EP0571852B2 - Diagnosis device for a wheelset for monitoring moving railway vehicles - Google Patents
Diagnosis device for a wheelset for monitoring moving railway vehicles Download PDFInfo
- Publication number
- EP0571852B2 EP0571852B2 EP93107974A EP93107974A EP0571852B2 EP 0571852 B2 EP0571852 B2 EP 0571852B2 EP 93107974 A EP93107974 A EP 93107974A EP 93107974 A EP93107974 A EP 93107974A EP 0571852 B2 EP0571852 B2 EP 0571852B2
- Authority
- EP
- European Patent Office
- Prior art keywords
- wheel
- wheel set
- sleeper
- infrared
- hollow track
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61K—AUXILIARY EQUIPMENT SPECIALLY ADAPTED FOR RAILWAYS, NOT OTHERWISE PROVIDED FOR
- B61K9/00—Railway vehicle profile gauges; Detecting or indicating overheating of components; Apparatus on locomotives or cars to indicate bad track sections; General design of track recording vehicles
- B61K9/04—Detectors for indicating the overheating of axle bearings and the like, e.g. associated with the brake system for applying the brakes in case of a fault
- B61K9/06—Detectors for indicating the overheating of axle bearings and the like, e.g. associated with the brake system for applying the brakes in case of a fault by detecting or indicating heat radiation from overheated axles
Definitions
- the invention relates to a device for temperature detection according to the preamble of claim 1.
- measuring geometries are used whose inclination angle> Is 90 °. These orders require at least an additional track switching device to limit the Measuring range.
- the specified measuring points can only be reached, e.g. Magnetic track or eddy current brakes not lowered, i.e. not in Are braking position.
- the measuring geometry of the scanning systems can be such arrangements by vibration or mechanical Blows, e.g. by drooping vehicle and / or load parts change unnoticed what to significant operational risks.
- the cable connections are at these superstructures are usually laid on the superstructure, in order to avoid cables even when the ground is frozen to enable exchange. Damage to this electrical connections are therefore relatively common.
- Touch voltages can be used in the previously used rail-mounted measuring systems with 220 V are supplied, and for routes that have track circuit free notification are equipped only by the electrical Connection of a scanner to the respective rail will be realized.
- the earth connection is disconnected and Live infrared scanner housing can be used for the maintenance personnel are at risk of death.
- the invention is based on the object Overcome disadvantages and specify a facility with the any wheelset and / or vehicle part with the shortest possible measuring distance can be monitored, their measuring systems at each Place parallel to the threshold, i.e. also between the Rails can be arranged, their measurement geometries unchangeable and their measuring systems neither are mechanically influenced electrically.
- the device according to the invention stands out characterized in that by suitably arranged deflection units the individual infrared sources of each vehicle and / or wheel set scanned several times in parallel and the infrared radiation in total in parallel fed to one or more infrared receiver units becomes.
- the device is housed in a hollow track sleeper in parallel is arranged to the track sleepers.
- the individual deflection units are with or equipped with several locking units, through which the infrared radiation reaches the deflection unit.
- the infrared radiation can be deflected by the latter and / or clocked and / or hidden.
- the one in the hollow track sleeper arranged infrared receiving unit can receive multiple signals and if necessary link together. Due to the relatively large Distance to the rails and due to the electrical Shielding by the supporting metal profile is the electromagnetic influence of this receiving unit reduced to a minimum. All supply and data lines are through the Metal profile electrically and mechanically protected.
- the threshold on the rail installed devices for recording the wheel support pressure and the acceleration of the rail or the threshold in the direction perpendicular to the longitudinal axis of the rail can determine the exact wheel position and thus the measuring range parallel to the track axis from Ache Axis determined and set and the measured values in one downstream evaluation unit may be corrected.
- the temperature values are thus on the evaluation unit all wheelset components and various vehicle components, total wheelset weight, as well as the wheel loads available.
- measurement variables are available, which is also related to the condition of the wheel Imbalance and tread damage, which is a cause for bearing damage, provide information.
