EP0575927B1 - Process for liming skins and hides - Google Patents

Process for liming skins and hides Download PDF

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Publication number
EP0575927B1
EP0575927B1 EP93109846A EP93109846A EP0575927B1 EP 0575927 B1 EP0575927 B1 EP 0575927B1 EP 93109846 A EP93109846 A EP 93109846A EP 93109846 A EP93109846 A EP 93109846A EP 0575927 B1 EP0575927 B1 EP 0575927B1
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Prior art keywords
liming
alkaline
elastase
skins
proteases
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EP93109846A
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German (de)
French (fr)
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EP0575927A2 (en
EP0575927A3 (en
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Jürgen Dr. Christner
Tilman Dr. Taeger
Gertrud Wick
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Roehm GmbH Darmstadt
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Roehm GmbH Darmstadt
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    • CCHEMISTRY; METALLURGY
    • C14SKINS; HIDES; PELTS; LEATHER
    • C14CCHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
    • C14C1/00Chemical treatment prior to tanning
    • C14C1/06Facilitating unhairing, e.g. by painting, by liming
    • CCHEMISTRY; METALLURGY
    • C14SKINS; HIDES; PELTS; LEATHER
    • C14CCHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
    • C14C1/00Chemical treatment prior to tanning
    • C14C1/06Facilitating unhairing, e.g. by painting, by liming
    • C14C1/065Enzymatic unhairing

Definitions

  • the invention relates to a method for liming skins and furs, the aqueous liming liquor containing alkaline proteases simultaneously with thiourea dioxide.
  • THDO thiourea dioxide
  • formamidine sulfinic acid was proposed as a sulfide substitute (AT-PS 381 952, EP 197 918).
  • This compound has a very high reduction potential compared to cysteine, so that in doses of 0.1-1% by weight, perfect depilation can be achieved together with calcium oxide or calcium carbonate.
  • the compound is largely odorless and the degree of preservation of the hair is significantly better than that of a pure sulphide ash.
  • the compound has a low toxicity to wastewater, since it is readily biodegradable.
  • the present invention thus relates to a process for the liming of hides and skins, the aqueous liming liquors having a pH in the range 10-14, preferably 12-14, containing thiourea dioxide and alkaline proteases AP with elastase activity.
  • the liming liquors preferably contain 0.3 to 2% by weight, in particular 0.5 to 1% by weight, of thiourea dioxide together with an effective amount of one or more alkaline proteases AP.
  • the liming process in the sense of the present invention summarizes the hair loosening, the actual liming, the skin disruption and, if necessary, the post-liming.
  • THDO and alkaline proteases according to the invention is therefore excellently suitable for sulfide-free liming and / or post-liming as well as for low-sulfide liming / post-liming.
  • alkaline proteases AP with elastase activity The alkaline proteases AP with elastase activity
  • Elastase preparations even in crystallized form, must be regarded as inconsistent from the start; Even the purest preparations still contain a part of proteolytic, non-elastolytic activity. In structure and specific activity, the elastases seem to resemble trypsin and chymotrypsin. The quantitative determinations are based on the (both proteolytic and mucolytic) degradation of the elastin. The main method of determination is the degradation of elastin, which is loaded with dyes such as orcin (or Congo red, dimethylaminonaphthalene sulfonic acid) or fluorescein.
  • dyes such as orcin (or Congo red, dimethylaminonaphthalene sulfonic acid) or fluorescein.
  • alkaline proteases AP to be used according to the invention with elastase activity are characterized by an optimum activity in the alkaline pH range, generally in the range pH 12 ⁇ 2.
  • microorganisms in particular of the bacterial type, especially the bacilli, are currently the preferred starting materials.
  • Other examples include Flavobacterium elastolyticum, Chlortridium histolyticum, Staph. epidermis.
  • alkaline proteases In the case of preparations of alkaline proteases from Bacillus types, portions of 30-60% by weight of alkaline protease, 0.002-2% by weight of elastase in addition to neutral proteinase and collagenase (see USSR-PS 802 909, Chem. Abstr 94 , 148 340x). Alkaline elastases have recently also been produced as products of genetic manipulation, for example by cloning the alkaline elastase gene from alkalophilic Bacillus and expression in Bacillus subtilis (cf. JP-OS 90 76 586, Chem. Abstr. 115 , 249 561c; Y.Ch. Tsai et al. Biochim.
  • EUgly elastase units The units of elastase activity determined in the manner specified there are hereinafter referred to as EUgly elastase units.
  • the definition is: One elastase unit (EUgly) corresponds to the extinction of a ⁇ Mol glycine by trinitrobenzenesulfonic acid determination; Analysis conditions: substrate is elastin, in buffer pH 8 and at 37 degrees C whereby the increase in extinction per minute is evaluated.
  • the activities of the active enzymes in the enzyme preparations AP are preferably in a certain ratio in the process according to the invention.
  • the protease activity of the alkaline protease [in Löhlein-Volhard units (LVE)] divided by a thousand times one Factor F gives the number of elastase activity in the units EUgly chosen for the purposes of the present invention (cf. experimental part). According to the invention, the factor F is between 0.6 and 20, preferably 1 to 5.
  • alkaline proteases present in the enzyme preparations AP that can be used according to the invention are characterized in the usual way. (See Kirk-Othmer 3rd. Ed. Vol. 9, pp. 199-202, J. Wiley 1980; Ullmann's Encyclopedia of Industrial Chemistry Vol. A9, pp. 409-414, VCH 1987; L. Keay in "Process Biochemistry 17-21 (1971) These proteases, which mostly belong to the serine type, usually develop their optimum activity in a pH range of about 8-13.
  • Bacterial proteases in particular from Bacillus strains, are particularly mentioned, advantageously those which contain the elastase Bring activities from their origin, however, alkaline proteases of different origins can also be combined with one another, the elastase activity having to be introduced by appropriate addition.
  • alkaline proteases are, above all, those obtained from Bacillus strains, especially B.subtilis, but also B.formus, B.licheniformis, B.alcalophilus, B.polymixa, B.mesentericus, and also from Streptomyces strains such as S.alcalophilus called.
  • the cheapest working temperature with alkaline bacterial proteases is generally 40 - 60 degrees C, with fungal proteases rather at 20 - 40 degrees C.
  • Alkaline fungal proteases include those from Aspergillus strains such as A.oryzae, from Penicillinum strains such as P.cyanofulvum or Paecilumyces persicinus.
  • the activity of the alkaline fungal proteases is predominantly in the pH range 8.0 - 11.0.
  • the proteolytic activity of the alkaline proteases is customarily determined by the Anson hemoglobin method (cf. ML Anson J. Gen. Physiol. 22 , 79 (1939) or by the Löhlein-Volhard method (modified according to TEGEWA, cf. Leder, 22 , 121 - 126 1971).
  • One Löhlein-Volhard unit corresponds to the amount of enzyme that causes an increase in hydrolysis product in 20 ml casein filtrate, corresponding to an equivalent of 5.75 ⁇ 10 -3 ml 0.1 N NaOH.
  • the protease activity to be used is generally between 1,000 and 60,000 LVU per kg skin, preferably between 2,000 and 14,000 LVU per kg skin.
  • the process according to the invention usually comes with amounts of proteases between 0.05 to 0.8% by weight, preferably about 0.1 to 0.3% by weight, as a rule of thumb when using an alkaline bacterial protease (Bacillus alcalophilus) ) with 4,000 LVE based on the weight of the hides and skins used.
  • 0.3-2% by weight, preferably 0.5-1% by weight, of thiourea dioxide are used together with the proteolytic enzymes AP.
  • the fleet length is usually 100 to 120 wt .-% based on the weight of the hides and skins used.
  • the pH range of the liquor is advantageously adjusted using hydrated lime, but sodium hydroxide solution and / or soda can also be used proportionally.
  • agents known per se such as, for example, organic amines, for example diethanolamine and / or hydrotropic substances such as, for example, urea, can also be used.
  • a dirt switch and a main switch are carried out for the pretreatment (US Pat. No. 4,344,762).
  • the main switch as is customary in the business, is carried out using suitable proteases and / or surfactants at a pH of 9-10 over a period of 4-6 hours.
  • the main switch fleet is typically drained and a new bath is continued.
  • the enzymatic reaction is carried out in the temperature range 20-28 degrees C., preferably at 26 degrees C.
  • the liquor containing the enzymes and the thiourea dioxide which is adjusted to an alkaline pH, especially in the range 10-13, is left in a conventional reaction vessel, for example a mixer, tanning drum, etc., with agitation, for example, for a sufficient period of time, as a rule of thumb there are approximately 90 Called minutes, act on the hides and skins until they are largely hair-free. Then it can be post-alkalized with a little alkali, for example 0.2% by weight of a 50% sodium hydroxide solution, preferably with agitation for about 30 minutes.
  • a conventional reaction vessel for example a mixer, tanning drum, etc.
  • the process according to the invention permits the production of remarkably soft leather, it being particularly emphasized that despite the use of degrading enzymes there is generally a completely intact scar pattern. Overall, the result can be regarded as very surprising, since the nubucking to be expected when using the enzyme in the liming occurs less than the expected loose grain in the flames.
  • the required amount can be used Significantly reduce thiourea dioxide.
  • the combination of thiourea dioxide and alkaline protease in the liming thus enables an ecologically extremely favorable liming process, which combines high leather quality with sufficient application safety.
  • the ecological advantage lies primarily in the good hair preservation and thus the lower COD pollution in the wastewater as well as in the avoidance of any use of sulfide.
  • Dirt diverter main diverter is normally used by using tensides at pH 9-10 for 4-6 hours.
  • the main switch fleets are drained and all examples continue to work in a new bath.
  • 1 unit of elastase corresponds to the amount of enzyme that causes staining with TNBS equivalent to 1 ⁇ mol of glycine per minute in an elastin suspension under the specified standard conditions.
  • 250 mg of elastin are weighed into a 50 ml narrow-neck Erlenmeyer flask with a ground glass stopper and mixed with 10 ml of 0.1 m borate buffer.
  • the flask is preheated in the shaking thermostat for 10 min. After adding 1 ml of enzyme solution, the mixture is mixed well and the flask is returned to the shaking thermostat. Temperature: 37 degrees C.
  • the reaction is stopped by filtering the reaction mixture through a pleated filter after exactly 2 hours.
  • the fragments are immediately stained using the TNBS method .
  • TNBS Response:
  • test tube 100 ⁇ l of the sample are added to 8 ml of TNBS reagent and the test tube is left for 25 min. stand in a water bath at 50 degrees C. After exactly 25 min. the test tube is 5 min. placed in ice water and immediately afterwards the absorbance measured at 420 nm.
  • the enzyme solution is only added after the second hour of the reaction time.
  • the further treatment is the same as for the main value, i.e. begins with the stopping.
  • the staining of glycine with TNBS is measured and in addition ⁇ mol of glycine against O.D. applied.
  • the blank value (O.D. of TNBS reagent + 10 l distilled water) was previously subtracted from all glycine values.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Treatment And Processing Of Natural Fur Or Leather (AREA)
  • Cosmetics (AREA)
  • Micro-Organisms Or Cultivation Processes Thereof (AREA)
  • Adornments (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)
  • Glass Compositions (AREA)
  • Coloring (AREA)
  • Gloves (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention relates to processes for liming skins and hides using proteolytic enzymes in an aqueous alkaline liquor. The liming liquor has a pH within the range from 10 to 14 and contains, at one and the same time, thiourea dioxide and alkaline proteases having elastase activity.

