EP0529942B1 - A process for reducing atmospheric pollution - Google Patents

A process for reducing atmospheric pollution Download PDF

Info

Publication number
EP0529942B1
EP0529942B1 EP19920307609 EP92307609A EP0529942B1 EP 0529942 B1 EP0529942 B1 EP 0529942B1 EP 19920307609 EP19920307609 EP 19920307609 EP 92307609 A EP92307609 A EP 92307609A EP 0529942 B1 EP0529942 B1 EP 0529942B1
Authority
EP
European Patent Office
Prior art keywords
gasoline
formulated
process according
base stock
manganese tricarbonyl
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP19920307609
Other languages
German (de)
French (fr)
Other versions
EP0529942A1 (en
Inventor
Thomas Albert Leeper
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ethyl Corp
Original Assignee
Ethyl Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ethyl Corp filed Critical Ethyl Corp
Publication of EP0529942A1 publication Critical patent/EP0529942A1/en
Application granted granted Critical
Publication of EP0529942B1 publication Critical patent/EP0529942B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L10/00Use of additives to fuels or fires for particular purposes
    • C10L10/10Use of additives to fuels or fires for particular purposes for improving the octane number
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/30Organic compounds compounds not mentioned before (complexes)
    • C10L1/305Organic compounds compounds not mentioned before (complexes) organo-metallic compounds (containing a metal to carbon bond)
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L10/00Use of additives to fuels or fires for particular purposes
    • C10L10/02Use of additives to fuels or fires for particular purposes for reducing smoke development