- Fig.1 is between two track sleepers 2 one Hollow track sleeper 11 shown, in which both the deflection units 9 and the IR receiving unit 15 housed are. In addition, in Fig.1 are still Closure units 9a to recognize the Deflection units are covered.
- Fig.2 shows on the carried by the sleepers 2 Rails 1 a wheel set consisting of the wheels 4, the wheelset shaft 6 and the wheelset bearings 5.
- the wheelset shaft 6 also carries the drive motor 3.
- the accelerometers are on the two rails 1 7 attached, from which cable connections 7a to a not shown Lead evaluation unit.
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- Mechanical Engineering (AREA)
- Engineering & Computer Science (AREA)
- Machines For Laying And Maintaining Railways (AREA)
- Electric Propulsion And Braking For Vehicles (AREA)
- Radiation Pyrometers (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- Investigating Or Analyzing Materials Using Thermal Means (AREA)
- Pretreatment Of Seeds And Plants (AREA)
- Force Measurement Appropriate To Specific Purposes (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
- Length Measuring Devices By Optical Means (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
- Investigating Or Analysing Materials By Optical Means (AREA)
- Air Bags (AREA)
- Endoscopes (AREA)
Abstract
Description
Die Erfindung betrifft eine Einrichtung zur Temperaturerfassung gemäß dem Oberbegriff des Anspruches 1.The invention relates to a device for temperature detection according to the preamble of
Zu diesem Zwecke sind bei nahezu allen Bahnverwaltungen Infrarotmeßsysteme eingesetzt, die auf Betonfundamenten oder an den Schwellen oder an den Schienen befestigt sind und aus Gründen der Freihaltung des Freiraumprofils außerhalb des Raumes zwischen den beiden Schienen befestigt werden müssen. Zwei Schienen plus den Schwellen bilden dabei das Gleis.For this purpose, almost all railway administrations Infrared measuring systems used on Concrete foundations or on the sleepers or on the Rails are attached and for reasons of freedom of the free space profile outside the space between the two rails must be attached. This is formed by two rails plus the sleepers Track.
Alle diese bekannten Einrichtungen haben gravierende Nachteile bezüglich der notwendigen Anzahl von Gleisschalteinrichtungen, der zwangsläufig aufwendigen Befestigungen, der mechanischen und elektrischen Beeinflußbarkeit, der Konstanz der Meßgeometrie, der mit einer Anordnung pro Achse überwachbaren Radsatz- bzw. Fahrzeugelemente und der elektrischen Sicherheit bezüglich des Berührungsschutzes gegen lebensgefährdende elektrische Spannungen an den Gehäusen der Abtasteinrichtungen.All of these known devices have serious ones Disadvantages regarding the necessary number of Track switching devices, the inevitably expensive Fastenings, mechanical and electrical Influenceability, the constancy of the measurement geometry, the with a set of axles that can be monitored per axle or vehicle elements and the electrical Safety with regard to protection against contact life-threatening electrical voltages at the Housings of the scanning devices.
Bei den herkömmlichen Meßsystemen müssen zur Überwachung von Einrichtungen, die zwischen den Laufrädern eines Radsatzes angeordnet sind, Meßgeometrien eingesetzt werden, deren Inklinationswinkel > 90° beträgt. Diese Anordnungen erfordern mindestens ein zusätzliches Gleisschaltmittel zur Eingrenzung des Meßbereiches. Zudem können die festgelegten Meßstellen nur erreicht werden, wen z.B. Magnetschienen- oder Wirbelstrombremsen nicht abgesenkt, d.h. nicht in Bremsstellung sind.In the conventional measuring systems Monitoring facilities between the Wheels of a wheel set are arranged, measuring geometries are used whose inclination angle> Is 90 °. These orders require at least an additional track switching device to limit the Measuring range. In addition, the specified measuring points can only be reached, e.g. Magnetic track or eddy current brakes not lowered, i.e. not in Are braking position.
Außerdem ist ein direkter Einfall des Sonnenlichtes in derartige Anordnungen bei tiefstehender Sonne möglich und führt zu Fehlalarmen während der Zugfahrten.There is also a direct incidence of sunlight in such arrangements possible when the sun is low and leads to false alarms during train journeys.
