EP0572999B1 - Method and equipment for printing an image on an article - Google Patents
Method and equipment for printing an image on an article Download PDFInfo
- Publication number
- EP0572999B1 EP0572999B1 EP93108851A EP93108851A EP0572999B1 EP 0572999 B1 EP0572999 B1 EP 0572999B1 EP 93108851 A EP93108851 A EP 93108851A EP 93108851 A EP93108851 A EP 93108851A EP 0572999 B1 EP0572999 B1 EP 0572999B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- ribbon
- inked
- face
- image
- article
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/382—Contact thermal transfer or sublimation processes
- B41M5/38257—Contact thermal transfer or sublimation processes characterised by the use of an intermediate receptor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/025—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet
- B41M5/0256—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet the transferable ink pattern being obtained by means of a computer driven printer, e.g. an ink jet or laser printer, or by electrographic means
Definitions
- the present invention relates to a method according to the introduction to Claim 1 of printing an image on an article such as a container or a wrapper for a product or a package.
- image means, in a broad sense, a text, a drawing, a logo, a bar code, or any other two-dimensional graphic representation.
- codes for example bar codes
- images of various types to wrappers for products in order to indentify the product and/or to indicate, for example, its sale price and possibly other information is a widespread practice in industry and commerce.
- Adhesive labels on which the codes and/or images have previously been printed are often used for this purpose.
- thermal transfer devices with printing blocks for this purpose.
- this solution involves the provision and organisation of a corresponding set of printing blocks, since it is not possible to modify a printing block in real time during production.
- dot-line or dot-matrix printing heads which are typically made of ceramic material, and hence are rigid, when the packaged product is of irregular shape and/or consistency or when the surface which is to receive the print is quite rough.
- EP-A-0 376 170, EP-A-0 566 161 (prior art under Art 54(3)(4)EPC) describe printing methods according to the introduction of appended Claim 1.
- the image to be printed onto an article is formed on a ribbon and is subsequently transferred to the article with the use of a thermal transfer roller.
- the thermal transfer roller is mounted rotatable at a circumferential speed which equals that of the image-carrying ribbon, and is vertically movable towards the ribbon so that the latter can be pressed down onto the surface of the article.
- the thermal transfer device is constituted by a roller which at the same time generates heat and transfers heat to the image-carrying ribbon to cause the transfer of the image onto the article.
- German patent DE-A-39 35 345 describes a printing method in which a positive image is formed (possibly as a mirror image) on a portion of an auxiliary flexible ribbon by the thermal transfer of some of the ink carried on one face of an inked ribbon, by means of a dot printing head.
- the positive image thus formed is then transferred from the auxiliary ribbon to an article by means of a transfer device formed either by a simple vertically movable heating plate or by a heating roller which is horizontally slidable along a vertically displaceable guide rail.
- the object of the present invention is to propose a printing method of the type specified above which avoids the disdvantages of the prior art described above.
- Another subject of the invention is equipment for printing an image on articles by thermally transferring ink from a flexible inked ribbon, the characteristics of the equipment being defined in the appended claims.
- a packaged article on which an image, for example, a bar code, is to be printed is indicated A.
- the article is carried by a conveyor belt T which advances in steps or jerks, for example, in a direction perpendicular to the plane of the drawing.
- a first embodiment of the invention uses a flexible ribbon R, which is inked on one face and the thickness of which has been shown enlarged for greater clarity.
- the ribbon R is advanced (by means of known devices, not shown in Figure 1) along a path indicated by the arrows F1.
- the inked ribbon R is deflected in correspondence with a guide roller R1, downstream of which there is a thermal printing head H, for example, of the dot-line type.
- the inked ribbon R travels between the head and a counter-roller R20 with its non-inked face in contact with the printing head H.
- An auxiliary, flexible, non-inked ribbon, indicated N constituted, for example, by a mylar or polyester film, is advanced along a path indicated by the arrows F2.
- the auxiliary ribbon N travels in contact with the inked ribbon R, particularly in the region in which the thermal printing head H is disposed opposite the counter-roller R20.
- the head is activated, under the control of a programmable computerized control system of known type, so as to form on the inked face of the ribbon R successive positive images for transfer further downstream onto individual articles A supplied in sequence by the conveyor T.
- Each positive image is formed by the selective heating of the individual spaced dots of the head H so as to transfer onto the auxiliary ribbon the portions of the ink of the inked ribbon R which correspond to the negative of the image to be printed on the articles A.
- the same printing head H may also transfer onto the auxiliary ribbon the ink of the inked ribbon which is disposed between two successive positive images formed thereon.
- each positive image formed on the inked face of the ribbon R is shown as including three successive black portions or lines spaced at regular intervals along the ribbon.
- the path of the ribbon R extends above the path of the articles A.
- the movement of the ribbon R and of the products A is controlled by synchronizing means of known type, not shown, so that, for each step of the conveyor T, a positive image formed on the ribbon R is disposed above an article A near a thermal transfer device, generally indicated P, with a heating pad.
- This device presses against the article A and heats the portion of the ribbon R which bears the positive image to be printed so as to transfer it onto the article.
- thermal transfer device with a heating pad enables the printing to be carried out even on articles of irregular shape and/or consistency and/or with uneven surfaces, in particular, even on "soft" packages, such as plastics bags and the like.
- dot-line (or possibly dot-matrix) thermal printing head thus enables the direct, on-line modification of the characteristics of the images or codes to be printed on the articles.
- FIG 2 shows schematically a different embodiment of the method of the invention.
- parts and elements already described with reference to Figure 1 have again been given the same alpha-numeric references.
- each individual positive image is formed on a portion of the non-inked face of the ribbon R by transferring the portions of the ink of a portion of the inked face which correspond to the positive image to a portion of that face.
- the inked ribbon R passes firstly near to the printing head H, then follows a loop-like path defined by the guide rollers R30-R33, and then passes between the head H and the counter-roller R20 again, beneath and in contact with another portion of the same ribbon. Two superposed portions R' and R'' of the same ribbon R thus pass between the head H and the counter-roller R20.