Definitions

  • This invention relates to a process for reducing atmospheric pollution when gasoline is formulated to a target octane number.
  • EP-A-466511 discloses gasoline fuels which are said to be environmentally friendly and processes for the production, distribution and dispensation of such fuels.
  • the fuels have a Reid vapor pressure of 58.6 kPa according to ASTM D-323 and contain up to 1/32 gram of manganese per gallon as a cyclopentadienyl manganese tricarbonyl compound.
  • EP-A-466512 discloses a method of providing and using gasolines of suitable octane values while at the same time reducing atmospheric pollution caused by exhaust products when the gasoline is ignited.
  • the method involves blending a base fuel with a cyclopentadienyl manganese tricarbonyl compound.
  • W087/01384 discloses fuel compositions comprising as an antiknock compound a cyclopentadienyl manganese tricarbonyl compound in combination with a solvent selected from C 1-6 aliphatic alcohols and a non-leaded gasoline base.
  • the fuel compositions are said to provide improvements with respect to hydrocarbon emissions.
  • gasoline properties octane quality, volatility, stability, distillation characteristics
  • these key gasoline properties must be provided within the capabilities and production capacities of the petroleum refining industry.
  • this invention provides a process for increasing refinery capacity and decreasing refinery emissions by providing an efficacious means for formulating gasoline with a target octane number.
  • This invention is deemed to provide a most effective and efficient way of providing gasolines of suitable octane values while concomitantly reducing the potential for ground ozone formation, smog formation, and other grievous consequences of atmospheric pollution.
  • a process for reducing atmospheric pollution when gasoline is formulated to a target octane number which process comprises:
  • the gasoline-type hydrocarbon fuels used in forming the gasoline will generally comprise saturates, olefins and aromatics.
  • Oxygenated fuel blending components such as hydrocarbyl ethers, are also suitable for use.
  • the fuels contain limitations on the content of aromatic gasoline hydrocarbons, inasmuch as aromatics are capable of providing exhaust product species of relatively high reactivity.
  • a benefit associated with this invention is the ability of a refiner to decrease the severity of reformer operations in the production of gasoline.
  • the reduction in reformer severity is due in part to the obtainment of the target octane numbers by using an amount of at least one cyclopentadienyl manganese tricarbonyl compound in lieu of an amount of one or more aromatic gasoline hydrocarbons required to achieve the same target octane number.
  • a refiner is able to decrease the amount of fuel oil required for reformer operation - which in turn results in a decrease in the amount of emissions of NO x , CO, particulates, SO x , and CO 2 from the reformer furnace stack.
  • a refinery having a rated crude capacity of about 50,000 barrels per stream day (MBPSD), wherein about 50% of the rated capacity is utilized in the production of gasoline will use at least one cyclopentadienyl manganese tricarbonyl compound in an amount equivalent up to about 33 kg, for example from 10 to 33 kg, of manganese per stream day, preferably from 15 to 33 kg of manganese per stream day, and most preferably from 25 to 33 kg of manganese per 25,000 barrels of formulated gasoline per stream day.
  • the gasolines produced using the process of the invention are lead-free in the sense that no organolead antiknock agent is blended into the fuel. If any trace amounts of lead are present, such amounts are due exclusively to contamination in the system in which the fuels are formed, blended, stored, transported or dispensed.
  • the hydrocarbonaceous gasoline base stocks that can be used in forming the gasoline blends include straight run stocks, light naphtha fractions, cracked gasoline stocks obtained from thermal or catalytic cracking, hydrocracking, or similar methods, reformate obtained by catalytic reformation or like processes, polymer gasolines formed via polymerization of olefins, alkylates obtained by addition of olefins to isobutane or other hydrocarbons by alkylation processes, isomerates formed by isomerization of lower straight chain paraffins such as a n-hexane, n-heptane, and the like, and other hydrocarbons of the gasoline boiling range formed by suitable refinery processing operations.
  • Suitable amounts of appropriate hydrocarbons formed by other methods such as production from coal, shale or tar sands can be included, if desired.
  • reformates based on liquid fuels formed by the Fischer-Tropsch process can be included in the blends.
  • the resultant gasoline must satisfy the reduced total toxic compounds and the maximum reactivity tailpipe hydrocarbon emission requirements of this invention and additionally will possess the distillation characteristics typical of conventional regular, midgrade, premium, or super-premium unleaded gasolines.
