EP0559651B1 - Hydraulically driven machine with two drive cylinders - Google Patents

Hydraulically driven machine with two drive cylinders Download PDF

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Publication number
EP0559651B1
EP0559651B1 EP91915910A EP91915910A EP0559651B1 EP 0559651 B1 EP0559651 B1 EP 0559651B1 EP 91915910 A EP91915910 A EP 91915910A EP 91915910 A EP91915910 A EP 91915910A EP 0559651 B1 EP0559651 B1 EP 0559651B1
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EP
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Prior art keywords
pressure
control
drive
valve
pressure chamber
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EP91915910A
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German (de)
French (fr)
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EP0559651A1 (en
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Eckehart Schulze
Luciano Zanolini
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/16Control arrangements for fluid-driven presses
    • B30B15/24Control arrangements for fluid-driven presses controlling the movement of a plurality of actuating members to maintain parallel movement of the platen or press beam

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  • the invention relates to a hydraulically driven machine for processing a sheet metal workpiece by cold forming, according to the preamble of claim 1.
  • a hydraulically driven machine for processing a sheet metal workpiece by cold forming, according to the preamble of claim 1.
  • Such a machine is known from US-A-2 211 692.
  • Such machines are known, for example, as bending machines, in which the sheet metal workpiece is arranged between a lower tool and an upper tool which can be moved up and down relative to the latter, for the drive of which two drive cylinders, which are arranged at a lateral distance from one another and are designed as differential cylinders, are provided, the pistons of which have piston rods emerging from the cylinder housings with which the upper tool is connected to compensate for slight differences in stroke of the pistons via uniaxial joints, the joint axes of which are perpendicular to the plane marked by the central axes of the drive cylinders, the ratio F 1 / F 2 of the surfaces F 1 and F 2 the piston, with which they each delimit an upper drive pressure chamber against a lower drive pressure chamber axially penetrated by the piston rod, through their common or alternative - valve-controlled - pressurization and / or - relief of the workpiece directed rapid feed movements and load feed movements, and rapid return movements directed away from the workpiece can be controlled, has a value between 5 and 20, with
  • This weight is sufficient to achieve a sufficient pressure in the downward rapid feed operation of the two drive cylinders of the machine - with the upper drive pressure chamber of the respective drive cylinder relieved of pressure in their lower drive pressure spaces, below which the pressure medium is sufficiently quick in the usual dimensions of the line cross sections and the control valves the lower drive pressure chambers of the drive cylinders can flow away in order to achieve the required speeds of the rapid feed movements and to be able to regulate them by suitable throttling of the outflow cross-sections, without having to "help" the rapid downward movements of their pistons by increasing the pressure in the upper drive pressure chambers of the drive cylinders, due to the area ratio F1 / F2 would require higher delivery rates of the pump of the pressure supply unit.
  • hydraulic drives for bending machines are usually provided with measuring systems implemented using glass scales, which measure the absolute values of the positions of the pistons at any moment enable capture.
  • measuring systems are very expensive and also susceptible to temperature influences and / or environmental conditions in general.
  • the object of the invention is therefore to improve a machine of the type mentioned in such a way that not only is the electro-hydraulic effort required to control its movement reduced, but also shorter cycle times of processing can be achieved.
  • the follow-up valves provided as part of the position control loops for the two drive cylinders, designed as 3/3-way valves, which work with pulse-controlled position setpoint specification and mechanical position actual value feedback, with the position setpoint If electrical AC or stepper motors are used, which allow an incremental position setpoint specification, the motion control of the drive cylinders can be easily achieved by controlling the electric motors at the same frequency, the mechanical actual position value feedback ensuring that the overrun Control valves quickly enough in the sense of the respective direction of movement can be controlled. Provided the pressure supply unit has sufficient performance, the two follow-up control loops can be operated with optimally high loop gain.
  • the permanent connection of the high-pressure outlet of the pressure supply unit to the lower drive pressure chamber of the respective drive cylinder provides effective protection against dangerous "falling" of the drive cylinder pistons or the upper tool of the machine, at least in the event of malfunctions in the electrohydraulic control unit.
  • the respective overrun control valve automatically returns to its blocking state due to the mechanical feedback of the actual position value, so that an adequate safeguard against "falling" of the upper tool is also guaranteed.
  • the high-pressure pump of the pressure supply unit is designed for the maximum delivery capacity provided in accordance with claim 2, it being advantageous from the point of view of minimizing the electrical connection power if, as provided in accordance with claim 3, the high-pressure pump of the Pressure supply unit is designed as a pressure-controlled pump, for example a pump, the flow rate of which is inversely proportional to the outlet pressure generated at its outlet. Alternatively or in combination with this, it can also be sufficient or additionally advantageous if a pressure relief valve designed according to claim 4 is provided, which can also be advantageous as a safety measure in combination with a pump regulated according to claim 2.
  • the outflow valve provided in the context of the electrohydraulic control unit can be designed as a solenoid valve controlled according to the features of claim 5, which is particularly advantageous in terms of simple control.
  • Such a compensation device can be implemented in a simple manner according to the construction principle according to the features of claim 9 and in a special embodiment according to that of claim 10.
  • the design of the compensation device according to claim 12 has the advantage of significantly less influence on the hydraulic rigidity of the drive compared to that of claim 11, but requires a somewhat increased technical effort to implement.
  • the machine can be largely secured against damage which could result from an inexactly synchronous feed of the two drive cylinder pistons.
  • this encoder system conveys the function provided according to claim 14, so that its output signals are a direct measure of the so-called tracking error, ie the distance by which the actual position value lags behind the set position setpoint, then this encoder system is in combination with the setpoint - Presetting system also as electronic Position actual value measuring system can be used, which provides a CNC-controlled machine with the electronic information required for this about the actual position of the upper tool.
  • the output signals of such a tracking error measuring system can also be advantageously used for a type of control of the position setpoint specification provided in accordance with claim 15 and thus gentle operation of the machine can be achieved.
  • 1, 2 and 3 generally designated 10, is a machine of the type in which, by means of a force-controlled lowering of an upper tool 11 relative to a lower tool 12 fixed to the machine frame, a workpiece 13, e.g. a steel sheet, which rests on the lower tool 12, is pressed into a desired shape, which is determined by the design of the lower tool 12 and the upper tool 11, which is complementary in cross section to the lower tool.
  • a workpiece 13 e.g. a steel sheet
  • the machine 10 comprises a machine frame, generally designated 14, with two C-shaped side walls 17 and 18, which are arranged symmetrically with respect to a vertical transverse center plane 16 of the machine frame 14 and which, as shown in FIG. 1, are arranged at a lateral clearance b from one another and through a base part 19, as it were a base of the machine frame 14, are connected to one another, which extends between the lower, horizontal transverse legs 21 and 22 of the overall C-shaped side walls 17 and 18, which are integrally connected to upper ones via vertical, columnar yoke legs 23 and 24 , horizontal transverse legs 26 and 27 of the C-shaped side walls 17 and 18 are formed contiguously.
  • a hydraulic drive cylinder 31 or 32 is fixedly mounted with the vertical course of the respective central longitudinal axis 28 or 29, the pistons of which are labeled 33 and 34, respectively, emerging from the cylinder housings 36 and 37 downwards Have 38 and 39 respectively.
  • These drive cylinders 31 and 32 are designed as double-acting differential cylinders, in which an upper drive pressure chamber 43 and 44 against a lower drive pressure chamber 46 and 47, respectively, by means of a piston flange 41 or 42 sealed against the cylinder housing 36 or 37 by means of a piston-fixed ring seal is delimited so as to be pressure-tight and movable, by means of which, by means of an electrohydraulic control unit, which is designated in total by 48, it acts upon the outlet pressure P of a pressure supply unit, which is designated in total by 49, and connects it to its - pressure-less - reservoir 51 directed towards the workpiece 13 in rapid downward movements of the upper tool 11 articulated with the piston rods 38 and 39 of the two drive cylinders 31 and 32, load feed movements of the same, by means of which the deformation of the workpiece 13 is achieved, and rapid retraction movements of the upper tool 11 in the sense of lifting the same from Workpiece 13 and return to an upper end position are controllable.
  • the total weight of the moving parts of the bending machine 10 - essentially its upper tool 11 and the pistons 38 and 39 of the two drive cylinders 31 and 32 articulated to it - is in a typical dimensioning 10 kN.
  • the delivery capacity of the pressure supply unit 49 is adapted to this dimensioning of the drive cylinders 31 and 32 in such a way that in the load-down feed operation, ie in the operating state of the bending machine 10 in which the workpiece 13 is deformed, a maximum value of the feed speed 30 mm / s is possible.
  • the central functional element of the subunit 48 'of the electrohydraulic control unit 48 is a follow-up control valve, designated overall by 61, for the structural and functional explanation of which reference is also made to the relevant details in FIG. 4.
  • the overrun control valve 61 by means of which the direction and speed of the possible movements of the piston 33 of the drive cylinder 31 can be controlled - rapid feed and load feed movements directed towards the workpiece 13 and rapid upward movements directed away from the workpiece 13 - , its function is a 3/3-way valve, which is connected to the high pressure outlet 62 of the pressure supply unit 49, first (P-) supply connection 63 and a second, connected to the unpressurized reservoir 51 of the pressure supply unit 49 (T-) supply connection 64 and a single control output 66, which on the one hand via a check valve 67, which is due to relatively higher pressure at the control output 66 of the
  • the follow-up control valve 61 is acted upon in the opening direction and, on the other hand, is connected to the control connection 69 of the drive cylinder 31 via a throttle 68, which is connected in parallel with this and designed as an orifice, via which the upper drive pressure chamber 43 of the drive cylinder 31 can be pressurized or depressurized Reservoir 51 of the pressure
  • the overrun control valve 61 has a neutral position O, a blocking position, in which its control output 66 is blocked both against its P supply connection 63 and against its T supply connection 64.
  • the rapid and the load feed operation of the drive cylinder 31 is assigned the functional position of the follow-up control valve 61, which is denoted by I in FIGS. 3 and 4, in which the P supply connection 63 of the valve 61 with its control output 66 and thus also with the Control port 69 of the drive cylinder 31 hydraulically is connected while the T supply connection 64 is blocked against the control output 66.
  • the overrun control valve 61 is - for the purpose of explanation - according to the semi-schematic representation of FIG. 4 provided as a slide valve, the "piston" 72 of which is represented by the 3/3-way valve symbol. It is designed as a proportional valve, which, seen from its blocking basic position O, with an increasing displacement of its valve piston 72 to the "left", ie in the sense of utilizing the functional position II - actuation of the drive cylinder 31 in the upward direction - releases an increasingly larger cross section of the flow thread 73, via which pressure medium can flow out of the upper drive pressure chamber 43 of the drive cylinder 31 to the unpressurized reservoir 51 of the pressure supply unit 49, and with increasing displacement of its valve piston 72 to the "right”, ie transition to functional position I - Actuation of the drive cylinder 31 in the downward direction - releases increasingly larger cross sections of the flow path 74, via which pressure medium can flow from the pump 57 and also from the lower drive pressure chamber 46 of the drive cylinder 31 to the upper drive pressure chamber 43 of the
  • the housing 75 of the follow-up control valve 61 which is only indicated schematically, has a block-shaped central section 76 with a central bore 77, in which a hollow shaft 79 is mounted, which can be rotated about its central longitudinal axis 78 and displaceable along this axis Figure 4 right end, which protrudes from the housing 75, is provided with a drive pinion 80, with which the output gear 81 of an electric motor 82 meshes, and provided at its other end with an internal thread 83 is in meshing engagement with a threaded spindle 84, which is also rotatable about the central axis 78, but is axially immovably mounted on the housing 75 of the follow-up control valve 61, from which it projects with a free end portion 84 ', on which in turn a pinion 86 is arranged, which is in meshing engagement with a rack 87 which, as can be seen in FIG. 3, is coupled in motion to the upper tool 11 and carries out its downward and upward movements, the rack 87
  • This threaded spindle 84 and the rack 87 are the functionally essential elements of a mechanical feedback device, by means of which the position of the upper tool 11 is "reported back" to the relief control valve 61.
  • a generally designated 88 yoke-shaped valve actuating member which has two parallel yoke legs 89 and 91, which are parallel to the central longitudinal axis 78 of the follow-up valve.
  • Control valve extending guide rod 92 which passes through a radially lateral guide bore 93 of the block-shaped, central housing part 76, are firmly connected to one another and are axially supported on the opposite sides of the valve piston 72 via an actuating pin 94 and 96, wherein this support of the yoke legs 89 and 91 on the actuating pins 94 and 96 or the valve piston 72 is fully positive.
  • the two yoke legs 89 and 91 are aligned with each other, with the central longitudinal axis 78 of the valve housing 75 coaxial bores 97 and 98, the diameter of which is slightly larger than the outer diameter of the hollow shaft 79, so that this with a sufficient for their smooth rotation by this game Bores 97 and 98 of the yoke legs 89 and 91 of the valve actuating member 88 can pass through.
  • valve actuation member 88 is axially free of play between radial driving flanges 102 and 103 of the hollow shaft 79 via ball bearings 99 and 101, which impart smooth rotation of the hollow shaft 79 relative to the valve actuation member 88.
  • the electric motor 82 is designed as a motor with a reversible direction of rotation, for example as a stepper motor or as an AC motor, that is to say as a pulse-controlled motor, which receives output pulses from an electronic control unit 100 received at a first supply connection 105 in the clockwise direction represented by the arrow 104 and by one second supply connection 106 received output pulses of the electronic control unit 103 is driven in the counterclockwise direction represented by arrow 107, the clockwise direction being indicated by arrow 108 is related.
  • the electric motor 82 it is further assumed that its armature, which is connected to the driven gear 81 in a rotationally fixed manner, with each control pulse which it receives at one of its two supply connections 105 and 106, in one or the other direction of rotation, a rotation corresponding to a constant - small - incremental angle of rotation executes such as an angle of 3.6 °, ie that a hundred pulses are necessary for the armature of the electric motor 82 to rotate through 360 °.
  • the electric motor 82 is used in the follow-up control valve 61 for position setpoint specification control, which is achieved by - program-controlled - sequence of the control pulses which are fed to the electric motor 82 at its one supply connection 105 or at its other supply connection 106.
  • a downstream valve 109 which is connected between the control connection 69 leading to the upper drive pressure chamber of the drive cylinder 31 and the reservoir 51 of the pressure supply unit 49, is provided, via which the piston moves rapidly during downward movements 33 of the left drive cylinder 31 - and the upper tool 11 of the bending machine 10 - pressure medium can flow from the reservoir 51 of the pressure supply unit 49 into the upper drive pressure chamber 43.
  • This post-flow valve 109 which is illustrated to illustrate its function as a springless check valve, is of a construction known per se, so realizes that it responds to minimal pressure differences between the upper drive pressure chamber 43 of the drive cylinder 31 and the reservoir 51 of the pressure supply unit 49 and assumes its blocking position when the pressure in the upper drive pressure chamber 43 of the drive cylinder 31 is slightly greater than in the reservoir 51 of the pressure supply unit 49 and changes to its open position as soon as the pressure in the upper drive pressure chamber 43 of the drive cylinder 31 is slightly less than the pressure in the “unpressurized” reservoir 51 of the pressure supply unit, where “unpressurized” is intended to mean equality with the surrounding atmospheric pressure.
  • the outflow valve 111 is designed as a pressure-controlled 2/2-way valve, the basic position 0 of which is its blocking position, into which it is urged by the valve spring 112. Its second functional position I is a flow position, in which the control connection 69 of the drive cylinder 31 via the flow path 13 of the discharge valve 111 in addition to the flow path leading to the reservoir 51 via the throttle orifice 68 and the follow-up control valve 61, which is designated as a whole by 114 the reservoir 151 of the pressure supply unit 49 is connected.
  • the outflow valve 111 has a first, schematically indicated control pressure chamber 116, which is acted upon by the pressure prevailing at the control outlet 66 of the follow-up control valve 61, and a second, likewise schematically indicated, control pressure chamber 117, which is connected to that in the upper drive pressure chamber 43 of the drive cylinder 31 prevailing pressure is applied.
  • the control piston surfaces of the discharge valve 111 provided as a slide valve, which delimit the control pressure spaces 116 and 117, are coordinated with one another in such a way that, assuming the same pressures in the two control pressure spaces 116 and 117, the force resulting from the pressurization of the valve as shown 3 "right" control pressure chamber 117 results and the piston of the outflow valve represented by the circuit symbol 111 tries to urge in its flow position, is equal to the sum of the restoring force of the valve spring 112 and the force resulting from the pressurization of the first control pressure chamber 116, which is "left” as shown in FIG. 3, which urge the piston of the discharge valve 111 into its basic position .
  • a minimal pressure drop across the throttle 68 is sufficient to switch the outflow valve 111 to its flow-through position I in the rapid retraction mode of the piston 33 of the drive cylinder 31.
  • the pressure supply unit 49 is permanently in operation and that the high pressure pump 57 of the pressure supply unit 49 is designed as a regulated pump which only maintains the pressure in the lower drive pressure chambers 46 and 47 of the two drive cylinders 31 and 32 that is required to the pistons 33 and 34 and with them the upper tool 11 in the upper end position hold and in this operating state of the bending machine 10 to compensate for any leakage oil loss that may occur.
  • the overrun control valves 61 and the outflow valves 111 of the electrohydraulic control unit 48 are in the basic positions shown in FIG. 3, whereby the afterflow valves 109 can be open or closed.
  • These post-flow valves 109 are designed so that their valve bodies (not shown in detail) come into the open position due to the installation position of the valves 109 due to the force of gravity acting on them, but with a slight excess pressure in the upper drive pressure spaces 43 and 44 of the two drive cylinders 31 and 32 are "raised” into the locked position.
  • the high-pressure pump 57 of the pressure supply unit 49 is designed with regard to the maximum delivery capacity in such a way that its delivery volume Q, based on the time unit, has only a value which is sufficient for the load feed operation of the drive cylinder 31, in which the feed speed is only 1/10 of the speed Feed rate, in the selected explanatory example thus 30 mms ⁇ 1, to maintain the maximum pressure of 300 bar required for the bending or pressing processing of the workpiece 13 in the upper - large area - drive pressure chamber 43 of the drive cylinder 31.
  • the maximum delivery volume Q of the high-pressure pump 57 is approximately 1 ls ⁇ 1 or 60 l / min, respectively the cross-sectional area of the upper drive pressure chamber 43 or the effective piston surface 52 of the piston 33, which has the value 167 cm2 in order to develop a maximum feed force of 500 kN at a maximum operating pressure of 300 bar.
  • the delivery volume of the high-pressure pump 57 related to the time unit plus the volume of pressure medium related to the time unit, which is displaced in the course of the downward movement of the piston 33 of the drive cylinder 31 from its lower drive pressure chamber 46 and via that in the functional position I of the follow-up control valve 61 open flow path 74 of the same can also flow to the upper drive pressure chamber 43 of the drive cylinder 31, is not sufficient to keep this upper drive pressure chamber 43 completely filled with pressure medium, a slight negative pressure arises in the upper drive pressure chamber 43 in the rapid downward operation of the drive cylinder 31, but it does is sufficient to control the afterflow valve 109 into its open position, so that pressure medium can now flow from the reservoir 51 of the pressure supply unit 49 via the afterflow valve 109 into the upper drive pressure chamber 43 of the drive cylinder 31.
  • the pinion 86 is seen in the direction of the arrow 121 of FIG. 4 via the rack 87 of the feedback device 84, 86, 87 performing this movement driven by the arrow 122 symbolized clockwise, with the result that the hollow shaft 79 - because of the meshing engagement of the spindle thread 84 with the internal thread 83 of the hollow shaft 79 - is again pulled in the direction of the arrow 123 of Figure 4 to the left, so that the flow cross section of the flow path 74 of the follow-up control valve 61 decreases again, but this remains in its functional position I in accordance with the setpoint value, which is controlled by the electric motor 82.
  • the control of the rapid retraction operation of the two drive cylinders 31 and 32 is achieved in an analogous manner in that - in the case of the left drive cylinder 31 - control pulses are fed to the setpoint control motor 82 at its second supply connection 106 - the upward control connection - whereby the electric motor 82 is driven in a counterclockwise direction 107 and the follow-up control valve 61 reaches its functional position II, in which its control output 66 is connected via the flow path 73 of the valve piston 72 to the unpressurized reservoir 51 of the pressure supply unit 49 and the high pressure pump 57 with all of it Delivery volume works in the lower drive pressure chamber 46 of the drive cylinder 31, the piston 33 of which is thereby moved upwards in rapid upward operation.
  • a switch-off element which acts as an "end switch” and is shown as an inductive transmitter 126, is also provided, which emits an electrical signal for switching off upward control pulses for the electric motor 82 when the deflection stroke of the valve actuating element 88 in the direction of the arrow 123 in turn exceeds a threshold value with which an excessive value of the drive pressure is linked in the lower drive pressure chamber 46 of the drive cylinder 31.
  • the occurrence of excessive pressure in the upward operation is an indication in the majority of the statistically significant operating situations that the drive cylinder 31, e.g. due to uneven feed speed of the pistons 33 and 34 of both drive cylinders 31 and 32 "sticks", which is an overall "dangerous" operating situation for the bending machine 10, which must be ended for safety reasons.
  • the rack 87 of the respective mechanical feedback device of the overrun control valve 61 is provided with a compensation cylinder, designated overall by 127, which, with increasing pressure in the upper drive pressure chamber 43 of the drive cylinder 31, is one of the linked thereto vertical expansion of the respective side cheek 17 or 18 of the machine frame 14 corresponding extension of the rack 87 mediated.
  • the compensation cylinder 127 is designed as a single-acting linear cylinder, the housing 128 of which has a Ball joint 129 is connected to the upper tool 11 and carries out its downward and upward movements.
  • a pressure chamber 132 is delimited in the axial-vertical direction by the bottom 129 of the cylinder housing 128 and a piston 131 that can be displaced in a pressure-tight manner.
  • the pressure chamber 132 is connected to the control connection 69 of the upper drive pressure chamber 43 of the drive cylinder 31 via a control line 133 that is flexible at least in sections.
  • the piston 131 is urged into the basic position linked to the minimal volume of the pressure chamber 132 of the compensating cylinder 127 by a prestressed coil spring 134, which is supported on the one hand on the piston 131 and on the other hand on an end end wall 136 of the cylinder housing 128 opposite the bottom 129 of the cylinder housing 128.
  • the toothed rack 87 is designed as a free end section of a piston rod 138 which is firmly connected to the piston 131 and emerges vertically through a central bore 137 in the end end wall 136 of the cylinder housing 128.
  • Bias and spring rate of the coil spring 134 are matched to one another and also adapted to the effective area of the piston 131 of the compensating cylinder 127, that if and for as long as the pressure in the upper drive pressure chamber 43 of the drive cylinder 31 is equal to or approximately the same as that in the reservoir 51 of the pressure supply unit 49 prevailing ambient pressure - atmospheric pressure - is, the connection between the rack 87 and the upper tool 11, seen in the vertical direction, is sufficiently rigid by one to ensure exact feedback of the position of the upper tool 11 in the rapid operating states of the drive cylinder 31 and, on the other hand, to ensure that the displacement of its piston 131 which occurs when the pressure chamber 132 of the compensation cylinder 127 is pressurized corresponds to the amount after the expansion of the side cheeks 17 and 18, which experience this under the development of the feed force of the drive cylinders 31 and 32.
  • the compensation device again designated overall by 127, is structurally and functionally largely identical or analogous to that explained with reference to FIG. 3.
  • the same reference numerals are given in FIG. 5 as in FIG. 3, this is intended to indicate the structural and functional identity or analogy and also the reference to the explanation already given with reference to FIG. 3 of the parts designated in this way include.
  • a lower radial transverse bore 144 of the piston rod 33 opens, to which the connection block 141 is connected in a pressure-tight manner and which has a transverse channel 146 which continues the radial transverse bore of the cylinder piston, via a short longitudinal channel 147 into the pressure chamber 132 of the compensation cylinder 127 opens, so that its pressure chamber 132 is communicatively connected to the upper drive pressure chamber 43 of the drive cylinder 31 via the longitudinal channel 147, the transverse channel 146, the transverse bore 144, the longitudinal bore 142 and the upper transverse bore 143.
  • the follow-up control valve provided in connection with the compensation cylinder 127 according to FIG. 5 has a mechanical feedback element which is connected to the piston 131 of the compensation cylinder 127 is connected non-displaceably, a non-rotatably arranged on the housing 74 'of the follow-up control valve 61' threaded spindle 84 '' which is of sufficient length is so that it can remain in meshing engagement within the entire possible stroke with the internal thread of the hollow shaft 79 coaxially surrounding it of the follow-up control valve 61 ', which is arranged here with its longitudinal axis 78 parallel to the central longitudinal axis 28 of the drive cylinder 31.
  • the driven gear 81 of the electric motor 82 provided for setting the setpoint value is coupled in motion to the drive gear 80 of the hollow shaft 79 via a toothed belt 148.
  • follow-up control valve 61 is structurally identical to that shown in FIG. 4.
  • An inertia-related coupling 139 is further provided, due to the inertia-related further rotation of the setpoint-setting motor 82, which could cause undesired further movement of the pistons 33 and 34 of the drive cylinders 31 and 32, which could be dangerous for an operator in particular in the rapid downward operation of the bending machine which automatically changes into its blocking position mediating the fixing of the rotor of the electric motor 82 in the event of a power failure.