- the head H transfers the portions of the ink which correspond to the positive of the images to be printed from the inked face of the portion R' to the non-inked face of R''.
- the individual positive image to be printed on an article A is formed on a portion of the inked face of the inked ribbon R by transferring the portions of the ink which correspond to the negative of the image and to the spaces between adjacent images onto a portion of the other face of the same ribbon R.
- the inked ribbon R comes from an unwinding roller or reel (not shown) to the guide roller R1 and then passes near the printing head H, continues along a substantially loop-like path defined by guide rollers R30-R33, and then passes between the head H and the counter-roller R20 again, beneath and in contact with another portion of the same ribbon.
- the head H is piloted so as to transfer the ink portions which correspond to the negatives of the images to be printed (and any spaces between successive images) from the inked face of the portion R' to the non-inked face of R''.
- the images formed on the portion R' of the inked ribbon R are transferred onto the articles A by means of the pad device P.
- Figure 4 shows equipment usable to carry out the thermal transfer printing method according to Figure 1.
- the equipment comprises a control console C with a video display D and a control keypad K.
- the equipment also comprises a stationary portion, generally indicated G, comprising a support framework with two uprights L to which a structure M is connected, the printing units and the devices for supplying and moving the inked ribbon and the auxiliary ribbon being mounted therein.
- the framework G is positioned adjacent a conveyor T which carries the articles A in sequence with a stepped or jerky forward movement.
- Figure 5 shows the equipment of devices carried by the support structure M for carrying out the printing method described above with reference to Figure 1.
- the structure contains a roller or reel 1 for unwinding the inked ribbon R and an associated motor-driven roller or reel 2 for rewinding the ribbon.
- the inked ribbon R follows a path indicated by the arrows F1 and is deflected by a first guide roller R1 and then passes between a further guide roller R2 and the thermal dot-line printing head H Downstream of the printing head, the inked ribbon R is deflected again by a roller R6 and then enters an arm F connected to the support structure M. Within the arm F, the ribbon R is caused, by deflecting and guide rollers R7-R11, to pass in front of the active surface S of a thermal transfer device P with a heating pad, carried by the arm.
- the inked ribbon R Downstream of the guide roller R11, the inked ribbon R continues as far as a return roller R12 carried by the arm F and then emerges from the arm and continues towards the rewinding roller 2, passing over deflecting rollers R13 and R14.
- the arm F extends above the conveyor T a short distance from the upper surfaces of the articles A and the active surface S of the pad transfer device P faces downwardly.
- the arm F is articulated on the support structure M so that it can pivot about an axis which is perpendicular to the plane of the drawing and extends between the return rollers R12 and R7.
- One end of a rod 50 is connected to the end of the arm and its other end is articulated on the rod 51 of a pneumatic (or hydraulic) cylinder 52 which is fixed to the support structure M.
- the operation of the cylinder moves the arm F between a raised position (not shown) and a lowered position (shown in Figure 5) in order to print on an article A a corresponding positive image formed on the ribbon R.
- the operation of the cylinder 52 is controlled (in known manner) by control devices included in the console C.
- the arm F may be pivoted by known devices of other types, for example, by electromagnetically-operated actuators.
- the support structure M also contains an unwinding roller or reel 4 for the auxiliary ribbon N and an associated motor-driven rewinding roller-or reel 5.
- the auxiliary ribbon N follows a path indicated by the arrows F2.
- the auxiliary ribbon N is also deflected in correspondence with the guide roller R1 and then passes, together with the inked ribbon R, between the roller R2 and the thermal printing head H. Downstream of the roller R2, the ribbon N is deflected again in correspondence with a roller R15 and then reaches the motor-driven rewinding roller 5.
- the motor-driven rewinding rollers 2 and 5 for the inked ribbon and for the auxiliary ribbon, respectively, are synchronized in known manner so that the ribbons R and N pass between the printing head H and the counter-roller R20 at the same speed.
- the control console C comprises electronic circuits for supplying and piloting the devices for driving the ribbons R and N, the cylinder 52 and the printing devices H and P carried by the support structure M.
- These circuits may comprise a control unit formed, for example, with the use of a '286 type microprocessor for controlling the functions of the setting and storage of the data as well as the printing functions.
- the console may be equipped with a floppy-disc drive, an external keyboard of the type used for personal computers, possibly with a "mouse" incorporated for facilitating data-entry operations.
- the console C may be equipped with a serial interface device, for example of the RS232 type, for connection to an external processor, if required.
- the console C conveniently has an opto-isolated digital input/output interface.
- the microprocessor control unit of the console C may be programmed by known techniques so as to enable texts, bar codes, drawings and logos for printing to be set, stored and modified, possibly with guidance for the operator, with an immediate display in clear on the screen D of what is to be printed.
- thermal pad transfer device P this may conveniently be formed in the manner which will now be described with reference to Figures 6 and 7.
- This device comprises essentially a body 10 made of a metallic material which is a good conductor of heat, such as aluminium or alloys thereof, associated with a resistive electric heating device 11 and a temperature sensor 12 constituted, for example, by a thermocouple.
- a membrane 13 of resilient material which covers the lower end face 10a of the body 10 is anchored to the side walls of the body 10.
- the membrane may be made, for example, of a silicone material and is thin, for example 2 mm thick.
- the membrane is conveniently anchored to the body 10 with the interposition of a layer of a glue 14, for example, a silicone glue.
- the membrane 13 may be anchored to the body 10 by other known methods, for example, by a fixing band or ring.
- the metal body 10 has an axial duct 15 with at least one opening 15a in its end face 10a which faces the membrane 13.
- a tube 16 (Figure 5), which extends within the arm F and from there into the support structure M, connects the duct 15 in the body 10 to an electro-pneumatic operating unit, indicated 20 in Figure 5, carried by the support framework G.
