EP0544689A1 - Process and device for producing plate-shaped bodies made of a mixture of plaster and fibrous materials. - Google Patents
Process and device for producing plate-shaped bodies made of a mixture of plaster and fibrous materials.Info
- Publication number
- EP0544689A1 EP0544689A1 EP91912938A EP91912938A EP0544689A1 EP 0544689 A1 EP0544689 A1 EP 0544689A1 EP 91912938 A EP91912938 A EP 91912938A EP 91912938 A EP91912938 A EP 91912938A EP 0544689 A1 EP0544689 A1 EP 0544689A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- raw plate
- water
- plate
- underside
- raw
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 26
- 239000002657 fibrous material Substances 0.000 title claims abstract description 9
- 239000011505 plaster Substances 0.000 title claims abstract description 6
- 238000000034 method Methods 0.000 title claims description 45
- 230000008569 process Effects 0.000 title claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 93
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 238000001035 drying Methods 0.000 claims abstract description 6
- 239000000835 fiber Substances 0.000 claims abstract description 6
- 230000007480 spreading Effects 0.000 claims abstract description 6
- 238000003892 spreading Methods 0.000 claims abstract description 6
- 239000010440 gypsum Substances 0.000 claims description 15
- 229910052602 gypsum Inorganic materials 0.000 claims description 15
- 238000003825 pressing Methods 0.000 claims description 13
- 239000013505 freshwater Substances 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 239000002351 wastewater Substances 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims 4
- 230000002745 absorbent Effects 0.000 claims 1
- 239000002250 absorbent Substances 0.000 claims 1
- 230000000284 resting effect Effects 0.000 claims 1
- 238000005096 rolling process Methods 0.000 claims 1
- 238000005507 spraying Methods 0.000 claims 1
- 238000009736 wetting Methods 0.000 abstract 1
- 239000004744 fabric Substances 0.000 description 15
- 239000007921 spray Substances 0.000 description 9
- 230000008901 benefit Effects 0.000 description 3
- 239000011094 fiberboard Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 239000010451 perlite Substances 0.000 description 2
- 235000019362 perlite Nutrition 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000013022 venting Methods 0.000 description 2
- 241000726103 Atta Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011093 chipboard Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000000754 repressing effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
- B28B1/521—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement from dry mixtures to which a setting agent is applied after forming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
- B28B1/526—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement by delivering the materials on a conveyor of the endless-belt type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
- B28B5/02—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
- B28B5/026—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of indefinite length
- B28B5/027—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of indefinite length the moulding surfaces being of the indefinite length type, e.g. belts, and being continuously fed
Definitions
- the invention relates to a process for the production of plate-shaped bodies from a mixture of gypsum and fibrous materials with the following process steps:
- the invention also relates to a system for carrying out this method
- the object of the present invention is to provide a method or a system of the type mentioned at the outset in such a way that plate-like bodies with higher strength can be obtained in a simple manner.
- the process according to the invention is based on the fact that a pre-moistened mixture is mechanically stable after the first pressing operation at the highest pressure used in the entire process so that it bears itself. Only then does it become possible to rewet the underside.
- the subdivision of the overall compression into two stages is advantageous in different ways
- a further advantage of the method according to the invention in the prior art, the plate-shaped body cannot be provided with a coating directly during the shaping because of the necessity of venting. In the method according to the invention, however, a coating can tion. It only has to be designed so that the plate-shaped body can still dry out.
- Figure 1 a section of a plant for the production of plate-shaped bodies from a mixture of gypsum and fibrous material
- Figure 2 the rewetting station of the system of Figure 1 on a larger scale
- Figure 2 A second exemplary embodiment of a system for Manufacture of plate-shaped bodies
- r igur 4 the rewetting station of the system of Figure 3 on a larger scale
- igur 5 a third embodiment of a plant for the production of plate-shaped bodies
- Figure 6 the rewetting station of the system of Figure 5 on a larger scale.
- the reference numeral 1 denotes a continuously running belt press, which corresponds to the function of the belt press 46 of the above-mentioned DE-OS 38 01 31.