Description

Gebiet der ErfindungField of the Invention

Die Erfindung betrifft ein Verfahren zum Äschern von Häuten und Fellen, wobei die wäßrige Äscherflotte alkalische Proteasen gleichzeitig mit Thioharnstoffdioxid enthält.The invention relates to a method for liming skins and furs, the aqueous liming liquor containing alkaline proteases simultaneously with thiourea dioxide.

Stand der TechnikState of the art

Im Verlauf der sogenannten Wasserwerkstatt bei der Herstellung von Leder wird meist eine alkalische Verfahrensstufe, der Äscher, angewendet, der die Voraussetzungen für die Enthaarung schafft und den notwendigen Hautaufschluß bewirkt (Kirk-Othmer Encyclopedia of Chemical Technology 1st Ed., Vol. 8, 291 - 296, Interscience; Ullmann's Encyclopädie der Techn. Chemie, 3. Aufl. Bd. 11, S. 560, 4. Auflage Bd. 16, S. 118 - 119; F. Stather, Gerbereichemie und Gerbereitechnologie, Akademie-Verlag, Berlin 1967). In der Praxis arbeitet man durchweg mit sogenannten angeschärften Äschern, überwiegend einer Kombination von Calciumhydroxid und Natriumsulfid. Die Durchführung des Verfahrens im einzelnen richtet sich danach ob die Haare zerstört oder erhalten werden sollen. Den Gefahren, die der Umgang insbesondere mit anorganischem Sulfid mit sich bringt, versuchte man auf verschiedenen Wegen auszuweichen. Abgesehen von der Vermeidung von Bedingungen, unter denen Schwefelwasserstoff freigesetzt werden kann, hat sich das Interesse in jüngerer Zeit den enzymatisch gestützten Äscherverfahren zugewandt. (Vgl. E. Pfleiderer u.R. Reiner in H.J. Rehm & G. Reed Ed., Biotechnology Vol. 6b, pg. 730 - 743, VCH, Weinheim 1988). Dabei kommen hautsächlich proteolytische Enzyme [E.C.3.4] daneben noch Lipasen [E.C.3.1.1.3] und Amylasen [E.C.3.2.1] zur Anwendung.In the course of the so-called water workshop in the production of leather, an alkaline process step, the liming, is usually used, which creates the conditions for depilation and brings about the necessary skin disintegration (Kirk-Othmer Encyclopedia of Chemical Technology 1st Ed., Vol. 8, 291 - 296, Interscience; Ullmann's Encyclopedia of Techn. Chemistry, 3rd ed. Vol. 11 , p. 560, 4th edition vol. 16 , pp. 118 - 119; F. Stather, tanning chemistry and tanning technology, Akademie-Verlag, Berlin 1967). In practice, you work with so-called sharpened liming, mostly a combination of calcium hydroxide and sodium sulfide. The implementation of the procedure depends on whether the hair should be destroyed or preserved. Attempts have been made to avoid the dangers associated with handling inorganic sulfide in various ways. Aside from avoiding conditions under which Hydrogen sulfide can be released, the interest has recently turned to the enzymatically supported liming process. (See E. Pfleiderer uR Reiner in HJ Rehm & G. Reed Ed., Biotechnology Vol. 6b , pg. 730 - 743, VCH, Weinheim 1988). Proteolytic enzymes [EC3.4] are mainly used, along with lipases [EC3.1.1.3] and amylases [EC3.2.1].

Aufgabe und LösungTask and solution

Um den Gehalt an dem potentiell gefährlichen Sulfid im Abwasser zu senken, wurde die anteilige Verwendung von Thioverbindungen, Aminen und Hydrotropica vorgeschlagen. Mit Thioverbindungen alleine kann z.B. eine Enthaarung durchgeführt werden. Diese Tatsache bedeutet jedoch nicht die Lösung der Probleme, belasten doch auch diese Stoffe das Abwasser und führen zu Geruchsbelästigungen. Die enzymatische Enthaarung hat nach wie vor nur begrenzte Bedeutung, hauptsächlich bei Kleintierfellen und der Wollgewinnung wegen. Nicht durchgesetzt hat sich dagegen die enzymatische Enthaarung bei Großviehhäuten, in erster Linie wegen z.T. unvollkommener Enthaarungswirkung und wegen Schädigung der Kollagen-Narbenmembran bzw. wegen zu starken Hautsubstanzabbaus. Auch die anteilige Verwendung alkalischer Proteasen im Äscher zusammen mit geringen Mengen an Sulfiden ist nicht unbedenklich. So kann zwar der Sulfidanteil durch die Enzymverwendung deutlich gesenkt werden und man erhält sehr gute Flächenausbeuten mit wenig Narbenzug, jedoch tendieren die Leder zur Losnarbigkeit, zu loser Flämenstruktur und einem groben, z.T. nubukierten Narbenbild.In order to reduce the content of the potentially dangerous sulfide in the wastewater, the proportional use of thio compounds, amines and hydrotropics has been proposed. With thio compounds alone, depilation can be performed. However, this fact does not mean that the problems are solved, since these substances also pollute the wastewater and lead to unpleasant odors. The enzymatic depilation is still only of limited importance, mainly for small animal skins and wool production. On the other hand, enzymatic hair removal in large cattle hides has not prevailed, primarily because of partly incomplete depilatory effects and because of damage to the collagen scar membrane or due to excessive breakdown of skin substance. The proportionate use of alkaline proteases in the liming along with small amounts of sulfides is also not unobjectionable. Thus, the sulfide content can be significantly reduced through the use of enzymes and you get very good surface yields with little grain, but the leather tends to loose grain, loose flame structure and a rough, sometimes nubucked grain pattern.