- This unit is controlled by the control unit included in the control console C and, in particular, can apply a pressure and a vacuum alternately to the duct 15 of the pad transfer device P.
- the membrane 13 When a vacuum is applied to the duct 15 in the body 10, the membrane 13 is in close contact with the outer surface of the body. In this condition, the body 10, which is heated by the device 11 to a temperature, for example, of 150 o C, transfers heat to the membrane 13.
- the arm F In order to print an image from the ribbon R on an article A, the arm F is brought to its lowered position by the operation of the cylinder 52. In this position, the membrane 13, which is still adhering to the metal body 10, is a short distance from, or even in contact with, an underlying article A. Compressed air is then supplied to the duct 15 in the body 10 to move the membrane 13 away from the body so as to heat the ribbon R and at the same time to press it against the underlying article A as shown in Figure 7.
- a vacuum is again applied to the duct 15 in the body 10 so as to bring the membrane 13 back into contact with the end face 10a of the body.
- the arm F is also returned to its raised position.
- the thermal pad transfer device P may comprise a metal body which is associated with one or more electric heaters and to which a membrane is fixed.
- a mass of a fluid or pasty material which is a good conductor of heat is interposed between the lower surface or face of the metal body and the membrane.
- Figures 8 to 10 show a first variant of the thermal pad transfer device P.
- the device comprises a pad HP of soft material carried below a support 60 which can be moved vertically relative to the structure M between a raised rest position ( Figure 8) and a lowered, printing position ( Figure 9) by means of an actuator (not shown) controlled by the unit C.
- the pad HP may comprise a block 61 of soft, thermally-insulating silicone material covered by a membrane 62 of relatively hard, thermally-conductive silicone material.
- a heater 63 connected for pivoting on the support structure M includes, for example, a heating resistor and a temperature sensor (not shown), which are connected to the control unit C.
- the heating device 63 is kept constantly hot in use. In particular, it can assume a working position ( Figure 8) in which it is disposed in contact with the lower face of the pad HP in its raised position in order to exchange heat therewith.
- the heating device 63 can be moved, by means of an actuator, not shown, controlled by the unit C, to a waiting position ( Figure 9) in which it allows the pad HP to move between its raised and lowered positions in order to transfer an image previously formed on the ribbon R in one of the ways described above onto an underlaying article A.
- the heating device 63 is returned to the working position ( Figure 8) in order to supply heat to the membrane 62 of the pad HP for the thermal-transfer printing of a new image.
- FIGS 11 and 12 show a further variant of the heat-transfer device P.
- the device comprises a unit 70 which is movable vertically relative to the support structure M.
- This unit comprises a plate 71 which is slidable on vertical guides 72 and carries two idle pulleys 73, 74, an upper pulley and a lower pulley, respectively, connected by a belt 75.
- a roller pad RP is fixed for rotation with the lower pulley 74 and comprises, for example, a core of thermally-insulating material covered by a layer of thermally-conductive silicone material.
- the plate 71 carries a further idle roller HR, the surface of which touches the roller pad RP along a generatrix.
- the roller HR is heated, for example, by means of resistors incorporated therein (and not shown).
- An electric motor, indicated EM, is supported in a fixed position in the structure M.
- the shaft of the motor carries a wheel 76 which extends above the pulley 73.
- the unit 70 can assume a raised, waiting position ( Figure 11) and a lowered, printing position ( Figure 12).
- the belt 75 is pinched between the wheel 76 and the pulley 73.
- the rotation of the shaft of the motor EM rotates the roller pad RP, by means of the belt 75 and the pulleys 73 and 74, and the roller pad RP in turn rotates the heating roller HR.
- the roller HR consequently keeps the surface of the roller pad RP hot at a predetermined mean temperature.
- the unit C moves the unit 70 downwards ( Figure 12) (by means of an actuator, not shown); this disconnects the unit from the motor EM.
- the roller pad presses the ribbon R onto the underlying article A
- the ribbon R rotates the roller RP by friction. An image is thus transferred thermally from the ribbon R to the article, under pressure.
- the unit including the motor EM, the pulley 76, the guides 72, the plate 71 and the devices associated therewith may be made movable in a controlled manner relative to the stationary support structure in directions perpendicular to the plane defined by the axes of the rollers HR and RP, that is, in the directions indicted by the broken double arrow F10 in Figure 11.
- the inked ribbon R and the auxiliary ribbon N may reach the printing head H from a single unwinding roller or reel onto which both ribbons are wound.
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- General Engineering & Computer Science (AREA)
- Electronic Switches (AREA)
- Impression-Transfer Materials And Handling Thereof (AREA)
- Printing Methods (AREA)
- Manufacture Or Reproduction Of Printing Formes (AREA)
- Thermal Transfer Or Thermal Recording In General (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
Description
- The present invention relates to a method according to the introduction to Claim 1 of printing an image on an article such as a container or a wrapper for a product or a package.
- In the description and in the following claims, the term "image" means, in a broad sense, a text, a drawing, a logo, a bar code, or any other two-dimensional graphic representation.
- The application of codes (for example bar codes) and/or images of various types to wrappers for products in order to indentify the product and/or to indicate, for example, its sale price and possibly other information is a widespread practice in industry and commerce.
- Adhesive labels on which the codes and/or images have previously been printed are often used for this purpose.
- This solution has various disadvantages from both economic and aesthetic points of view. Moreover, the labels may become detached or may be removed from the products, which is a further problem.
- In order to code articles such as containers for products, it has also been proposed to pre-print the texts and/or codes onto the containers before the product is packaged (for example, by typography or silk-screen printing).
- This solution has the disadvantage that it requires the provision, and hence the organisation, of stocks of pre-printed containers or wrappers and may even involve considerable wastage when it is necessary to change the code associated with a particular article for which the container or wrapper is intended.
- It has also been proposed to print codes and/or images of other types directly onto products which have already been wrapped, by the thermal transfer of ink from an inked ribbon.