Die Befestigung der Meßsysteme an Schiene, Schwelle oder auf Betonfundamenten ist wegen des relativ hohen Gewichtes, von bis zu 50 kg, extrem aufwendig. Die mechanische Beeinflussung der schienen-bzw. schwellenbefestigten Einrichtungen führt zu häufigen Systemstörungen und damit zu einer Verringerung der Verfügbarkeit und zu einer Erhöhung der Instandhaltungsaufwendungen.The fastening of the measuring systems to the rail, Threshold or on concrete foundations is because of the relatively high weight, up to 50 kg, extremely expensive. The mechanical influencing of the rail or threshold-fixed facilities lead to frequent System malfunctions and thus a reduction availability and an increase in maintenance expenses.
Die Meßgeometrie der Abtastsysteme kann sich bei derartigen Anordnungen durch Vibration oder mechanische Schläge, z.B. durch herabhängende Fahrzeug- und/oder Ladungsteile unbemerkt verändern, was zu erheblichen Betriebsgefährungen führen kann. Zum Schutze der Abtastsysteme müssen daher Abweisbleche installiert werden, die den Instandhaltungsaufwand erheblich erhöhen. Die Kabelverbindungen werden bei diesen Aufbauten üblicherweise auf dem Oberbau verlegt, um auch bei gefrorenem Boden einen Kabelaus tausch zu ermöglichen. Beschädigungen an diesen elektrischen Verbindungen sind daher relativ häufig.The measuring geometry of the scanning systems can be such arrangements by vibration or mechanical Blows, e.g. by drooping vehicle and / or load parts change unnoticed what to significant operational risks. To the Protection of the scanning systems must therefore deflector plates be installed, the maintenance effort increase significantly. The cable connections are at these superstructures are usually laid on the superstructure, in order to avoid cables even when the ground is frozen to enable exchange. Damage to this electrical connections are therefore relatively common.
Die elektrische Sicherheit gegen unzulässig hohe Berührungsspannungen kann bei den bislang eingesetzten schienenbefestigten Meßsystemen, die mit 220 V versorgt werden, und bei Trassen, die mit Gleiskreisfreimeldung ausgestattet sind, nur durch die elektrische Verbindung eines Abtasters mit der jeweiligen Schiene realisiert werden. Bei abgelöster Erdverbindung und spannungsführendem Infrarotabtastergehäuse kann für das Instandhaltungspersonal Lebensgefahr bestehen.Electrical safety against impermissibly high levels Touch voltages can be used in the previously used rail-mounted measuring systems with 220 V are supplied, and for routes that have track circuit free notification are equipped only by the electrical Connection of a scanner to the respective rail will be realized. When the earth connection is disconnected and Live infrared scanner housing can be used for the maintenance personnel are at risk of death.
Der Erfindung liegt die Aufgabe zugrunde, diese Nachteile zu überwinden und eine Einrichtung anzugeben, mit der jedes beliebige Radsatz- und/oder Fahrzeugteil mit der kürzestmöglichen Meßstrecke überwacht werden kann, deren Meßsysteme an jeder Stelle parallel zur Schwelle, also auch zwischen den Schienen, angeordnet werden können, deren Meßgeometrien unveränderbar und deren Meßsysteme weder mechanisch noch elektrisch beeinflußbar sind.The invention is based on the object Overcome disadvantages and specify a facility with the any wheelset and / or vehicle part with the shortest possible measuring distance can be monitored, their measuring systems at each Place parallel to the threshold, i.e. also between the Rails can be arranged, their measurement geometries unchangeable and their measuring systems neither are mechanically influenced electrically.
Diese Aufgabe ist durch eine Einrichtung gelöst,
welche die in Anspruch 1 angegebenen Merkmale aufweist.