Vor einiger Zeit wurde die Verwendung von Thioharnstoffdioxid (THDO) bzw. Formamidinsulfinsäure als Sulfidersatz vorgeschlagen (AT-PS 381 952, EP 197 918). Diese Verbindung besitzt ein sehr hohes Reduktionspotential gegenüber Cystein, so daß sich in Dosierungen von 0,1 - 1 Gew.-% zusammen mit Calciumoxid bzw. Calciumcarbonat eine einwandfreie Enthaarung herbeiführen läßt. Die Verbindung ist weitgehend geruchlos und der Erhaltungsgrad der Haare ist deutlich besser als bei einem reinen Sulfidäscher. Außerdem weist die Verbindung eine geringe Abwassertoxizität auf, da gute biologische Abbaubarkeit besteht. Diesen Vorzügen steht ein relativ hoher Preis gegenüber und der Befund, daß die so hergestellten Leder nicht die optimale Weichheit der im herkömmlichen Äscher behandelten Produkte besitzen. Diese Gründe sind wohl dafür verantwortlich, daß sich Thioharnstoffdioxid in alleiniger Anwendung bislang nicht durchgesetzt hat. Neuere Vorschläge laufen daher darauf hinaus, THDO zusammen mit hydrotropen und quellungsdämpfenden Substanzen, z.B. Aminen einzusetzen um bei entsprechender Alkalimenge den gewünschten Hautaufschluß zu erreichen (EP 306 474). Teilweise wird THDO ohne weitere Zusätze wegen seiner bleichenden Wirkung im Nachäscher eingesetzt, gewöhnlich in Mengen von 0,3 bis 0,4 Gew.-% bezogen auf das Blößengewicht.
Es bestand angesichts des geschilderten Standes der Technik Bedarf an einem Verfahren, das die Vorzüge des traditionellen Äscherverfahrens mit den positiven Effekten der Anwendung von Thioharnstoffdioxid vereinigt. Insbesondere war auf oekologische Verträglichkeit des Verfahrens und der dabei eingesetzten Wirkprinzipien zu achten.
Some time ago, the use of thiourea dioxide (THDO) or formamidine sulfinic acid was proposed as a sulfide substitute (AT-PS 381 952, EP 197 918). This compound has a very high reduction potential compared to cysteine, so that in doses of 0.1-1% by weight, perfect depilation can be achieved together with calcium oxide or calcium carbonate. The compound is largely odorless and the degree of preservation of the hair is significantly better than that of a pure sulphide ash. In addition, the compound has a low toxicity to wastewater, since it is readily biodegradable. These advantages are offset by a relatively high price and the finding that the leather produced in this way does not have the optimal softness of the products treated in the conventional liming. These reasons are probably responsible for the fact that thiourea dioxide has so far not been successful in sole use. More recent proposals therefore result in the use of THDO together with hydrotropic and swelling-reducing substances, for example amines, in order to achieve the desired skin disruption with an appropriate amount of alkali (EP 306 474). In part, THDO is used in the post-scrubber without additional additives because of its bleaching effect, usually in amounts of 0.3 to 0.4% by weight, based on the pelvis weight.
In view of the prior art described, there was a need for a process which combines the advantages of the traditional liming process with the positive effects of the use of thiourea dioxide. Particular attention had to be paid to the ecological compatibility of the process and the active principles used.

Es wurde nun gefunden, daß das erfindungsgemäße Äscherverfahren diesen Forderungen weitgehend entspricht.It has now been found that the liming process according to the invention largely meets these requirements.

Die vorliegende Erfindung betrifft somit ein Verfahren zum Äschern von Häuten und Fellen, wobei die wäßrige Äscherflotten mit einem pH-Wert im Bereich 10 - 14, vorzugsweise 12 - 14, Thioharnstoffdioxid und alkalische Proteasen AP mit Elastaseaktivität enthalten.
Vorzugsweise enthalten die Äscherflotten 0,3 bis 2 Gew.-%, insbesondere 0,5 - 1 Gew.-% Thioharnstoffdioxid zusammen mit einer wirksamen Menge an einer oder mehreren alkalischen Proteasen AP. Unter dem Äscherverfahren im Sinne der vorliegenden Erfindung sei die Haarlockerung, die eigentliche Äscherung, der Hautaufschluß und gegebenenfalls der Nachäscher zusammengefaßt.
Wichtig ist, daß beim erfindungsgemäßen Verfahren auf die Anwesenheit anorganischen Sulfids bzw. von Sulfidionen und unter den Reaktionsbedingungen Sulfid entwickelnder Agentien verzichtet werden kann. Die erfindungsgemäße Kombination aus THDO und alkalischen Proteasen ist somit ausgezeichnet geeignet für sulfidfreie Äscher und/oder Nachäscher als auch für sulfidarme Äscher/Nachäscher.
The present invention thus relates to a process for the liming of hides and skins, the aqueous liming liquors having a pH in the range 10-14, preferably 12-14, containing thiourea dioxide and alkaline proteases AP with elastase activity.
The liming liquors preferably contain 0.3 to 2% by weight, in particular 0.5 to 1% by weight, of thiourea dioxide together with an effective amount of one or more alkaline proteases AP. The liming process in the sense of the present invention summarizes the hair loosening, the actual liming, the skin disruption and, if necessary, the post-liming.
It is important that the presence of inorganic sulfide or sulfide ions and agents which develop sulfide under the reaction conditions can be dispensed with in the process according to the invention. The combination of THDO and alkaline proteases according to the invention is therefore excellently suitable for sulfide-free liming and / or post-liming as well as for low-sulfide liming / post-liming.

Die alkalischen Proteasen AP mit ElastaseaktivitätThe alkaline proteases AP with elastase activity

Zur Charakterisierung von Elastasen [E.C.3.4.21.11] wird deren Fähigkeit herangezogen, Elastinfasern der Aorta zu hydrolysieren (W. Appel in H.U. Bergmeyer Ed. Methoden der enzymatischen Analyse, 3. Auflage, Bd. I., S. 1081 - 1085 Verlag Chemie 1974; J. Mandel in S.P. Cholowick u. N.O. Kaplan: Methods in Enzymology, Bd. V, S. 665, Academic Press 1962).To characterize elastases [EC3.4.21.11], their ability to hydrolyze elastin fibers of the aorta is used (W. Appel in HU Bergmeyer Ed. Methods of Enzymatic Analysis, 3rd Edition, Vol. I., pp. 1081-1085 Verlag Chemie 1974; J. Mandel in SP Cholowick and NO Kaplan: Methods in Enzymology, Vol. V, p. 665, Academic Press 1962).