- If the shape and consistency of the packaged product allow, it is possible to use thermal transfer devices with printing blocks for this purpose. In order to print various images or codes, this solution involves the provision and organisation of a corresponding set of printing blocks, since it is not possible to modify a printing block in real time during production. Moreover, it is not possible to use dot-line or dot-matrix printing heads, which are typically made of ceramic material, and hence are rigid, when the packaged product is of irregular shape and/or consistency or when the surface which is to receive the print is quite rough.
- EP-A-0 376 170, EP-A-0 566 161 (prior art under Art 54(3)(4)EPC) describe printing methods according to the introduction of appended Claim 1. In the methods disclosed in these documents the image to be printed onto an article is formed on a ribbon and is subsequently transferred to the article with the use of a thermal transfer roller. In the arrangements according to EP-A-0 376 170 and EP-A-0 566 161 the thermal transfer roller is mounted rotatable at a circumferential speed which equals that of the image-carrying ribbon, and is vertically movable towards the ribbon so that the latter can be pressed down onto the surface of the article.
- In all the above prior art arrangements the thermal transfer device is constituted by a roller which at the same time generates heat and transfers heat to the image-carrying ribbon to cause the transfer of the image onto the article.
- German patent DE-A-39 35 345 describes a printing method in which a positive image is formed (possibly as a mirror image) on a portion of an auxiliary flexible ribbon by the thermal transfer of some of the ink carried on one face of an inked ribbon, by means of a dot printing head. The positive image thus formed is then transferred from the auxiliary ribbon to an article by means of a transfer device formed either by a simple vertically movable heating plate or by a heating roller which is horizontally slidable along a vertically displaceable guide rail.
- The object of the present invention is to propose a printing method of the type specified above which avoids the disdavantages of the prior art described above.
- According to the invention, this object is achieved by the method defined in Claim 1.
- Another subject of the invention is equipment for printing an image on articles by thermally transferring ink from a flexible inked ribbon, the characteristics of the equipment being defined in the appended claims.
- Further characteristics and advantages of the invention will become clear from the detailed description which follows with reference to the appended drawings provided purely by way of non-limiting example, in which:
- Figures 1 to 3 are schematic illustrations showing three different possible embodiments of the method of the invention,
- Figure 4 is a perspective view of equipment usable for carrying out the method of the invention,
- Figure 5 is a front view of part of the equipment shown in Figure 4 for carrying out the method of Figure 1,
- Figures 6 and 7 are sectioned views of a thermal transfer device with a heating pad, which forms part of the equipment according to the invention, in two different working conditions,
- Figures 8 and 9 are partial perspective views showing a variant of a thermal transfer device with a heating pad in two different operative conditions,
- Figure 10 is a sectioned view of a pad used in the thermal transfer device of Figures 8 and 9, and
- Figures 11 and 12 are partial perspective views of a further variant of a thermal transfer device in two different operative conditions.
- In Figure 1, a packaged article on which an image, for example, a bar code, is to be printed, is indicated A. The article is carried by a conveyor belt T which advances in steps or jerks, for example, in a direction perpendicular to the plane of the drawing.
- In order to print the image on the article A, a first embodiment of the invention uses a flexible ribbon R, which is inked on one face and the thickness of which has been shown enlarged for greater clarity. The ribbon R is advanced (by means of known devices, not shown in Figure 1) along a path indicated by the arrows F1.
- In particular, the inked ribbon R is deflected in correspondence with a guide roller R1, downstream of which there is a thermal printing head H, for example, of the dot-line type. The inked ribbon R travels between the head and a counter-roller R20 with its non-inked face in contact with the printing head H.
- An auxiliary, flexible, non-inked ribbon, indicated N, constituted, for example, by a mylar or polyester film, is advanced along a path indicated by the arrows F2. In the portions of its path between two guide rollers R2 and R3, the auxiliary ribbon N travels in contact with the inked ribbon R, particularly in the region in which the thermal printing head H is disposed opposite the counter-roller R20. The head is activated, under the control of a programmable computerized control system of known type, so as to form on the inked face of the ribbon R successive positive images for transfer further downstream onto individual articles A supplied in sequence by the conveyor T. Each positive image is formed by the selective heating of the individual spaced dots of the head H so as to transfer onto the auxiliary ribbon the portions of the ink of the inked ribbon R which correspond to the negative of the image to be printed on the articles A. In addition to the negative of the image, the same printing head H may also transfer onto the auxiliary ribbon the ink of the inked ribbon which is disposed between two successive positive images formed thereon.
- In the explanatory diagram of Figure 1, each positive image formed on the inked face of the ribbon R is shown as including three successive black portions or lines spaced at regular intervals along the ribbon.
- Downstream of the printing head H, the path of the ribbon R extends above the path of the articles A.
- The movement of the ribbon R and of the products A is controlled by synchronizing means of known type, not shown, so that, for each step of the conveyor T, a positive image formed on the ribbon R is disposed above an article A near a thermal transfer device, generally indicated P, with a heating pad. This device, possible embodiments of which will be further described below, presses against the article A and heats the portion of the ribbon R which bears the positive image to be printed so as to transfer it onto the article.
- In the system of Figure 1, the ribbons R and N are advanced along their respective paths at the same speed.
- The use of a thermal transfer device with a heating pad enables the printing to be carried out even on articles of irregular shape and/or consistency and/or with uneven surfaces, in particular, even on "soft" packages, such as plastics bags and the like. The use of a dot-line (or possibly dot-matrix) thermal printing head thus enables the direct, on-line modification of the characteristics of the images or codes to be printed on the articles.
- Figure 2 shows schematically a different embodiment of the method of the invention. In this drawing, parts and elements already described with reference to Figure 1 have again been given the same alpha-numeric references.
- In the system according to Figure 2, each individual positive image is formed on a portion of the non-inked face of the ribbon R by transferring the portions of the ink of a portion of the inked face which correspond to the positive image to a portion of that face.