Abstract

In a hydraulically driven machine with two vertical differential cylinders as drive cylinders arranged at a mutual lateral distance on side cheeks of the machine frame, the control components are two follow-up control valves with an electrically controlled predetermined reference position for an upper tool and a mechanical actual position indication which have a locking basic setting and two alternative through-flow settings which are allocated to the fast and load forward action directed downwards on the workpiece and the return action directed away from the workpiece. A piston area of the drive cylinder pistons limit an upper drive pressure chamber and a smaller piston area limits a lower drive pressure chamber of the drive cylinders through which axially passes the piston rod concerned to which the upper tool is connected. In fast forward action the weight of the upper tool and the piston is used as the driving power, whereby the pressure medium flows into the upper drive pressure chamber via inlet valves. In load forward action high pressure is applied to the upper drive pressure chambers. On return action the pressure in the upper drive pressure chambers is relieved via pressure-controlled outlet valves.

Description

Die Erfindung betrifft eine hydraulisch angetriebene Maschine für eine durch Kaltverformung zu erzielende Bearbeitung eines Blech-Werkstückes, gemäß dem Oberbegriff des Patentanspruchs 1. Eine solche Maschine ist aus US-A-2 211 692 bekannt.The invention relates to a hydraulically driven machine for processing a sheet metal workpiece by cold forming, according to the preamble of claim 1. Such a machine is known from US-A-2 211 692.

Derartige Maschinen sind z.B. als Biegemaschinen bekannt, bei denen das Blech-Werkstück zwischen einem Unterwerkzeug und einem gegenüber diesem vertikal auf- und abverfahrbaren Oberwerkzeug angeordnet ist, zu deren Antrieb zwei in seitlichem Abstand voneinander angeordnete, als Differentialzylinder ausgebildete Antriebszylinder vorgesehen sind, deren Kolben nach unten aus den Zylindergehäusen austretende Kolbenstangen haben, mit denen das Oberwerkzeug zum Ausgleich geringfügiger Hubunterschiede der Kolben über einachsige Gelenke verbunden ist, deren Gelenkachsen senkrecht zu der durch die zentralen Achsen der Antriebszylinder markierten Ebene verlaufen, wobei das Verhältnis F₁/F₂ der Flächen F₁ und F₂ der Kolben, mit denen diese je einen oberen Antriebsdruckraum gegen einen von der Kolbenstange axial durchsetzten unteren Antriebsdruckraum abgrenzen, durch deren gemeinsame oder alternative - ventilgesteuerte - Druckbeaufschlagung und/oder - entlastung auf das Werkstück zu gerichtete Eil-Vorschubbewegungen und Last-Vorschubbewegungen, sowie vom Werkstück weg gerichtete Eil-Rückzugsbewegungen steuerbar sind, einen Wert zwischen 5 und 20 hat, wobei im Eil-Vorschubbetrieb der obere, großflächiger begrenzter Antriebsdruckraum ein Nachströmventil und der untere Antriebsdruckraum über ein Steuerelement mit einstellbarer Drosselwirkung an den Vorratsbehälter des Druckversorgungsaggregats angeschlossen ist, im Last-Vorschubbetrieb der untere und der obere Antriebsdruckraum gemeinsam druckbeaufschlagt sind und im Eil-Rückzugsbetrieb der untere Antriebsdruckraum mit hohem Druck beaufschlagt ist, während der obere Antriebsdruckraum druckentlastet ist und zur Steuerung der Kolbenbewegungen und deren Gleichlaufs eine mit elektrisch steuerbarer Positions-Sollwert-Vorgabe arbeitende und die Ist-Position der Kolben bzw. des mit diesen verbundenen Oberwerkzeugs mit der Sollwert-Vorgabe vergleichende elektrohydraulische Steuereinheit vorgesehen ist.Such machines are known, for example, as bending machines, in which the sheet metal workpiece is arranged between a lower tool and an upper tool which can be moved up and down relative to the latter, for the drive of which two drive cylinders, which are arranged at a lateral distance from one another and are designed as differential cylinders, are provided, the pistons of which have piston rods emerging from the cylinder housings with which the upper tool is connected to compensate for slight differences in stroke of the pistons via uniaxial joints, the joint axes of which are perpendicular to the plane marked by the central axes of the drive cylinders, the ratio F 1 / F 2 of the surfaces F 1 and F 2 the piston, with which they each delimit an upper drive pressure chamber against a lower drive pressure chamber axially penetrated by the piston rod, through their common or alternative - valve-controlled - pressurization and / or - relief of the workpiece directed rapid feed movements and load feed movements, and rapid return movements directed away from the workpiece can be controlled, has a value between 5 and 20, with the upper, large-area limited drive pressure space entering in rapid feed operation Post-flow valve and the lower drive pressure chamber is connected to the reservoir of the pressure supply unit via a control element with adjustable throttling effect, the lower and the upper drive pressure chamber are jointly pressurized in load-feed operation and the lower drive pressure chamber is pressurized in high-speed retraction mode, while the upper drive pressure chamber is relieved of pressure and for controlling the piston movements and their synchronization, an electrohydraulic control unit working with an electrically controllable position setpoint specification and comparing the actual position of the pistons or the upper tool connected to them with the setpoint specification is provided.

Bei derartigen, bekannten Biegemaschinen wird - gleichsam als Antriebs-Energiequelle - für die Bewegungssteuerung des Oberwerkzeuges im Eil-Vorschubbetrieb, in dem sich dieses auf das zu bearbeitende Werkstück zubewegt, das beträchtliche Gesamtgewicht von Oberwerkzeug und Antriebszylinderkolben ausgenutzt, das in typischen Fällen einen Betrag von 10 kN hat. Dieses Gewicht ist ausreichend, um im abwärts gerichteten Eil-Vorschubbetrieb der beiden Antriebszylinder der Maschine - bei entlastetem oberen Antriebsdruckraum des jeweiligen Antriebszylinders in deren unteren Antriebsdruckräumen einen hinreichenden Druck zu erzielen, unter dem das Druckmittel bei üblichen Dimensionierungen der Leitungsquerschnitte und der Steuerventile hinreichend rasch aus den unteren Antriebsdruckräumen der Antriebszylinder abströmen kann, um die erforderlichen Geschwindigkeiten der Eil-Vorschubbewegungen zu erzielen und diese durch geeignete Drosselung der Abströmquerschnitte regeln zu können, ohne durch Druckerhöhung in den oberen Antriebsdruckräumen der Antriebszylinder den Eil-Abwärtsbewegungen ihrer Kolben gleichsam "nachhelfen" zu müssen, was wegen des Flächenverhältnisses F₁/F₂ höhere Förderleistungen der Pumpe des Druckversorgungsaggregats erfordern würde.In such known bending machines - as a drive energy source - for the movement control of the upper tool in rapid feed mode, in which it moves towards the workpiece to be machined, the considerable total weight of the upper tool and drive cylinder piston is used, which in typical cases amounts to 10 kN. This weight is sufficient to achieve a sufficient pressure in the downward rapid feed operation of the two drive cylinders of the machine - with the upper drive pressure chamber of the respective drive cylinder relieved of pressure in their lower drive pressure spaces, below which the pressure medium is sufficiently quick in the usual dimensions of the line cross sections and the control valves the lower drive pressure chambers of the drive cylinders can flow away in order to achieve the required speeds of the rapid feed movements and to be able to regulate them by suitable throttling of the outflow cross-sections, without having to "help" the rapid downward movements of their pistons by increasing the pressure in the upper drive pressure chambers of the drive cylinders, due to the area ratio F₁ / F₂ would require higher delivery rates of the pump of the pressure supply unit.

Bei derartigen Maschinen, bei denen die Antriebszylinder in einem durch die Breite der zu bearbeiteten Werkstücke bestimmten, relativ großen Abstand voneinander angeordnet sind, ist die Synchronisierung der beiden Antriebe besonders kritisch, da geringe Hubunterschiede der Antriebszylinderkolben mit denen das Oberwerkzeug formschlüssig verbunden ist, zu einem Verkanten der Kolben in den Zylindergehäusen und/oder Beschädigungen der Kolben und/oder des Oberwerkzeuges selbst führen können, auch wenn dieses um kleine Auslenkungsbewegungen zu ermöglichen, gelenkig mit den Kolbenstangen der Antriebszylinder verbunden ist.In machines of this type, in which the drive cylinders are arranged at a relatively large distance from one another which is determined by the width of the workpieces to be machined, the synchronization of the two drives is particularly critical, since small differences in the stroke of the drive cylinder pistons to which the upper tool is connected in a form-fitting manner form one Tilting of the pistons in the cylinder housings and / or damage to the pistons and / or the upper tool itself can result, even if this is articulated to the piston rods of the drive cylinders in order to enable small deflection movements.

Um derartigen Gefahren zu begegnen, müssen daher die Positionen der Antriebszylinderkolben sehr genau überwacht werden und miteinander vergleichbar sein. Zu diesem Zweck sind bei hydraulischen Antrieben (Bosch, Rexroth) für Biegemaschinen in der Regel mit Glasmaßstäben realisierte Meßsysteme vorgesehen, welche die Absolutwerte der Positionen der Kolben in jedem Moment zu erfassen ermöglichen. Derartige Meßsysteme sind aber sehr teuer und auch anfällig gegen Temperatureinflüsse und/oder Umgebungsbedingungen allgemein.In order to counter such dangers, the positions of the drive cylinder pistons must therefore be monitored very closely and be comparable with one another. For this purpose, hydraulic drives (Bosch, Rexroth) for bending machines are usually provided with measuring systems implemented using glass scales, which measure the absolute values of the positions of the pistons at any moment enable capture. Such measuring systems are very expensive and also susceptible to temperature influences and / or environmental conditions in general.

Desweiteren sind bei bekannten Biegemaschinenantrieben zur Bewegungssteuerung der Antriebszylinder in aller Regel 4/3-Wege-Magnetventile mit entgegengesetzt arbeitenden Proportionalmagneten eingesetzt, wobei die Auslenkungshübe solcher Magnetventile durch die Magnetstromstärke gesteuert werden. Dies erfordert aber, daß, für den Fall, daß ein Fehler im elektrischen Versorgungssystem auftritt, zusätzliche Sicherheitseinrichtungen vorhanden sein müssen, durch die sichergestellt ist, daß die Antriebszylinder nicht "herunterfallen" können, falls ein solcher elektrischer Störfall beispielsweise im Eil-Vorschubbetrieb solcher Biegemaschinen auftritt. Als Sicherheitseinrichtungen sind speziell druckgesteuerte Fall-Absicherungsventile vorgesehen, die außerdem elektrisch, d.h. über Magnetventile vorgesteuert werden.Furthermore, 4/3-way solenoid valves with oppositely operating proportional magnets are generally used in known bending machine drives to control the movement of the drive cylinders, the deflection strokes of such solenoid valves being controlled by the solenoid current. However, this requires that, in the event that a fault occurs in the electrical supply system, additional safety devices must be provided which ensure that the drive cylinders cannot "fall off" if such an electrical fault occurs, for example, in the rapid feed operation of such bending machines occurs. Special pressure-controlled fall protection valves are provided as safety devices, which are also electrical, i.e. can be piloted via solenoid valves.