  • the motor gasolines are generally within the parameters of ASTM D 4814 and typically have initial boiling points in the range of about 20 to about 46°C and final boiling points in the range of about 185 to about 225°C as measured by the standard ASTM distillation procedure (ASTM D 86).
  • the hydrocarbon composition of gasolines according to volume percentages of saturates, olefins, and aromatics is typically determined by ASTM test procedure D 1319.
  • the base gasoline will be a blend of stocks obtained from several refinery processes.
  • the final blend may also contain hydrocarbons made by other procedures such as alkylates made by the reaction of C 4 olefins and butanes using an acid catalyst such as sulfuric acid or hydrofluoric acid, and aromatics made from a reformer.
  • the saturated gasoline components comprise paraffins and naphthenates. These saturates are generally obtained from: (1) virgin crude oil by distillation (straight run gasoline), (2) alkylation processes (alkylates), and (3) isomerization procedures (conversion of normal paraffins to branched chain paraffins of greater octane quality). Saturated gasoline components also occur in so-called natural gasolines. In addition to the foregoing, thermally cracked stocks, catalytically cracked stocks and catalytic reformates contain some quantities of saturated components. In accordance with preferred embodiments of this invention, the base gasoline blend contains a major proportion of saturated gasoline components. Generally speaking, the higher the content of saturates consistent with producing a fuel of requisite octane quality and distillation characteristics, the better.
  • Olefinic gasoline components are usually formed by use of such procedures as thermal cracking, and catalytic cracking. Dehydrogenation of paraffins to olefins can supplement the gaseous olefins occurring in the refinery to produce feed material for either polymerization or alkylation processes.
  • the olefins if used in the fuel blends, should be substantially straight chain 1-olefins such as 1-heptene, 1-octene, 1-nonene, 1-decene, and the like. Olefins of this type are known to exhibit excellent antiknock response to cyclopentadienyl manganese tricarbonyls -- see Brown and Lovell, Industrial and Engineering Chemistry, Volume 50, No. 10, October 1958, pages 1547-50.
  • the gasoline base stock blends with which the cyclopentadienyl manganese tricarbonyl additive is blended pursuant to this invention will generally contain 40 to 90 volume % of saturates, up to 30 (and preferably less than 10 and more preferably less than 5) volume % olefins, and up to about 45 volume % aromatics.
  • Preferred gasoline base stock blends for use in the practice of this invention are those containing no more than 40% by volume of aromatics, more preferably no more than 30% by volume of aromatics, still more preferably no more than 28% by volume of aromatics, and most preferably no more than 25% by volume of aromatics.
  • the overall fuel blend will contain no more than 1% by volume and most preferably no more than 0.8% by volume of benzene.
  • Particularly preferred unleaded gasolines produced in the practice of this invention not only meet the emission reactivity criteria of this invention, but in addition, are characterized by having (1) a maximum sulfur content of 300 ppm, (2) a maximum bromine number of 20, (3) a maximum aromatic content of 20% by volume, (4) a maximum content of benzene of 1% by volume, and (5) a minimum content of contained oxygen of 2% by weight in the form of at least one monoether or polyether, such gasoline having dissolved therein up to about 0.03 gram of manganese per gallon as methylcyclopentadienyl manganese tricarbonyl.
  • Gasolines of this type not containing the manganese additive are sometimes referred to as reformulated gasolines. See for example Oil & Gas Journal, April 9, 1990, pages 43-48.
  • the preferred gasoline base stock blends are those having an octane rating of (R + M)/2 ranging from 78-95.
  • cyclopentadienyl manganese tricarbonyl compounds Any of a variety of cyclopentadienyl manganese tricarbonyl compounds can be used in the practice of this invention. Reference may be had, for example, to U.S.P. 2,818,417 for a description of suitable cyclopentadienyl manganese tricarbonyl compounds and their preparation.
  • the preferred compounds or mixtures of compounds are those which are in the liquid state of aggregation at ordinary ambient temperatures, such as methylcyclopentadienyl manganese tricarbonyl, ethylcyclopentadienyl manganese tricarbonyl, liquid mixtures of cyclopentadienyl manganese tricarbonyl and methylcyclopentadienyl manganese tricarbonyl, mixtures of methylcyclopentadienyl manganese tricarbonyl and ethylcyclopentadienyl manganese tricarbonyl.
  • the most preferred compound because of its commercial availability and its excellent combination of properties and effectiveness is methylcyclopentadienyl manganese tricarbonyl.
  • the invention provides a process for increasing refinery capacity which comprises :