Elastase-Praeparationen auch in kristallisierter Form müssen von vorneherein als uneinheitlich betrachtet werden; auch die reinsten Praeparate enthalten noch einen Teil proteolytischer, nichtelastolytischer Aktivität. In Struktur und spezifischer Aktivität scheinen die Elastasen dem Trypsin und dem Chymotrypsin zu ähneln.
Die quantitativen Bestimmungen basieren auf dem (sowohl proteolytischen als mucolytischen) Abbau des Elastins. Als Bestimmungsmethode wird hauptsächlich der Abbau von Elastin herangezogen, das mit Farbstoffen wie Orcin (bzw. Kongorot, Dimethylaminonaphthalinsulfonsäure) oder Fluorescein beladen ist.
Die erfindungsgemäß einzusetzenden alkalischen Proteasen AP mit Elastaseaktivität sind durch ein Wirkungsoptimum im alkalischen pH-Bereich, in der Regel im Bereich pH 12 ± 2 charakterisiert.
Obschon andere Quellen nicht ausgeschlossen werden sollen, stellen Mikroorganismen insbesondere vom Typ der Bakterien, speziell der Bacillen derzeit die bevorzugten Ausgangsmaterialien dar.
Genannt seien daneben z.B. Flavobacterium elastolyticum, Chlortridium histolyticum, Staph. epidermis. Bei Praeparationen alkalischer Proteasen aus Bacillus-Typen erhält man - als Anhalt - Anteile von 30 - 60 Gew.-% alkalische Protease, 0,002 - 2 Gew.-% Elastase neben neutraler Proteinase und Collagenase (vgl. USSR-PS 802 909, Chem. Abstr 94, 148 340x).
Neuerdings sind auch alkal. Elastasen als Produkte genetischer Manipulation hergestellt worden, z.B. durch Klonierung des alkalischen Elastasegens aus alkalophilem Bacillus und Expression in Bacillus subtilis (Vgl. JP-OS 90 76 586, Chem. Abstr. 115, 249 561c; Y.Ch. Tsai et al. Biochim. Biophys. Acta 1986, 883(3), 439 - 47, Appl. Environ. Microbiol. 1988, 54(12) 3156 - 61; Chem. Abstr. 110,, 110 535a; R. Kaneko et al. Japan. J. Bacteriol. 171 (9) 5232-36 (1989)). In letzterer Arbeit wird die Isolierung einer alkal. Elastase YaB die von dem alkalophilen Bacillus sp. YaB extracellulär produziert wird und Expression des Gens in B.subtilis berichtet. Alkal. Proteasen mit ca. 59 % Elastaseaktivität wurden auch aus einem Aspergillus (A. versicolor 837) gewonnen (Vgl. Chem. Abstr. 100, 6 6 560x). Andere Quellen sind Pseudomonas-Typen, z.B. P.aeruginosa (vgl. A. Lazdunski et al. Biochimie 1990, 72(2-3) 147 - 56).
Elastase preparations, even in crystallized form, must be regarded as inconsistent from the start; Even the purest preparations still contain a part of proteolytic, non-elastolytic activity. In structure and specific activity, the elastases seem to resemble trypsin and chymotrypsin.
The quantitative determinations are based on the (both proteolytic and mucolytic) degradation of the elastin. The main method of determination is the degradation of elastin, which is loaded with dyes such as orcin (or Congo red, dimethylaminonaphthalene sulfonic acid) or fluorescein.
The alkaline proteases AP to be used according to the invention with elastase activity are characterized by an optimum activity in the alkaline pH range, generally in the range pH 12 ± 2.
Although other sources are not to be excluded, microorganisms, in particular of the bacterial type, especially the bacilli, are currently the preferred starting materials.
Other examples include Flavobacterium elastolyticum, Chlortridium histolyticum, Staph. epidermis. In the case of preparations of alkaline proteases from Bacillus types, portions of 30-60% by weight of alkaline protease, 0.002-2% by weight of elastase in addition to neutral proteinase and collagenase (see USSR-PS 802 909, Chem. Abstr 94 , 148 340x).
Alkaline elastases have recently also been produced as products of genetic manipulation, for example by cloning the alkaline elastase gene from alkalophilic Bacillus and expression in Bacillus subtilis (cf. JP-OS 90 76 586, Chem. Abstr. 115 , 249 561c; Y.Ch. Tsai et al. Biochim. Biophys. Acta 1986 , 883 (3), 439-47, Appl. Environ. Microbiol. 1988 , 54 (12) 3156-61; Chem. Abstr. 110 ,, 110 535a; R. Kaneko et al. Japan. J. Bacteriol. 171 (9) 5232-36 (1989)). In the latter work the isolation of an alkaline elastase YaB from the alkalophilic Bacillus sp. YaB is produced extracellularly and expression of the gene in B. subtilis has been reported. Alkaline. Proteases with about 59% elastase activity were also obtained from an Aspergillus (A. versicolor 837) (see Chem. Abstr. 100 , 6 6 560x). Other sources are Pseudomonas types, e.g. P.aeruginosa (see A. Lazdunski et al. Biochimie 1990 , 72 (2-3) 147-56).

Die Bestimmung der Elastase-Aktivität wird für die Zwecke der vorliegenden Erfindung nach dem im experimentellen Teil angegebenen Verfahren vorgenommen. Die auf die dort angegebene Weise bestimmten Einheiten der Elastase-Wirksamkeit werden im folgenden als Elastase-Einheiten E.U.gly bezeichnet. Dabei gilt als Definition:
Einer Elastase-Einheit (E.U.gly) entspricht die Extinktion eines µMols Glycin per Trinitrobenzolsulfonsäure-Bestimmung; Analysenbedingungen: Substrat ist Elastin, in Puffer pH 8 und bei 37 Grad C wobei der Extinktionsanstieg pro Minute ausgewertet wird.
Die Aktivitäten der wirksamen Enzyme in den Enzympräparaten AP stehen bei dem erfindungsgemäßen Verfahren vorzugsweise in einem bestimmten Verhältnis. Dieses Verhältnis sei rechnerisch wie folgt definiert: Die Proteaseaktivität der alkal. Protease [in Löhlein-Volhard-Einheiten (LVE)] geteilt durch Tausend mal einem Faktor F ergibt zahlenmäßig die Elastase-Aktivität in den für die Zwecke der vorliegenden Erfindung gewählten Einheiten E.U.gly (Vgl. Experimenteller Teil).
Der Faktor F liegt erfindungsgemäß zwischen 0,6 und 20, vorzugsweise 1 bis 5.
The determination of the elastase activity is carried out for the purposes of the present invention according to the method given in the experimental part. The units of elastase activity determined in the manner specified there are hereinafter referred to as EUgly elastase units. The definition is:
One elastase unit (EUgly) corresponds to the extinction of a µMol glycine by trinitrobenzenesulfonic acid determination; Analysis conditions: substrate is elastin, in buffer pH 8 and at 37 degrees C whereby the increase in extinction per minute is evaluated.
The activities of the active enzymes in the enzyme preparations AP are preferably in a certain ratio in the process according to the invention. This ratio is mathematically defined as follows: The protease activity of the alkaline protease [in Löhlein-Volhard units (LVE)] divided by a thousand times one Factor F gives the number of elastase activity in the units EUgly chosen for the purposes of the present invention (cf. experimental part).
According to the invention, the factor F is between 0.6 and 20, preferably 1 to 5.

Die in den erfindungsgemäß einsetzbaren Enzympraeparaten AP anwesenden alkalischen Proteasen [E.C.3.4.21] sind in der üblichen Weise charakterisiert. (Vgl. Kirk-Othmer 3rd. Ed. Vol. 9, pp. 199 - 202, J. Wiley 1980; Ullmann's Encyclopedia of Industrial Chemistry Vol. A9, pp. 409 - 414, VCH 1987; L. Keay in "Process Biochemistry 17 - 21 (1971). Diese Proteasen, die meist dem Serin-Typ angehören, entfalten ihr Wirkungsoptimum gewöhnlich in einem pH-Bereich von etwa 8 - 13. Genannt seien insbesondere Bakterienproteasen, speziell von Bacillus Stämmen, vorteilhaft solchen, welche die Elastase-Aktivitäten von ihrem Ursprung her mitbringen. Es können jedoch auch alkalische Proteasen verschiedenen Ursprungs miteinander kombiniert werden, wobei die Elastase-Aktivität durch ensprechenden Zusatz einzubringen ist.The alkaline proteases [E.C.3.4.21] present in the enzyme preparations AP that can be used according to the invention are characterized in the usual way. (See Kirk-Othmer 3rd. Ed. Vol. 9, pp. 199-202, J. Wiley 1980; Ullmann's Encyclopedia of Industrial Chemistry Vol. A9, pp. 409-414, VCH 1987; L. Keay in "Process Biochemistry 17-21 (1971) These proteases, which mostly belong to the serine type, usually develop their optimum activity in a pH range of about 8-13. Bacterial proteases, in particular from Bacillus strains, are particularly mentioned, advantageously those which contain the elastase Bring activities from their origin, however, alkaline proteases of different origins can also be combined with one another, the elastase activity having to be introduced by appropriate addition.