Der hierfür erforderliche elektrohydraulische Gesamtaufwand ist erheblich.The total electro-hydraulic effort required for this is considerable.

Es kommt hinzu, daß die Verarbeitung der von den Wegmeßsystemen gelieferten - elektronischen - Positionsdaten, durch die gleichsam die Sollwert-Vorgabe korrigiert werden muß, erhebliche Zeit in Anspruch nimmt, so daß die für die Steuerung bekannten Biegemaschinen vorgesehenen Regelkreise relativ langsam sind, d.h. begrenzte Werte insbesondere der Eil-Vorschub und Eil-Rückzugsgeschwindigkeiten hingenommen werden müssen, um eine hinreichende Synchronisation der Kolbenpositionen zu ermöglichen, was sich natürlich in verlängerten Taktzeiten auswirkt und damit die Wirtschaftlichkeit des Einsatzes solcher Maschinen reduziert.In addition, the processing of the electronic position data supplied by the position measuring systems, by means of which the setpoint specification must be corrected, takes considerable time, so that the control loops known for the control of the bending machines are relatively slow, ie limited Values in particular of the rapid feed and rapid retraction speeds have to be accepted in order to enable a sufficient synchronization of the piston positions, which of course results in longer cycle times and thus reduces the economic efficiency of the use of such machines.

Aufgabe der Erfindung ist es daher, eine Maschine der eingangs genannten Art dahingehend zu verbessern, daß nicht nur der zu ihrer Bewegungssteuerung erforderlichen elektrohydraulische Aufwand reduziert wird, sondern auch kürzere Taktzeiten der Verarbeitung erreichbar sind.The object of the invention is therefore to improve a machine of the type mentioned in such a way that not only is the electro-hydraulic effort required to control its movement reduced, but also shorter cycle times of processing can be achieved.

Diese Aufgabe wird erfindungsgemäß durch die im kennzeichnenden Teil des Patentanspruchs 1 genannten Merkmale gelöst.This object is achieved by the features mentioned in the characterizing part of claim 1.

Durch die hiernach im Rahmen der Positions-Regelkreise für die beiden Antriebszylinder vorgesehene, als 3/3-Wege-Ventile ausgebildeten Nachlauf-Ventile, die mit impulsgesteuerter Positions-Sollwert-Vorgabe und mechanischer Positions-Istwert-Rückmeldung arbeiten, wobei zur Positions-Sollwert-Vorgabe elektrische AC- oder Schrittmotoren verwendet werden, die eine inkrementale Positions-Sollwerts-Vorgabe ermöglichen, ist die Bewegungssteuerung der Antriebszylinder auf einfache Weise durch frequenzgleiche Ansteuerung der Elektromotoren erreichbar, wobei die mechanische Positions-Istwert-Rückmeldung dafür sorgt, daß die Nachlauf-Regelventile hinreichend rasch im Sinne der jeweiligen Bewegungsrichtung aufgesteuert werden können. Eine hinreichende Leistungsfähigkeit des Druckversorgungsaggregats vorausgesetzt, können die beiden Nachlauf-Regelkreise mit optimal hoher Kreisverstärkung betrieben werden. Durch den permanenten Anschluß des Hochdruckausganges des Druckversorgungsaggregats an den unteren Antriebsdruckraum des jeweiligen Antriebszylinders wird auch zumindest bei Störungen in der elektrohydraulischen Steuerungseinheit ein wirksamer Schutz gegen ein gefährliches "Herunterfallen" der Antriebszylinderkolben bzw. des Oberwerkzeuges der Maschine erreicht. Bei einem generellen Stromausfall geht das jeweilige Nachlauf-Regelventil - wegen der mechanischen Positions-Istwert-Rückmeldung selbsttätig in seinen sperrenden Zustand zurück, so daß auch insoweit eine hinreichende Sicherung gegen ein "Herunterfallen" des Oberwerkzeugs gewährleistet ist. Die im Eil-Rückzugsbetrieb der Antriebszylinder aus deren oberen Antriebsdruckräumen verdrängte Druckmittel-Menge kann über das Abströmventil zum Vorratsbehälter des Druckversorgungsaggregats zurückströmen, ohne daß in den unteren Antriebsdruckräumen der Antriebszylinder ein überhöhter Druck aufgebaut werden muß, was zu einem günstig niedrigen Gesamt-Leistungsverbrauch der erfindungsgemäßen Maschine beiträgt. Es ist daher völlig ausreichend, wenn die Hochdruckpumpe des Druckversorgungsaggregates auf die gemäß Anspruch 2 vorgesehene maximale Förderleistung ausgelegt ist, wobei es unter dem Gesichtpunkt der Minimierung der elektrischen Anschlußleistung vorteilhaft ist, wenn, wie gemäß Anspruch 3 vorgesehen, die Hochdruckpumpe des Druckversorgungsaggregates als eine druckgeregelte Pumpe ausgebildet ist, z.B. eine Pumpe, deren Fördermenge zu dem an ihrem Ausgang erzeugten Ausgangsdruck umgekehrt proportional ist. Alternativ oder in Kombination hiermit kann es auch ausreichend bzw. zusätzlich vorteilhaft sein, wenn ein gemäß Anspruch 4 gestaltetes Druckbegrenzungsventil vorgesehen ist, das auch als Sicherheitsmaßnahme in Kombination mit einer gemäß Anspruch 2 geregelten Pumpe vorteilhaft sein kann.Due to the follow-up valves provided as part of the position control loops for the two drive cylinders, designed as 3/3-way valves, which work with pulse-controlled position setpoint specification and mechanical position actual value feedback, with the position setpoint If electrical AC or stepper motors are used, which allow an incremental position setpoint specification, the motion control of the drive cylinders can be easily achieved by controlling the electric motors at the same frequency, the mechanical actual position value feedback ensuring that the overrun Control valves quickly enough in the sense of the respective direction of movement can be controlled. Provided the pressure supply unit has sufficient performance, the two follow-up control loops can be operated with optimally high loop gain. The permanent connection of the high-pressure outlet of the pressure supply unit to the lower drive pressure chamber of the respective drive cylinder provides effective protection against dangerous "falling" of the drive cylinder pistons or the upper tool of the machine, at least in the event of malfunctions in the electrohydraulic control unit. In the event of a general power failure, the respective overrun control valve automatically returns to its blocking state due to the mechanical feedback of the actual position value, so that an adequate safeguard against "falling" of the upper tool is also guaranteed. The amount of pressure medium displaced from the upper drive pressure chambers in the rapid retraction mode of the drive cylinders can flow back via the outflow valve to the reservoir of the pressure supply unit without an excessive pressure having to be built up in the lower drive pressure chambers of the drive cylinders, which leads to a favorable low overall power consumption of the invention Machine contributes. It is therefore completely sufficient if the high-pressure pump of the pressure supply unit is designed for the maximum delivery capacity provided in accordance with claim 2, it being advantageous from the point of view of minimizing the electrical connection power if, as provided in accordance with claim 3, the high-pressure pump of the Pressure supply unit is designed as a pressure-controlled pump, for example a pump, the flow rate of which is inversely proportional to the outlet pressure generated at its outlet. Alternatively or in combination with this, it can also be sufficient or additionally advantageous if a pressure relief valve designed according to claim 4 is provided, which can also be advantageous as a safety measure in combination with a pump regulated according to claim 2.

Das im Rahmen der elektrohydraulischen Steuereinheit vorgesehene Abströmventil kann als ein gemäß den Merkmalen des Anspruchs 5 angesteuertes Magnetventil ausgebildet sein, was unter Aspekten der einfachen Ansteuerung besonders vorteilhaft ist.The outflow valve provided in the context of the electrohydraulic control unit can be designed as a solenoid valve controlled according to the features of claim 5, which is particularly advantageous in terms of simple control.

Konstruktiv einfacher und wegen des geringeren technischen Aufwands auch billiger ist eine hinreichend funktionsgerechte Ansteuerung des Abströmventils auch realisierbar, wenn dieses gemäß den Merkmalen des Anspruchs 6 als druckgesteuertes Ventil ausgebildet ist, was darüberhinaus auch unter Sicherheitsaspekten sehr vorteilhaft ist, wobei durch die Merkmale des Anspruchs 7 eine besonders zweckmäßige Auslegung des Abströmventils angegeben ist.A structurally simpler and also cheaper because of the lower technical complexity, a sufficiently functional control of the outflow valve can also be realized if it is designed as a pressure-controlled valve in accordance with the features of claim 6, which is also very advantageous from a safety point of view, with the features of claim 7 a particularly expedient design of the outflow valve is specified.

Durch eine Kompensationseinrichtung mit den funktionellen Merkmalen des Anspruchs 8 wird in einem weitgehenden Maß vermieden, daß sich elastische Deformationen des Maschinengestells, die dieses mit zunehmender Vorschubkraftentfaltung der Antriebszylinder in einem zunehmenden Maß erfährt, im Sinne einer fehlerhaften Positions-Rückmeldung auswirken und es daher auch insbesondere zu unerwünschten Verlängerungen der Taktzeiten führen können.By a compensation device with the functional features of claim 8 is largely avoided that there are elastic deformations of the machine frame that this with increasing feed force the drive cylinder is experiencing to an increasing extent, can have an effect on incorrect position feedback and can therefore in particular lead to undesired extensions of the cycle times.

Eine solche Kompensationseinrichtung ist dem Konstruktionsprinzip nach gemäß den Merkmalen des Anspruchs 9 und in spezieller Ausgestaltung gemäß denjenigen des Anspruchs 10 auf einfache Weise realisierbar. Die Gestaltung der Kompensationseinrichtung gemäß Anspruch 12 hat gegenüber derjenigen gemäß Anspruch 11 den Vorteil einer wesentlich geringeren Beeinflussung der hydraulischen Steifigkeit des Antriebes, bedarf zu ihrer Realisierung jedoch eines etwas erhöhten technischen Aufwandes.Such a compensation device can be implemented in a simple manner according to the construction principle according to the features of claim 9 and in a special embodiment according to that of claim 10. The design of the compensation device according to claim 12 has the advantage of significantly less influence on the hydraulic rigidity of the drive compared to that of claim 11, but requires a somewhat increased technical effort to implement.

Mittels eines gemäß Anspruch 13 wirkenden Gebersystems läßt sich eine weitestgehende Sicherung der Maschine gegen Beschädigungen erreichen, die aus einem nicht exakt synchronen Vorschub der beiden Antriebszylinderkolben resultieren könnten.By means of an encoder system acting according to claim 13, the machine can be largely secured against damage which could result from an inexactly synchronous feed of the two drive cylinder pistons.

Wenn ein solches Gebersystem die gemäß Anspruch 14 vorgesehene Funktion vermittelt, so daß seine Ausgangssignale ein direktes Maß für den sogenannten Nachlauffehler sind, d.h. diejenige Wegstrecke um die der Positions-Istwert dem eingesteuerten Positions-Sollwert nacheilt, so ist dieses Gebersystem in Kombination mit dem Sollwert-Vorgabesystem auch als elektronisches Positions-Istwert-Meßsystem ausnutzbar, das einer CNC-gesteuerten Maschine die für diese erforderliche elektronische - Information über die Ist-Position des Oberwerkzeuges liefert. Auch können die Ausgangssignale eines solchen Schleppfehler-Meßsystems in vorteilhafterweise zu einer gemäß Anspruch 15 vorgesehenen Art der Steuerung der Positions-Sollwert-Vorgabe ausgenutzt werden und damit ein schonender Betrieb der Maschine erreicht werde.If such an encoder system conveys the function provided according to claim 14, so that its output signals are a direct measure of the so-called tracking error, ie the distance by which the actual position value lags behind the set position setpoint, then this encoder system is in combination with the setpoint - Presetting system also as electronic Position actual value measuring system can be used, which provides a CNC-controlled machine with the electronic information required for this about the actual position of the upper tool. The output signals of such a tracking error measuring system can also be advantageously used for a type of control of the position setpoint specification provided in accordance with claim 15 and thus gentle operation of the machine can be achieved.

Schließlich ist durch die Merkmale des Anspruchs 16 eine konstruktiv einfache Sicherheitseinrichtung angegeben, die, schon für sich allein gesehen, in der statistisch überwiegenden Zahl von Fehlfunktionsfällen der Maschine eine wirksame Sicherung gegen aus solchen resultierende Gefahrensituationen vermittelt.Finally, the features of claim 16 provide a structurally simple safety device which, seen on its own, provides an effective safeguard against such resulting dangerous situations in the statistically predominant number of malfunction cases of the machine.

Weitere Einzelheiten und Merkmale der Erfindung ergeben sich aus der nachfolgenden Beschreibung eines speziellen Ausführungsbeispiels anhand der Zeichnung. Es zeigen

Fig. 1
eine schematisch vereinfachte Vorderansicht einer erfindungsgemäßen Maschine mit zwei, teilweise im Schnitt dargestellten Antriebszylindern,
Fig. 2
eine Seitenansicht der Maschine gemäß Fig. 1, in Richtung des Pfeils II derselben gesehen,
Fig. 3
ein Druckschaltbild des einem der beiden Antriebszylinder der Maschine gemäß Fig. 1 zugeordneten Teils einer zur Steuerung seiner Arbeitsbewegungen vorgesehenen elektrohydraulischen Steuereinheit mit einem als 3/3-Wege-Ventil ausgebildeten Nachlauf-Regelventil,
Fig. 4
Einzelheiten des Nachlauf-Regelventils gemäß Fig. 3 in vereinfachter, halbschematischer Schnittdarstellung;
Fig. 5
eine Kompensationseinrichtung zum Ausgleich von betriebsbedingten Aufweitungen des Maschinengestells.
Further details and features of the invention emerge from the following description of a special exemplary embodiment with reference to the drawing. Show it
Fig. 1
2 shows a schematically simplified front view of a machine according to the invention with two drive cylinders, partially shown in section,
Fig. 2
2 is a side view of the machine according to FIG. 1, seen in the direction of arrow II thereof,
Fig. 3
a pressure circuit diagram of one of the two drive cylinders of the machine assigned to FIG. 1 Part of an electrohydraulic control unit provided for controlling its working movements with a follow-up control valve designed as a 3/3-way valve,
Fig. 4
Details of the follow-up control valve according to Figure 3 in a simplified, semi-schematic sectional view.
Fig. 5
a compensation device to compensate for operational expansion of the machine frame.

Die in den Fig. 1, 2 und 3 insgesamt mit 10 bezeichnete Biegemaschine ist eine Maschine desjenigen Typs, bei dem durch kraftgesteuertes Absenken eines Oberwerkzeugs 11 gegenüber einem maschinengestellfesten Unterwerkzeug 12 ein Werkstück 13, z.B. ein Stahlblech, das auf dem Unterwerkzeug 12 aufliegt, in eine gewünschte Form gepreßt wird, die durch die Gestaltung des Unterwerkzeuges 12 und des dem Querschnitt nach zum Unterwerkzeug komplementär gestalteten Oberwerkzeugs 11 bestimmt ist.1, 2 and 3, generally designated 10, is a machine of the type in which, by means of a force-controlled lowering of an upper tool 11 relative to a lower tool 12 fixed to the machine frame, a workpiece 13, e.g. a steel sheet, which rests on the lower tool 12, is pressed into a desired shape, which is determined by the design of the lower tool 12 and the upper tool 11, which is complementary in cross section to the lower tool.

Die Maschine 10 umfaßt ein insgesamt mit 14 bezeichnetes Maschinengestell mit zwei bezüglich einer vertikalen Quermittelebene 16 des Maschinengestells 14 symmetrisch angeordneten, C-förmigen Seitenwangen 17 und 18, die gemäß der Darstellung der Fig. 1 in dem seitlichen lichten Abstand b voneinander angeordnet sind und durch ein gleichsam einen Standfuß des Maschinengestells 14 bildendes Sockelteil 19 miteinander verbunden sind, das sich zwischen den unteren, horizontalen Querschenkeln 21 und 22 der insgesamt C-förmigen Seitenwangen 17 bzw. 18 erstreckt, die über vertikale, säulenförmige Jochschenkel 23 bzw. 24 einstückig mit oberen, horizontalen Querschenkeln 26 bzw. 27 der C-förmigen Seitenwangen 17 bzw. 18 zusammenhängend ausgebildet sind.The machine 10 comprises a machine frame, generally designated 14, with two C-shaped side walls 17 and 18, which are arranged symmetrically with respect to a vertical transverse center plane 16 of the machine frame 14 and which, as shown in FIG. 1, are arranged at a lateral clearance b from one another and through a base part 19, as it were a base of the machine frame 14, are connected to one another, which extends between the lower, horizontal transverse legs 21 and 22 of the overall C-shaped side walls 17 and 18, which are integrally connected to upper ones via vertical, columnar yoke legs 23 and 24 , horizontal transverse legs 26 and 27 of the C-shaped side walls 17 and 18 are formed contiguously.

An diesen oberen Querschenkeln 26 und 27 ist mit vertikalem Verlauf der jeweiligen zentralen Längsachse 28 bzw. 29 je ein hydraulischer Antriebszylinder 31 bzw. 32 fest montiert, deren insgesamt mit 33 bzw. 34 bezeichnete Kolben aus den Zylindergehäusen 36 bzw. 37 nach unten austretende Kolbenstangen 38 bzw. 39 haben.On these upper transverse legs 26 and 27, a hydraulic drive cylinder 31 or 32 is fixedly mounted with the vertical course of the respective central longitudinal axis 28 or 29, the pistons of which are labeled 33 and 34, respectively, emerging from the cylinder housings 36 and 37 downwards Have 38 and 39 respectively.