- In particular, the inked ribbon R passes firstly near to the printing head H, then follows a loop-like path defined by the guide rollers R30-R33, and then passes between the head H and the counter-roller R20 again, beneath and in contact with another portion of the same ribbon. Two superposed portions R' and R'' of the same ribbon R thus pass between the head H and the counter-roller R20.
- The head H transfers the portions of the ink which correspond to the positive of the images to be printed from the inked face of the portion R' to the non-inked face of R''.
- Downstream of the counter-roller R20 the images formed on the portion R'' of the ribbon R are transferred to the articles A by means of the pad device P.
- In the solution of Figure 2, the surface of the counter-roller R20 and the active end surface of the pad transfer device P have to be cleaned periodically.
- In the system shown in Figure 3, the individual positive image to be printed on an article A is formed on a portion of the inked face of the inked ribbon R by transferring the portions of the ink which correspond to the negative of the image and to the spaces between adjacent images onto a portion of the other face of the same ribbon R.
- The inked ribbon R comes from an unwinding roller or reel (not shown) to the guide roller R1 and then passes near the printing head H, continues along a substantially loop-like path defined by guide rollers R30-R33, and then passes between the head H and the counter-roller R20 again, beneath and in contact with another portion of the same ribbon. There are thus two portions R' and R'' of the same ribbon R between the head H and the counter-roller R20 and the inked face of the portion R' is in contact with the non-inked face of the portion R''. The head H is piloted so as to transfer the ink portions which correspond to the negatives of the images to be printed (and any spaces between successive images) from the inked face of the portion R' to the non-inked face of R''.
- Downstream of the printing head H, the images formed on the portion R' of the inked ribbon R are transferred onto the articles A by means of the pad device P.
- Figure 4 shows equipment usable to carry out the thermal transfer printing method according to Figure 1.
- The equipment comprises a control console C with a video display D and a control keypad K.
- The equipment also comprises a stationary portion, generally indicated G, comprising a support framework with two uprights L to which a structure M is connected, the printing units and the devices for supplying and moving the inked ribbon and the auxiliary ribbon being mounted therein.
- As can be seen from Figure 4, the framework G is positioned adjacent a conveyor T which carries the articles A in sequence with a stepped or jerky forward movement.
- Figure 5 shows the equipment of devices carried by the support structure M for carrying out the printing method described above with reference to Figure 1. The structure contains a roller or reel 1 for unwinding the inked ribbon R and an associated motor-driven roller or
reel 2 for rewinding the ribbon. - Starting from the unwinding roller 1, the inked ribbon R follows a path indicated by the arrows F1 and is deflected by a first guide roller R1 and then passes between a further guide roller R2 and the thermal dot-line printing head H Downstream of the printing head, the inked ribbon R is deflected again by a roller R6 and then enters an arm F connected to the support structure M. Within the arm F, the ribbon R is caused, by deflecting and guide rollers R7-R11, to pass in front of the active surface S of a thermal transfer device P with a heating pad, carried by the arm.
- Downstream of the guide roller R11, the inked ribbon R continues as far as a return roller R12 carried by the arm F and then emerges from the arm and continues towards the rewinding
roller 2, passing over deflecting rollers R13 and R14. - The arm F extends above the conveyor T a short distance from the upper surfaces of the articles A and the active surface S of the pad transfer device P faces downwardly.
- With reference to Figure 5 in particular, the arm F is articulated on the support structure M so that it can pivot about an axis which is perpendicular to the plane of the drawing and extends between the return rollers R12 and R7.
- One end of a
rod 50 is connected to the end of the arm and its other end is articulated on therod 51 of a pneumatic (or hydraulic)cylinder 52 which is fixed to the support structure M. The operation of the cylinder moves the arm F between a raised position (not shown) and a lowered position (shown in Figure 5) in order to print on an article A a corresponding positive image formed on the ribbon R. - The operation of the
cylinder 52 is controlled (in known manner) by control devices included in the console C. - Naturally, the arm F may be pivoted by known devices of other types, for example, by electromagnetically-operated actuators.
- The support structure M also contains an unwinding roller or
reel 4 for the auxiliary ribbon N and an associated motor-driven rewinding roller-orreel 5. - Between these rollers, the auxiliary ribbon N follows a path indicated by the arrows F2. In particular, starting from the unwinding
roller 4, the auxiliary ribbon N is also deflected in correspondence with the guide roller R1 and then passes, together with the inked ribbon R, between the roller R2 and the thermal printing head H. Downstream of the roller R2, the ribbon N is deflected again in correspondence with a roller R15 and then reaches the motor-drivenrewinding roller 5. - The motor-driven
rewinding rollers - If the ribbons R and N are made to follow the paths described above with reference to Figure 5, the machine enables printing to be carried out according to the method described schematically above with reference to Figure 1.
- The control console C comprises electronic circuits for supplying and piloting the devices for driving the ribbons R and N, the
cylinder 52 and the printing devices H and P carried by the support structure M. - These circuits may comprise a control unit formed, for example, with the use of a '286 type microprocessor for controlling the functions of the setting and storage of the data as well as the printing functions. The console may be equipped with a floppy-disc drive, an external keyboard of the type used for personal computers, possibly with a "mouse" incorporated for facilitating data-entry operations.
- The console C may be equipped with a serial interface device, for example of the RS232 type, for connection to an external processor, if required.
- In order to synchronize the operation of the printing equipment described above with the line for packing or producing the articles A, the console C conveniently has an opto-isolated digital input/output interface.
- The microprocessor control unit of the console C may be programmed by known techniques so as to enable texts, bar codes, drawings and logos for printing to be set, stored and modified, possibly with guidance for the operator, with an immediate display in clear on the screen D of what is to be printed.
- The machine shown in Figure 5 can be modified by simple and obvious modifications to carry out the methods according to the invention described above with reference to Figures 2 and 3. In this case, of course, only one unwinding roller or reel and one rewinding roller or reel are required for the inked ribbon.
- As regards the thermal pad transfer device P, this may conveniently be formed in the manner which will now be described with reference to Figures 6 and 7.