- a movable molding line 2 which comprises a closed molding belt 3 guided around by the belt press 1
- scatter mats are fed in the direction of the arrow 4, which are made from a still loose mixture of pre-moistened plaster and fibers exist.
- the moisture is between 20 and 33% water, based on the dry mixture.
- the litter mat is compressed in the belt press 1 during a pressing time between 10 and 20 under a pressure of 1 to 2 Mpa and trimmed on the edge in the downstream cutting device 5.
- the raw plate is introduced from a short transfer belt 6 into a rewetting station, which bears the reference number 7. Details of the rewetting station 7 will be described further below with reference to FIG. 2. First of all, it is sufficient to know that the rewetting status is in a rewetting station 7a, in which D -
- the raw plate re-moistened on the top and the bottom goes into a continuously operating roller press 9, in which further densification takes place, the gypsum contained in the mass of course also not yet being fully set.
- An endless, smooth press belt 90 is carried in the roller press 9, so that there is a smooth raw plate surface. It is helpful here that the surfaces of the raw plates that have not yet set have a certain plasticity after moistening in station 7.
- the pressure in the roller press 9 is 50 to 100% of the pressure in the belt press 1, but not higher than this. Due to the construction of the roller press 9, the pressure changes periodically.
- roller press 9 a surface press could also be used, the pressing time being between 5 and 30 seconds.
- a structured press plate can also be used in the roller press 9.
- roller press 9 in which the post-moistening of the re-moistened raw plate takes place, is followed by the usual system sections, such as are known from DE-OS 38 01 215. This means in particular that a setting and drying section are provided. However, these are no longer shown in the drawing.
- FIG. Station 7 of Figure 1 The details of the rewetting are shown in FIG. Station 7 of Figure 1 can be seen better.
- the raw plate fed from the left on the short conveyor belt ⁇ in FIG. 2 is transferred to a lifting device 10, which is part of the rewetting station 7a for the underside.
- the lifting device 10 comprises a funnel-shaped vacuum housing 11, the interior of which is evacuated by a vacuum pump 12.
- the lower, flat end face 13 is provided with a multiplicity of through openings, through which the raw plates passing by are sucked in and held.
- An endless screen belt 14 is guided along the end face 13 of the vacuum housing 11 and around various deflection rollers 15, 16, 17, 18, 19, 20. One of these deflecting rollers is driven so that the sieve belt 14 moves at the same speed as the raw plate held on the underside of the vacuum housing 11.
- the lifting device 10 is designed overall so that the strand of the raw plate between the short conveyor belt 6 and the conveyor belt 8, the left end of which can be seen in FIG. 2, moves freely.
- the mechanical stability which the raw plate has received in the belt press 1 is sufficient for this.
- the underside of the raw plate is accessible and can be sprayed with water from a plurality of nozzles 21.
- Fresh water is supplied to the nozzles 21 via a collecting water line 22 by a pump 23 and via the branch lines 24.
- the water which is not absorbed by the underside of the raw plate and which is led past the nozzles 21 and drips again is collected in a collecting container 26.
- the excess water 27 reaches the measuring water through an opening 27 located at the lowest end of the collecting container 26.
- the excess water accumulating in the measuring container 28 can be pumped in certain sections over a line 30 by means of a pump 31 into a waste water tank 32.
- the raw plate now moistened from the underside is transferred to the conveyor belt 8.
- This rewetting station 7b comprises a plurality of spray nozzles 33 which are directed against the upper side of the raw plate which passes underneath them.
- Fresh water is fed to the spray nozzles 33 by means of a pump 34 via a manifold 35 and branch lines 36.
- a solenoid valve 37 is located in each branch line 36, so that each associated spray nozzle 33 can be switched on and off individually.
- the humidification of the raw plate on the top and bottom in the post-moistening stations 7a and 7b is regulated so that the effectively absorbed amounts of water on the top and bottom of the raw plate are in a certain ratio, ⁇ . 3. are essentially identical.