Diese Antriebszylinder 31 und 32 sind als doppelt-wirkende Differentialzylinder ausgebildet, bei denen durch je einen mittels einer kolbenfesten Ringdichtung gegen das Zylindergehäuse 36 bzw. 37 abgedichteten Kolbenflansch 41 bzw. 42 ein oberer Antriebsdruckraum 43 bzw. 44 gegen einen unteren Antriebsdruckraum 46 bzw. 47 druckdicht-beweglich abgegrenzt ist, durch deren mittels einer insgesamt mit 48 bezeichneten elektrohydraulischen Steuereinheit gesteuerten, alternative Beaufschlagung mit dem Ausgangsdruck P eines insgesamt mit 49 bezeichneten Druckversorgungsaggregats und Anschluß an dessen - drucklosen - Vorratsbehälter 51 auf das Werkstück 13 hinzu gerichtete Eil-Abwärtsbewegungen des mit den Kolbenstangen 38 und 39 der beiden Antriebszylinder 31 und 32 gelenkig verbundenen Oberwerkzeugs 11, Last-Vorschub-Bewegungen desselben, durch welche die Verformung des Werkstücks 13 erreicht wird, sowie Eil-Rückzugs-Bewegungen des Oberwerkzeugs 11 im Sinne einer Abhebung desselben vom Werkstück 13 und Rückkehr in eine obere Endstellung steuerbar sind.These drive cylinders 31 and 32 are designed as double-acting differential cylinders, in which an upper drive pressure chamber 43 and 44 against a lower drive pressure chamber 46 and 47, respectively, by means of a piston flange 41 or 42 sealed against the cylinder housing 36 or 37 by means of a piston-fixed ring seal is delimited so as to be pressure-tight and movable, by means of which, by means of an electrohydraulic control unit, which is designated in total by 48, it acts upon the outlet pressure P of a pressure supply unit, which is designated in total by 49, and connects it to its - pressure-less - reservoir 51 directed towards the workpiece 13 in rapid downward movements of the upper tool 11 articulated with the piston rods 38 and 39 of the two drive cylinders 31 and 32, load feed movements of the same, by means of which the deformation of the workpiece 13 is achieved, and rapid retraction movements of the upper tool 11 in the sense of lifting the same from Workpiece 13 and return to an upper end position are controllable.

Die beiden Antriebszylinder 31 und 32 sind hinsichtlich ihrer charakteristischen Daten

  • des Betrages F₁ der "oberen" Kolbenfläche 52 bzw. 53, welche die axial bewegliche Begrenzung des oberen Antriebsdruckraumes 43 bzw. 44 des Antriebszylinders 31 bzw. 32 bildet,
  • des Betrages F₃ der Querschnittsfläche der Kolbenstange 38 bzw. 39 und
  • des Betrages F₂ der kreisringförmigen Kolbenfläche 54 bzw. 56, welche die axial bewegliche Begrenzung des unteren Antriebsdruckraumes 46 bzw. 47 des jeweiligen Hydrozylinders 31 bzw. 32 bildet und deren Differenz F₁-F₃ der "lichten" Querschnittsfläche des Zylindergehäuses 36 bzw. 37 und der Querschnittsfläche F₃ der jeweiligen Kolbenstange 38 bzw. 39 entspricht, sowie
  • der Beträge der maximal ausführbaren Kolbenhübe identisch ausgebildet.
The two drive cylinders 31 and 32 are in terms of their characteristic data
  • the amount F 1 of the "upper" piston surface 52 or 53, which forms the axially movable boundary of the upper drive pressure space 43 or 44 of the drive cylinder 31 or 32,
  • of the amount F₃ the cross-sectional area of the piston rod 38 or 39 and
  • of the amount F₂ of the annular piston surface 54 or 56, which forms the axially movable limit of the lower drive pressure chamber 46 or 47 of the respective hydraulic cylinder 31 or 32 and the difference F₁-F₃ the "clear" cross-sectional area of the cylinder housing 36 or 37 and the Cross-sectional area F₃ corresponds to the respective piston rod 38 or 39, and
  • the amounts of the maximum executable piston strokes are identical.

In einer typischen Auslegung der Biegemaschine 10 beträgt der maximale Betriebsdruck Pmax, den das Druckversorgungsaggregat 49 bereitstellen kann, 300 bar, und die beiden Antriebszylinder 31 und 32 sind so dimensioniert, daß sie bei diesem Ausgangsdruck Pmax eine maximale Vorschubkraft von je 500 kN entfalten. Das Gesamtgewicht der beweglichen Teile der Biegemaschine 10 - im wesentlichen ihres Oberwerkzeugs 11 und der mit diesem gelenkig verbundenen Kolben 38 und 39 der beiden Antriebszylinder 31 und 32 - beträgt in einer typischen Dimensionierung 10 kN. Die Förderleistung des Druckversorgungsaggregates 49 ist an diese Dimensionierung der Antriebszylinder 31 und 32 dahingehend angepaßt, daß im Last-Abwärts-Vorschubbetrieb d.h. in demjenigen Betriebszustand der Biegemaschine 10, in dem die Verformung des Werkstückes 13 erfolgt, ein Maximalwert der Vorschub-Geschwindigkeit 30 mm/s möglich ist. Des weiteren hat in typischer Auslegung der Biegemaschine das Flächenverhältnis F₁/F₂ der großen, im Last-Abwärts-Betrieb der Antriebszylinder 31 und 32 mit dem hohen Ausgangsdruck P des Druckversorgungsaggregats 49 beaufschlagten Kolbenfläche 52 bzw. 53 zu der kleineren, kreisringförmigen Kolbenfläche 54 bzw. 56 des Flansches 41 bzw. 42 des Kolbens 33 bzw. 34 des Antriebszylinders 31 bzw. 32 den Wert 10/1, so daß sich für den Eil-Aufwärts-Betrieb der Biegemaschine 10 eine maximale Geschwindigkeit der Eil-Aufwärts-Bewegung von 300 mm/s ergibt.In a typical design of the bending machine 10, the maximum operating pressure Pmax that the pressure supply unit has Can provide 49, 300 bar, and the two drive cylinders 31 and 32 are dimensioned so that they develop a maximum feed force of 500 kN at this output pressure Pmax. The total weight of the moving parts of the bending machine 10 - essentially its upper tool 11 and the pistons 38 and 39 of the two drive cylinders 31 and 32 articulated to it - is in a typical dimensioning 10 kN. The delivery capacity of the pressure supply unit 49 is adapted to this dimensioning of the drive cylinders 31 and 32 in such a way that in the load-down feed operation, ie in the operating state of the bending machine 10 in which the workpiece 13 is deformed, a maximum value of the feed speed 30 mm / s is possible. Furthermore, in a typical design of the bending machine, the area ratio F 1 / F 2 of the large piston surface 52 or 53 acted upon in the load-down operation of the drive cylinders 31 and 32 by the high outlet pressure P of the pressure supply unit 49 to the smaller, annular piston surface 54 or 56 of the flange 41 or 42 of the piston 33 or 34 of the drive cylinder 31 or 32 the value 10/1, so that there is a maximum speed of the rapid upward movement of 300 mm for the rapid upward operation of the bending machine 10 / s results.

Zu einer mehr in die Einzelheiten gehenden Erläuterung der für die beiden Antriebszylinder 31 und 32 vorgesehenen Art der Bewegungssteuerung sei nunmehr auf die diesbezüglichen hydraulisch-schaltungstechnischen Einzelheiten der Fig. 3 verwiesen, in welcher der für die Bewegungssteuerung des gemäß Fig. 1 linken Antriebszylinders 31 der Biegemaschine 10 vorgesehene Teil 48' der elektro-hydraulischen Steuereinheit 48 dargestellt ist, mit dem der für die Bewegungssteuerung des rechten Antriebszylinders 32 vorgesehene Teil der elektrohydraulischen Steuereinheit 48 identisch ist. Das weiter in der Fig. 3 dargestellte Druckversorgungsaggregat 49, das eine saugseitig an den Vorratsbehälter 51 des Druckversorgungsaggregats 49 angeschlossene Hochdruckpumpe 57 mit Ausgangsrückschlagventil 58 und ein Druckbegrenzungsventil 59 mit einstellbarer Ansprechschwelle umfaßt, wird sowohl für den linken Antriebszylinder 31 als auch für den rechten Antriebszylinder 32 der Biegemaschine 10 ausgenutzt.For a more detailed explanation of the type of motion control provided for the two drive cylinders 31 and 32, reference should now be made to the relevant hydraulic circuit details 3, in which the part 48 ′ of the electro-hydraulic control unit 48 provided for the movement control of the drive cylinder 31 of the bending machine 10 according to FIG. 1 is shown, with the part of the electro-hydraulic control part provided for the movement control of the right drive cylinder 32 Control unit 48 is identical. 3, which comprises a high-pressure pump 57 with an outlet check valve 58 and a pressure relief valve 59 with an adjustable response threshold, connected on the suction side to the reservoir 51 of the pressure supply unit 49, is used both for the left drive cylinder 31 and for the right drive cylinder 32 the bending machine 10 is used.

Zentrales Funktionselement der Untereinheit 48' der elektrohydraulischen Steuereinheit 48 ist ein insgesamt mit 61 bezeichnetes Nachlauf-Regelventil, zu dessen baulicher und funktioneller Erläuterung auch auf die diesbezüglichen Einzelheiten der Fig. 4 verwiesen sei.The central functional element of the subunit 48 'of the electrohydraulic control unit 48 is a follow-up control valve, designated overall by 61, for the structural and functional explanation of which reference is also made to the relevant details in FIG. 4.

Das Nachlauf-Regelventil 61, mittels dessen Richtung und Geschwindigkeit der möglichen Bewegungen des Kolbens 33 des Antriebszylinders 31 steuerbar sind - auf das Werkstück 13 zu gerichtete Eil-Vorschub- sowie Last-Vorschub-Bewegungen sowie vom Werkstück 13 weggerichtete Eil-Aufwärts-Bewegungen -, ist seiner Funktion nach ein 3/3-Wegeventil, das einen mit dem Hochdruckausgang 62 des Druckversorgungsaggregats 49 verbundenen, ersten (P-) Versorgungsanschluß 63 und einen zweiten, mit dem drucklosen Vorratsbehälter 51 des Druckversorgungsaggregats 49 verbundenen (T-) Versorgungsanschluß 64 hat sowie einen einzigen Steuerausgang 66, der zum einen über ein Rückschlagventil 67, das durch relativ höheren Druck am Steuerausgang 66 des Nachlauf-Regelventils 61 in Öffnungsrichtung beaufschlagt ist, und zum anderen über eine zu diesem parallel geschaltete, als Blende ausgebildete Drossel 68 mit dem Steueranschluß 69 des Antriebszylinders 31 verbunden ist, über den der obere Antriebsdruckraum 43 des Antriebszylinders 31 mit Druck beaufschlagbar bzw. zum drucklosen Vorratsbehälter 51 des Druckversorgungsaggregats 49 hin entspannbar ist. Der untere, ringzylindrische Antriebsdruckraum 46 des Antriebszylinders 31 ist über seinen Steueranschluß 71 permanent an den Hochdruckausgang 62 des Druckversorgungsaggregats 49 angeschlossen.The overrun control valve 61, by means of which the direction and speed of the possible movements of the piston 33 of the drive cylinder 31 can be controlled - rapid feed and load feed movements directed towards the workpiece 13 and rapid upward movements directed away from the workpiece 13 - , its function is a 3/3-way valve, which is connected to the high pressure outlet 62 of the pressure supply unit 49, first (P-) supply connection 63 and a second, connected to the unpressurized reservoir 51 of the pressure supply unit 49 (T-) supply connection 64 and a single control output 66, which on the one hand via a check valve 67, which is due to relatively higher pressure at the control output 66 of the Follow-up control valve 61 is acted upon in the opening direction and, on the other hand, is connected to the control connection 69 of the drive cylinder 31 via a throttle 68, which is connected in parallel with this and designed as an orifice, via which the upper drive pressure chamber 43 of the drive cylinder 31 can be pressurized or depressurized Reservoir 51 of the pressure supply unit 49 can be relaxed. The lower, ring-cylindrical drive pressure chamber 46 of the drive cylinder 31 is permanently connected to the high-pressure outlet 62 of the pressure supply unit 49 via its control connection 71.

Das Nachlauf-Regelventil 61 hat als neutrale Grundstellung O eine Sperrstellung, in welcher sein Steuerausgang 66 sowohl gegen seinen P-Versorgungsanschluß 63 als auch gegen seinen T-Versorgungsanschluß 64 abgesperrt ist.The overrun control valve 61 has a neutral position O, a blocking position, in which its control output 66 is blocked both against its P supply connection 63 and against its T supply connection 64.

Dem Eil- sowie dem Last-Vorschubbetrieb des Antriebszylinders 31 ist die in den Fig. 3 und 4 mit I bezeichnet Funktionsstellung des Nachlauf-Regelventils 61 zugeordnet, in welcher der P-Versorgungsanschluß 63 des Ventils 61 mit dessen Steuerausgang 66 und damit auch mit dem Steueranschluß 69 des Antriebszylinders 31 hydraulisch verbunden ist, während der T-Versorgungsanschluß 64 gegen den Steuerausgang 66 abgesperrt ist.The rapid and the load feed operation of the drive cylinder 31 is assigned the functional position of the follow-up control valve 61, which is denoted by I in FIGS. 3 and 4, in which the P supply connection 63 of the valve 61 with its control output 66 and thus also with the Control port 69 of the drive cylinder 31 hydraulically is connected while the T supply connection 64 is blocked against the control output 66.

Von dem Werkstück 13 - nach dessen Biege-Bearbeitung - wegführenden Eil-Aufwärtsbewegungen des Kolbens 33 des Antriebszylinders 31 zugeordnet ist die in den Fig. 3 und 4 mit II bezeichnete Funktionsstellung des Nachlauf-Regelventils 61, in welcher der Steuerausgang 66 des Nachlauf-Regelventils 61 mit dessen T-Versorgungsanschluß verbunden, gegen den P-Versorgungsanschluß 63 jedoch abgesperrt ist. In dieser Funktionsstellung II des Nachlauf-Regelventils 61, in welcher der untere Antriebsdruckraum 46 des Antriebszylinders 31 mit dem hohen Ausgangsdruck des Druckversorgungsaggregats 49 beaufschlagt ist und der obere Antriebsdruckraum 43 dieses Antriebszylinders 31 zumindest über die Drossel 68 und das Nachlauf-Regelventil 61 mit dem drucklosen Vorratsbehälter 51 des Druckversorgungsaggregats 49 verbunden ist, bewegt sich der Kolben 33 des Antriebszylinders 31 mit Eilgeschwindigkeit nach oben.From the workpiece 13 - after its bending processing - rapid upward movements of the piston 33 of the drive cylinder 31 leading away is assigned the functional position of the follow-up control valve 61, designated II in FIGS. 3 and 4, in which the control output 66 of the follow-up control valve 61 is connected to its T supply connection, but is blocked off from the P supply connection 63. In this functional position II of the follow-up control valve 61, in which the lower drive pressure chamber 46 of the drive cylinder 31 is acted upon by the high output pressure of the pressure supply unit 49 and the upper drive pressure chamber 43 of this drive cylinder 31, at least via the throttle 68 and the follow-up control valve 61 with the unpressurized one Storage container 51 of the pressure supply unit 49 is connected, the piston 33 of the drive cylinder 31 moves upward at rapid speed.

Das Nachlauf-Regelventil 61 ist - zum Zweck der Erläuterung - gemäß der halbschematischen Darstellung der Figur 4 als Schieber-Ventil vorausgesetzt, dessen "Kolben" 72 durch das 3/3-Wege-Ventil-Symbol repräsentiert ist. Es ist als Proportionalventil ausgebildet, das, von seiner sperrenden Grundstellung O aus gesehen mit einer zunehmenden Verschiebung seines Ventilkolbens 72 nach "links", d.h. im Sinne einer Ausnutzung der Funktionsstellung II - Beaufschlagung des Antriebszylinders 31 in Aufwärtsrichtung - einen zunehmend größeren Querschnitt des Durchflußfades 73 freigibt, über den Druckmittel aus dem oberen Antriebsdruckraum 43 des Antriebszylinders 31 zum drucklosen Vorratsbehälter 51 des Druckversorgungsaggregats 49 abströmen kann, und bei zunehmender Verschiebung seines Ventilkolbens 72 nach "rechts" d.h. Übergang zur Funktionsstellung I - Beaufschlagung des Antriebszylinders 31 in Abwärtsrichtung - zunehmend größere Querschnitte des Durchflußpfades 74 freigibt, über den Druckmittel von der Pumpe 57 sowie auch vom unteren Antriebsdruckraum 46 des Antriebszylinder 31 zum oberen Antriebsdruckraum 43 des Antriebszylinders 31 strömen kann.The overrun control valve 61 is - for the purpose of explanation - according to the semi-schematic representation of FIG. 4 provided as a slide valve, the "piston" 72 of which is represented by the 3/3-way valve symbol. It is designed as a proportional valve, which, seen from its blocking basic position O, with an increasing displacement of its valve piston 72 to the "left", ie in the sense of utilizing the functional position II - actuation of the drive cylinder 31 in the upward direction - releases an increasingly larger cross section of the flow thread 73, via which pressure medium can flow out of the upper drive pressure chamber 43 of the drive cylinder 31 to the unpressurized reservoir 51 of the pressure supply unit 49, and with increasing displacement of its valve piston 72 to the "right", ie transition to functional position I - Actuation of the drive cylinder 31 in the downward direction - releases increasingly larger cross sections of the flow path 74, via which pressure medium can flow from the pump 57 and also from the lower drive pressure chamber 46 of the drive cylinder 31 to the upper drive pressure chamber 43 of the drive cylinder 31.

