the wire.
  • the pull chuck turned is directed upward and rises at a high speed along the guide rail 32.
  • the pull chuck 88 moves up to and stopped at the position just under where the core 12 depicted by the dot line 105 in Fig. 7 is held.
  • the pull chuck 88 releases the leading end 20 of the wire to draw it backward and the insertion chuck 90 advances to grasp the wire 18.
  • the wire 18 held by the insertion chuck 90 slightly rises with the wire chuck holder 49 and the leading end 20 of the wire 18 is inserted from the downward into the central aperture 22 of the core.
  • the pull chuck 88 grasps the leading end 20 of the wire above the core 12.
  • the insertion chuck 90 releases the leading end 20 of the wire 18 and is retracted backward.
  • the stopper expanded from and retracted to the core turning clamp shown in Fig. 2 forces the pull chuck 88 to the insertion chuck 90.
  • the gap G between them becomes zero and the position on the wire 18 held by the pull chuck 88 shifts closer to the insertion chuck by the amount equal to the gap G.
  • the wire chuck holder 49 rises at a high speed and the high-speed coarse positioning is achieved with the servo-motor 53.
  • the pulses are continuously supplied to the servo-motor 53 and the upward tension is gradually applied to the wire 18 until the short shutter member 91 turns ON the first detector 95 shown in Fig. 18.
  • the wire 18 is subjected to the tension equivalent to that caused by the extension spring 100 from which the weight of the pull chuck 88 and the insertion chuck 90 is subtracted. It is noted that, upon raising the wire chuck holder 49, the long shutter member 93 and the second detector 97 opposite to the long shutter member 93 are prevented from being operated.
  • the wire chuck holder 49 performs the returning operation simultaneously with the downward stretching. Subsequently, the above mentioned steps are repeated for rotating the leading end, shifting the horizontal position of the core, and insertion the wire into the central aperture of the core.
  • the first high-speed coarse positioning is count as the first winding or turn and then the number of turns is counted at every time when the first and the second detectors 95 and 97 generate an ON signal.
  • the core clamp assembly 114 releases the core 12 and is lowered with the pull chuck 88 of the wire chuck holder 49 grasping the leading end 20 of the wire. If the winding operation to the core 12 is completed with the pull chuck in the down-facing orientation, the wire chuck holder 49 turns upon being lowered. The wire chuck holder 49 is then abutted to the original position sensor 125 as depicted by the broken line beneath the movable rack 112 in Fig. 7 to fall the core 12 already wound with the wire into a discharger 126.
  • to pull the wire and to apply the tension to the wire are made by means of operating at two stages the pull chuck for repeatedly winding the wire on the core and the wire chuck holder where the insertion chuck is implemented, which results in the reduced time for winding steps.
  • approximately equal amount of stationary constant tension is applied to the wire and a wire-breakage preventing device is implemented for changing the position on the wire to be held by the pull chuck, so that there is no fear of trouble in winding or in the wire itself such as the breakage.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Cores, Coils, And Magnets (AREA)

Claims (9)