Als solche alkalische Proteasen seien vor allem die aus Bacillus-Stämmen gewonnenen, speziell B.subtilis, aber auch B.formus, B.licheniformis, B.alcalophilus, B.polymixa, B.mesentericus, ferner aus Streptomyces-Stämmen wie S.alcalophilus genannt.
Die günstigste Arbeitstemperatur mit alkalischen Bakterien-Proteasen (die aber im vorliegenden Falle deutlich unterschritten werden muß) liegt im allgemeinen bei 40 - 60 Grad C, bei Pilzproteasen eher bei 20 - 40 Grad C.
Als alkalische Pilzproteasen seien solche aus Aspergillus-Stämmen wie A.oryzae, aus Penicillinum-Stämmen wie P.cyanofulvum oder Paecilumyces persicinus genannt. Die Aktivität der alkalischen Pilzproteasen liegt vorwiegend im pH-Bereich 8,0 - 11,0.
Die proteolytische Wirksamkeit der alkal. Proteasen wird gebräuchlicherweise nach der Anson-Hämoglobin-Methode (vgl. M.L. Anson J. Gen. Physiol. 22, 79 (1939) bzw. nach der Löhlein-Volhard-Methode (modifiziert nach TEGEWA, vgl. Das Leder, 22, 121 - 126 1971) bestimmt.
Dabei entspricht eine Löhlein-Volhard-Einheit derjenigen Enzymmenge, die in 20 ml Casein-Filtrat einen Anstieg an Hydrolyseprodukt entsprechend einem Äquivalent von 5,75 x 10-3 ml 0,1 n NaOH hervorruft. Die anzuwendende Protease-Aktivität liegt im allgemeinen zwischen 1 000 und 60 000 LVE pro kg Haut, vorzugsweise zwischen 2 000 und 14 000 LVE pro kg Haut.
Such alkaline proteases are, above all, those obtained from Bacillus strains, especially B.subtilis, but also B.formus, B.licheniformis, B.alcalophilus, B.polymixa, B.mesentericus, and also from Streptomyces strains such as S.alcalophilus called.
The cheapest working temperature with alkaline bacterial proteases (but in the present case must be clearly undercut) is generally 40 - 60 degrees C, with fungal proteases rather at 20 - 40 degrees C.
Alkaline fungal proteases include those from Aspergillus strains such as A.oryzae, from Penicillinum strains such as P.cyanofulvum or Paecilumyces persicinus. The activity of the alkaline fungal proteases is predominantly in the pH range 8.0 - 11.0.
The proteolytic activity of the alkaline proteases is customarily determined by the Anson hemoglobin method (cf. ML Anson J. Gen. Physiol. 22 , 79 (1939) or by the Löhlein-Volhard method (modified according to TEGEWA, cf. Leder, 22 , 121 - 126 1971).
One Löhlein-Volhard unit corresponds to the amount of enzyme that causes an increase in hydrolysis product in 20 ml casein filtrate, corresponding to an equivalent of 5.75 × 10 -3 ml 0.1 N NaOH. The protease activity to be used is generally between 1,000 and 60,000 LVU per kg skin, preferably between 2,000 and 14,000 LVU per kg skin.

Je nach Aktivität kommt man bei dem erfindungsgemäßen Verfahren gewöhnlich mit Proteasemengen zwischen 0,05 bis 0,8 Gew.-%, vorzugsweise mit etwa 0,1 bis 0,3 Gew.-%, als Faustregel bei Verwendung einer alkalischen Bakterienprotease (Bacillus alcalophilus) mit 4 000 LVE bezogen auf das Gewicht der eingesetzten Häute und Felle aus.
Zusammen mit den proteolytischen Enzymen AP werden erfindungsgemäß 0,3 - 2 Gew.-%, vorzugsweise 0,5 - 1 Gew.-% Thioharnstoffdioxid eingesetzt. Die Flottenlänge beträgt in der Regel 100 bis 120 Gew.-% bezogen auf das Gewicht der eingesetzten Häute und Felle.
Die Einstellung des pH-Bereichs der Flotte geschieht vorteilhaft mittels Kalkhydrat, anteilig können jedoch auch Natronlauge und/oder Soda verwendet werden.
Zur weiteren Verbesserung des Hautaufschlusses können an sich bekannte Agentien wie z.B. organische Amine, beispielsweise Diethanolamin und/oder hydrotrope Substanzen wie z.B. Harnstoff mitverwendet werden.
Depending on the activity, the process according to the invention usually comes with amounts of proteases between 0.05 to 0.8% by weight, preferably about 0.1 to 0.3% by weight, as a rule of thumb when using an alkaline bacterial protease (Bacillus alcalophilus) ) with 4,000 LVE based on the weight of the hides and skins used.
According to the invention, 0.3-2% by weight, preferably 0.5-1% by weight, of thiourea dioxide are used together with the proteolytic enzymes AP. The fleet length is usually 100 to 120 wt .-% based on the weight of the hides and skins used.
The pH range of the liquor is advantageously adjusted using hydrated lime, but sodium hydroxide solution and / or soda can also be used proportionally.
To further improve skin disruption, agents known per se, such as, for example, organic amines, for example diethanolamine and / or hydrotropic substances such as, for example, urea, can also be used.

Durchführung des VerfahrensExecution of the procedure

Wie üblich geht man von frischer oder gesalzener Rohware aus. Im allgemeinen führt man zur Vorbehandlung eine Schmutzweiche und eine Hauptweiche durch (US-PS 4 344 762). Die Hauptweiche wird wie betriebsüblich gewöhnlich unter Anwendung von geeigneten Proteasen und/oder von Tensiden bei einem pH von 9 - 10 über 4 - 6 Stunden durchgeführt.
Die Flotte der Hauptweiche wird üblicherweise abgelassen und es wird mit einem neuen Bad fortgefahren. Im allgemeinen führt man die enzymatische Reaktion im Temperaturbereich 20 - 28 Grad C, vorzugsweise bei 26 Grad C durch. Die auf einen alkalischen pH, speziell im Bereich 10 - 13 eingestellte, die Enzyme und das Thioharnstoffdioxid enthaltende Flotte läßt man in einem üblichen Reaktionsgefäß, beispielsweise einem Mischer, Gerbfaß usw. unter Bewegen beispielsweise über einen ausreichenden Zeitraum, als Faustregel seien ca. 90 Minuten genannt, auf die Häute und Felle einwirken, bis diese weitgehend haarfrei sind.
Dann kann mit etwas Alkali, beispielsweise 0,2 Gew.-% einer 50 %-igen Natronlauge nachalkalisiert werden, wobei vorzugsweise etwa 30 Minuten bewegt wird. Daran schließt sich eine längere Behandlungsphase, zweckmäßig mit kurzfristigem Bewegen/längerem Ruhen, etwa im Turnus: 1 Minute bewegen, 59 Minuten ruhen an, die beispielsweise über 18 Stunden durchgeführt wird. Anschließend wird die Flotte abgelassen. Die Haare erweisen sich als weniger zerstört als bei Anwendung eines konventionellen Sulfid-Kalkäschers. Man wäscht vorteilhaft nach, beispielsweise zweimal mit je 200 % Wasser von 25 Grad C über 15 Minuten.
Die Weiterverarbeitung kann in an sich üblicher Weise, z.B. in der Abfolge Beize/Entkälkung/Pickel/Chromgerbung, erfolgen.
As usual, fresh or salted raw goods are assumed. In general, a dirt switch and a main switch are carried out for the pretreatment (US Pat. No. 4,344,762). The main switch, as is customary in the business, is carried out using suitable proteases and / or surfactants at a pH of 9-10 over a period of 4-6 hours.
The main switch fleet is typically drained and a new bath is continued. In general, the enzymatic reaction is carried out in the temperature range 20-28 degrees C., preferably at 26 degrees C. The liquor containing the enzymes and the thiourea dioxide, which is adjusted to an alkaline pH, especially in the range 10-13, is left in a conventional reaction vessel, for example a mixer, tanning drum, etc., with agitation, for example, for a sufficient period of time, as a rule of thumb there are approximately 90 Called minutes, act on the hides and skins until they are largely hair-free.
Then it can be post-alkalized with a little alkali, for example 0.2% by weight of a 50% sodium hydroxide solution, preferably with agitation for about 30 minutes. This is followed by a longer treatment phase, expediently with short-term movement / longer rest, for example in rotation: 1 minute movement, 59 minutes rest, which is carried out, for example, over 18 hours. The fleet is then drained. The hair turns out to be less destroyed than when using a conventional sulphide limescale. Washing is advantageous, for example twice with 200% water at 25 degrees C over 15 minutes.
Further processing can be carried out in a conventional manner, for example in the sequence pickling / decalcification / pimples / chrome tanning.