Um das insoweit erläuterte Nachlauf-Regelventil 61 im Sinne des Ablaufes des Biegevorganges bedarfsgerecht in seine verschiedenen Funktionsstellungen O und I bzw. II steuern zu können, sind weiter die folgenden Funktions- und Steuerelemente vorgesehen:In order to be able to control the follow-up control valve 61 explained in this way in its various functional positions O and I or II in the sense of the sequence of the bending process, the following functional and control elements are further provided:

Das lediglich schematisch angedeutete Gehäuse 75 des Nachlauf-Regelventils 61 hat einen blockförmigen Mittelabschnitt 76 mit einer zentralen Bohrung 77, in welcher um deren zentrale Längsachse 78 drehbar und entlang dieser Achse verschiebbar eine Hohlwelle 79 gelagert ist, die an ihrem einen, gemäß der Darstellung der Figur 4 rechten Ende, das aus dem Gehäuse 75 herausragt, mit einem Antriebsritzel 80 versehen ist, mit dem das Abtriebszahnrad 81 eines Elektromotors 82 kämmt, und an ihrem anderen Ende mit einem Innengewinde 83 versehen ist, mit dem eine ebenfalls um die zentrale Achse 78 drehbare Gewindespindel 84 in kämmendem Eingriff steht, die jedoch axial unverschiebbar am Gehäuse 75 des Nachlauf-Regelventils 61 gelagert ist, aus dem sie mit einem freien Endabschnitt 84' herausragt, an dem wiederum ein Ritzel 86 angeordnet ist, das mit einer Zahnstange 87 in kämmendem Eingriff steht, die, wie der Figur 3 entnehmbar, mit dem Oberwerkzeug 11 bewegungsgekoppelt ist und dessen Ab- und Aufwärtsbewegungen mit ausführt, wobei sich die Zahnstange 87 parallel zur zentralen Längsachse 28 des Antriebszylinders 31 erstreckt und in unmittelbarer Nähe desselben angeordnet ist.The housing 75 of the follow-up control valve 61, which is only indicated schematically, has a block-shaped central section 76 with a central bore 77, in which a hollow shaft 79 is mounted, which can be rotated about its central longitudinal axis 78 and displaceable along this axis Figure 4 right end, which protrudes from the housing 75, is provided with a drive pinion 80, with which the output gear 81 of an electric motor 82 meshes, and provided at its other end with an internal thread 83 is in meshing engagement with a threaded spindle 84, which is also rotatable about the central axis 78, but is axially immovably mounted on the housing 75 of the follow-up control valve 61, from which it projects with a free end portion 84 ', on which in turn a pinion 86 is arranged, which is in meshing engagement with a rack 87 which, as can be seen in FIG. 3, is coupled in motion to the upper tool 11 and carries out its downward and upward movements, the rack 87 extending parallel to the central longitudinal axis 28 of the drive cylinder 31 extends and is arranged in the immediate vicinity of the same.

Diese Gewindespindel 84 und die Zahnstange 87 sind die funktionswesentlichen Elemente einer mechanischen Rückmeldeeinrichtung, mittels derer die Position des Oberwerkzeugs 11 auf das Nachlaß-Regelventil 61 "zurückgemeldet" wird. In dem Gehäuse 75 des Nachlauf-Regelventils 61 ist axial verschiebbar, jedoch unverdrehbar ein insgesamt mit 88 bezeichnetes, der Grundform nach jochförmiges Ventilbetätigungsglied gelagert, das zwei parallel zueinander verlaufende Jochschenkel 89 und 91 hat, die durch einen parallel zur zentralen Längsachse 78 des Nachlauf-Regelventils verlaufenden Führungsstab 92, der durch eine radial seitliche Führungsbohrung 93 des blockförmigen, zentralen Gehäuseteils 76 hindurchtritt, fest miteinander verbunden sind und sich über je einen Betätigungsstift 94 bzw. 96 axial an den einander gegenüberliegenden Seiten des Ventilkolbens 72 abstützen, wobei diese Abstützung der Jochschenkel 89 und 91 an den Betätigungsstiften 94 und 96 bzw. dem Ventilkolben 72 satt-formschlüssig ist.This threaded spindle 84 and the rack 87 are the functionally essential elements of a mechanical feedback device, by means of which the position of the upper tool 11 is "reported back" to the relief control valve 61. In the housing 75 of the follow-up control valve 61 is axially displaceable, but non-rotatably, a generally designated 88 yoke-shaped valve actuating member, which has two parallel yoke legs 89 and 91, which are parallel to the central longitudinal axis 78 of the follow-up valve. Control valve extending guide rod 92, which passes through a radially lateral guide bore 93 of the block-shaped, central housing part 76, are firmly connected to one another and are axially supported on the opposite sides of the valve piston 72 via an actuating pin 94 and 96, wherein this support of the yoke legs 89 and 91 on the actuating pins 94 and 96 or the valve piston 72 is fully positive.

Die beiden Jochschenkel 89 und 91 haben miteinander fluchtende, mit der zentralen Längsachse 78 des Ventilgehäuses 75 koaxiale Bohrungen 97 bzw. 98, deren Durchmesser geringfügig größer ist als der Außendurchmesser der Hohlwelle 79, so daß diese mit einem für ihre leichtgängige Drehbarkeit hinreichenden Spiel durch diese Bohrungen 97 und 98 der Jochschenkel 89 und 91 des Ventilbetätigungsgliedes 88 hindurchtreten kann.The two yoke legs 89 and 91 are aligned with each other, with the central longitudinal axis 78 of the valve housing 75 coaxial bores 97 and 98, the diameter of which is slightly larger than the outer diameter of the hollow shaft 79, so that this with a sufficient for their smooth rotation by this game Bores 97 and 98 of the yoke legs 89 and 91 of the valve actuating member 88 can pass through.

Das Ventilbetätigungsglied 88 ist über Kugellager 99 und 101, die eine leichtgängige Drehbarkeit der Hohlwelle 79 relativ zu dem Ventilbetätigungsglied 88 vermitteln, axial spielfrei zwischen radialen Mitnahmeflanschen 102 und 103 der Hohlwelle 79 - axial - gelagert.The valve actuation member 88 is axially free of play between radial driving flanges 102 and 103 of the hollow shaft 79 via ball bearings 99 and 101, which impart smooth rotation of the hollow shaft 79 relative to the valve actuation member 88.

Der Elektromotor 82 ist als Motor mit umkehrbarer Drehrichtung ausgebildet, z.B. als Schrittmotor oder als AC-Motor, d.h. als impulsgesteuerter Motor, der durch an einem ersten Versorgungsanschluß 105 empfangene Ausgangsimpulse einer elektronischen Steuereinheit 100 in dem durch den Pfeil 104 repräsentierten Uhrzeigersinn und durch an einem zweiten Versorgungsanschluß 106 empfangene Ausgangsimpulse der elektronischen Steuereinheit 103 in dem durch den Pfeil 107 repräsentierten Gegenuhrzeigersinn angetrieben wird, wobei der Uhrzeigersinn auf die durch den Pfeil 108 angegebene Sichtrichtung bezogen ist. Für den Elektromotor 82 ist weiter vorausgesetzt, daß sein mit dem Abtriebszahnrad 81 drehfest verbundener Anker mit jedem Steuerimpuls, den er an einem seiner beiden Versorgungsanschlüsse 105 bzw. 106 empfängt, in der einen oder anderen Drehrichtung einen einem konstanten - kleinen - inkrementalen Drehwinkel entsprechende Drehung ausführt, wie z.B. einen Winkel von 3,6°, d.h. daß hundert Impulse notwendig sind, damit der Anker des Elektromotors 82 eine Drehung um 360° ausführt. Der Elektromotor 82 dient bei dem Nachlauf-Regelventil 61 zur Positions-Sollwert-Vorgabesteuerung, die durch - programmgesteuerte - Folge der Steuerimpulse erzielt wird, die dem Elektromotor 82 an seinem einen Versorgungsanschluß 105 oder an seinem anderen Versorgungsanschluß 106 zugleitet werden.The electric motor 82 is designed as a motor with a reversible direction of rotation, for example as a stepper motor or as an AC motor, that is to say as a pulse-controlled motor, which receives output pulses from an electronic control unit 100 received at a first supply connection 105 in the clockwise direction represented by the arrow 104 and by one second supply connection 106 received output pulses of the electronic control unit 103 is driven in the counterclockwise direction represented by arrow 107, the clockwise direction being indicated by arrow 108 is related. For the electric motor 82 it is further assumed that its armature, which is connected to the driven gear 81 in a rotationally fixed manner, with each control pulse which it receives at one of its two supply connections 105 and 106, in one or the other direction of rotation, a rotation corresponding to a constant - small - incremental angle of rotation executes such as an angle of 3.6 °, ie that a hundred pulses are necessary for the armature of the electric motor 82 to rotate through 360 °. The electric motor 82 is used in the follow-up control valve 61 for position setpoint specification control, which is achieved by - program-controlled - sequence of the control pulses which are fed to the electric motor 82 at its one supply connection 105 or at its other supply connection 106.

Im Rahmen der dem linken Antriebszylinder 31 zugeordneten Untereinheit 48' der elektrohydraulischen Steuereinheit 48 ist weiter ein zwischen den zum oberen Antriebsdruckraum des Antriebszylinders 31 führenden Steueranschluß 69 desselben und den Vorratsbehälter 51 des Druckversorgungsaggregats 49 geschaltetes Nachströmventil 109 vorgesehen, über das bei Eil-Abwärtsbewegungen des Kolben 33 des linken Antriebszylinders 31 - und des Oberwerkzeugs 11 der Biegemaschine 10 - Druckmedium aus dem Vorratsbehälter 51 des Druckversorgungsaggregats 49 in den oberen Antriebsdruckraum 43 nachströmen kann. Dieses Nachströmventil 109, das zur Veranschaulichung seiner Funktion als federloses Rückschlagventil dargestellt ist, ist in für sich bekannter Bauweise, so realisiert, daß es auf minimale Druckunterschiede zwischen dem oberen Antriebsdruckraum 43 des Antriebszylinders 31 und dem Vorratsbehälter 51 des Druckversorgungsaggregats 49 anspricht und dabei seine Sperrstellung einnimmt, wenn der Druck im oberen Antriebsdruckraum 43 des Antriebszylinders 31 geringfügig größer ist als im Vorratsbehälter 51 des Druckversorgungsaggregats 49 und in seine Offenstellung übergeht, sobald der Druck im oberen Antriebsdruckraum 43 des Antriebszylinders 31 geringfügig kleiner ist als der Druck im "drucklosen" Vorratsbehälter 51 des Druckversorgungsaggregats, wobei "drucklos" Gleichheit mit dem umgebenden Atmosphärendruck bedeuten soll.In the context of the sub-unit 48 'of the electrohydraulic control unit 48 assigned to the left drive cylinder 31, a downstream valve 109, which is connected between the control connection 69 leading to the upper drive pressure chamber of the drive cylinder 31 and the reservoir 51 of the pressure supply unit 49, is provided, via which the piston moves rapidly during downward movements 33 of the left drive cylinder 31 - and the upper tool 11 of the bending machine 10 - pressure medium can flow from the reservoir 51 of the pressure supply unit 49 into the upper drive pressure chamber 43. This post-flow valve 109, which is illustrated to illustrate its function as a springless check valve, is of a construction known per se, so realizes that it responds to minimal pressure differences between the upper drive pressure chamber 43 of the drive cylinder 31 and the reservoir 51 of the pressure supply unit 49 and assumes its blocking position when the pressure in the upper drive pressure chamber 43 of the drive cylinder 31 is slightly greater than in the reservoir 51 of the pressure supply unit 49 and changes to its open position as soon as the pressure in the upper drive pressure chamber 43 of the drive cylinder 31 is slightly less than the pressure in the “unpressurized” reservoir 51 of the pressure supply unit, where “unpressurized” is intended to mean equality with the surrounding atmospheric pressure.

Zwischen den mit dem oberen Ausgangsdruckraum 43 des Antriebszylinders 31 kommunizierenden Steueranschluß 69, d.h. die gemeinsame Anschlußstelle des Nachströmventils 109, der Drossel-Blende 68 und des zwischen den Steuerausgang 66 des Nachlauf-Regelventils 61 und den Steueranschluß 69 des Antriebszylinders 31 geschalteten Rückschlagventils 67, das durch höheren Druck am Steuerausgang 66 des Nachlauf-Regelventils 61 als am Steueranschluß 69 in Öffnungsrichtung beaufschlagt und sonst gesperrt ist und den im vorstehend erläuterten Sinn drucklosen Vorratsbehälter 51 des Druckversorgungsaggregats 49 ist weiter ein Abströmventil 111 geschaltet, das im Eil-Rückzugsbetrieb des Kolbens 33 des Antriebszylinders 31 ein Abströmen von Druckmittel aus dem oberen Antriebsdruckraum 43 des Antriebszylinders 31 direkt zum Vorratsbehälter 51 des Druckversorgungsaggregates 49 hin ermöglicht.Between the control port 69 communicating with the upper outlet pressure chamber 43 of the drive cylinder 31, i.e. the common connection point of the post-flow valve 109, the throttle orifice 68 and the check valve 67 connected between the control outlet 66 of the follow-up control valve 61 and the control port 69 of the drive cylinder 31, the by a higher pressure at the control outlet 66 of the follow-up control valve 61 than at the control connection 69 in the opening direction and is otherwise blocked and the pressure tank 51 of the pressure supply unit 49, which is depressurized in the above-described sense, is further connected to an outflow valve 111 which is in the rapid retraction operation of the piston 33 Drive cylinder 31 an outflow of pressure medium from the upper drive pressure chamber 43 of the drive cylinder 31 enables directly to the reservoir 51 of the pressure supply unit 49.

Das Abströmventil 111 ist als druckgesteuertes 2/2-Wegeventil ausgebildet, dessen Grundstellung 0 seine Sperrstellung ist, in die es durch die Ventilfeder 112 gedrängt wird. Seine zweite Funktionsstellung I ist eine Durchflußstellung, in welcher der Steueranschluß 69 des Antriebszylinders 31 über den Durchflußpfad 13 des Abströmventils 111 zusätzlich zu dem über die Drosselblende 68 und das Nachlauf-Regelventil 61 zum Vorratsbehälter 51 führenden Strömungspfad, der insgesamt mit 114 bezeichnet ist, mit dem Vorratsbehälter 151 des Druckversorgungsaggregats 49 verbunden ist. Das Abströmventil 111 hat einen ersten, schematisch angedeuteten Steuerdruckraum 116, der mit dem am Steuerausgang 66 des Nachlauf-Regelventils 61 jeweils herrschenden Druck beaufschlagt ist, und einen zweiten, ebenfalls schematisch angedeuteten Steuerdruckraum 117, der mit dem im oberen Antriebsdruckraum 43 des Antriebszylinders 31 jeweils herrschende Druck beaufschlagt ist. In spezieller Auslegung des Abströmventils 111 sind die die Steuerdruckräume 116 und 117 beweglich begrenzenden Steuerkolbenflächen des als Schieberventil vorausgesetzten Abströmventils 111 so aufeinander abgestimmt, daß, gleiche Drücke in den beiden Steuerdruckräumen 116 und 117 vorausgesetzt, die Kraft, die aus der Druckbeaufschlagung des gemäß der Darstellung der Figur 3 "rechten" Steuerdruckraumes 117 resultiert und den durch das Schaltsymbol repräsentierten Kolben des Abströmventils 111 in dessen Durchflußstellung zu drängen sucht, gleich der Summe der Rückstellkraft der Ventilfeder 112 und der aus der Druckbeaufschlagung des ersten, gemäß der Darstellung der Figur 3 "linken" Steuerdruckraumes 116 resultiertierenden Kraft, ist, die den Kolben des Abströmventils 111 in dessen Grundstellung drängen. Bei dieser Auslegung des Abströmventils genügt - im Eil-Rückzugsbetrieb des Kolbens 33 des Antriebszylinders 31 - schon ein minimaler Druckabfall über der Drossel 68, um das Abströmventil 111 in dessen Durchflußstellung I umzuschalten.The outflow valve 111 is designed as a pressure-controlled 2/2-way valve, the basic position 0 of which is its blocking position, into which it is urged by the valve spring 112. Its second functional position I is a flow position, in which the control connection 69 of the drive cylinder 31 via the flow path 13 of the discharge valve 111 in addition to the flow path leading to the reservoir 51 via the throttle orifice 68 and the follow-up control valve 61, which is designated as a whole by 114 the reservoir 151 of the pressure supply unit 49 is connected. The outflow valve 111 has a first, schematically indicated control pressure chamber 116, which is acted upon by the pressure prevailing at the control outlet 66 of the follow-up control valve 61, and a second, likewise schematically indicated, control pressure chamber 117, which is connected to that in the upper drive pressure chamber 43 of the drive cylinder 31 prevailing pressure is applied. In a special design of the discharge valve 111, the control piston surfaces of the discharge valve 111 provided as a slide valve, which delimit the control pressure spaces 116 and 117, are coordinated with one another in such a way that, assuming the same pressures in the two control pressure spaces 116 and 117, the force resulting from the pressurization of the valve as shown 3 "right" control pressure chamber 117 results and the piston of the outflow valve represented by the circuit symbol 111 tries to urge in its flow position, is equal to the sum of the restoring force of the valve spring 112 and the force resulting from the pressurization of the first control pressure chamber 116, which is "left" as shown in FIG. 3, which urge the piston of the discharge valve 111 into its basic position . With this design of the outflow valve, a minimal pressure drop across the throttle 68 is sufficient to switch the outflow valve 111 to its flow-through position I in the rapid retraction mode of the piston 33 of the drive cylinder 31.

Zur Erläuterung der Funktion der insoweit ihrem Aufbau nach beschriebenen Biegemaschine 10, wird nunmehr ein typisches Arbeitsspiel derselben betrachtet, das in einer oberen Endstellung der Kolben 33 und 34 der beiden Antriebszylinder 31 und 32 - und damit auch des Oberwerkzeugs 11 der Biegemaschine 10 - mit einem EilAbwärts-Betrieb dieser Funktionselemente beginnt, an den sich sodann der die Verformung des Werkstückes vermittelnde Lastvorschub-Betrieb der Antriebszylinder 31 und 32 anschließt und mit einem Eil-Rückzugshub wieder in die angenommene Ausgangsstellung zurückführt. Hierbei ist angenommen, daß das Druckversorgungsaggregat 49 permanent in Betrieb ist, und daß die Hochdruckpumpe 57 des Druckversorgungsaggregats 49 als eine geregelte Pumpe ausgebildet ist, die lediglich denjenigen Druck in den unteren Antriebsdruckräumen 46 und 47 der beiden Antriebszylinder 31 und 32 aufrechterhält, der erforderlich ist, um die Kolben 33 und 34 und mit diesen das Oberwerkzeug 11 in der oberen Endstellung zu halten und in diesem Betriebszustand der Biegemaschine 10 einen eventuell auftretenden Leckölverlust auszugleichen.To explain the function of the bending machine 10 described so far in terms of its construction, a typical working cycle of the same will now be considered, that with an upper end position of the pistons 33 and 34 of the two drive cylinders 31 and 32 - and thus also the upper tool 11 of the bending machine 10 Rapid downward operation of these functional elements begins, which is then followed by the load feed operation of drive cylinders 31 and 32, which conveys the deformation of the workpiece, and returns to the assumed starting position with a rapid retraction stroke. It is assumed here that the pressure supply unit 49 is permanently in operation and that the high pressure pump 57 of the pressure supply unit 49 is designed as a regulated pump which only maintains the pressure in the lower drive pressure chambers 46 and 47 of the two drive cylinders 31 and 32 that is required to the pistons 33 and 34 and with them the upper tool 11 in the upper end position hold and in this operating state of the bending machine 10 to compensate for any leakage oil loss that may occur.