- This device comprises essentially a
body 10 made of a metallic material which is a good conductor of heat, such as aluminium or alloys thereof, associated with a resistiveelectric heating device 11 and atemperature sensor 12 constituted, for example, by a thermocouple. - The edge of a
membrane 13 of resilient material which covers thelower end face 10a of thebody 10 is anchored to the side walls of thebody 10. The membrane may be made, for example, of a silicone material and is thin, for example 2 mm thick. The membrane is conveniently anchored to thebody 10 with the interposition of a layer of aglue 14, for example, a silicone glue. Alternatively, themembrane 13 may be anchored to thebody 10 by other known methods, for example, by a fixing band or ring. - The
metal body 10 has anaxial duct 15 with at least oneopening 15a in itsend face 10a which faces themembrane 13. - A tube 16 (Figure 5), which extends within the arm F and from there into the support structure M, connects the
duct 15 in thebody 10 to an electro-pneumatic operating unit, indicated 20 in Figure 5, carried by the support framework G. This unit is controlled by the control unit included in the control console C and, in particular, can apply a pressure and a vacuum alternately to theduct 15 of the pad transfer device P. - When a vacuum is applied to the
duct 15 in thebody 10, themembrane 13 is in close contact with the outer surface of the body. In this condition, thebody 10, which is heated by thedevice 11 to a temperature, for example, of 150oC, transfers heat to themembrane 13. - In order to print an image from the ribbon R on an article A, the arm F is brought to its lowered position by the operation of the
cylinder 52. In this position, themembrane 13, which is still adhering to themetal body 10, is a short distance from, or even in contact with, an underlying article A. Compressed air is then supplied to theduct 15 in thebody 10 to move themembrane 13 away from the body so as to heat the ribbon R and at the same time to press it against the underlying article A as shown in Figure 7. - Upon completion of the printing, a vacuum is again applied to the
duct 15 in thebody 10 so as to bring themembrane 13 back into contact with theend face 10a of the body. The arm F is also returned to its raised position. - As an alternative to the solution described above with reference to Figures 6 and 7, the thermal pad transfer device P may comprise a metal body which is associated with one or more electric heaters and to which a membrane is fixed. In this case, a mass of a fluid or pasty material which is a good conductor of heat is interposed between the lower surface or face of the metal body and the membrane. This solution is simpler since it avoids the need for a device to change the position of the membrane relative to the end face of the metal body.
- Figures 8 to 10 show a first variant of the thermal pad transfer device P. In this variant, the device comprises a pad HP of soft material carried below a
support 60 which can be moved vertically relative to the structure M between a raised rest position (Figure 8) and a lowered, printing position (Figure 9) by means of an actuator (not shown) controlled by the unit C. - As shown in Figure 10, the pad HP may comprise a
block 61 of soft, thermally-insulating silicone material covered by amembrane 62 of relatively hard, thermally-conductive silicone material. - A
heater 63 connected for pivoting on the support structure M includes, for example, a heating resistor and a temperature sensor (not shown), which are connected to the control unit C. Theheating device 63 is kept constantly hot in use. In particular, it can assume a working position (Figure 8) in which it is disposed in contact with the lower face of the pad HP in its raised position in order to exchange heat therewith. - The
heating device 63 can be moved, by means of an actuator, not shown, controlled by the unit C, to a waiting position (Figure 9) in which it allows the pad HP to move between its raised and lowered positions in order to transfer an image previously formed on the ribbon R in one of the ways described above onto an underlaying article A. - When the pad HP returns to its raised position after printing, the
heating device 63 is returned to the working position (Figure 8) in order to supply heat to themembrane 62 of the pad HP for the thermal-transfer printing of a new image. - Figures 11 and 12 show a further variant of the heat-transfer device P.
- In this variant, the device comprises a
unit 70 which is movable vertically relative to the support structure M. This unit comprises aplate 71 which is slidable onvertical guides 72 and carries twoidle pulleys belt 75. A roller pad RP is fixed for rotation with thelower pulley 74 and comprises, for example, a core of thermally-insulating material covered by a layer of thermally-conductive silicone material. Between thepulleys plate 71 carries a further idle roller HR, the surface of which touches the roller pad RP along a generatrix. The roller HR is heated, for example, by means of resistors incorporated therein (and not shown). - An electric motor, indicated EM, is supported in a fixed position in the structure M. The shaft of the motor carries a
wheel 76 which extends above thepulley 73. Theunit 70 can assume a raised, waiting position (Figure 11) and a lowered, printing position (Figure 12). In the raised position, thebelt 75 is pinched between thewheel 76 and thepulley 73. In this condition, the rotation of the shaft of the motor EM rotates the roller pad RP, by means of thebelt 75 and thepulleys unit 70 is in the raised, waiting position, the roller HR consequently keeps the surface of the roller pad RP hot at a predetermined mean temperature. - In order to transfer an image from the inked ribbon R to an underlying article A, the unit C moves the
unit 70 downwards (Figure 12) (by means of an actuator, not shown); this disconnects the unit from the motor EM. When the roller pad presses the ribbon R onto the underlying article A, the ribbon R rotates the roller RP by friction. An image is thus transferred thermally from the ribbon R to the article, under pressure. - Upon completion of this operation, the unit C returns the
unit 70 to the raised position of Figure 11. - The embodiment described with reference to Figures 11 and 12 is particularly suitable for transferring images of considerable length.
- According to a variant, in the embodiment of Figures 11 and 12, the unit including the motor EM, the
pulley 76, theguides 72, theplate 71 and the devices associated therewith may be made movable in a controlled manner relative to the stationary support structure in directions perpendicular to the plane defined by the axes of the rollers HR and RP, that is, in the directions indicted by the broken double arrow F10 in Figure 11. - Naturally, the principle of the invention remaining the same, the forms of embodiment and details of construction may be varied widely with respect to those described and illustrated purely by way of non-limiting example, without thereby departing from the scope of the present invention.