Vorteilhafte WirkungenBeneficial effects

Das erfindungsgemäße Verfahren gestattet die Herstellung bemerkenswert weicher Leder, wobei besonders hervorzuheben ist, daß trotz der Verwendung abbauender Enzyme in der Regel ein völlig intaktes Narbenbild vorliegt. Insgesamt ist das Ergebnis als sehr überraschend zu betrachten, tritt doch die bei Enzymanwendung im Äscher zu erwartende Nubukierung sowenig ein, wie die erwartete Losnarbigkeit in den Flämen.The process according to the invention permits the production of remarkably soft leather, it being particularly emphasized that despite the use of degrading enzymes there is generally a completely intact scar pattern. Overall, the result can be regarded as very surprising, since the nubucking to be expected when using the enzyme in the liming occurs less than the expected loose grain in the flames.

Durch die Enzymanwendung im Rahmen des erfindungsgemäßen Verfahrens läßt sich die benötigte Einsatzmenge an Thioharnstoffdioxid deutlich reduzieren. Die Kombination von Thioharnstoffdioxid und alkalischer Protease im Äscher ermöglicht somit ein oekologisch äußerst günstiges Äscherverfahren, welches hohe Lederqualität mit genügender Anwendungssicherheit verbindet. Der oekologische Vorteil liegt primär in der guten Haarerhaltung und der dadurch geringeren CSB-Belastung im Abwasser als auch in der Vermeidung jeglichen Einsatzes von Sulfid.By using the enzyme in the context of the method according to the invention, the required amount can be used Significantly reduce thiourea dioxide. The combination of thiourea dioxide and alkaline protease in the liming thus enables an ecologically extremely favorable liming process, which combines high leather quality with sufficient application safety. The ecological advantage lies primarily in the good hair preservation and thus the lower COD pollution in the wastewater as well as in the avoidance of any use of sulfide.

Die folgenden Beispiele dienen zur Erläuterung der Erfindung.The following examples serve to illustrate the invention.

BEISPIELEEXAMPLES Beispiele 1 - 4:Examples 1-4: Rohware:Raw goods:

1 t gesalzene bzw. frische Rindshäute, Gewichtsklasse 30 - 39 kg (schwarzbunt).1 t salted or fresh cowhide, weight class 30 - 39 kg (black and white).

Vorbehandlung:Pretreatment:

Schmutzweiche, Hauptweiche erfolgt betriebsüblich durch Anwendung von Tensiden bei pH 9 - 10 für 4 - 6 Stunden. Die Flotten der Hauptweiche werden abgelassen und in allen Beispielen wird in einem neuen Bad weitergearbeitet.Dirt diverter, main diverter is normally used by using tensides at pH 9-10 for 4-6 hours. The main switch fleets are drained and all examples continue to work in a new bath.

Sämtliche Prozentangaben stellen Gew.-% bezogen auf das Salz- bzw. Grüngewicht der Häute dar.All percentages represent% by weight based on the salt or green weight of the skins.

Beispiel 1:Example 1: Rohware:Raw goods:

1 t gesalzene Rindshäute1 t salted beef skins

Äscher:

150,0 %
Wasser, 26 Grad C
3,5 %
Kalk
0,8 %
Thioharnstoffdioxid
0,3 %
proteolytisches Enzym, z.B. aus Bacillus alcalophilus, pH-Wirkungsoptimum
pH 10 - 13, 4 000 LVE-Einheiten, Elastasewert 6,4 (F = 1,6)
90 Min. bewegen bis Häute weitgehend haarfrei
0,2 %
Natronlauge 50 %ig
30 Min. bewegen
anschließend weitere 18 Stunden behandeln (1 Min. bewegen, 59 Min. ruhen).
Flotte ablassen (Haare sind geringer zerstört als bei konventionellem Sulfid/Kalk-Äscher)
2 x waschen mit je 200 % Wasser, 25 Grad C, 15 Min.
betriebsübliche Weiterarbeit mit Beize/Entkälkung/Pickel/ Chromgerbung.Liming:
150.0%
Water, 26 degrees C.
3.5%
lime
0.8%
Thiourea dioxide
0.3%
proteolytic enzyme, e.g. from Bacillus alcalophilus, optimum pH effect
pH 10 - 13, 4,000 LVE units, elastase value 6.4 (F = 1.6)
Move for 90 minutes until the skin is largely hair-free
0.2%
Sodium hydroxide solution 50%
Move for 30 minutes
then treat for another 18 hours (move 1 min., rest 59 min.).
Drain the liquor (hair is less destroyed than with conventional sulphide / limestone liming)
Wash twice with 200% water, 25 degrees C, 15 min.
customary further work with pickling / decalcification / pimples / chrome tanning.

Beispiel 2Example 2 Rohware:Raw goods:

1 t frische Rindshäute1 t fresh cowhide

Äscher (haarerhaltend):

100,0 %
Wasser, 26 Grad C
1,0 %
Kalk, 90 Min. bewegen, pH 12 - 12,5
1,0 %
Thioharnstoffdioxid
0,3 %
proteolytisches alkalistabiles Enzym (z.B. aus Bacillus alcalophilus)
pH-Wirkungsoptimum pH 10 - 13, 4 000 LVE,
Elastasewert 6,0 (F = 1,5)
90 Min. bewegen, pH 12 - 13, Häute sind haarfrei und gut in ihrer Struktur erhalten;
Haar kann durch Umpumpen der Flotte über ein Sieb abgetrennt werden.
+ 50,0 %
Wasser, 26 Grad C
2,5 %
Kalkhydrat
10 Min. bewegen
0,2 %
Natronlauge 50 %ig
weitere 15 Stunden behandeln (Automatik: 2 Min. bewegen, 58 Min. ruhen): Flotte ablassen
2 x waschen mit je 250 % Wasser, 26 Grad C, 15 Min.
Weiterarbeit betriebsüblich.Liming (hair preserving):
100.0%
Water, 26 degrees C.
1.0%
Lime, move for 90 minutes, pH 12 - 12.5
1.0%
Thiourea dioxide
0.3%
proteolytic alkali-stable enzyme (e.g. from Bacillus alcalophilus)
Optimal pH effect pH 10 - 13, 4,000 LVE,
Elastase value 6.0 (F = 1.5)
Move for 90 minutes, pH 12 - 13, skins are hair-free and their structure is well preserved;
Hair can be separated by pumping the liquor over a sieve.
+ 50.0%
Water, 26 degrees C.
2.5%
Hydrated lime
Move for 10 minutes
0.2%
Sodium hydroxide solution 50%
Treat for another 15 hours (automatic: move for 2 minutes, rest for 58 minutes): drain the liquor
Wash twice with 250% water, 26 degrees C, 15 min.
Continued work customary.