In diesem Funktionszustand der Biegemaschine 10 befinden sich die Nachlauf-Regelventile 61 und die Abströmventile 111 der elektrohydraulischen Steuereinheit 48 in den in der Figur 3 dargestellten Grundstellungen, wobei die Nachströmventile 109 offen oder geschlossen sein können. Diese Nachströmventile 109 sind so ausgelegt, daß ihre - nicht im einzelnen dargestellten Ventilkörper - aufgrund der Einbaulage der Ventile 109 durch die Schwerkraft, die auf sie wirkt, in die Offen-Stellung gelangen, jedoch bei einem geringfügigen Überdruck in den oberen Antriebsdruckräumen 43 und 44 der beiden Antriebszylinder 31 und 32 in die Sperrstellung "angehoben" werden. Ausgehend von der angenommenen und in der Figur 1 dargestellten Ausgangsstellung der Kolben 33 und 34 der beiden Antriebszylinder 31 und 32. wird deren Eil-Abwärts-Vorschubbetrieb dadurch eingeleitet, daß der Elektromotor 82 mit einer Impulsfolge angesteuert wird, mit deren Frequenz eine bestimmte Vorschub-Geschwindigkeit in Richtung des Pfeils 118 der Figur 3 verknüpft ist, die einen typischen Wert von 300 mms⁻¹ hat. Davon ausgehend, daß die Vorschubbewegung der Kolben 33 und 34 in Schrittweiten von 1 µ programmierbar sein soll und jedem Impuls, der dem Elektromotor 82 zugeleitet wird, diese inkrementale Schrittweite der Vorschubbewegung entspricht, bedeutet dies, daß der Elektromotor mit einer Impulsfolgefrequenz von 300 kHz angesteuert werden muß, damit sich die Vorschubgeschwindigkeit von 300 mms⁻¹ ergibt.In this functional state of the bending machine 10, the overrun control valves 61 and the outflow valves 111 of the electrohydraulic control unit 48 are in the basic positions shown in FIG. 3, whereby the afterflow valves 109 can be open or closed. These post-flow valves 109 are designed so that their valve bodies (not shown in detail) come into the open position due to the installation position of the valves 109 due to the force of gravity acting on them, but with a slight excess pressure in the upper drive pressure spaces 43 and 44 of the two drive cylinders 31 and 32 are "raised" into the locked position. Starting from the assumed starting position of the pistons 33 and 34 of the two drive cylinders 31 and 32 shown in FIG. 1, their rapid downward feed operation is initiated in that the electric motor 82 is actuated with a pulse train, the frequency of which determines a specific feed rate. Speed is linked in the direction of arrow 118 of Figure 3, which has a typical value of 300 mms⁻¹. Assuming that the feed movement of the pistons 33 and 34 should be programmable in increments of 1 μ and that each increment that is fed to the electric motor 82 corresponds to this incremental increment of the feed movement, this means that the electric motor has a pulse repetition frequency of 300 kHz must be controlled so that the feed rate of 300 mms⁻¹ results.

Bei der anhand der Figur 4 erläuterten, speziellen Gestaltung des Nachlauf-Regelventils 61 gelangt dieses in seine dem Abwärts-Vorschubbetrieb entsprechende Funktionsstellung I dann, wenn sich das Ventilbetätigungsglied 88 nach rechts bewegt, was der Fall ist, wenn der Elektromotor 82, in Richtung des Pfeils 108 gesehen, im Uhrzeigersinn angetrieben wird. Zum Zweck der Erläuterung sei angenommen, daß dies der Fall ist, wenn dem Elektromotor 82 an seinem ersten Versorgungsanschluß 105 Ausgangsimpulse der elektronischen Steuereinheit 103 zugeleitet werden.In the case of the special design of the follow-up control valve 61 explained with reference to FIG. 4, it arrives in its functional position I corresponding to the downward feed operation when the valve actuating element 88 moves to the right, which is the case when the electric motor 82 moves in the direction of the Arrow 108 seen, is driven clockwise. For the purpose of explanation, it is assumed that this is the case when the electric motor 82 is supplied with output pulses from the electronic control unit 103 at its first supply connection 105.

Das nachfolgend zur Bewegungssteuerung des Kolbens 33 des Antriebszylinders 31 ausgeführte gilt sinngemäß auch für den Kolben 34 des "rechten" Antriebszylinder 32.The following description of the movement control of the piston 33 of the drive cylinder 31 also applies analogously to the piston 34 of the "right" drive cylinder 32.

Wenn die - rotatorische - Positions-Sollwert-Vorgabebewegung des Abtriebszahnrades 81 des Elektromotors 82 und damit die im Gegenuhrzeigersinn erfolgende Drehbewegung der Hohlwelle 79 einsetzt, befindet sich der Kolben 33 des Antriebszylinders 31 zunächst noch in Ruhe, mit der Folge, daß auch die Gewindespindel 84 noch "steht". In dieser Konstellation bewegt sich die Hohlwelle 79 gemäß Figur 4 in Richtung des Pfeils 119 nach rechts, wodurch der von dem Ventilbetätigungsglied 88 mitgenommene Kolben 72 des Nachlauf-Regelventils 61 in seine Funktionsstellung I gelangt, die dem AbwärtsBewegungssteuerbetrieb des Kolbens 33 des Antriebszylinders 31 zugeordnet ist, wobei sich, je weiter der Kolben 72 nach rechts verschoben wird, der Durchflußquerschnitt des in dieser Funktionsstellung I freigegebenen Durchflußpfades 121 des Nachlauf-Regelventils 61 zunehmend vergrößert. Die Folge hiervon ist, daß die beiden Antriebsdruckräume 43 und 46 des Antriebszylinders 31 nunmehr über den Durchflußpfad 74 des Nachlauf-Regelventils in kommunizierender Verbindung miteinander stehen, was wiederum zur Folge hat, daß sich der Kolben 33 des Antriebszylinders 31 nunmehr in Richtung des Pfeils 118 - "abwärts" - bewegen kann.When the - rotational - position setpoint movement of the output gear 81 of the electric motor 82 and thus the counterclockwise rotary movement of the hollow shaft 79 starts, the piston 33 of the drive cylinder 31 is initially at rest, with the result that the threaded spindle 84 is also at rest still "stands". In this constellation, the hollow shaft 79 moves according to FIG. 4 in the direction of the arrow 119 to the right, as a result of which the piston 72 of the follow-up control valve 61 carried by the valve actuating element 88 reaches its functional position I, which is assigned to the downward movement control operation of the piston 33 of the drive cylinder 31, the flow cross-section of the flow path 121 of the follow-up control valve 61 released in this functional position I increasing increasing the further the piston 72 is shifted to the right. The consequence of this is that the two drive pressure chambers 43 and 46 of the drive cylinder 31 are now in communicating connection with one another via the flow path 74 of the overrun control valve, which in turn has the consequence that the piston 33 of the drive cylinder 31 now moves in the direction of arrow 118 - "down" - can move.

Die Hochdruckpumpe 57 des Druckversorgungsaggregats 49 ist hinsichtlich der maximalen Förderleistung dahingehend ausgelegt, daß ihr auf die Zeiteinheit bezogenes Fördervolumen Q lediglich einen Wert hat, der ausreichend ist, um im Last-Vorschubbetrieb des Antriebszylinders 31, in dem die Vorschubgeschwindigkeit lediglich 1/10 der Eil-Vorschubgeschwindigkeit beträgt, beim gewählten Erläuterungsbeispiel somit 30 mms⁻¹, den für die biegende bzw. pressende Bearbeitung des Werkstückes 13 erforderlichen Maximaldruck von 300 bar im oberen - großflächig begrenzten - Antriebsdruckraum 43 des Antriebszylinders 31 aufrechtzuerhalten. Für das gewählte Erläuterungsbeispiel, bei dem jeder der beiden Antriebszylinder 31 und 32 eine maximale Vorschubkraft von 500 kN entfaltet, beträgt somit das maximale Fördervolumen Q der Hochdruckpumpe 57 ca. 1 ls⁻¹ bzw. 60 l/min, entsprechend der Querschnittsfläche des oberen Antriebsdruckraumes 43 bzw. der wirksamen Kolbenfläche 52 des Kolbens 33, die, um eine maximale Vorschubkraft von 500 kN bei einem maximalen Betriebsdruck von 300 bar zu entfalten, den Wert 167 cm² hat.The high-pressure pump 57 of the pressure supply unit 49 is designed with regard to the maximum delivery capacity in such a way that its delivery volume Q, based on the time unit, has only a value which is sufficient for the load feed operation of the drive cylinder 31, in which the feed speed is only 1/10 of the speed Feed rate, in the selected explanatory example thus 30 mms⁻¹, to maintain the maximum pressure of 300 bar required for the bending or pressing processing of the workpiece 13 in the upper - large area - drive pressure chamber 43 of the drive cylinder 31. For the selected explanatory example, in which each of the two drive cylinders 31 and 32 develops a maximum feed force of 500 kN, the maximum delivery volume Q of the high-pressure pump 57 is approximately 1 ls⁻¹ or 60 l / min, respectively the cross-sectional area of the upper drive pressure chamber 43 or the effective piston surface 52 of the piston 33, which has the value 167 cm² in order to develop a maximum feed force of 500 kN at a maximum operating pressure of 300 bar.

Da das auf die Zeiteinheit bezogene Fördervolumen der Hochdruckpumpe 57 zuzüglich des auf die Zeiteinheit bezogenen Volumens von Druckmedium, das im Zuge der Abwärtsbewegung des Kolbens 33 des Antriebszylinders 31 aus dessen unterem Antriebsdruckraum 46 verdrängt wird und über den in der Funktionsstellung I des Nachlauf-Regelventils 61 offenen Durchflußpfad 74 desselben ebenfalls zum oberen Antriebsdruckraum 43 des Antriebszylinders 31 strömen kann, nicht ausreichen, um diesen oberen Antriebsdruckraum 43 vollständig mit Druckmedium gefüllt zu halten, entsteht - im Eil-Abwärtsbetrieb des Antriebszylinders 31 - im oberen Antriebsdruckraum 43 ein geringer Unterdruck, der aber ausreicht, das. Nachströmventil 109 in seine Offen-Stellung zu steuern, so daß nunmehr Druckmedium aus dem Vorratsbehälter 51 des Druckversorgungsaggregats 49 über das Nachströmventil 109 in den oberen Antriebsdruckraum 43 des Antriebszylinders 31 nachströmen kann.Since the delivery volume of the high-pressure pump 57 related to the time unit plus the volume of pressure medium related to the time unit, which is displaced in the course of the downward movement of the piston 33 of the drive cylinder 31 from its lower drive pressure chamber 46 and via that in the functional position I of the follow-up control valve 61 open flow path 74 of the same can also flow to the upper drive pressure chamber 43 of the drive cylinder 31, is not sufficient to keep this upper drive pressure chamber 43 completely filled with pressure medium, a slight negative pressure arises in the upper drive pressure chamber 43 in the rapid downward operation of the drive cylinder 31, but it does is sufficient to control the afterflow valve 109 into its open position, so that pressure medium can now flow from the reservoir 51 of the pressure supply unit 49 via the afterflow valve 109 into the upper drive pressure chamber 43 of the drive cylinder 31.

Sobald die Abwärtsbewegung des Kolbens 33 bzw. des Oberwerkzeugs 11 der Biegemaschine 10 einsetzt, wird über die diese Bewegung mit ausführende Zahnstange 87 der Rückmeldeeinrichtung 84,86,87 das Ritzel 86, in Richtung des Pfeils 121 der Figur 4 gesehen, in dem durch den Pfeil 122 symbolisierten Uhrzeigersinn angetrieben, mit der Folge, daß die Hohlwelle 79 - wege des kämmenden Eingriffs des Spindelgewindes 84 mit dem Innengewinde 83 der Hohlwelle 79 - wieder in Richtung des Pfeils 123 der Figur 4 nach links gezogen wird, so daß der Durchflußquerschnitt des Durchflußpfades 74 des Nachlauf-Regelventils 61 wieder abnimmt, das jedoch, entsprechend der Sollwert-Vorgabe, die durch den Elektromotor 82 gesteuert ist, in seiner Funktionsstellung I verbleibt.As soon as the downward movement of the piston 33 or the upper tool 11 of the bending machine 10 begins, the pinion 86 is seen in the direction of the arrow 121 of FIG. 4 via the rack 87 of the feedback device 84, 86, 87 performing this movement driven by the arrow 122 symbolized clockwise, with the result that the hollow shaft 79 - because of the meshing engagement of the spindle thread 84 with the internal thread 83 of the hollow shaft 79 - is again pulled in the direction of the arrow 123 of Figure 4 to the left, so that the flow cross section of the flow path 74 of the follow-up control valve 61 decreases again, but this remains in its functional position I in accordance with the setpoint value, which is controlled by the electric motor 82.

Nach diesem "Einschwingen" der Bewegungssteuerung, das nur eine kurze Zeitspanne benötigt, ergibt sich ein stationärer Zustand, in welchem die Hohlwelle 79 und die Gewindespindel 87 mit gleicher Drehzahl angetrieben sind, d.h. Gleichheit von eingesteuertem Soll-Wert der Vorschubgeschwindigkeit und Ist-Wert derselben erreicht ist und der Öffnungsquerschnitt des Durchflußpfades 74 des Nachlauf-Regelventils 61 gerade so groß ist, daß das Nachlauf-Regelventil 61 eine Drosselwirkung entfaltet, als deren Folge im unteren Antriebsdruckraum 46 des Antriebszylinders 31 ein Druck aufgebaut wird, dessen Betrag dem Wert G/2 F₂ entspricht, wobei mit G das Gesamtgewicht des Oberwerkzeugs 11 und der mit diesem verbundenen Kolben 33 und 34 der beiden Antriebszylinder 31 und 32 bezeichnet ist, das beim gewählten Erläuterungsbeispiel zu 10 kN angenommen ist. Für diesen "Gleichgewichtsdruck" ergibt sich somit, wenn für F₂ der Wert F₁/10 angesetzt wird, ein Wert von ca. 30 bar, der auch aufrechterhalten bleibt und damit den Kolben 33 des Antriebszylinders 31 "stehenbleiben" läßt, wenn z.B. aufgrund einer Fehlfunktion des Elektromotors 82 die Positons-Sollwert-Vorgabe "stockt", d.h. auch die Hohlwelle 79 stehenbleibt, wobei schon eine geringfügige weitere Abwärtsbewegung des Kolbens 33 des Antriebszylinders 31 ausreicht, um das Nachlauf-Regelventil 61 in seine neutrale Sperr-Stellung 0 zurückzuschalten, in welcher der untere Antriebsdruckraum 46 des Antriebszylinders 31 gegen den Steuerausgang 66 des Nachlauf-Regelventils 61 abgesperrt ist, so daß aus dem unteren Antriebsdruckraum 46 keinerlei Druckmittel mehr entweichen kann und damit das Arretieren des Kolbens 33 sichergestellt ist.After this "settling" of the motion control, which requires only a short period of time, there is a stationary state in which the hollow shaft 79 and the threaded spindle 87 are driven at the same speed, that is to say the set target value of the feed rate and the actual value thereof are identical is reached and the opening cross section of the flow path 74 of the follower control valve 61 is just so large that the follower control valve 61 has a throttling effect, as a result of which a pressure is built up in the lower drive pressure chamber 46 of the drive cylinder 31, the amount of which is G / 2 F₂ corresponds to, where G denotes the total weight of the upper tool 11 and the pistons 33 and 34 of the two drive cylinders 31 and 32 connected to it, which is assumed to be 10 kN in the selected explanatory example. For this "equilibrium pressure" thus results when the value F₁ / 10 is set for F₂, a value of about 30 bar, which is also maintained and thus the Piston 33 of the drive cylinder 31 "stops" when, for example, the position setpoint stalls due to a malfunction of the electric motor 82, ie the hollow shaft 79 also stops, whereby a slight further downward movement of the piston 33 of the drive cylinder 31 is sufficient to to switch the follow-up control valve 61 back into its neutral blocking position 0, in which the lower drive pressure chamber 46 of the drive cylinder 31 is shut off against the control output 66 of the follow-up control valve 61, so that no pressure medium can escape from the lower drive pressure chamber 46 and thus that Locking the piston 33 is ensured.

Der Übergang von Eil-Abwärts-Vorschubbetrieb auf LastVorschubbetrieb erfolgt dadurch, daß die Frequenz, mit dem die Ausgangsimpulse dem "Vorwärts"-Steuereingang 105 des Elektromotors 82 zugeleitet werden, erniedrigt wird, beim gewählten Erläuterungsbeispiel auf 1/10 derjenigen Frequenz, mit der die Ausgangsimpulse zur Steuerung des Eil-Vorschubbetriebes abgegeben werden.The transition from rapid downward feed operation to load feed operation takes place in that the frequency with which the output pulses are fed to the "forward" control input 105 of the electric motor 82 is reduced to 1/10 of the frequency at which the Output pulses to control the rapid feed operation are given.

Die Folge der solchermaßen auf 1/10 der zuvor maßgeblichen Vorschubgeschwindigkeit reduzierten Vorschubgeschwindigkeit für den Last-Abwärtsbetrieb, die nunmehr ca. 30 mms⁻¹ beträgt, ist, daß die Förderleistung der Hochdruckpumpe 57 - zuzüglich des aus dem unteren Antriebsdruckraum 46 verdrängten Druckmittel-Volumens, das über den Durchflußpfad 74 des sich in der Funktionsstellung I befindenden Nachlauf-Regelventils nunmehr strömen kann,
ausreicht, genügend Druckmittel in den oberen Antriebsdruckraum 43 des Antriebszylinders 31 zu fördern und in diesem einen für die Biege- bzw. Pressbearbeitung des Werkstückes 13 hinreichenden Druck von bis zu 300 bar aufzubauen.
The consequence of the feed speed for load downward operation reduced to 1/10 of the previously decisive feed speed, which is now approx. 30 mms⁻¹, is that the delivery capacity of the high-pressure pump 57 - plus the pressure medium volume displaced from the lower drive pressure chamber 46 which can now flow via the flow path 74 of the run-on control valve located in the functional position I,
it is sufficient to convey enough pressure medium into the upper drive pressure chamber 43 of the drive cylinder 31 and to build up a pressure of up to 300 bar sufficient for the bending or pressing processing of the workpiece 13 therein.