- the control device shown is designed for the same amount of water:
- a flow meter 38 is used in the collecting line 22, which supplies the fresh water to the rewetting station 7a for the underside of the raw plate. This generates an electrical signal which represents the amount of water supplied to the spray nozzles 21 per unit of time and is supplied to a differential element 39. However, the amount of water that emerges from the spray nozzles 21 is not completely absorbed by the raw plate passing by; some of this water drips back and is collected in the differential balance 29.
- a transmitter 40 which the Diff ⁇ rent aiwaage 29 is assigned, generates a signal which is representative of the amount of excess water flowing back into the measuring container 28 per unit of time.
- the output signal of the transmitter 40 is connected to a second input of the differential element 39, the output signal of which is thus the difference between the amount of water flowing in via the collecting line 22 and the amount of water flowing back into the measuring container 28 per unit of time, that is to say from the underside of the raw plate in the Post-moistening station 7a is the amount of water absorbed.
- the output signal of the differential element 39 is applied to a first input of a further differential element 41.
- the amount of the water supplied via the collecting line 35 to the spray nozzles 33 of the rewetting station 7b is determined by a flow meter 42. Since this water is sprayed onto the top of the raw plate passing under the nozzles 33, it can be assumed that it has been completely absorbed into the raw plate. The amount of water detected by the flow meter 42 is thus directly equal to the amount of water absorbed by the raw plate at the top at the rewetting station 7b. The output signal of the flow meter 42 can therefore be applied directly to the second input of the differential element 41. If the amounts of water taken up by the bottom and the top of the raw plate per unit of time are the same, the output signals of the differential element 39 and the flow meter 42 match; the output signal of the differential element 41 is zero.
- FIG. 3 shows a second exemplary embodiment of the plant for producing plate-shaped bodies from a mixture of gypsum and fibrous material, which largely corresponds to the exemplary embodiment of FIG. 1. Corresponding parts are therefore marked with the same reference number plus 100.
- the continuously operating belt press 101, the forming line 102 with the forming belt 103, the short belt 106, the rewetting station 7b for the top of the raw plate within the rewetting station 107 and the roller press 109 serving for the final compression of the raw board are identical to the corresponding ones Element of the embodiment of Figure 1 match, so that a new description can be omitted.
- the exemplary embodiments of FIGS. 1 and 3 differ only in the design of the rewetting station 107a, with which the underside of the raw plate is moistened. For a more detailed explanation, reference is made below to FIG. 4, which shows the rewetting station 107 of the system from FIG. 3 on a larger scale.
- the rewetting station 107a for the underside of the raw plate comprises a multiplicity of pot-like containers 150, the perforated upper side of which is arranged directly below the path of movement of the raw plate.
- a manifold 122 and branch lines 124 fresh water is supplied to each container 150 by means of a pump 123.
- each branch line 124 has an electromagnetically actuated three-way valve 125.
- a branch line 151 leads from each three-way valve 125 to a manifold 152, which opens into a waste water tank 132.
- Each container 150 is located within a collecting container 126, in which the excess water that is not absorbed by the underside of the raw plate is collected.
- Branch lines 153 lead from each collecting container 126 to a collecting line 154 which opens into the measuring container 128 of a differential balance 129.
- Each container 150 is also connected via a branch duct 155 and a collecting duct 156 to an air blower 157.
- each branch duct 155 there is an electrically actuated flap 156, preferably a three-way flap with throttle for keeping the pressure constant, so that the air supply from the blower 157 to each individual container 150 can be switched on and off separately.
- the described rewetting station 107a for the underside of the raw plate works as follows:
- the containers 150 (or a certain The selection of these - see below) from the pump 123 via the line 122 and the branch lines 124 with the corresponding three-way valve 125 supplied with water. This emerges through the perforations on the upper side of the containers 150 in a gush which is directed against the lower side of the raw plate being passed.
- the raw panel is carried by this surge, so that it slides past the tops of the containers 150 practically smoothly. It absorbs water on the underside in the desired way.
- the excess water is collected by the collecting containers 126 and conducted via the branch lines 153 and the collecting line 154 into the measuring container 128 of the differential balance 129.