Beispiel 3Example 3 Rohware:Raw goods:

1 t gesalzene Rindshäute1 t salted beef skins

Sulfidarmer Äscher:

150,0 %
Wasser, 26 Grad C
3,5 %
Kalkhydrat
0,4 %
Natriumsulfhydrat, 72 %ig
30 Min. bewegen
0,4 %
Thioharnstoffdioxid
0,1 %
proteolytisches, alkalistabiles Enzym (z.B. aus Bacillus alcalophilus), 4 000 LVE, Elastasewert 6,8 (F = 1,7)
60 Min. bewegen bis Häute haarfrei
+ 0,3 %
Natronlauge, 50 %ig weitere 18 Stunden bewegen (Automatik: 2 Min bewegen, 58 Min. ruhen).
Flotte ablassen
2 x waschen mit je 150 % Wasser, 25 Grad C, 15 Min.
Weiterarbeit betriebsüblich.Low sulphide liming:
150.0%
Water, 26 degrees C.
3.5%
Hydrated lime
0.4%
Sodium sulfhydrate, 72%
Move for 30 minutes
0.4%
Thiourea dioxide
0.1%
proteolytic, alkali-stable enzyme (e.g. from Bacillus alcalophilus), 4,000 LVE, elastase value 6.8 (F = 1.7)
Move 60 min. Until skins are hair free
+ 0.3%
Sodium hydroxide solution, move 50% for another 18 hours (automatic: move 2 minutes, rest 58 minutes).
Drain the fleet
Wash twice with 150% water, 25 degrees C, 15 min.
Continued work customary.

Beispiel 4Example 4

Konventioneller Sulfid/Kalk-Äscher und Nachäscher mit erfindungsgemäßer Wirkstoffkombination zur Herstellung z.B. besonders weicher Möbelleder mit hoher Farbegalität.Conventional sulphide / lime liming and post-liming with active ingredient combination according to the invention for the production e.g. especially soft furniture leather with high color levelness.

Rohware:Raw goods:

1 t gesalzene Rindshäute1 t salted beef skins

Äscher:

150,0 %
Wasser, 26 Grad C
2,0 %
Kalkhydrat
0,9 %
Natriumsulfhydrat
20 - 30 Min. bewegen
1,0 %
Kalkhydrat, 20 Min. bewegen
0,4 %
Natriumsulfid, 60 %ig
30 Min. bewegen
dann Automatik: 2 Min. bewegen, 58 Min. ruhen insgesamt 15 Stunden
Flotte ablassen, 2 x waschen, Häute entfleischen und spalten auf 1,8 - 2 mm.
Liming:
150.0%
Water, 26 degrees C.
2.0%
Hydrated lime
0.9%
Sodium sulfhydrate
Move for 20-30 minutes
1.0%
Hydrated lime, move for 20 min
0.4%
Sodium sulfide, 60%
Move for 30 minutes
then automatic: move for 2 minutes, 58 minutes rest for a total of 15 hours
Drain the liquor, wash 2 times, remove the skins and split to 1.8 - 2 mm.

Nachäscher:

150,0 %
Wasser, 26 Grad C
1,0 %
Kalkhydrat
0,3 %
Thioharnstoffdioxid
0,1 %
proteolytisches, alkalistabiles Enzym (z.B. aus Bac.alcalophilus), 4 000 LVE, Elastasewert 9,2 (F = 2,3)
20 Min. bewegen, dann weitere 6 Stunden: 2 Min. bewegen, 58 Min. ruhen.
Flotte ablassen, waschen und betriebsüblich
weiterarbeiten.Post-purifier:
150.0%
Water, 26 degrees C.
1.0%
Hydrated lime
0.3%
Thiourea dioxide
0.1%
proteolytic, alkali-stable enzyme (e.g. from Bac.alcalophilus), 4,000 LVE, elastase value 9.2 (F = 2.3)
Move 20 minutes, then another 6 hours: move 2 minutes, rest 58 minutes.
Drain the fleet, wash it and normal use
continue working.

Bestimmung der Elastase-Aktivität der erfindungsgemäß eingesetzten Enzyme.Determination of the elastase activity of the enzymes used according to the invention.

Prinzip:Principle:

Eine Elastinsuspension von pH = 8 wird bei 37 Grad C 2 Stunden mit Enzym inkubiert, durch Abfiltrieren von Substrat abgebrochen, mit TNBS angefärbt und bei 420 nm gemessen.An elastin suspension of pH = 8 is incubated with enzyme at 37 ° C. for 2 hours, terminated by filtering off the substrate, stained with TNBS and measured at 420 nm.

Definition:Definition:

1 Unit Elastase entspricht der Enzymmenge, die pro Minute in einer Elastinsuspension unter den angegebenen Standardbedingungen eine Anfärbung mit TNBS hervorruft, die 1 µmol Glycin äquivalent ist.1 unit of elastase corresponds to the amount of enzyme that causes staining with TNBS equivalent to 1 µmol of glycine per minute in an elastin suspension under the specified standard conditions.

Reagentien:Reagents:

Elastin (Sigma Lot 71 F-8020; No. E-1625)
Borsäure p.a. (= pro analyse)
Trinitrobenzolsulfonsäure (TNBS)
Glycin
Elastin (Sigma Lot 71 F-8020; No. E-1625)
Boric acid pa (= per analysis)
Trinitrobenzenesulfonic Acid (TNBS)
Glycine

Geräte:Equipment:

Schüttelthermostat: 37 Grad C
Wasserbad: 50 Grad C
Shake thermostat: 37 degrees C.
Water bath: 50 degrees C.

Lösungen:Solutions: 1. 0,1 m Boratpuffer, pH = 8,0 1. 0.1 M borate buffer, pH = 8.0

Eine Lösung aus 6,2 g Borsäure p.a. wird mit 1 n NaOH auf pH = 8,0 eingestellt und mit dest. Wasser auf 1 l aufgefüllt.A solution of 6.2 g of boric acid pa is adjusted to pH = 8.0 with 1N NaOH and with dist. Make up to 1 liter of water.

2. TNBS-Reagenz 2. TNBS reagent

Ca. 800 ml dest. Wasser werden mit 6,2 g Borsäure p.a. unter Rühren versetzt und auf pH = 8,0 mit 1 n NaOH eingestellt. Dazu gibt man 240 mg TNBS, stellt den pH gegebenenfalls nach und füllt mit dest. Wasser auf 1 l auf.
Das TNBS-Reagenz wird zweckmäßig in einer braunen Flasche aufbewahrt und ist täglich neu anzusetzen.
Approx. 800 ml dist. 6.2 g of boric acid pa are added to water with stirring and the pH is adjusted to 8.0 with 1N NaOH. Add 240 mg TNBS, adjust the pH if necessary and fill with distilled water. Water to 1 l.
The TNBS reagent is best kept in a brown bottle and has to be prepared daily.

Reaktion:Reaction: Hauptwert:Main value:

250 mg Elastin werden in einem 50 ml Enghals-Erlenmeyer-Kolben mit Schliffstöpsel eingewogen und mit 10 ml 0,1 m Boratpuffer versetzt. Den Kolben temperiert man im Schüttelthermostaten 10 min vor. Nach Zugabe von 1 ml Enzymlösung wird gut gemischt und der Kolben in den Schüttel-Thermostaten zurückgegeben. Temperatur: 37 Grad C.250 mg of elastin are weighed into a 50 ml narrow-neck Erlenmeyer flask with a ground glass stopper and mixed with 10 ml of 0.1 m borate buffer. The flask is preheated in the shaking thermostat for 10 min. After adding 1 ml of enzyme solution, the mixture is mixed well and the flask is returned to the shaking thermostat. Temperature: 37 degrees C.

Man stoppt die Reaktion ab, indem man nach genau 2 Stunden das Reaktionsgemisch durch einen Faltenfilter filtriert. Es folgt unmittelbar die Anfärbung der Bruchstücke nach der TNBS-Methode.The reaction is stopped by filtering the reaction mixture through a pleated filter after exactly 2 hours. The fragments are immediately stained using the TNBS method .

TNBS:Reaktion:TNBS: Response:

Zu 8 ml TNBS-Reagenz gibt man 100 µl der Probe und läßt das Reagenzglas 25 min. in einem Wasserbad bei 50 Grad C stehen. Nach genau 25 min. wird das Reagenzglas 5 min. in Eiswasser gestellt und gleich anschließend die Extinktion bei 420 nm gemessen.100 μl of the sample are added to 8 ml of TNBS reagent and the test tube is left for 25 min. stand in a water bath at 50 degrees C. After exactly 25 min. the test tube is 5 min. placed in ice water and immediately afterwards the absorbance measured at 420 nm.