- Thus, for example, in order to carry out the method of the diagrams of Figures 1 and 2, the inked ribbon R and the auxiliary ribbon N may reach the printing head H from a single unwinding roller or reel onto which both ribbons are wound.
Claims (22)
- A method of printing an image on an article (A) including a first step of forming the image on a ribbon (R) by selectively transferring hot-melting ink thermally from a flexible inked ribbon (R) to a face of a flexible substrate ribbon (N, R) with the use of a thermal dot printing head (H), and a second step in which the positive image is transferred to the article (A) with the use of a heated pad (P) including a heating member (10; 63; HR);
characterised in that for the transfer of the image to the article (A) a heat transfer member (13; HP; RP), distinct from the heating member (10; 63; HR) and made of a soft material, is brought into a heat-exchanging relationship with said heating member (10; 63; HR) and is thereafter moved towards and urged against the ribbon (R) bearing the formed image so as to cause the transfer of the image onto the article (A) under pressure. - A method according to Claim 1, characterised in that during the first step the positive image is formed on a face of the inked ribbon (R) and, during the second step, the positive image is transferred from the face of the inked ribbon (R) to the article (A).
- A method according to Claim 1, characterised in that the positive image is formed on a portion of the inked ribbon (R) by thermally transferring the portion of the ink on the portion of the inked ribbon (R) which corresponds to the negative of the image onto an auxiliary ribbon (N) and then thermally transferring the positive image from the portion of the inked ribbon (R) to the article (A).
- A method according to Claim 1, characterised in that the positive image is formed on a portion of the inked face of the inked ribbon (R) by transferring the portion of the ink which corresponds to the negative of the image onto a portion of the other face of the ribbon (R).
- A method according to Claim 1, characterised in that the positive image is formed on a portion of the non-inked face of the inked ribbon (R) by transferring the portion of the ink on a portion of the inked face which corresponds to the positive image onto a portion of the non-inked face.
- Equipment for printing an image on articles (A), comprising:a support structure (G, L, M) which is intended to be disposed adjacent the path of the articles (A) and which contains:guided supply means (1, 2, R1-R14) for advancing an inked ribbon (R) and a flexible substrate ribbon (N, R) along respective predetermined paths (F1) which are adjacent each other, at least in a predetermined region,a thermal dot printing head (H) disposed in the predetermined region.control means (C) for piloting the printing head (H) in order selectively to transfer ink from the inked ribbon (R) to a face of the flexible substrate ribbon (N, R) in the transfer region,a thermal transfer device (P) with a heating member (10; 63; HR) and a movable active surface (13; HP; RP) in a position operatively facing the path of the articles (A), andactuator means (20) for moving the active surface (13; HP; RP) of the thermal transfer device (P) towards an article (A) in order to transfer ink thermally from an inked ribbon (R) onto the article (A) under pressure,characterised in that the said thermal transfer device (P) includes a heat transfer member (13; HP; RP) made of a soft material and forming said active surface; said heat transfer member (13; HP; RP) being distinct from said heating member (10; 63; HR) and adapted to be brought into a heat-exchanging relationship with said heating member (10; 63; HR) and thereafter to be moved towards and urged against the ribbon (R) bearing the image to cause the transfer of the image onto the article (A) under pressure.
- Equipment according to Claim 6, wherein the control means (C) are arranged to pilot the printing head (H) in a manner such as to form the positive image to be printed on the article (A) on a face of the inked ribbon (R), and in that the guided supply means (1, 2; R1-R14) can define for the inked ribbon (R) a path, part of which extends between the active surface of the thermal pad transfer device (P) and the path of the articles (A), downstream of the printing head (H).
- Equipment according to Claim 6, characterized in that the guided supply means (1, 2, R1-R14) comprise:a first unwinding roller (1) and a second, motor-driven rewinding roller (2) which are disposed at the start and at the finish of the predetermined path (F1) of the inked ribbon (R), respectively, part of the path (F1) extending adjacent the active surface (13) of the thermal pad transfer device (P),a second unwinding roller (4) and an associated second rewinding roller (5) which are disposed, respectively, at the start and at the finish of the path (F2) of an auxiliary ribbon (N) constituting the flexible substrate ribbon.
- Equipment according to Claim 6, characterised in that:the guided supply means comprise an unwinding roller and a rewinding roller for the inked ribbon (R), andguide means (R30-R33; Figure 3; Figure 4) for guiding the inked ribbon (R) along a substantially loop-like path down-stream of the unwinding roller so that, in operation, a first portion (R') and a second portion (R'') of the inked ribbon (R) pass the thermal printing head (H) simultaneously and are superposed so that the inked face of the first portion (R') faces the non-inked face of the second portion (R'').
- Equipment according to Claim 9, characterised in that the control means (C) are arranged to pilot the printing head (H) in a manner such as to form the positive image on the inked face of the inked ribbon (R), and in that the guided supply means can define for the inked ribbon (R) a path which comprises a portion in which the face of the inked ribbon (R) which was originally inked faces the articles (A), downstream of the printing head (H).
- Equipment according to Claim 9, characterised in that the control means (C) are arranged to pilot the printing head (H) in a manner such as to form the positive image on the (originally) non-inked face of the inked ribbon (R) and in that the guided supply means can define for the inked ribbon (R) a path which comprises a portion in which the face of the inked ribbon (R) which originally was not inked faces the articles (A), downstream of the printing head (H).
- Equipment according to any one of Claims 6 to 11, characterised in that the thermal transfer device (P) is carried by an arm (F) which can pivot relative to the support structure (G, L, M), and in that the actuator means comprise means (51-53) for causing the arm (F) to move between a raised, rest position and a lowered position for printing the images on the articles (A).