Landscapes

  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Combustion & Propulsion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Liquid Carbonaceous Fuels (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Description

This invention relates to a process for reducing atmospheric pollution when gasoline is formulated to a target octane number.
Recent studies of EPA regulations provide guidelines for reformulated gasolines which will provide a reduction in toxic compounds, e.g. benzene, butadiene, formaldehyde, and acetaldehyde in the tailpipe exhaust gases from automobiles.
EP-A-466511 discloses gasoline fuels which are said to be environmentally friendly and processes for the production, distribution and dispensation of such fuels. The fuels have a Reid vapor pressure of 58.6 kPa according to ASTM D-323 and contain up to 1/32 gram of manganese per gallon as a cyclopentadienyl manganese tricarbonyl compound.
EP-A-466512 discloses a method of providing and using gasolines of suitable octane values while at the same time reducing atmospheric pollution caused by exhaust products when the gasoline is ignited. The method involves blending a base fuel with a cyclopentadienyl manganese tricarbonyl compound.
W087/01384 discloses fuel compositions comprising as an antiknock compound a cyclopentadienyl manganese tricarbonyl compound in combination with a solvent selected from C1-6 aliphatic alcohols and a non-leaded gasoline base. The fuel compositions are said to provide improvements with respect to hydrocarbon emissions.
The attainment of lower toxic emissions is however not without penalty. Generally, the target octane number must be lowered and refinery capacity must be adjusted to obtain these lower toxic emissions. These solutions are not completely acceptable due to the higher octane requirement of today's automobile engines and the need to conserve crude oil resources.
In addition, gasoline properties (octane quality, volatility, stability, distillation characteristics) must be provided on an economical basis and without excessively or prematurely depleting natural resources such as the world's supply of petroleum. Moreover, these key gasoline properties must be provided within the capabilities and production capacities of the petroleum refining industry.
Accordingly, this invention provides a process for increasing refinery capacity and decreasing refinery emissions by providing an efficacious means for formulating gasoline with a target octane number. This invention is deemed to provide a most effective and efficient way of providing gasolines of suitable octane values while concomitantly reducing the potential for ground ozone formation, smog formation, and other grievous consequences of atmospheric pollution.
In one embodiment of the present invention there is provided a process for reducing atmospheric pollution when gasoline is formulated to a target octane number which process comprises:
  • a) reducing furnace emissions of NOx, CO, particulates, SOx and CO2 from a refinery having a reformer and a rated crude capacity of more than about 7950m3 (about 50,000 barrels) per stream day at least 50% of the rated capacity being utilized in the production of gasoline by operating the reformer at reduced severity when compared with the reformer severity required to achieve the target octane number for a formulated gasoline consisting of base fuel blending components and an amount of one or more aromatic gasoline hydrocarbons, to produce a gasoline base stock; and
  • b) formulating gasoline to the target octane number by blending the gasoline base stock produced in a) with at least one cyclopentadienyl manganese tricarbonyl compound in an amount equivalent up to about 33 kg of manganese per 3975 m3 (25,000 barrels) of formulated gasoline per stream day.
  • The gasoline-type hydrocarbon fuels used in forming the gasoline will generally comprise saturates, olefins and aromatics. Oxygenated fuel blending components, such as hydrocarbyl ethers, are also suitable for use. In other preferred embodiments of this invention, the fuels contain limitations on the content of aromatic gasoline hydrocarbons, inasmuch as aromatics are capable of providing exhaust product species of relatively high reactivity. Likewise, it is desirable to form or utilize in gasolines containing at most relatively small quantities of olefinic hydrocarbons (e.g. less than 10%, and more preferably less than 5% by volume), as these substances tend to produce exhaust product species of high reactivity.
    At the present time the most widely used method of increasing the octane quality of pool gasoline is to utilize aromatic gasoline hydrocarbons in the base blends. This results from the fact that existing refinery capacity is biased toward production of highly aromatic gasolines in order to satisfy the octane demands imposed upon them by the higher performance vehicles desired and used by the motoring public.
    A benefit associated with this invention is the ability of a refiner to decrease the severity of reformer operations in the production of gasoline. The reduction in reformer severity is due in part to the obtainment of the target octane numbers by using an amount of at least one cyclopentadienyl manganese tricarbonyl compound in lieu of an amount of one or more aromatic gasoline hydrocarbons required to achieve the same target octane number. By reducing the severity of the reformer operation, a refiner is able to decrease the amount of fuel oil required for reformer operation - which in turn results in a decrease in the amount of emissions of NOx, CO, particulates, SOx, and CO2 from the reformer furnace stack. In turn, the use of at least one cyclopentadienyl manganese tricarbonyl compound in lieu of an amount of aromatic gasoline hydrocarbons to achieve the same target octane number thus provides reduced refinery emissions (as well as a reduction in automobile toxic emissions).
    To achieve the same target octane number in refinery formulated gasoline, a refinery having a rated crude capacity of about 50,000 barrels per stream day (MBPSD), wherein about 50% of the rated capacity is utilized in the production of gasoline, will use at least one cyclopentadienyl manganese tricarbonyl compound in an amount equivalent up to about 33 kg, for example from 10 to 33 kg, of manganese per stream day, preferably from 15 to 33 kg of manganese per stream day, and most preferably from 25 to 33 kg of manganese per 25,000 barrels of formulated gasoline per stream day.
    The gasolines produced using the process of the invention are lead-free in the sense that no organolead antiknock agent is blended into the fuel. If any trace amounts of lead are present, such amounts are due exclusively to contamination in the system in which the fuels are formed, blended, stored, transported or dispensed.