Die erfindungsgemäße Einrichtung zeichnet sich
dadurch aus, daß durch geeignet angeordnete Umlenkeinheiten
die einzelnen infrarotquellen eines jeden Fahrzeugs
und/oder Radsatzes mehrfach parallel abgetastet
werden und die Infrarotstrahlung insgesamt parallel
einer oder mehreren Infrarotempfängereinheiten zugeführt
wird.This task is solved by a facility
which has the features specified in
Die Einrichtung ist in einer Hohlgleisschwelle untergebracht die parallel zu den Gleisschwellen angeordnet ist.The device is housed in a hollow track sleeper in parallel is arranged to the track sleepers.
Die einzelnen Umlenkeinheiten sind mit einer oder mehreren Verschlußeinheiten ausgestattet, durch welche die Infrarotstrahlung in die Umlenkeinheit gelangt. Durch letztere kann die Infrarotstrahlung umgelenkt und/oder getaktet und/oder ausgeblendet werden.The individual deflection units are with or equipped with several locking units, through which the infrared radiation reaches the deflection unit. The infrared radiation can be deflected by the latter and / or clocked and / or hidden.
Die in der Hohlgleisschwelle angeordnete Infrarotempfangseinheit kann mehrere Signale empfangen und gegebenenfalls miteinander verknüpfen. Durch den relativ großen Abstand zu den Schienen sowie auf Grund der elektrischen Abschirmung durch das tragende Metallprofil ist die elektromagnetische Beeinflussung dieser Empfangseinheit auf ein Minimum reduziert. Alle Versorgungs- und Datenleitungen sind durch das Metallprofil elektrisch und mechanisch geschützt.The one in the hollow track sleeper arranged infrared receiving unit can receive multiple signals and if necessary link together. Due to the relatively large Distance to the rails and due to the electrical Shielding by the supporting metal profile is the electromagnetic influence of this receiving unit reduced to a minimum. All supply and data lines are through the Metal profile electrically and mechanically protected.
Durch die im Bereich der Schwelle an der Schiene installierten Einrichtungen zur Erfassung des Radauflagedruckes und der Beschleunigung der Schiene bzw. der Schwelle in Richtung senkrecht zur Schienenlängsachse kann die genaue Radposition ermittelt und somit der Meßbereich parallel zur Gleisachse von Ache zu Achse ermittelt und eingestellt und die Meßwerte in einer nachgeschalteten Auswerteeinheit ggf. korrigiert werden. By in the area of the threshold on the rail installed devices for recording the wheel support pressure and the acceleration of the rail or the threshold in the direction perpendicular to the longitudinal axis of the rail can determine the exact wheel position and thus the measuring range parallel to the track axis from Ache Axis determined and set and the measured values in one downstream evaluation unit may be corrected.
An der Auswerteeinheit stehen somit die Temperaturwerte aller Radsatzkomponenten und diverser Fahrzeugkomponenten, das Radsatzgewicht insgesamt, sowie die Radlasten zur Verfügung.The temperature values are thus on the evaluation unit all wheelset components and various vehicle components, total wheelset weight, as well as the wheel loads available.
Im Zusammenhang mit den Beschleunigungswerten und dem Raddruck stehen Meßgrößen zur Verfügung, die auch auf den Zustand des Rades in Bezug auf Unwuchten und Laufflächenschäden, die eine Ursache für Lagerschäden sind, Aufschluß geben.In connection with the acceleration values and the wheel pressure, measurement variables are available, which is also related to the condition of the wheel Imbalance and tread damage, which is a cause for bearing damage, provide information.
In der Zeichnung ist die Erfindung in einem Ausführungsbeispiel dargestellt. Es zeigen:
- Fig. 1
- 1 schematisch die Anordnung einer Hohlgleisschwelle parallel zwischen zwei Gleisschwellen in perspektivischer Ansicht,
- Fig. 2
- schematisch den Aufbau der Einrichtung in einer Hohlgleisschwelle mit darüberstehendem Radsatz mit Antriebsmotor, innen- und außenliegenden Radsatzlagern und Bremsen,
- Fig. 3
- schematisch einen Schnitt durch den Radsatz und durch die Hohlgleisschwelle mit dem Verlauf der IR-Strahlung von den Quellen zur IR-Empfangseinheit.