- Equipment according to any one of Claims 6 to 12, characterised in that the thermal transfer device (P) comprises a body (10) of thermally-conductive material, associated with controlled heating means (11) and having a main face (10a) associated with a membrane (13) of resilient material which is intended to be brought into contact with the inked ribbon (R) which carries the image to be transferred to the article (A); the membrane (13) being fixed to the body (10) in a manner such that it can adopt, relative to the main face (10a) of the body (10):a first position (Figure 6) in which it adheres to the main face (10a) and can be heated by the body (10), anda second position (Figure 7) in which it is moved away from the face (10a) of the conductive body (10) and can contact the flexible ribbon (N, R) in order to transfer the image thermally onto an article (A); operating means (20) being provided for moving the membrane (13) from its first position to its second position and vice versa.
- Equipment according to Claim 13, characterised in that the conductor body (10) has at least one duct (15) which opens in the main face (10a), and in that the operating means include means (20) for supplying the duct (15) selectively with a fluid under pressure to move the membrane (13) from its first position to its second position.
- Equipment according to Claim 14, characterized in that it comprises means for applying a vacuum to the duct (15) in order to move the membrane (13) from its second position to its first position.
- Equipment according to one of Claims 13 to 15, characterized in that the membrane (13) is made of a thermally-conductive silicone material.
- Equipment according to any one of Claims 13 to 16, characterised in that the conductor body (10) is made of aluminium or an alloy thereof.
- Equipment according to any one of Claims 6 to 11, characterized in that the thermal transfer device (P) comprises:a pad (HP) carried by a support member (60) which is movable relative to the structure (M) between a retracted, rest position and an advanced, printing position,a heating device (63) which is supported movably in the structure (M) and can adopt a working position in which it can be arranged to exchange heat with an active surface of the pad (HP) when the pad is in its retracted position, and a rest position in which it allows the pad (HP) to move between its retracted and advanced positions.
- Equipment according to any one of Claims 5 to 11, characterized in that the thermal transfer device (P) comprises:a roller pad (RP) which is rotatable and movable relative to the structure (M) and which has a covering of a thermally-conductive material,a heating device (HR) which can exchange heat with the surface of the roller pad (RP),first means (EM, 73-76) which can rotate the roller pad (RP) in contact with the heating device (HR), andsecond means (71, 72) which can move the roller pad (RP) between a raised, waiting position and a lowered, printing position.
- Equipment according to Claim 19, characterized in that the heating device (HR) comprises a heating roller (HR) which can rotate in contact with the surface of the roller pad (RP).
- Equipment according to Claim 19 or Claim 20, characterized in that the thermal pad transfer device (P) can move substantially horizontally relative to the support structure (G, L, M).
- The use of equipment according to one or more of Claims 6 to 21 for carrying out a method according to one of Claims 1 to 5.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/253,142 US5583555A (en) | 1993-06-02 | 1994-06-02 | Equipment for printing an image on an article |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITTO920478 | 1992-06-04 | ||
ITTO920478A IT1256837B (en) | 1992-06-04 | 1992-06-04 | PROCEDURE AND EQUIPMENT FOR THE PRINTING OF AN IMAGE ON AN ARTICLE |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0572999A1 EP0572999A1 (en) | 1993-12-08 |
EP0572999B1 true EP0572999B1 (en) | 1997-02-19 |
Family
ID=11410514
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93108851A Expired - Lifetime EP0572999B1 (en) | 1992-06-04 | 1993-06-02 | Method and equipment for printing an image on an article |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0572999B1 (en) |
AT (1) | ATE149023T1 (en) |
DE (1) | DE69308171T2 (en) |
ES (1) | ES2099316T3 (en) |
IT (1) | IT1256837B (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19706295C2 (en) * | 1997-02-18 | 2000-12-21 | Tampoflex Gmbh | Process for printing patterns |
ITTO20020356A1 (en) | 2002-04-24 | 2003-10-24 | Eidos Spa | MACHINE FOR PRINTING IMAGES ON ARTICLES. |
ES2238131B1 (en) * | 2003-01-27 | 2007-02-16 | I.T.W. España, S.A. | DRIVING DEVICE FOR THE THERMAL TRANSFER INK TAPE IN PRINTER MACHINES. |
FR2940626A1 (en) * | 2008-12-31 | 2010-07-02 | Afkar Changriha | Digital information printing method for e.g. identification card, involves reducing size of surface of intermediate transfer material, and transferring entire pre-stored information from surface of material on final receiver support |
EP2962856B1 (en) * | 2014-07-04 | 2020-12-23 | Sebastian Meyer | Device and method for thermal printing on a target |
IT201600083067A1 (en) * | 2016-08-05 | 2018-02-05 | Eidos S R L | Machine for thermal transfer printing of images on articles using a heated pad, in particular for printing in recesses or recesses. |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4860025A (en) * | 1987-12-28 | 1989-08-22 | Pitney Bowes Inc. | Thermal transfer printing process |
DE3935345A1 (en) * | 1989-10-24 | 1991-04-25 | Ancker Joergensen As | Printing on products using thermal transfer printing unit - selectively heating transfer rods as band carrying ink runs by for transfer to intermediate band |
EP0467141B1 (en) * | 1990-07-04 | 1995-06-28 | Matsushita Electric Industrial Co., Ltd. | Thermal transfer printing method and intermediate sheets therefor |
-
1992
- 1992-06-04 IT ITTO920478A patent/IT1256837B/en active IP Right Grant
-
1993
- 1993-06-02 AT AT93108851T patent/ATE149023T1/en not_active IP Right Cessation
- 1993-06-02 EP EP93108851A patent/EP0572999B1/en not_active Expired - Lifetime
- 1993-06-02 ES ES93108851T patent/ES2099316T3/en not_active Expired - Lifetime
- 1993-06-02 DE DE69308171T patent/DE69308171T2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
ITTO920478A0 (en) | 1992-06-04 |
ITTO920478A1 (en) | 1993-12-04 |
EP0572999A1 (en) | 1993-12-08 |
ES2099316T3 (en) | 1997-05-16 |
DE69308171D1 (en) | 1997-03-27 |
IT1256837B (en) | 1995-12-21 |
ATE149023T1 (en) | 1997-03-15 |
DE69308171T2 (en) | 1997-06-12 |
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