- the water surge directed against the underside of the raw plate passing by also serves as a lubricant, the amount of water supplied to the underside of the raw plate cannot be reduced arbitrarily by reducing the output of the pump 123 in the line 122.
- the total amount of water is therefore determined by the number of
- Containers 150 set each of which water is supplied. That is, if a reduction in the water supply against the underside of the raw plate is desired, a certain number of the containers 150 is separated from the water supply by closing the three-way flap 125. Since the water surge as a lubricant is now missing from these containers 150, through which water no longer flows, this is replaced by a corresponding air surge. For this purpose, the associated flap 156 (which is closed in the case of the containers 150 through which water flows) is opened. The arrangement is thus obviously such that a surge of a flowing medium emerges from all the containers 150 upwards through the perforated top side against the underside of the raw plate passing by.
- the surge medium can be either water or air.
- the water still present in this can be drained into the waste water tank 132 via the branch lines 151 and the collecting line 152 with the three-way valve 125 set accordingly.
- the structure of the remoistening station 107b, with which the top of the raw plate is remoistened, corresponds to that of FIG. 2.
- subtraction 139 by subtracting the signal determined by the flow meter 138, which stands for the amount of fresh water supplied via the line 122, from the signal generated in the transmitter 140 of the differential balance 129, which signal is for the flowing back Excess water is representative, generates a signal that corresponds to the amount of water absorbed on the underside of the raw plate.
- the difference of this signal is formed in the differential element 141 with the signal generated in the flow meter 142, which signal is representative of the amount of water supplied through the line 135 to the spray nozzles 133 of the upper rewetting station 107b.
- this difference is zero, so that the control element 143 does not have to operate.
- the amount of water supplied in the rewetting station 107b to the top of the Rch plate differs from that which was taken up from the underside of the raw plate in the rewetting station 107a, the desired state is restored by appropriate regulation of the output of the pump 134 by the control element 143. posed.
- FIG. 5 The exemplary embodiment of a plant for producing plate-shaped bodies from a mixture of gypsum and fibrous material shown in FIG. 5 largely resembles the plant shown in FIG. Corresponding parts are therefore marked with the same reference number plus 200.
- the continuously running belt press 201, the forming line 202 with the forming belt 203, the conveyor belt 208 and the continuously operating roller press 209 can be found in FIG. 5 in essentially the same manner as in the embodiment of FIG. 1.
- the differences between the different Exemplary embodiments again lie in the design of the rewetting station 207.
- FIG. 6 shows this rewetting station 207 on a larger scale. It can in turn be subdivided into a post-moistening station 207a for the underside of the raw plate and a post-moistening station 207b for the top side, which are now practically no longer offset from one another in the direction of movement of the raw plate, but are more or less arranged directly one above the other.
- the rewetting station 207a for the underside of the raw plate comprises an endless felt cloth 260, which goes around a roller 261 and around deflection rollers 262, 263, 264 and 265 .. - -
- the deflection roller 265 is driven by a motor 266.
- a plurality of pressure rollers 267 are arranged below the upper, approximately horizontal run of the endless felt cloth 260, which runs between the deflection rollers 262 and 26.
- the lower circumferential region of the roller 261 is immersed in a water supply which is kept at a certain level in a trough 267 by an overflow 268. All deflection rollers 262 to 265, the roller 261 and the pressure rollers 267 rotate clockwise in such a way that the felt cloth 260 moves approximately at the speed of the raw plates to be treated.
- a first pressure roller 269 is provided; a second pressure roller 270 is located at the point at which the felt cloth 260 is released from the roller 261. At least the contact pressure of the pressure roller 270 against the roller 261 is adjustable. As a result, the extent to which the felt cloth 260 detaching from the roller 261 is squeezed out and water is transported further can be varied.
- the inside of the tub 267 is fed through a line 222 Frisc water.
- the overflow 268 of the tub 267 is connected via a line 254 to the measuring container 228 of a first diff renting balance 229.