Zur Beendigung des Last-Vorschubbetriebes der Antriebszylinder 31 und 32 sind die nachfolgend genannten Maßnahmen einzeln oder in Kombination geeignet:

  • a) Beendigung der Ausgabe von Ansteuerimpulsen, die dem Vorwärts-Steuereingang 102 des Elektromotors 82 zugeleitet werden, nachdem deren Anzahl demjenigen Positions-Soll-Wert entspricht, bei dem die erwünschte Formung des Werkstückes 13 erfolgt sein muß.
  • b) Beendigung der Ausgabe von Vorwärts-Impulsen sobald der Auslenkungshub des Ventilbetätigungsgliedes 88 des Nachlauf-Regelventils einen Schwellenwert überschreitet, was ein Indiz dafür ist, daß der Druck im oberen Antriebsdruckraum 43 des Antriebszylinders 31 seinerseits einen Schwellenwert erreicht hat, bzw. ein Indiz dafür, daß der Kolben 33 im Last-Abwärtsbetrieb des Antriebszylinders 31 nicht mehr weiter fahren kann, weil er sich nunmehr - nach Erreichen der Position, in der die Verformung des Werkstücks 13 abgeschlossen ist, über dieses am Maschinengestell 14 abstützt. Zur diesbezüglichen Erfassung des Auslenkungshubes des Ventilbetätigungsgliedes 88 ist beim dargestellten Ausführungsbeispiel gemäß Figur 4 ein Endschalter 124 vorgesehen, der, sobald der Schwellenwert des Auslenkungshubes des Ventilbetätigungsgliedes 88 erreicht ist, ein Signal abgibt, durch das die Ausgabe weiterer Positions-Sollwert-Vorgabeimpulse gestoppt wird.
  • c) Begrenzung des Druckes im oberen Antriebsdruckraum 43 des Antriebszylinders 31 mittels eines Druckbegrenzungsventils, als welches das Abströmventil 111 ausnutzbar ist.
The following measures are suitable individually or in combination to end the load feed operation of the drive cylinders 31 and 32:
  • a) End of the output of control pulses which are fed to the forward control input 102 of the electric motor 82, after their number corresponds to that desired position value at which the desired shaping of the workpiece 13 must have taken place.
  • b) termination of the output of forward pulses as soon as the deflection stroke of the valve actuating element 88 of the follow-up control valve exceeds a threshold value, which is an indication that the pressure in the upper drive pressure space 43 of the drive cylinder 31 has in turn reached a threshold value or an indication thereof that the piston 33 can no longer drive in the load downward operation of the drive cylinder 31, because it is now - after reaching the position in which the deformation of the workpiece 13 is supported - on the machine frame 14. For the relevant detection of the deflection stroke of the valve actuating element 88 is in the illustrated embodiment According to FIG. 4, a limit switch 124 is provided which, as soon as the threshold value of the deflection stroke of the valve actuating element 88 is reached, emits a signal by which the output of further position setpoint input pulses is stopped.
  • c) Limiting the pressure in the upper drive pressure chamber 43 of the drive cylinder 31 by means of a pressure limiting valve, as which the outflow valve 111 can be used.

Die Steuerung des Eil-Rückzugs-Betriebes der beiden Antriebszylinder 31 und 32 wird auf analoge Weise dadurch erzielt, daß - im Falle des linken Antriebszylinders 31 - dem Sollwert-Steuermotor 82 Steuerimpulse an seinem zweiten Versorgungsanschluß 106 - dem Aufwärts-Steueranschluß - zugeleitet werden, wodurch der Elektromotor 82 im Gegenuhrzeigersinn 107 angetrieben wird und das Nachlauf-Regelventil 61 in seine Funktionsstellung II gelangt, in welcher sein Steuerausgang 66 über den Durchflußpfad 73 des Ventilkolbens 72 mit dem drucklosen Vorratsbehälter 51 des Druckversorgungsaggregats 49 verbunden ist und die Hochdruckpumpe 57 mit ihrem gesamten Fördervolumen in den unteren Antriebsdruckraum 46 des Antriebszylinders 31 arbeitet, dessen Kolben 33 dadurch im Eil-Aufwärtsbetrieb nach oben gefahren wird. In diesem Betriebszustand tritt über der Drossel 68, über die der Steueranschluß 69 des oberen Antriebsdruckraumes 43 des Antriebszylinders 31 mit dem Steuerausgang 66 des Nachlauf-Regelventils 61 verbunden ist, ein Druckabfall auf, der zu einer Umschaltung des Abströmventils 111 in dessen Durchflußstellung I führt, so daß - im Eil-Aufwärtsbetrieb des Antriebszylinders 31 - Druckmittel aus dessen oberem Antriebsdruckraum 43 auch "direkt" über das Abströmventil 111 zum drucklosen Vorratsbehälter 51 des Druckversorgungsaggregats 49 abströmen kann.The control of the rapid retraction operation of the two drive cylinders 31 and 32 is achieved in an analogous manner in that - in the case of the left drive cylinder 31 - control pulses are fed to the setpoint control motor 82 at its second supply connection 106 - the upward control connection - whereby the electric motor 82 is driven in a counterclockwise direction 107 and the follow-up control valve 61 reaches its functional position II, in which its control output 66 is connected via the flow path 73 of the valve piston 72 to the unpressurized reservoir 51 of the pressure supply unit 49 and the high pressure pump 57 with all of it Delivery volume works in the lower drive pressure chamber 46 of the drive cylinder 31, the piston 33 of which is thereby moved upwards in rapid upward operation. In this operating state occurs via the throttle 68, via which the control connection 69 of the upper drive pressure chamber 43 of the drive cylinder 31 is connected to the control output 66 of the follow-up control valve 61 Pressure drop, which leads to a switchover of the discharge valve 111 into its flow position I, so that - in rapid upward operation of the drive cylinder 31 - pressure medium can also flow "directly" from the upper drive pressure chamber 43 via the discharge valve 111 to the unpressurized reservoir 51 of the pressure supply unit 49 .

Im Rahmen des Nachlauf-Regelventils 61 ist weiter ein als induktiver Geber 126 dargestelltes, als "Endschalter" wirkendes Abschaltelement vorgesehen, das ein elektrisches Signal zur Abschaltung von Aufwärts-Steuerimpulsen für den Elektromotor 82 abgibt, wenn der Auslenkungshub des Ventilbetätigungsgliedes 88 in Richtung des Pfeils 123 wiederum einen Schwellenwert überschreitet, mit dem im unteren Antriebsdruckraum 46 des Antriebszylinders 31 ein überhöhter Wert des Antriebsdruckes verknüpft ist. Das Auftreten eines überhöhten Druckes im Aufwärts-Betrieb ist in der überwiegenden Zahl der statistisch bedeutsamen Betriebssituationen ein Indiz dafür, daß der Antriebszylinder 31, z.B. wegen ungleichmäßiger Vorschubgeschwindigkeit der Kolben 33 und 34 beider Antriebszylinder 31 und 32 "klemmt", was eine für die Biegemaschine 10 insgesamt "gefährliche" Betriebssituation ist, die aus Sicherheitsgründen beendet werden muß.In the context of the follow-up control valve 61, a switch-off element, which acts as an "end switch" and is shown as an inductive transmitter 126, is also provided, which emits an electrical signal for switching off upward control pulses for the electric motor 82 when the deflection stroke of the valve actuating element 88 in the direction of the arrow 123 in turn exceeds a threshold value with which an excessive value of the drive pressure is linked in the lower drive pressure chamber 46 of the drive cylinder 31. The occurrence of excessive pressure in the upward operation is an indication in the majority of the statistically significant operating situations that the drive cylinder 31, e.g. due to uneven feed speed of the pistons 33 and 34 of both drive cylinders 31 and 32 "sticks", which is an overall "dangerous" operating situation for the bending machine 10, which must be ended for safety reasons.

Wenn im Last-Vorschubbetrieb der Biegemaschine 10 deren Antriebszylinder 31 und 32 ihre maximale Vorschubkraft entfalten, pro Antriebszylinder 500 kN, so führt dies, auch bei stabilster Ausführung der Seitenwangen 17 und 18 des Maschinengestells 14 zu einer vertikalen Aufweitung der Seitenwangen die, auch wenn sich der vertikale Abstand der oberen Querschenkel 26 und 27 der Seitenwangen 17 und 18 von deren unteren horizontalen Querschenkeln 21 und 22 nur um einige Zehntel mm vergrößern würde, zu einem erheblichen Fehler der durch die Gewindespindel 84 des Nachlauf-Regelventils 61 und die Zahnstange 87, die mit dem Oberwerkzeug 11 der Biegemaschine bewegungsgekoppelt ist, vermittelten Positions-Istwert-Rückmeldung führen würde, derart, daß das Nachlauf-Regelventil 61 Positionen "sähe", die noch nicht erreicht sind, da die Zahnstange 87 nicht gedehnt wird, mit der Folge, daß erhebliche Verzögerungen im Last-Vorschubbetrieb - dem Verformungsbetrieb der Biegemaschine 10 - in Kauf genommen werden müßte.If, during load feed operation of the bending machine 10, its drive cylinders 31 and 32 develop their maximum feed force, 500 kN per drive cylinder, this leads to even with the most stable design of the side cheeks 17 and 18 of the machine frame 14 for a vertical expansion of the side cheeks, even if the vertical distance of the upper cross legs 26 and 27 of the side cheeks 17 and 18 from their lower horizontal cross legs 21 and 22 only by a few tenths of a millimeter would lead to a considerable error of the actual position feedback provided by the threaded spindle 84 of the follow-up control valve 61 and the toothed rack 87, which is coupled in motion to the upper tool 11 of the bending machine, such that the follow-up control valve 61 positions "would see", which have not yet been reached, since the rack 87 is not stretched, with the result that considerable delays in the load feed operation - the deformation operation of the bending machine 10 - would have to be accepted.

Um derartige Fehler der Positions-Istwert-Rückmeldung weitestmöglich zu vermeiden, ist die Zahnstange 87 der jeweiligen mechanischen Rückmeldeeinrichtung des Nachlauf-Regelventils 61 mit einem insgesamt mit 127 bezeichneten Kompensationszylinder versehen, der mit zunehmendem Druck im oberen Antriebsdruckraum 43 des Antriebszylinders 31 eine der hiermit verknüpften vertikalen Aufweitung der jeweiligen Seitenwange 17 bzw. 18 des Maschinengestells 14 entsprechende Verlängerung der Zahnstange 87 vermittelt.In order to avoid such errors of the actual position value feedback as much as possible, the rack 87 of the respective mechanical feedback device of the overrun control valve 61 is provided with a compensation cylinder, designated overall by 127, which, with increasing pressure in the upper drive pressure chamber 43 of the drive cylinder 31, is one of the linked thereto vertical expansion of the respective side cheek 17 or 18 of the machine frame 14 corresponding extension of the rack 87 mediated.

Der Kompensationszylinder 127 ist als einfach-wirkender Linearzylinder ausgebildet, dessen Gehäuse 128 über ein Kugelgelenk 129 mit dem Oberwerkzeug 11 verbunden ist und dessen Ab- und Aufwärtsbewegungen mit ausführt. Durch den Boden 129 des Zylindergehäuses 128 und einen in diesen druckdicht verschiebbaren Kolben 131 ist ein Druckraum 132 in axialer-vertikaler Richtung begrenzt, der über eine mindestens abschnittsweise flexibel ausgebildete Steuerleitung 133 an den Steueranschluß 69 des oberen Antriebsdruckraumes 43 des Antriebszylinders 31 angeschlossen ist. Der Kolben 131 wird durch eine vorgespannte Wendelfeder 134, die sich einerseits am Kolben 131 und andererseits an einer dem Boden 129 des Zylindergehäuses 128 gegenüberliegenden Endstirnwand 136 des Zylindergehäuses 128 abstützt, in die mit minimalem Volumen des Druckraumes 132 des Ausgleichzylinders 127 verknüpfte Grundstellung gedrängt. Die Zahnstange 87 ist als freier Endabschnitt einer mit dem Kolben 131 fest verbundenen, durch eine zentrale Bohrung 137 der Endstirnwand 136 des Zylindergehäuses 128 vertikal austretenden Kolbenstange 138 ausgebildet.The compensation cylinder 127 is designed as a single-acting linear cylinder, the housing 128 of which has a Ball joint 129 is connected to the upper tool 11 and carries out its downward and upward movements. A pressure chamber 132 is delimited in the axial-vertical direction by the bottom 129 of the cylinder housing 128 and a piston 131 that can be displaced in a pressure-tight manner. The pressure chamber 132 is connected to the control connection 69 of the upper drive pressure chamber 43 of the drive cylinder 31 via a control line 133 that is flexible at least in sections. The piston 131 is urged into the basic position linked to the minimal volume of the pressure chamber 132 of the compensating cylinder 127 by a prestressed coil spring 134, which is supported on the one hand on the piston 131 and on the other hand on an end end wall 136 of the cylinder housing 128 opposite the bottom 129 of the cylinder housing 128. The toothed rack 87 is designed as a free end section of a piston rod 138 which is firmly connected to the piston 131 and emerges vertically through a central bore 137 in the end end wall 136 of the cylinder housing 128.

Vorspannung und Federrate der Wendelfeder 134 sind dahingehend aufeinander abgestimmt und auch an die wirksame Fläche des Kolbens 131 des Ausgleichszylinders 127 angepaßt, daß, wenn und so lange der Druck im oberen Antriebsdruckraum 43 des Antriebszylinders 31 gleich oder annähernd gleich dem im Vorratsbehälter 51 des Druckversorgungsaggregats 49 herrschenden Umgebungsdruck - Atmosphärendruck - ist, die Verbindung zwischen der Zahnstange 87 und dem Oberwerkzeug 11, in vertikaler Richtung gesehen, hinreichend starr ist um eine genaue Rückmeldung der Position des Oberwerkzeugs 11 in den Eil-Betriebszuständen des Antriebszylinders 31 zu gewährleisten und andererseits zu erreichen, daß die bei einer Druckbeaufschlagung des Druckraumes 132 des Kompensationszylinders 127 auftretende Verschiebung seines Kolbens 131 dem Betrage nach der Aufweitung der Seitenwangen 17 und 18 entspricht, die diese unter der Vorschubkraft-Entfaltung der Antriebszylinder 31 und 32 erfahren.Bias and spring rate of the coil spring 134 are matched to one another and also adapted to the effective area of the piston 131 of the compensating cylinder 127, that if and for as long as the pressure in the upper drive pressure chamber 43 of the drive cylinder 31 is equal to or approximately the same as that in the reservoir 51 of the pressure supply unit 49 prevailing ambient pressure - atmospheric pressure - is, the connection between the rack 87 and the upper tool 11, seen in the vertical direction, is sufficiently rigid by one to ensure exact feedback of the position of the upper tool 11 in the rapid operating states of the drive cylinder 31 and, on the other hand, to ensure that the displacement of its piston 131 which occurs when the pressure chamber 132 of the compensation cylinder 127 is pressurized corresponds to the amount after the expansion of the side cheeks 17 and 18, which experience this under the development of the feed force of the drive cylinders 31 and 32.

Die in der Fig. 5, auf deren Einzelheiten nunmehr verwiesen sei, dargestellte Variante der wiederum insgesamt mit 127 bezeichneten Kompensationseinrichtung ist baulich und funktionell der anhand der Fig. 3 erläuterten weitestgehend gleich bzw. analog. Soweit daher in der Fig. 5 dieselben Bezugszeichen angegeben sind, wie in der Fig. 3, soll dies der Hinweis auf bauliche und funktionelle Identität bzw. Analogie sein und auch den Verweis auf die schon anhand der Fig. 3 gegebene Erläuterung der solchermaßen bezeichneten Teile beinhalten.The variant shown in FIG. 5, to the details of which is now referred to, the compensation device, again designated overall by 127, is structurally and functionally largely identical or analogous to that explained with reference to FIG. 3. To the extent that the same reference numerals are given in FIG. 5 as in FIG. 3, this is intended to indicate the structural and functional identity or analogy and also the reference to the explanation already given with reference to FIG. 3 of the parts designated in this way include.

Bei der in der Fig. 5 dargestellten Variante der Anordnung des die Kompensationseinrichtung repräsentierenden Kompensationszylinders 127 ist dieser über ein blockförmiges Anschlußteil 141 fest mit dem nach unten aus dem Gehäuse 36 des Antriebszylinders 31 austretenden Abschnitt mit der Kolbenstange 33 verbunden. In diese ist "von oben her" eine langgestreckte Sackbohrung 142 eingebracht, die über eine obere, radiale Querbohrung 143 mit dem oberen Antriebsdruckraum 43 des Antriebszylinders 31 in kommunizierender Verbindung steht. In den unteren Endabschnitt 143' dieser langgestreckten Sackbohrung 142 mündet eine untere radiale Querbohrung 144 der Kolbenstange 33 an die druckdicht der Anschlußblock 141 angeschlossen ist, der einen die radiale Querbohrung des Zylinderkolbens gleichsam fortsetzenden Querkanal 146 hat, der über einen kurzen Längskanal 147 in den Druckraum 132 des Kompensationszylinders 127 mündet, so daß dessen Druckraum 132 über den Längskanal 147, den Querkanal 146, die Querbohrung 144, die Längsbohrung 142 und die obere Querbohrung 143 kommunizierend mit dem oberen Antriebsdruckraum 43 des Antriebszylinders 31 verbunden ist.In the variant of the arrangement of the compensation cylinder 127 representing the compensation device shown in FIG. 5, this is firmly connected via a block-shaped connecting part 141 to the portion emerging from the housing 36 of the drive cylinder 31 with the piston rod 33. An elongated blind bore 142 is made "from above" in this, which is connected to the upper one via an upper, radial transverse bore 143 Drive pressure chamber 43 of the drive cylinder 31 is in communicating connection. In the lower end section 143 'of this elongated blind bore 142, a lower radial transverse bore 144 of the piston rod 33 opens, to which the connection block 141 is connected in a pressure-tight manner and which has a transverse channel 146 which continues the radial transverse bore of the cylinder piston, via a short longitudinal channel 147 into the pressure chamber 132 of the compensation cylinder 127 opens, so that its pressure chamber 132 is communicatively connected to the upper drive pressure chamber 43 of the drive cylinder 31 via the longitudinal channel 147, the transverse channel 146, the transverse bore 144, the longitudinal bore 142 and the upper transverse bore 143.