  1. Procédé pour l'enroulement d'une bobine toroïdale comprenant les étapes consistant à :
    (a) insérer une extrémité (20) d'un fil métallique d'insertion dans un noyau (12) qui a un orifice central (22) ;
    (b) saisir et maintenir de nouveau le fil métallique (18) afin de le tirer ;
    (c) retourner le noyau (12) et l'autre extrémité (24) du fil métallique (18) dans une direction diamétrale (44) du noyau, perpendiculairement à une direction radiale ;
    (d) retourner l'extrémité (20) du fil métallique (18) et insérer l'extrémité (20) du fil métallique (18) dans le noyau (12) ;
    (e) mettre en rotation le noyau (12) à un angle souhaité (134) dans une direction autour d'un axe central du noyau (12) ;
    (f) décaler l'extrémité (20) du fil métallique (18) vers l'autre extrémité (24) du fil métallique (18).
  2. Procédé selon la revendication 1, dans lequel :
    l'extrémité (20) du fil métallique (18) insérée dans l'orifice central (22) du noyau (12) a une longueur prédéterminée et s'étend suivant la direction axiale du noyau (12), tandis que l'autre extrémité (24) du fil métallique (18) s'étend radialement sur une longueur prédéterminée ;
    dans lequel, dans l'étape (c), le noyau (12) est retourné, ce qui fait reposer le fil métallique (18) sur l'autre surface du noyau (12) et sur son pourtour extérieur ;
    dans lequel, dans l'étape (e), le noyau (12) est mis en rotation indépendamment du retournement ;
    dans lequel en outre,
    (g) le noyau (12) est saisi de nouveau afin de retourner le noyau (12),
    (h) l'extrémité (20) du fil métallique (18) est insérée de nouveau dans l'orifice central (22) du noyau (12),
    (i) l'extrémité (20) du fil métallique (18) étant étirée et une tension étant appliquée au fil métallique (18),
    (j) le noyau (12) est mis en rotation en arrière, à l'angle souhaité (138), dans une autre direction opposée à ladite direction citée, et dans lequel les étapes (a) à (j) sont effectuées de manière répétée afin de former une couche impaire de l'enroulement.
  3. Procédé selon la revendication 2, comprenant en outre les étapes consistant à :
    (k) effectuer les étapes (g) à (j) ;
    (l) répéter les étapes (g) à (i), puis à
    (m) mettre en rotation le noyau (12) afin de mettre en rotation le noyau (12) à l'angle souhaité (134) dans une certaine direction ;
    (n) effectuer de manière répétée les étapes (k) à (m) afin de former une couche paire de l'enroulement.
  4. Procédé selon l'une des revendications 1 à 3, dans lequel une tension est appliquée au fil métallique (18) traversant l'orifice central (22) du noyau toroïdal (12) en
    (b1) supportant le fil métallique (18) sur les deux côtés,
    ( b2 ) tirant l'extrémité du fil métallique (18) traversant l'orifice central (22) du noyau toroïdal (12) dans la direction d'un axe central du noyau toroïdal (12), et en réalisant l'étape (c) pour faire reposer le fil métallique (18) sur un pourtour extérieur du noyau toroïdal (12).
  5. Machine destinée à enrouler une bobine toroïdale comprenant :
    une partie de serrage (26) de retournement destinée à maintenir le noyau (12) avec une extrémité du fil métallique (18), de même qu'à retourner le noyau (12) de haut en bas ;
    une partie de serrage (28) de rotation destinée à maintenir le noyau (12) de même qu'à avancer le long d'un rail (39) de guidage circulaire, sur l'axe du noyau (12), afin de retourner le noyau circonférentiellement ; la partie de serrage (26) de retournement et la partie de serrage (28) de rotation formant une partie de serrage (114) de noyau ;
    et un ensemble (30) à mandrins de fil métallique destiné à insérer l'autre extrémité du fil métallique dans un orifice central du noyau (12) et à appliquer une tension prédéterminée au fil métallique (18), afin d'enrouler le fil métallique (18) sur le noyau (12) grâce à une combinaison d'une opération de retournement et d'une opération de rotation appliquée au noyau (12), de sorte que le retournement du noyau (12) est réalisé indépendamment de la rotation du noyau (12).
  6. Machine selon la revendication 5, dans laquelle l'une et l'autre desdites parties de serrage (26) de retournement et partie de serrage (28) de rotation comprennent une paire de parties de préhension (34, 36, 58, 60), et une partie concave est formée en vue de recevoir une partie du noyau (12), la partie concave (40) étant formée dans chacune des parties de préhension prévues dans ladite partie de serrage (26) de retournement.
  7. Machine selon la revendication 5 ou 6 comprenant :
    une pluralité de parties de serrage (114) de noyau placées à une hauteur souhaitée ;
    dans laquelle l'ensemble (30) à mandrins de fil métallique peut coulisser sur un rail (32) allongé s'étendant de haut en bas,
    l'ensemble à mandrins de fil métallique étant placé sur un côté des parties de serrage (114) de noyau,
    la pluralité de parties de serrage (114) de noyau étant alignées de façon à être adjacentes les unes aux autres, dans la même orientation ; et
    une seule machine (116) d'alimentation en fil métallique de noyau qui se déplace parallèlement à l'alignement des parties de serrage (114) de noyau, vers l'autre côté des parties de serrage (114) de noyau.
  8. Machine selon une des revendications 4 à 6, dans laquelle l'ensemble (30) à mandrins de fil métallique comprend un support (49) de mandrins qui peut se déplacer dans une direction d'insertion et de traction de même qu'être mis en rotation, un mandrin de traction (88) et un mandrin d'insertion (90) étant prévus pour saisir de manière indépendante le fil métallique (18) sur les côtés, le mandrin de traction (88) étant aligné plus près de la tête du support (49) de mandrin et étant séparé du mandrin d'insertion (90), le mandrin de traction (88) et le mandrin d'insertion (90) pouvant coulisser de manière indépendante ; et comprenant en outre une butée (99) placée près du noyau (12), la butée (99) faisant saillie librement et étant retirée sans influencer le déplacement du support (49) de mandrins, de sorte que le mandrin de traction (88) et le mandrin d'insertion (90) à l'opposé l'un de l'autre, dans un état libre, saisissent une extrémité d'un fil métallique avant qu'il soit inséré, le mandrin de traction (88) saisissant de nouveau l'extrémité du fil métallique inséré après que la butée (99) vient en prise avec le mandrin de traction (88) et que le mandrin de traction (88) s'appuie contre le mandrin d'insertion (90).
  9. Machine selon la revendication 8 comprenant en outre :
    un servomoteur (53) monté sur une partie supérieure d'un rail de guidage (32) longitudinal, allongé vers le haut ;
    une courroie (55) entraînée par ledit servomoteur (53) ;
    le support (49) de mandrins de fil métallique étant formé d'un seul tenant avec ladite courroie (55) ; et
    la partie de serrage (114) de noyau étant prévue à mi-hauteur dudit rail de guidage (32),
    le support (49) de mandrins de fil métallique ayant le mandrin de traction (88) pouvant coulisser, en vue d'un positionnement à grande vitesse avec le servomoteur (53), le long du rail de guidage (32) dans la direction de haut en bas ; le support (49) de mandrins de fil métallique étant retourné et soumis à un mouvement de va-et-vient pour tirer de manière alternative une extrémité du fil métallique vers le haut et vers le bas ; et
    un ressort de traction (100) disposé de façon à relier le mandrin de traction (88) et le support (49) de mandrins de fil métallique, à la tête du support (49) de mandrins de fil métallique ;
    deux éléments formant obturateurs (91, 93) faisant saillie depuis le mandrin d'insertion (49) sur le côté opposé du ressort de traction (100) et du mandrin de traction, les éléments formant obturateurs étant de longueur différente l'un par rapport à l'autre ; et
    deux détecteurs de tension (95, 97) reliés aux éléments formant obturateurs disposés sur le support de mandrins de fil métallique.
EP19930114353 1992-09-08 1993-09-07 Procédé et appareil pour le bobinage des enroulements toroidaux Expired - Lifetime EP0587125B1 (fr)