- the rewetting station 207a also comprises an endless screen belt 271 which is wrapped around the deflection rollers 272, 273, 274, 275, 276, 277.
- the deflection roller 274 is driven by a motor 273 so that the - _ o
- Sieve belt 271 moves at the speed of the raw plates to be treated.
- the horizontal run of the screen belt 271 between the U steering rollers 272 and 273 runs directly above the horizontal run of the felt cloth 260 between the guide rollers 262 and 263 and above the pressure rollers 267 and serves to transport the raw plate.
- the mode of operation of the aftertreatment station 207a is readily understandable from the above: While the raw plate is conveyed on the sieve belt 271 between the deflection rollers 272 and 273, the felt 260, which was previously in the tub 267 was soaked with water to a defined extent. This water is transferred to the underside of the raw plate that is passed by.
- the basic structure and mode of operation of the rewetting station 207b for the top of the raw plate corresponds to that of the rewetting station 207a, the differences only taking into account the direction of action of gravity.
- the rewetting station 207b also comprises an endless washing cloth 280 which is guided around the roller 281 and the deflection rollers 282, 283, 284 and 285.
- the deflection roller 282 is driven by a motor 286 so that all the deflection rollers and the roller 281 rotate counterclockwise.
- the speed of movement of the felt cloth 280 corresponds to the speed of movement of the raw plate.
- a plurality of pressure rollers 287 are arranged, which correspond to the pressure rollers 267 of the lower rewetting status cn 207a.
- the roller 281 dips into its lower region Water supply, which is in a tub 288.
- the level of the water supply in the tub 288 is determined by an overflow 289 which is connected via a line 290 to the measuring container 291 of a second differential balance 292.
- the fresh water is fed into the tub 288 via the line 222.
- the upper rewetting station 207b also includes an endless screen belt 293, which is looped around the deflection rollers 294, 295, 296 and, in the exemplary embodiment shown (see FIG. 5), is guided in one piece through the upper part of the belt press 201.
- the deflection roller 295 is driven by a motor 297 in such a way that the upper sieve belt moves at the speed of the raw plate.
- a first pressure roller 298 At the point where the felt cloth 280 lies against the roller 281, there is a first pressure roller 298; at the point at which the felt cloth 280 detaches from the roller 281 there is a second pressure roller 299.
- the amount of water supplied to the raw plate is regulated so that it corresponds to each other.
- the rules are as follows:
- a first flow meter 238 detects the unit passing through the line 222 and thus supplied to the tub 267 of the lower rewetting station 207a. Its output signal is fed to a differential element 239.
- the first differential balance 229 determines the amount of excess water flowing back from the tub 267 of the lower rewetting station 207a per unit time, which was not absorbed by the underside of the raw plate.
- the transmitter 240 of the first differential balance generates a corresponding output signal, which is applied to the second input of the differential element 239.
- the output signal of the differential element 239 is therefore a direct measure of the amount of water that was absorbed per unit of time on the underside of the raw plate.
- the flow meter 242 detects the amount of water that is fed via line 235 to the upper rewetting station 207b.
- the second differential balance 292 determines the amount of excess water that flows back from the tub 288 per unit of time, that is to say was not taken up at the top of the raw plate.
- the difference between the signals of the flow meter 242 and the sensor 301 of the second differential balance 292 is formed in a difference element 300, which clearly stands for the amount of water absorbed at the top of the raw plate per unit of time.
- the output signals of the differential elements 293 and 300 are compared with one another in a further differential element 302. If the water quantities picked up on the top and on the bottom of the raw plate match, then the output signal of the difference element 302 is zero. If the quantities absorbed differ from one another, the signal generated by differential element 302 can be used for readjustment. The refilling takes place in such a way that the _ 1 Q _
- contact pressure of one or both pressure rollers 270 and 299 is changed in the desired sense until the amounts of water absorbed by the raw plate on the top and bottom sides match again.
- the measuring containers 228 and 291 of the first and second differential scales 229 and 292 are emptied, if necessary, via lines 230 and 303 by pumps 231 and 304 into a waste water tank 232.
