EP0570303A1 - Stranggiessverfahren unter Verhinderung von Rissbildung in einem Kokillen-Aufsatz - Google Patents
Stranggiessverfahren unter Verhinderung von Rissbildung in einem Kokillen-Aufsatz Download PDFInfo
- Publication number
- EP0570303A1 EP0570303A1 EP93420158A EP93420158A EP0570303A1 EP 0570303 A1 EP0570303 A1 EP 0570303A1 EP 93420158 A EP93420158 A EP 93420158A EP 93420158 A EP93420158 A EP 93420158A EP 0570303 A1 EP0570303 A1 EP 0570303A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- casting
- extension
- hooping
- mold
- billets
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims description 16
- 230000015572 biosynthetic process Effects 0.000 title abstract description 5
- 238000009749 continuous casting Methods 0.000 title 1
- 238000005266 casting Methods 0.000 claims abstract description 30
- 230000002093 peripheral effect Effects 0.000 claims abstract description 9
- 230000006835 compression Effects 0.000 claims abstract description 7
- 238000007906 compression Methods 0.000 claims abstract description 7
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 6
- 239000000956 alloy Substances 0.000 claims abstract description 6
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000011819 refractory material Substances 0.000 claims abstract description 6
- 238000005336 cracking Methods 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 230000036316 preload Effects 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 3
- 230000007423 decrease Effects 0.000 claims description 2
- 239000003623 enhancer Substances 0.000 claims 1
- 239000004411 aluminium Substances 0.000 abstract 1
- 230000035882 stress Effects 0.000 description 9
- 239000000463 material Substances 0.000 description 8
- 229910001338 liquidmetal Inorganic materials 0.000 description 4
- 238000013459 approach Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000008595 infiltration Effects 0.000 description 2
- 238000001764 infiltration Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 241001080024 Telles Species 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 210000004027 cell Anatomy 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
- B22D11/049—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds for direct chill casting, e.g. electromagnetic casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
- B22D11/0401—Moulds provided with a feed head
Definitions
- the present invention relates to a load casting process making it possible to avoid cracking of the riser.
- This extension is fixed securely and tightly to the mold in order to avoid any leakage of liquid metal; it can be composed of one or more parts and has a rectangular section in the case of plate casting or circular in the case of billet casting.
- asbestos fibers were used in the past which allowed effective reinforcement but, for hygienic reasons, this material was abandoned.
- the invention consists of a process for casting aluminum and its alloys in the form of plates or billets in an ingot mold surmounted by an extension of refractory material characterized in that, in order to avoid cracking of the said enhancement, it is applied to it, before casting, a compression preload perpendicular to the casting axis, independent of the clamping forces on the mold, said preload being obtained by controlled peripheral hooping.
- the effect of the prestressing must have the effect of adding a compressive force to the service constraints and obtaining in total high values in compression and low in tension.
- the field of Appropriate preload is obtained by exerting a peripheral constraint around the riser.
- This slit is necessarily very fine to prevent the liquid metal from infiltrating. Its thickness is between 0.05 and 0.7 mm and varies inversely with the metallostatic charge height.
- the slit is either continuous, with the refractory ring overhanging above, or intermittent, cut from time to time by the support points of the refractory ring.
- the means finally selected is therefore a peripheral hooping of the extension on a face perpendicular to the support plane of the extension on the ingot mold so as to exert only forces perpendicular to the casting axis.
- the forces exerted are controlled, and this is essential for, thanks to the prestresses, to properly position the range of service stresses in the riser relative to the stresses admissible by the material.
- the hooping is carried out at least on the part of the riser closest to the ingot mold but, it can also be done on more distant parts. Two hooping techniques are used depending on the shape of the cast product.
- the section of the cast product is circular and the hooping is carried out by means of a rigid metal ring, placed hot in contact with the external surface of the riser, and whose diameter decreases by cooling.
- This hoop is generally made of steel and its internal diameter D1 is smaller than the external diameter D2 of the extension.
- the relative difference between these two diameters (D2-D1) / D1 is between 0.5 / 1000 and 5/1000. It is through this difference that we control the effort exerted.
- the section In the case of plates, the section is generally rectangular and of much larger dimensions than in the case of billets, and therefore the respect of the dimensions is much more difficult and the accidental deformation of the frets much greater.
- this hooping technique is also applicable to billets, but is not preferred because it is longer and more delicate to use than that described above.