    The hydrocarbonaceous gasoline base stocks that can be used in forming the gasoline blends include straight run stocks, light naphtha fractions, cracked gasoline stocks obtained from thermal or catalytic cracking, hydrocracking, or similar methods, reformate obtained by catalytic reformation or like processes, polymer gasolines formed via polymerization of olefins, alkylates obtained by addition of olefins to isobutane or other hydrocarbons by alkylation processes, isomerates formed by isomerization of lower straight chain paraffins such as a n-hexane, n-heptane, and the like, and other hydrocarbons of the gasoline boiling range formed by suitable refinery processing operations. Suitable amounts of appropriate hydrocarbons formed by other methods such as production from coal, shale or tar sands can be included, if desired. For example reformates based on liquid fuels formed by the Fischer-Tropsch process can be included in the blends. In all cases however, the resultant gasoline must satisfy the reduced total toxic compounds and the maximum reactivity tailpipe hydrocarbon emission requirements of this invention and additionally will possess the distillation characteristics typical of conventional regular, midgrade, premium, or super-premium unleaded gasolines. For example, the motor gasolines are generally within the parameters of ASTM D 4814 and typically have initial boiling points in the range of about 20 to about 46°C and final boiling points in the range of about 185 to about 225°C as measured by the standard ASTM distillation procedure (ASTM D 86). The hydrocarbon composition of gasolines according to volume percentages of saturates, olefins, and aromatics is typically determined by ASTM test procedure D 1319.
    Generally, the base gasoline will be a blend of stocks obtained from several refinery processes. The final blend may also contain hydrocarbons made by other procedures such as alkylates made by the reaction of C4 olefins and butanes using an acid catalyst such as sulfuric acid or hydrofluoric acid, and aromatics made from a reformer.
    The saturated gasoline components comprise paraffins and naphthenates. These saturates are generally obtained from: (1) virgin crude oil by distillation (straight run gasoline), (2) alkylation processes (alkylates), and (3) isomerization procedures (conversion of normal paraffins to branched chain paraffins of greater octane quality). Saturated gasoline components also occur in so-called natural gasolines. In addition to the foregoing, thermally cracked stocks, catalytically cracked stocks and catalytic reformates contain some quantities of saturated components. In accordance with preferred embodiments of this invention, the base gasoline blend contains a major proportion of saturated gasoline components. Generally speaking, the higher the content of saturates consistent with producing a fuel of requisite octane quality and distillation characteristics, the better.
    Olefinic gasoline components are usually formed by use of such procedures as thermal cracking, and catalytic cracking. Dehydrogenation of paraffins to olefins can supplement the gaseous olefins occurring in the refinery to produce feed material for either polymerization or alkylation processes. In order to achieve the greatest octane response to the addition of the cyclopentadienyl manganese tricarbonyl antiknock compound, the olefins, if used in the fuel blends, should be substantially straight chain 1-olefins such as 1-heptene, 1-octene, 1-nonene, 1-decene, and the like. Olefins of this type are known to exhibit excellent antiknock response to cyclopentadienyl manganese tricarbonyls -- see Brown and Lovell, Industrial and Engineering Chemistry, Volume 50, No. 10, October 1958, pages 1547-50.
    The gasoline base stock blends with which the cyclopentadienyl manganese tricarbonyl additive is blended pursuant to this invention will generally contain 40 to 90 volume % of saturates, up to 30 (and preferably less than 10 and more preferably less than 5) volume % olefins, and up to about 45 volume % aromatics. Preferred gasoline base stock blends for use in the practice of this invention are those containing no more than 40% by volume of aromatics, more preferably no more than 30% by volume of aromatics, still more preferably no more than 28% by volume of aromatics, and most preferably no more than 25% by volume of aromatics. Preferably, the overall fuel blend will contain no more than 1% by volume and most preferably no more than 0.8% by volume of benzene.
    Particularly preferred unleaded gasolines produced in the practice of this invention not only meet the emission reactivity criteria of this invention, but in addition, are characterized by having (1) a maximum sulfur content of 300 ppm, (2) a maximum bromine number of 20, (3) a maximum aromatic content of 20% by volume, (4) a maximum content of benzene of 1% by volume, and (5) a minimum content of contained oxygen of 2% by weight in the form of at least one monoether or polyether, such gasoline having dissolved therein up to about 0.03 gram of manganese per gallon as methylcyclopentadienyl manganese tricarbonyl. Gasolines of this type not containing the manganese additive are sometimes referred to as reformulated gasolines. See for example Oil & Gas Journal, April 9, 1990, pages 43-48.
    From the standpoint of octane quality, the preferred gasoline base stock blends are those having an octane rating of (R + M)/2 ranging from 78-95.
    Any of a variety of cyclopentadienyl manganese tricarbonyl compounds can be used in the practice of this invention. Reference may be had, for example, to U.S.P. 2,818,417 for a description of suitable cyclopentadienyl manganese tricarbonyl compounds and their preparation. Illustrative examples of the manganese compounds which can be utilized in accordance with this invention include cyclopentadienyl manganese tricarbonyl, methylcyclopentadienyl manganese tricarbonyl, dimethylcyclopentadienyl manganese tricarbonyl, trimethylcyclopentadienyl manganese tricarbonyl, tetramethylcyclopentadienyl manganese tricarbonyl, pentamethylcyclopentadienyl manganese tricarbonyl, ethylcyclopentadienyl manganese tricarbonyl, diethylcyclopentadienyl manganese tricarbonyl, propylcyclopentadienyl manganese tricarbonyl, isopropylcyclopentadienyl manganese tricarbonyl, tert-butylcyclopentadienyl manganese tricarbonyl, octylcyclopentadienyl manganese tricarbonyl, dodecylcyclo-pentadienyl manganese tricarbonyl, ethylmethylcyclopentadienyl manganese tricarbonyl and indenyl manganese tricarbonyl, including mixtures of two or more such compounds. Generally speaking, the preferred compounds or mixtures of compounds are those which are in the liquid state of aggregation at ordinary ambient temperatures, such as methylcyclopentadienyl manganese tricarbonyl, ethylcyclopentadienyl manganese tricarbonyl, liquid mixtures of cyclopentadienyl manganese tricarbonyl and methylcyclopentadienyl manganese tricarbonyl, mixtures of methylcyclopentadienyl manganese tricarbonyl and ethylcyclopentadienyl manganese tricarbonyl. The most preferred compound because of its commercial availability and its excellent combination of properties and effectiveness is methylcyclopentadienyl manganese tricarbonyl.
    In another embodiment, the invention provides a process for increasing refinery capacity which comprises :
  • a) reducing furnace emissions of NOx, CO, particulates, SOx and CO2 from a refinery having a reformer and a rated crude capacity of more than about 7950m3 (about 50,000 barrels) per stream day at least 50% of the rated capacity being utilized in the production of gasoline by operating the reformer at reduced severity when compared with the reformer severity required to achieve the target octane number for a formulated gasoline consisting of base fuel blending components and an amount of one or more aromatic gasoline hydrocarbons, to produce a gasoline base stock; and
  • b) formulating gasoline to the target octane number by blending the gasoline base stock produced in (a) with at least one cyclopentadienyl manganese tricarbonyl compound in an amount equivalent up to about 33 kg of manganese per 3975 m3 (25,000 barrels) of formulated gasoline per stream day.
  • Claims (12)