- Fig. 1
- 1 schematically shows the arrangement of a hollow track sleeper in parallel between two track sleepers in a perspective view,
- Fig. 2
- schematically the structure of the device in a hollow track sleeper with an overlying wheel set with drive motor, internal and external wheel set bearings and brakes,
- Fig. 3
- schematically a section through the wheelset and through the hollow track threshold with the course of the IR radiation from the sources to the IR receiving unit.
In Fig.1 ist zwischen zwei Gleisschwellen 2 eine
Hohlgleisschwelle 11 gezeigt, in der sowohl die Umlenkeinheiten
9 als auch die IR-Empfangseinheit 15 untergebracht
sind. Außerdem sind in Fig.1 noch die
Verschlußeinheiten 9a zu erkennen, mit denen die
Umlenkeinheiten abgedeckt werden.In Fig.1 is between two
Fig.2 zeigt auf den von den Schwellen 2 getragenen
Schienen 1 einen Radsatz, der aus den Laufrädern 4,
der Radsatzwelle 6 sowie den Radsatzlagern 5 besteht.
Dabei trägt die Radsatzwelle 6 auch den Fahrmotor 3.Fig.2 shows on the carried by the
An den beiden Schienen 1 sind die Beschleunigungsaufnehmer
7 angebracht, von denen aus Kabelanschlüsse
7a zu einer nicht weiter dargestellten
Auswerteeinheit führen.The accelerometers are on the two
Aus der Stirnseite der Hohlgleisschwelle 11 treten
Kabel 10 aus, welche die Empfangseinheit mit der
genannten Auswerteeinheit verbinden.Step out of the end face of the
Mittels der Pfeile 8 ist der Verlauf der verschiedenen
Meßstrahlen (die Meßgeometrie) angedeutet. Dies ist
insbesondere aus der Fig.3 erkennbar, in deren Schnittbild
der Verlauf der Pfeile 8 (= IR-Strahlung) vom Fahrmotor
3 bzw. von den Laufrädern 4 bzw. von den
Radsatzlagern 5 dargestellt ist Zusätzlich hierzu sind
alle bislang eingesetzten Bremseinrichtungen, wie z.B.
Klotz-, Wellenscheiben- und Radscheibenbremsen eingezeichnet,
die pauschal mit 12 beziffert sind. Von ihnen
verlaufen ebenfalls Pfeile 8 (=IR-Strahlung) über die
Umlenkeinheiten 9 zu der IR-Empfangseinheit 15. In ihr
erfolgt die Umwandlung der Strahlungsenergie in elektrische
Energie, wobei die ankommenden Signale
außerdem verstärkt werden.The course of the various is shown by means of
Claims (6)
- Device for detecting the temperatures of the axle body and/or traction motors and/or the bogie wheel discs and/or wheel braking discs and/or shaft braking discs and/or wheel set bearings located between the wheels and/or wheel set bearings arranged in the bogie wheel discs and/or wheel set bearings arranged at the shaft ends on the outsides of the wheels and/or of radiation surfaces or heat sources to which temperatures are transmitted by heat conduction from vehicle and/or wheel set elements which are not directly accessible but are to be monitored or with which these are simulated, characterised in that due to infrared radiation deflector units (9) arranged suitably in the track the individual infrared sources of each wheel set (3-6) and/or of the vehicle itself are supplied repeatedly in parallel, and all sources all together in parallel, repeatedly to an infrared receiver unit (15), and in this unit the radiation energy of each heat source which is repeatedly reflected in parallel is converted to electrical signals in parallel, wherein the infrared radiation deflector units (9) and the infrared receiver unit (15) are arranged completely or partially in a hollow track sleeper (11), and in that for the purpose of detecting the wheel position and for infrared measurement correction, between each of the two rails (1) and their supports which carry said IR receiver unit (15) are installed acceleration sensors (7) which allow determination of the respective wheel pressure and/or the acceleration values of a wheel (4) above, and the electrical signals of the wheel set temperature, wheel set position, wheel weight and/or acceleration measurements are processed in a subsequent analyser unit in such a way that at a suitable interface of the analyser unit the absolute individual temperature values and temperature profiles corrected by the respective weight and acceleration values and the weight and acceleration values of the wheel sets (3-6) and of the vehicle can be picked off.