Durch diese gleichsam "interne" Verbindung des oberen Antriebsdruckraumes 43 mit dem Druckraum 132 des Kompensationszylinders 127 werden flexible Leitungsabschnitte einer wie beim Ausführungsbeispiel gemäß Fig. 3 vorgesehenen Steuerleitung 133 vermieden.This "internal" connection, as it were, of the upper drive pressure chamber 43 to the pressure chamber 132 of the compensation cylinder 127 avoids flexible line sections of a control line 133 provided as in the exemplary embodiment according to FIG. 3.

In weiterem Unterschied zum Ausführungsbeispiel gemäß Fig. 3 und hinsichtlich der Gestaltung des Nachlauf-Regelventils 61 gemäß Fig. 4 hat das in Verbindung mit dem Kompensationzylinder 127 gemäß Fig. 5 vorgesehene Nachlauf-Regelventil als mechanisches Rückmeldeelement, das mit dem Kolben 131 des Kompensationszylinders 127 verschiebefest verbunden ist, eine unverdrehbar am Gehäuse 74' des Nachlauf-Regelventils 61' angeordnete Gewindespindel 84'', die hinreichend lang ausgeführt ist, damit sie innerhalb des gesamten möglichen Hubes mit dem Innengewinde der sie koaxial umgebenden Hohlwelle 79 des Nachlauf-Regelventils 61', das hier mit zur zentralen Längsachse 28 des Antriebszylinders 31 parallelem Verlauf seiner Längsachse 78 angeordnet ist, in kämmendem Eingriff bleiben kann.In a further difference from the exemplary embodiment according to FIG. 3 and with regard to the design of the follow-up control valve 61 according to FIG. 4, the follow-up control valve provided in connection with the compensation cylinder 127 according to FIG. 5 has a mechanical feedback element which is connected to the piston 131 of the compensation cylinder 127 is connected non-displaceably, a non-rotatably arranged on the housing 74 'of the follow-up control valve 61' threaded spindle 84 '' which is of sufficient length is so that it can remain in meshing engagement within the entire possible stroke with the internal thread of the hollow shaft 79 coaxially surrounding it of the follow-up control valve 61 ', which is arranged here with its longitudinal axis 78 parallel to the central longitudinal axis 28 of the drive cylinder 31.

Desweiteren ist das Abtriebszahnrad 81 des zur Positions-Sollwert-Vorgabe vorgesehenen Elektromotors 82 über einen Zahnriemen 148 mit dem Antriebszahnrad 80 der Hohlwelle 79 bewegungsgekoppelt.Furthermore, the driven gear 81 of the electric motor 82 provided for setting the setpoint value is coupled in motion to the drive gear 80 of the hollow shaft 79 via a toothed belt 148.

Im übrigen ist das Nachlauf-Regelventil 61' baulich identisch mit dem in der Fig. 4 dargestellten.Otherwise, the follow-up control valve 61 'is structurally identical to that shown in FIG. 4.

Als Sicherheitseinrichtung, die bei einem Ausfall der Stromversorgung ein z.B. trägheitsbedingtes Weiterdrehen des Sollwerts-Vorgabemotors 82, wodurch eine unerwünschte Weiterbewegung der Kolben 33 und 34 der Antriebszylinder 31 und 32 eintreten könnte, verhindert, die insbesondere im Eil-Abwärtsbetrieb der Biegemaschine für eine Bedienungsperson gefährlich sein könnte, ist weiter eine elektrisch lösbare Kupplung 139 vorgesehen, die bei einem Stromausfall selbstätig in ihre die Fixierung des Rotors des Elektromotors 82 vermittelnde Sperrstellung übergeht.As a safety device that, in the event of a power supply failure, e.g. An inertia-related coupling 139 is further provided, due to the inertia-related further rotation of the setpoint-setting motor 82, which could cause undesired further movement of the pistons 33 and 34 of the drive cylinders 31 and 32, which could be dangerous for an operator in particular in the rapid downward operation of the bending machine which automatically changes into its blocking position mediating the fixing of the rotor of the electric motor 82 in the event of a power failure.

Claims (16)

  1. Hydraulically driven machine for cold-work processing, in particular for bending or pressing, a sheet metal part, which is arranged between a bottom tool (12) and a top tool (11) which is displaceable vertically up and down relative to the bottom tool, with there being provided for driving said tools two drive cylinders (31, 32) in the form of differential cylinders, which are disposed laterally spaced apart from one another and whose pistons (33, 34) have piston rods (38, 39), which exit in a downward direction out of the cylinder housings (36, 37) and to which the top tool (11) - for compensating slight stroke differences of the pistons (33, 34) - is connected by monoaxial joints, whose joint axes extend at right angles to the plane marked through the central axes of the drive cylinders, wherein the ratio F₁/F₂ of the areas F₁ and F₂ of the pistons, with which said pistons each delimit a top drive pressure chamber (43, 44) from a bottom drive chamber (46, 47) axially penetrated by the piston rod, through the - valve-controlled - joint or alternative pressurization and/or pressure relief of which drive pressure chambers- rapid feed movements towards the workpiece (13) and load feed movements as well as rapid return movements away from the workpiece are controllable, has a value between 5 and 20, wherein in the rapid feed mode the top drive pressure chamber (43, 44) delimited with the larger area is connected by a suction valve (109) to the unpressurized storage tank (51) of the pressure supply unit and the bottom drive pressure chamber (46, 47) is connected by a control element (48) having an adjustable throttling action to the top drive pressure chamber (43, 44) of the drive cylinder (31, 32), in the load feed mode the bottom and the top drive pressure chamber are jointly pressurized and in the rapid return mode the bottom drive pressure chamber (46, 47) is highly pressurized, while the top drive pressure chamber is relieved of pressure and, for controlling the piston movements and their synchronization, an electro-hydraulic control unit (48) with electrically controllable position setpoint selection is provided, which compares the actual position of the pistons (33, 34) and of the top tool (11) connected to said pistons with the setpoint selection, characterized in that provided in the electro-hydraulic control unit (48) as a control element for each of the two drive cylinders (31 and 32) is a servo-control valve (61) in the form of a proportional valve, which operates with mechanical feedback of the actual value of the position of the piston (33 or 34) and is operable as a 3/3-way valve having a blocking position (O), in which the control output (66) of said servo-control valve (61) connected to the control connection (69) of the top drive pressure chamber (43) of the associated drive cylinder (31 or 32) is blocked off both from the high-pressure output (62) of the pressure supply unit (49) and from the storage tank (51) of said unit, having a first throughflow position I which is associated both with the rapid feed and load feed modes of the drive cylinder (31 or 32) and in which the P supply connection (63) connected to the high-pressure output (62) of the pressure supply unit (49) is connected to the control output (66) of the servo-control valve (61) and said control output is blocked off from the T supply connection (64) of the servo-control valve (61) connected to the unpressurized storage tank (51) of the pressure supply unit (49), as well as having a second throughflow position II which is associated with the rapid return mode of the drive cylinder (31 or 32) and in which the control connection (69) of the top drive pressure chamber (43) of the drive cylinder (31 or 32) is connected to the storage tank (51) and is blocked off from the high-pressure output (62) of the pressure supply unit (49), that the high-pressure output (62) of the pressure supply unit (49) is permanently connected to the bottom drive pressure chamber (46) of the drive cylinder (31 or 32), and that provided in hydraulic parallel connection to the secondary flow valve (109) is a flow-off valve (111) in the form of a 2/2-way valve which, during rapid return movement phases of the piston (33 or 34) of the drive cylinder (31 or 32), may be moved into its operating position I effecting its direct connection to the storage tank (51) and otherwise assumes its - blocking - basic position O.
  2. Machine according to claim 1,
    characterized in that
    the maximum delivery quantity per unit of time of the high-pressure pump (57) of the pressure supply unit (49) is at least and approximately equal to the pressure medium quantity which has to be displaced into the top drive pressure chamber (43) of the drive cylinder (31 or 32) in order for the piston (33 or 34) of said drive cylinder (31 or 32) to execute its load feed movement at the appropriate feed rate for said purpose.
  3. Machine according to claim 2,
    characterized in that
    the high-pressure pump (57) of the pressure supply unit (49) takes the form of a pressure-controlled pump, whose delivery quantity is inversely proportional to the output pressure generated at its output.
  4. Machine according to claim 2 or 3,
    characterized in that
    a pressure relief valve (59) connected in parallel to the high-pressure pump (57) of the pressure supply unit (49) is provided with an adjustable response threshold value of the pressure.
  5. Machine according to one of claims 1 to 4,
    characterized in that
    the flow-off valve (111) takes the form of a solenoid valve which onwards from a minimum frequency of electric position setpoint selection pulses, which are produced for controlling rapid return movements of the drive cylinder pistons (33 and 34) and by means of which an electric motor (82) provided for setpoint selection control of the servo-control valve (61) may be activated, is moved into its throughflow position I.
  6. Machine according to one of claims 1 to 4,
    characterized in that
    the flow-off valve (111) takes the form of a pressure-controlled valve which as a result of pressurization of a first control pressure chamber (116) is urged into its - blocking - basic position O and as a result of pressurization of a second control pressure chamber (117) is urged into its throughflow position I, that the first control pressure chamber (116) is connected to the control output (66) of the servo-control valve (61) and the second control pressure chamber is connected to the control connection (69) of the top drive pressure chamber (43) of the drive cylinder (31 or 32), that connected between said control pressure chambers and the control output (66) of the servo-control valve (61) are a throttle (68) and, parallel to said throttle, a non-return valve (67) which is held in its blocking position by higher pressure in the top drive pressure chamber (43) than at the control output (66) of the servo-control valve (61), and that the area - which may be acted upon by the pressure prevailing at the control output (66) of the servo-control valve (61) - of the control piston movably delimiting the second control pressure chamber (117) of the flow-off valve (111) corresponds at least and is approximately equal to the area - which is acted upon by the pressure prevailing in the top drive pressure chamber (43) of the drive cylinder (31 or 32) - of the control piston movably delimiting the first control pressure chamber, and that a valve spring (112) which urges the flow-off valve (111) into its - blocking - basic position (O) is provided, whose restoring force is equivalent to a small fraction, e.g. 1/20 to 1/5, of a pressure drop occurring above the throttle (66).
  7. Machine according to claim 6,
    characterized in that
    the areas - which may be acted upon by control pressure - of the control pistons of the flow-off valve (111) and the initial tension of the valve spring (112) are tuned to one another in such a way that the flow-off valve (111) is switched over into its throughflow position I as soon as the pressure drop occurring above the throttle (68) exceeds a value of 1 bar.
  8. Machine according to one of claims 1 to 7,
    characterized in that
    the position actual-value feedback device (86, 87) of the servo-control valve (61) is provided with a compensation device (127) which effects a raising of the reference position, to which the position feedback is referred, corresponding to the amount of a vertical expansion of the machine frame (14, 23, 24) which said frame experiences under the feed forces arising at least in the load feed mode.
  9. Machine according to claim 8, in which the position actual-value feedback device comprises a pinion, which is non-rotatably connected to a feedback spindle of the servo-control valve, and a toothed rack which meshes with said pinion, or a threaded spindle (84'') which is meshed with a hollow-shaft-like spindle nut, by means of whose motor-controlled rotators the position setpoint selection is effected, and simultaneously executes the movements of the piston of the drive cylinder and extends parallel to the longitudinal axis of said cylinder,
    characterized in that
    the toothed rack (87) or the threaded spindle of the mechanical feedback device (86, 87) of the servo-control valve (61) is provided with a compensating cylinder (127) which, as pressure increases in the top drive pressure chamber (43) of the drive cylinder (31 or 32), effects a lengthening of the toothed rack (87) or the threaded spindle (84'') corresponding to the vertical expansion of side pieces (17 and 18) of the machine frame (14) linked with said pressure increase.
  10. Machine according to claim 9,
    characterized in that
    the compensating cylinder (127) takes the form of a single-acting hydraulic linear cylinder, whose housing (128) is connected non-displaceably to the piston rod (33 or 34) of the drive cylinder (31 or 32) or in the direct vicinity of the cylinder axis (28 or 29) to the top tool (11), with the base (129) of the cylinder housing (128) and a piston (131) displaceable in a pressure-sealed manner in said housing delimiting movably in an axial-vertical direction a pressure chamber (132) which
       is held in communication with the top drive pressure chamber (43) of the drive cylinder (31 or 32), that the piston (131) is urged by a preloaded restoring spring (134), which is supported at one end on the piston (131) and at the other end on an end wall (136) of the cylinder housing (128) lying opposite to the base (129) of the cylinder housing (128), into the basic position linked with a minimal volume of the pressure chamber (132) of the compensating cylinder (127), and that the toothed rack (87) or the threaded spindle (84'') takes the form of a free end portion of a piston rod (138) firmly connected to the piston (131) and exiting vertically out of the cylinder housing (128), with the initial tension and spring rate of the helical spring (134) and the effective area of the piston (131) of the compensating cylinder (127) being tuned to one another in such a way that the displacement of the piston (131) occurring upon pressurization of the pressure chamber (132) of the compensating cylinder (127) corresponds in its amount to the expansion of the side pieces (17 and 18) which said side pieces experience under the feed force development of the drive cylinders (31 and 32).
  11. Machine according to claim 10,
    characterized in that
    the pressure chamber (132) of the compensating cylinder (127) is connected by an, at least in sections, flexible control line (133) to the control connection (69) of the top drive pressure chamber (43) of the drive cylinder (31 or 32).
  12. Machine according to claim 10,
    characterized in that
    the housing (128) of the compensating cylinder (127) is firmly connected to the piston rod (33 or 34) of the drive cylinder (31 or 32) by a block-shaped connection part which is provided with a line bore, which communicates, on the one hand, with a line bore axially penetrating the piston (33 or 34) and opening into the top drive pressure chamber (43) of said piston and, on the other hand, with the pressure chamber (132) of the compensating cylinder (127).
  13. Machine according to one of claims 1 to 12,
    characterized in that
    the servo-control valve (61) is equipped with a pickup system (124, 126) which produces electrical output signals, which may be used as warning signals and/or as control signals by means of which the machine (10) may be brought to a standstill, when the excursion stroke of the valve body (72) of the servo-control valve (61), in the operating position associated with the feed mode of the drive cylinders (31 and 32) or in the operating position associated with the return mode, exceeds a predetermined threshold value.
  14. Machine according to claim 13,
    characterized in that
    the output signals produced by pickups (124, 126) of the pickup system are according to their level and/or frequency a measure of the amount of the excursion of the valve body (72) of the servo-control valve (61) in the operating positions (I and II) of said valve.
  15. Machine according to claim 14,
    characterized in that
    at least in the rapid feed mode and in the rapid return mode of the drive cylinders (31 and 32), the output frequency of the position setpoint selection pulses is increasingly reduced with progressive excursion of the valve body (72) of the servo-control valve (61).
  16. Machine according to one of claims 1 to 15,
    characterized in that
    the electric motor (82) provided for position setpoint selection control is provided with a coupling (139) or brake which is releasable by electrical control and which, in the event of a power failure or an interruption of the electrical setting into the release position, automatically moves over into a blocking position effecting arresting of the rotor of the electric motor (82).
EP91915910A 1990-11-28 1991-09-13 Hydraulically driven machine with two drive cylinders Expired - Lifetime EP0559651B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT9191915910T ATE105529T1 (en) 1990-11-28 1991-09-13 HYDRAULICALLY DRIVEN MACHINE WITH TWO DRIVE CYLINDERS.

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE4037848A DE4037848A1 (en) 1990-11-28 1990-11-28 HYDRAULICALLY DRIVEN MACHINE WITH TWO DRIVE CYLINDERS
DE4037848 1990-11-28
PCT/EP1991/001742 WO1992009425A1 (en) 1990-11-28 1991-09-13 Hydraulically driven machine with two drive cylinders

Publications (2)

Publication Number Publication Date
EP0559651A1 EP0559651A1 (en) 1993-09-15
EP0559651B1 true EP0559651B1 (en) 1994-05-11

Family

ID=6419086

Family Applications (1)

Application Number Title Priority Date Filing Date
EP91915910A Expired - Lifetime EP0559651B1 (en) 1990-11-28 1991-09-13 Hydraulically driven machine with two drive cylinders

Country Status (3)

Country Link
EP (1) EP0559651B1 (en)
DE (2) DE4037848A1 (en)
WO (1) WO1992009425A1 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4412224A1 (en) * 1994-04-09 1995-10-12 Graebener Pressensysteme Gmbh Press for cold forming metal workpieces
WO1999054123A1 (en) * 1998-04-07 1999-10-28 Mannesmann Rexroth Ag Method for operating a hydraulic press
CN113415026B (en) * 2021-06-23 2022-02-25 南京恒久机器制造有限公司 Remote monitoring type intelligent control system and method for oil-electricity hybrid electro-hydraulic servo bending machine
CN116336247B (en) * 2023-05-25 2023-07-25 中国航空工业集团公司沈阳空气动力研究所 Temporary flushing type wind tunnel pressure regulating valve control device and method with bidirectional protection function

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2211692A (en) * 1936-08-03 1940-08-13 Oilgear Co Hold-down system
US4148203A (en) * 1977-10-07 1979-04-10 Dreis & Krump Mfg. Co. Computer-controlled press brake
FR2509222A1 (en) * 1980-06-11 1983-01-14 Ettore Alagna Guide for setting travel of tool in folding press - uses pressure calibrated from hydraulic actuating pressure to reproduce and offset tool deflection under load
DE3609632A1 (en) * 1986-03-21 1987-09-24 Fritz Hakemann BENDING PRESS FOR DIE BENDING IN PARTICULAR SHEETS

Also Published As

Publication number Publication date
WO1992009425A1 (en) 1992-06-11
EP0559651A1 (en) 1993-09-15
DE4037848A1 (en) 1992-06-04
DE59101620D1 (en) 1994-06-16

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