- FIG. 1 represents, in a vertical axial section, a casting mold fitted with a hooped extension.
- An alloy of the type 7175 was poured according to the standards of the Aluminum Association in the form of plates with dimensions 1300 x 446 mm in an ingot mold whose lower part of the extension was hooped using a strip of width 15 mm and 0.5 mm thick in steel of type XC12F under a tension of 270 daN and closed by a staple.
- the number of castings without the appearance of cracks being observed was 7 while with an extension of the same non-hooped material used for the same type of casting, the appearance of cracks was observed from the first operation. .
- the presence of the strip made it possible to continue the operations without any difficulty after the appearance of cracks up to a total of 34 flows; the cracks remaining well closed thanks to the pressure exerted by the strip.
- the invention finds its application in the casting of aluminum and its alloys whether in the form of plates or billets and whatever the type of material used, that is to say that it implements a injection of gas and / or oil or not.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9204968 | 1992-04-16 | ||
FR9204968A FR2690099B1 (fr) | 1992-04-16 | 1992-04-16 | Procede de coulee en charge permettant d'eviter la fissuration de la rehausse. |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0570303A1 true EP0570303A1 (de) | 1993-11-18 |
Family
ID=9429154
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93420158A Withdrawn EP0570303A1 (de) | 1992-04-16 | 1993-04-14 | Stranggiessverfahren unter Verhinderung von Rissbildung in einem Kokillen-Aufsatz |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0570303A1 (de) |
FR (1) | FR2690099B1 (de) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2747061B1 (fr) * | 1996-04-05 | 1998-04-30 | Ugine Savoie Sa | Lingotiere bi-materiau pour la coulee continue en charge verticale des metaux |
FR2764533B1 (fr) * | 1997-06-12 | 1999-07-30 | Lorraine Laminage | Tete de lingotiere pour la coulee continue verticale en charge de produits metalliques a format allonge |
BE1012325A3 (fr) * | 1998-12-08 | 2000-09-05 | Centre Rech Metallurgique | Dispositif pour la coulee continue en charge verticale d'un metal en fusion. |
FR3047188B1 (fr) * | 2016-01-29 | 2018-01-12 | Constellium Issoire | Outillage permettant la fabrication d’un produit en metal par coulee en charge |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4157728A (en) * | 1976-07-29 | 1979-06-12 | Showa Denko Kabushiki Kaisha | Process for direct chill casting of metals |
US4615471A (en) * | 1985-06-19 | 1986-10-07 | M. H. Detrich | Refractory plate and method for reinforcing |
EP0213049A1 (de) * | 1985-07-30 | 1987-03-04 | Aluminium Pechiney | Verfahren und Vorrichtung zum Giessen von Metallen |
US5020703A (en) * | 1990-01-26 | 1991-06-04 | Serusteel, Inc. | Stationary top plate for a sliding gate valve and method of manufacture thereof |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5884668A (ja) * | 1981-11-16 | 1983-05-20 | Tokyo Yogyo Co Ltd | 摺動ノズル盤の補強方法 |
-
1992
- 1992-04-16 FR FR9204968A patent/FR2690099B1/fr not_active Expired - Fee Related
-
1993
- 1993-04-14 EP EP93420158A patent/EP0570303A1/de not_active Withdrawn
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4157728A (en) * | 1976-07-29 | 1979-06-12 | Showa Denko Kabushiki Kaisha | Process for direct chill casting of metals |
US4157728B1 (de) * | 1976-07-29 | 1987-06-09 | ||
US4615471A (en) * | 1985-06-19 | 1986-10-07 | M. H. Detrich | Refractory plate and method for reinforcing |
EP0213049A1 (de) * | 1985-07-30 | 1987-03-04 | Aluminium Pechiney | Verfahren und Vorrichtung zum Giessen von Metallen |
US5020703A (en) * | 1990-01-26 | 1991-06-04 | Serusteel, Inc. | Stationary top plate for a sliding gate valve and method of manufacture thereof |
Non-Patent Citations (1)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 7, no. 183 (M-235)(1328) 12 Août 1983 & JP-A-58 084 668 (TOUKIYOU YOUGIYOU KK) 20 Mai 1983 * |
Also Published As
Publication number | Publication date |
---|---|
FR2690099A1 (fr) | 1993-10-22 |
FR2690099B1 (fr) | 1997-05-23 |
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Legal Events
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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Effective date: 19980416 |