- gypsum fiber boards are obtained which, at the same pressure, have a considerably higher strength than known gypsum fiber boards.
- Gypsum fibreboards of the same strength as in the prior art can be obtained with an already low compression pressure. This is of particular importance when gypsum fiber boards are produced with an addition of expanded perlite in order to reduce the density of the raw board. The density-reducing effect of perlite decreases as the pressure to which they are subjected increases. In this sense, raw materials can also be saved in the systems described using the methods described.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Paper (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Producing Shaped Articles From Materials (AREA)
Abstract
Lors de la production de corps plats composés d'un mélange de plâtre et de matières fibreuses, on produit premièrement de manière connue un mat par épandage d'un mélange humide de plâtre et de fibres, qui est ensuite compacté dans une première presse (1) jusqu'à former une plaque brute. Cette plaque brute passe ensuite par un poste d'humectage ultérieur (7), qui applique à nouveau de l'eau aussi bien à la face supérieure qu'à la face inférieure de la plaque brute. La plaque brute ainsi humectée à nouveau est recompactée dans une deuxième presse (9). Les plaques ainsi obtenues, après la prise et le séchage, se caractérisent par une résistance considérablement supérieure à celle de plaques connues en staff.In the production of flat bodies composed of a mixture of plaster and fibrous material, a mat is first produced in known manner by spreading a wet mixture of plaster and fibers, which is then compacted in a first press (1 ) until a rough plate is formed. This raw plate then passes through a subsequent wetting station (7), which again applies water to both the upper side and the lower side of the raw plate. The raw plate thus moistened again is recompacted in a second press (9). The plates thus obtained, after setting and drying, are characterized by a resistance considerably greater than that of known plates in staff.
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4025797A DE4025797C2 (en) | 1990-08-15 | 1990-08-15 | Process for the production of plate-shaped bodies from a mixture of gypsum and fibrous materials and plant for carrying out this process |
DE4025797 | 1990-08-15 | ||
PCT/EP1991/001359 WO1992003268A1 (en) | 1990-08-15 | 1991-07-19 | Process and device for producing plate-shaped bodies made of a mixture of plaster and fibrous materials |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0544689A1 true EP0544689A1 (en) | 1993-06-09 |
EP0544689B1 EP0544689B1 (en) | 1994-09-07 |
Family
ID=6412254
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP91912938A Expired - Lifetime EP0544689B1 (en) | 1990-08-15 | 1991-07-19 | Process and device for producing plate-shaped bodies made of a mixture of plaster and fibrous materials |
Country Status (6)
Country | Link |
---|---|
US (2) | US5368663A (en) |
EP (1) | EP0544689B1 (en) |
JP (1) | JPH06504732A (en) |
CA (1) | CA2089374A1 (en) |
DE (2) | DE4025797C2 (en) |
WO (1) | WO1992003268A1 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4025797C2 (en) * | 1990-08-15 | 1994-10-06 | Babcock Bsh Ag | Process for the production of plate-shaped bodies from a mixture of gypsum and fibrous materials and plant for carrying out this process |
DE4129466A1 (en) * | 1991-09-05 | 1993-03-11 | Bold Joerg | METHOD FOR PRODUCING PLASTER PANELS AFTER A SEMI-DRYING PROCESS |
NO176653C (en) * | 1992-12-08 | 1995-05-10 | Walter Nilsen | Process and plant for making plasterboard |