- Device according to claim 1, characterised in that the extent thereof to the direction of travel is selected in such a way that the detection of all wheel set components by means of infrared optical devices is made possible.
- Device according to claim 1, characterised in that the beam paths (8) of the infrared radiation of said vehicle and wheel set components pass through the hollow track sleeper (11) arranged under the rails (1) and are deflected in the hollow track sleeper in such a way that the radiation passes to the IR receiver unit (15).
- Device according to claims 1 and 2, characterised in that the IR radiation passes into the hollow track sleeper (11) through closure units (9a) which are common and/or arranged specially one each for the set object and which are electrically controllable, movable and mounted directly or indirectly on the hollow track sleeper (11).
- Device according to claims 1 to 3, characterised in that the analyser unit of the wheel set diagnostic device is completely or partially integrated in the hollow track sleeper (11) or forms part of such a sleeper.
- Device according to claims 1 to 5, characterised in that the deflector units (9), the IR receiver unit (15) and the analyser unit are mounted in the hollow track sleeper (11) rigidly or with elastic damping of vibrations, and in that with a solid superstructure (concrete) the hollow track sleeper (11) is dimensioned in such a way that it can be installed under the rails (1) transversely to the direction of travel without representing an obstacle during track installation and track maintenance measures.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4217681 | 1992-05-29 | ||
DE4217681A DE4217681C3 (en) | 1992-05-29 | 1992-05-29 | Wheelset diagnostic device for monitoring passing railway vehicles |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0571852A1 EP0571852A1 (en) | 1993-12-01 |
EP0571852B1 EP0571852B1 (en) | 1996-02-07 |
EP0571852B2 true EP0571852B2 (en) | 2001-08-29 |
Family
ID=6459923
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93107974A Expired - Lifetime EP0571852B2 (en) | 1992-05-29 | 1993-05-17 | Diagnosis device for a wheelset for monitoring moving railway vehicles |
Country Status (8)
Country | Link |
---|---|
US (1) | US5397900A (en) |
EP (1) | EP0571852B2 (en) |
AT (1) | ATE133903T1 (en) |
CA (1) | CA2097381C (en) |
DE (1) | DE4217681C3 (en) |
DK (1) | DK0571852T4 (en) |
ES (1) | ES2085677T5 (en) |
FI (1) | FI932344A (en) |
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-
1992
- 1992-05-29 DE DE4217681A patent/DE4217681C3/en not_active Expired - Lifetime
-
1993
- 1993-05-17 EP EP93107974A patent/EP0571852B2/en not_active Expired - Lifetime
- 1993-05-17 ES ES93107974T patent/ES2085677T5/en not_active Expired - Lifetime
- 1993-05-17 DK DK93107974T patent/DK0571852T4/en active
- 1993-05-17 AT AT93107974T patent/ATE133903T1/en not_active IP Right Cessation
- 1993-05-21 FI FI932344A patent/FI932344A/en not_active Application Discontinuation
- 1993-05-27 US US08/067,836 patent/US5397900A/en not_active Expired - Lifetime
- 1993-05-31 CA CA002097381A patent/CA2097381C/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
DK0571852T3 (en) | 1996-05-06 |
DK0571852T4 (en) | 2001-10-08 |
DE4217681C3 (en) | 1999-02-25 |
ATE133903T1 (en) | 1996-02-15 |
EP0571852B1 (en) | 1996-02-07 |
ES2085677T3 (en) | 1996-06-01 |
FI932344A (en) | 1993-11-30 |
CA2097381C (en) | 2002-03-19 |
FI932344A0 (en) | 1993-05-21 |
DE4217681C2 (en) | 1994-06-23 |
DE4217681A1 (en) | 1993-12-02 |
CA2097381A1 (en) | 1993-11-30 |
EP0571852A1 (en) | 1993-12-01 |
US5397900A (en) | 1995-03-14 |
ES2085677T5 (en) | 2002-01-16 |
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