Blindwert:Blank value:

Man gibt hier die Enzymlösung erst nach Ablauf der zweiten Stunde der Reaktionszeit zu. Die Weiterbehandlung erfolgt wie beim Hauptwert, beginnt also mit dem Abstoppen.The enzyme solution is only added after the second hour of the reaction time. The further treatment is the same as for the main value, i.e. begins with the stopping.

Erstellung einer Eichkurve mit Glycin:Creation of a calibration curve with glycine:

Es wird die Anfärbung von Glycin mit TNBS gemessen und dazu µmol Glycin gegen O.D. aufgetragen.The staining of glycine with TNBS is measured and in addition µmol of glycine against O.D. applied.

Vorgehensweise:Method:

3,75 g Glycin werden in 100 ml destilliertem Wasser gelöst, davon 250 ml entnommen und auf 500 ml verdünnt. Davon werden 100 µl entnommen und nach der TNBS-Methode angefärbt. Die Messung erfolgt bei 420 nm. Entsprechend werden weitere Einwaagen gewählt. Ein Beispiel für eine Eichkurve gibt die folgende Tabelle: Einwaagen (g) µmol/ml O.D. bei 420 nm 3,75/100 - 0,25/500 0,25 0,30 3,75/100 - 0,25/250 0,5 0,058 3,75/100 - 0,50/250 1,0 0,110 3,75/100 - 1,00/250 2,0 0,232 3,75/100 - 1,00/200 2,5 0,313 3,75/100 - 1,50/200 3,75 0,496 3.75 g of glycine are dissolved in 100 ml of distilled water, 250 ml of which are removed and diluted to 500 ml. 100 µl are removed and stained using the TNBS method. The measurement is carried out at 420 nm. Additional weights are selected accordingly. The following table gives an example of a calibration curve: Weigh-in (g) µmol / ml OD at 420 nm 3.75 / 100 - 0.25 / 500 0.25 0.30 3.75 / 100 - 0.25 / 250 0.5 0.058 3.75 / 100 - 0.50 / 250 1.0 0.110 3.75 / 100 - 1.00 / 250 2.0 0.232 3.75 / 100 - 1.00 / 200 2.5 0.313 3.75 / 100 - 1.50 / 200 3.75 0.496

Der Blindwert (O.D. von TNBS-Reagenz + 10 l dest. Wasser) wurde vorher von allen Glycinwerten subtrahiert.The blank value (O.D. of TNBS reagent + 10 l distilled water) was previously subtracted from all glycine values.

Berechnung der Aktivität:Activity calculation:

Die Extinktionsdifferenz der Aktivitätsbestimmung (Hauptwert minus Blindwert) wird aus der Eichkurve in µmol Glycin umgerechnet, daraus ergeben sich die Elastase-Einheiten Elastase-Einheit/mg = µmol Glycin auf Eichkurve abgelesen x 11 x 100 120 min x konz. Enzym C in mg

Figure imgb0001
Elastase Einheit/mg = µmol Glycin (auf Eichkurve abgelesen) x 91,7 C in mg
Figure imgb0002
The extinction difference of the activity determination (main value minus blank value) is converted from the calibration curve into µmol glycine, which results in the elastase units Elastase unit / mg = µmol of glycine read on calibration curve x 11 x 100 120 min x conc. enzyme C. in mg
Figure imgb0001
Elastase unit / mg = µmol of glycine (read on calibration curve) x 91.7 C in mg
Figure imgb0002

Beispiel:Example:

Einwaage Enzym (g)Weighing enzyme (g) 0,5/50 - 5/500.5 / 50 - 5/50 daraus Konzentration/mlfrom this concentration / ml 1 mg/ml1 mg / ml Hauptwert (420 nm)Main value (420 nm) 0,4080.408 BlindwertBlank value 0,0530.053 ExtinktionExtinction 0,3550.355

Aus der Glycin-Eichkurve: Eine O.D. von 0,355 entspricht 2,79 mol Glycin. Elastase-Einheiten/mg = 2,79 x 91,7 1 = 255,8 ̲ ̲

Figure imgb0003
From the glycine calibration curve: An OD of 0.355 corresponds to 2.79 mol of glycine. Elastase units / mg = 2.79 x 91.7 1 = 255.8 ̲ ̲
Figure imgb0003

Claims (6)

  1. A process for liming skins and hides using proteolytic enzymes in an aqueous alkaline float, characterised in that the liming float with a pH-value in the range of 10-14 comprises both thiourea dioxide and alkaline proteases AP with elastase activity.
  2. A process according to claim 1, characterised in that the liming float comprises 0.3 to 2 wt.% of thiourea dioxide.
  3. A process according to claims 1 and 2, characterised in that the liming float, in addition to alkaline protease [E.C.3.4.21], comprises an active amount of alkaline elastase [E.C.3.4.21.11].
  4. A process according to claims 1 to 3, characterised in that the liming float has no added sulphide.
  5. A process according to claims 1 to 4, characterised in that the alkaline protease is a bacterial protease.
  6. A process according to claim 5, characterised in that the alkaline bacterial protease was obtained from Bacillus alcalophilus.
EP93109846A 1992-06-25 1993-06-21 Process for liming skins and hides Expired - Lifetime EP0575927B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4220838A DE4220838A1 (en) 1992-06-25 1992-06-25 Process for the ashing of hides and skins
DE4220838 1992-06-25

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EP0575927A2 EP0575927A2 (en) 1993-12-29
EP0575927A3 EP0575927A3 (en) 1994-02-09
EP0575927B1 true EP0575927B1 (en) 1996-08-28

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EP (1) EP0575927B1 (en)
JP (1) JP3211914B2 (en)
KR (1) KR100256152B1 (en)
AT (1) ATE141959T1 (en)
BR (1) BR9302644A (en)
DE (2) DE4220838A1 (en)
DK (1) DK0575927T3 (en)
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4332785A1 (en) * 1993-09-27 1995-03-30 Roehm Gmbh Improved enzyme-assisted liming process
US6340458B1 (en) * 1999-11-19 2002-01-22 Reva Amir Use of enzymes for skin expansion
JP2001164300A (en) * 1999-12-06 2001-06-19 Daiwa Kasei Kk Enzymic depilatory in hide tanning and method for enzymic dehairing
US20030061666A1 (en) * 2001-05-01 2003-04-03 Blc Leather Technology Centre Limited Leather Trade House Leather processing
US6777219B2 (en) * 2002-03-13 2004-08-17 Council Of Scientific And Industrial Research Process for the preparation of alkaline protease

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT1011668B (en) * 1973-04-28 1977-02-10 Roehm Gmbh PROCEDURE OF PURGE OF THE SKINS
DE2917376A1 (en) * 1979-04-28 1980-11-13 Roehm Gmbh ENZYMATIC PROCESS FOR HAIR PREPARATION AND SIMULTANEOUS DIGESTION
AT381952B (en) * 1985-04-03 1986-12-29 Oesterr Chem Werke METHOD FOR ASHING SKIN AND SKIN
AT388387B (en) * 1987-09-02 1989-06-12 Oesterr Chem Werke METHOD FOR REFURBISHING BLOWS AND COLUMNS
DE3802640A1 (en) * 1988-01-29 1989-08-03 Roehm Gmbh HAIR-RESERVED AASIS PROCEDURE
DE3922748B4 (en) * 1989-07-11 2006-01-05 Röhm GmbH & Co. KG Enzymatic soft process

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US5508195A (en) 1996-04-16
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ATE141959T1 (en) 1996-09-15
ES2091523T3 (en) 1996-11-01
EP0575927A2 (en) 1993-12-29
DE4220838A1 (en) 1994-01-05
EP0575927A3 (en) 1994-02-09
MX9303809A (en) 1994-01-31
KR100256152B1 (en) 2000-06-01
KR940005808A (en) 1994-03-22
DK0575927T3 (en) 1996-09-30
JP3211914B2 (en) 2001-09-25
JPH0657300A (en) 1994-03-01

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