DE4414278C2 (en) * | 1994-04-23 | 2000-12-28 | Siempelkamp Gmbh & Co | System for pressing an endless and continuously prefabricated mat to be pressed in the course of the production of plasterboard |
US6007320A (en) * | 1996-02-14 | 1999-12-28 | G. Siempelkamp Gmbh & Co. | Apparatus for producing wood-based pressed board |
DE102017007067A1 (en) * | 2017-07-26 | 2019-01-31 | Siempelkamp Maschinen- Und Anlagenbau Gmbh | Method and device for producing mineral-bonded boards |
CN107398990B (en) * | 2017-09-26 | 2022-11-29 | 福建磐珉新材有限公司 | Quartz stone table panel production line |
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DE253545C (en) * | 1910-11-22 | |||
US3363530A (en) * | 1965-06-07 | 1968-01-16 | Eastman Kodak Co | Apparatus for processing film by means of a porous web solution applicator |
JPS4917853B1 (en) * | 1965-11-16 | 1974-05-04 | ||
DE2103931A1 (en) * | 1968-09-02 | 1972-08-31 | FERMA International Entwicklungswerk rationelle Fertigbaumethoden und Maschinen anlagen GmbH & Co KG, 7505 Etthngen | Plant for the continuous manufacture of molded bodies, in particular plates, made of plaster of paris |
DE2751466B2 (en) * | 1977-11-18 | 1980-07-03 | G. Siempelkamp Gmbh & Co, 4150 Krefeld | Process for the production of panels made of fiber material and plaster of paris |
US4417931A (en) * | 1981-07-15 | 1983-11-29 | Cip, Inc. | Wet compaction of low density air laid webs after binder application |
DE3439493A1 (en) * | 1984-10-27 | 1986-05-07 | Wuertex Maschinenbau Hofmann G | Process for the continuous production of mouldings, in particular slabs, from a mixture of gypsum and fibre material and device for carrying out the process |
CA1255470A (en) * | 1985-05-15 | 1989-06-13 | Karl Walter | Process for making a composite wood panel |
DE3730585A1 (en) * | 1987-09-11 | 1989-03-23 | Pfleiderer Ind Gmbh & Co Kg | METHOD AND DEVICE FOR PRODUCING PLASTER FIBER PANELS |
DE3801315C2 (en) * | 1988-01-19 | 1994-05-26 | Babcock Bsh Ag | Plant for the production of plate-shaped bodies from a mixture of gypsum and fibrous material |
JPH0218003A (en) * | 1988-07-06 | 1990-01-22 | Onoda Cement Co Ltd | Manufacture of gypsum board |
DE3914106A1 (en) * | 1989-04-28 | 1990-10-31 | Siempelkamp Gmbh & Co | METHOD AND INSTALLATION FOR THE CONTINUOUS PRODUCTION OF CHIPBOARD, FIBERBOARD AND THE LIKE |
DE3928626C1 (en) * | 1989-08-30 | 1991-01-24 | Fraunhofer-Gesellschaft Zur Foerderung Der Angewandten Forschung Ev, 8000 Muenchen, De | |
DE4025797C2 (en) * | 1990-08-15 | 1994-10-06 | Babcock Bsh Ag | Process for the production of plate-shaped bodies from a mixture of gypsum and fibrous materials and plant for carrying out this process |
-
1990
- 1990-08-15 DE DE4025797A patent/DE4025797C2/en not_active Expired - Fee Related
-
1991
- 1991-07-19 JP JP3512189A patent/JPH06504732A/en active Pending
- 1991-07-19 US US07/009,724 patent/US5368663A/en not_active Expired - Fee Related
- 1991-07-19 EP EP91912938A patent/EP0544689B1/en not_active Expired - Lifetime
- 1991-07-19 WO PCT/EP1991/001359 patent/WO1992003268A1/en active IP Right Grant
- 1991-07-19 CA CA002089374A patent/CA2089374A1/en not_active Abandoned
- 1991-07-19 DE DE59102866T patent/DE59102866D1/en not_active Expired - Fee Related
-
1994
- 1994-03-04 US US08/206,005 patent/US5472551A/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
---|
See references of WO9203268A1 * |
Also Published As
Publication number | Publication date |
---|---|
US5368663A (en) | 1994-11-29 |
DE4025797C2 (en) | 1994-10-06 |
DE59102866D1 (en) | 1994-10-13 |
US5472551A (en) | 1995-12-05 |
WO1992003268A1 (en) | 1992-03-05 |
DE4025797A1 (en) | 1992-04-23 |
EP0544689B1 (en) | 1994-09-07 |
JPH06504732A (en) | 1994-06-02 |
CA2089374A1 (en) | 1992-02-16 |
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