    1. A process for reducing atmospheric pollution when gasoline is formulated to a target octane number which process comprises:
      a) reducing furnace emissions of NOx, CO, particulates, SOx and CO2 from a refinery having a reformer and a rated crude capacity of more than about 7950m3 (about 50,000 barrels) per stream day at least 50% of the rated capacity being utilized in the production of gasoline by operating the reformer at reduced severity when compared with the reformer severity required to achieve the target octane number for a formulated gasoline consisting of base fuel blending components and an amount of one or more aromatic gasoline hydrocarbons, to produce a gasoline base stock; and
      b) formulating gasoline to the target octane number by blending the gasoline base stock produced in a) with at least one cyclopentadienyl manganese tricarbonyl compound in an amount equivalent up to about 33 kg of manganese per 3975 m3 (25,000 barrels) of formulated gasoline per stream day.
    2. A process according to claim 1, wherein the gasoline base stock contains 40 to 90 volume % of saturates, up to 30 volume % olefins and up to about 45% aromatics.
    3. A process according to claim 2, wherein the gasoline base stock contains up to about 30 volume % aromatics.
    4. A process according to claim 3, wherein the gasoline base stock contains up to about 25 volume % aromatics.
    5. A process according to any one of claims 1 to 4, wherein the formulated gasoline contains no more than 1 volume % benzene.
    6. A process according to claim 5, wherein the formulated gasoline contains no more than 0.8 volume % benzene.
    7. A process according to any one of claims 1 to 6, wherein the gasoline base stock has an octane rating of from 78 to 95.
    8. A process according to any one of claims 1 to 7, wherein the cyclopentadienyl manganese tricarbonyl compound is methylcyclopentadienyl manganese tricarbonyl.
    9. A process for increasing the capacity of a refinery when gasoline is formulated to a target octane number, which comprises:
      a) reducing furnace emissions of NOx, CO, particulates, SOx and CO2 from a refinery having a reformer and a rated crude capacity of more than about 7950m3 (about 50,000 barrels) per stream day at least 50% of the rated capacity being utilized in the production of gasoline by operating the reformer at reduced severity when compared with the reformer severity required to achieve the target octane number for a formulated gasoline consisting of base fuel blending components and an amount of one or more aromatic gasoline hydrocarbons, to produce a gasoline base stock; and
      b) formulating gasoline to the target octane number by blending the gasoline base stock produced in (a) with at least one cyclopentadienyl manganese tricarbonyl compound in an amount equivalent up to about 33 kg of manganese per 3975 m3 (25,000 barrels) of formulated gasoline per stream day.
    10. A process according to claim 9 wherein the gasoline base stock is as defined in claim 2, 3, 4 or 7.
    11. A process according to claim 9 or 10, wherein the formulated gasoline is as defined in claim 5 or 6.
    12. A process according to claim 9, 10 or 11, wherein the cyclopentadienyl manganese tricarbonyl compound is methylcyclopentadienyl manganese tricarbonyl.
    EP19920307609 1991-08-23 1992-08-20 A process for reducing atmospheric pollution Expired - Lifetime EP0529942B1 (en)