Applications Claiming Priority (10)

Application Number Priority Date Filing Date Title
JP239326/92 1992-09-08
JP23932692A JP3252233B2 (ja) 1992-09-08 1992-09-08 トロイダル巻線方法
JP241881/92 1992-09-10
JP24188192A JPH0696980A (ja) 1992-09-10 1992-09-10 トロイダルコア用巻線機
JP31637092A JPH06151223A (ja) 1992-10-29 1992-10-29 多連自動トロイダル巻線装置
JP316370/92 1992-10-29
JP324932/92 1992-11-09
JP32493292A JPH06151224A (ja) 1992-11-09 1992-11-09 巻線装置および巻線方法
JP154152/93 1993-05-31
JP15415293A JPH06340372A (ja) 1993-05-31 1993-05-31 竪型トロイダル巻線機の張力制御方法並びにその制御装置及び断線防止装置

Publications (2)

Publication Number Publication Date
EP0587125A1 EP0587125A1 (fr) 1994-03-16
EP0587125B1 true EP0587125B1 (fr) 1997-06-11

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Application Number Title Priority Date Filing Date
EP19930114353 Expired - Lifetime EP0587125B1 (fr) 1992-09-08 1993-09-07 Procédé et appareil pour le bobinage des enroulements toroidaux

Country Status (2)

Country Link
EP (1) EP0587125B1 (fr)
DE (1) DE69311473T2 (fr)

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CN102815422A (zh) * 2012-09-20 2012-12-12 德清县后坞药用材料厂 一种自动筒装机
AT518097B1 (de) * 2015-12-22 2017-11-15 Minebea Co Ltd Verfahren zum Bewickeln eines Ringspulensegments
CN111354566B (zh) * 2020-03-27 2024-08-13 中国科学院西安光学精密机械研究所 一种航天器太空环境模拟试验中热偶线的制作装置
CN116230387B (zh) * 2023-01-04 2024-02-27 深圳市星特科技有限公司 一种高效型磁环绕线机

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Publication number Priority date Publication date Assignee Title
US4568032A (en) * 1983-07-26 1986-02-04 Kabushiki Kaisha Toshiba Winding apparatus

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111099459A (zh) * 2019-12-31 2020-05-05 黄世刚 一种等电位电箱预埋泡沫缠绕胶带装置
CN111099459B (zh) * 2019-12-31 2021-09-17 合肥龙智机电科技有限公司 一种等电位电箱预埋泡沫缠绕胶带装置

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EP0587125A1 (fr) 1994-03-16
DE69311473D1 (de) 1997-07-17
DE69311473T2 (de) 1997-10-23

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