    Applications Claiming Priority (2)

    Application Number Priority Date Filing Date Title
    US74910191A 1991-08-23 1991-08-23
    US749101 1991-08-23

    Publications (2)

    Publication Number Publication Date
    EP0529942A1 EP0529942A1 (en) 1993-03-03
    EP0529942B1 true EP0529942B1 (en) 1998-05-06

    Family

    ID=25012261

    Family Applications (1)

    Application Number Title Priority Date Filing Date
    EP19920307609 Expired - Lifetime EP0529942B1 (en) 1991-08-23 1992-08-20 A process for reducing atmospheric pollution

    Country Status (5)

    Country Link
    EP (1) EP0529942B1 (en)
    JP (1) JPH05209179A (en)
    AU (1) AU663876B2 (en)
    CA (1) CA2076302C (en)
    DE (1) DE69225364D1 (en)

    Families Citing this family (2)

    * Cited by examiner, † Cited by third party
    Publication number Priority date Publication date Assignee Title
    KR19990022557A (en) * 1995-06-07 1999-03-25 윌리엄 씨. 오어 Steam phase combustion method and composition II
    US9587190B2 (en) 2014-10-17 2017-03-07 Afton Chemical Corporation Fuel composition and method of formulating a fuel composition to reduce real-world driving cycle particulate emissions

    Family Cites Families (7)

    * Cited by examiner, † Cited by third party
    Publication number Priority date Publication date Assignee Title
    US2818417A (en) * 1955-07-11 1957-12-31 Ethyl Corp Cyclomatic compounds
    US2868816A (en) * 1956-11-08 1959-01-13 Ethyl Corp Process for the preparation of cyclopentadienyl manganese tricarbonyl compounds
    FR2153782A6 (en) * 1971-09-21 1973-05-04 Trambouze Yves Volatile organometallic gasoline additive - causing more complete combustion by in situ formation of catalytic oxide
    US4508618A (en) * 1984-06-04 1985-04-02 El Paso Products Company Increasing the octane number of natural gasoline with trifluoromethanesulfonic acid
    AU6377586A (en) * 1985-08-28 1987-03-24 Orr, W.C. Nonleaded fuel composition
    CA2045455C (en) * 1990-07-13 2002-04-02 John Vincent Hanlon Motor fuels of enhanced properties
    CA2045706C (en) * 1990-07-13 2002-09-17 Thomas Albert Leeper Gasoline engine fuels of enhanced properties

    Also Published As

    Publication number Publication date
    JPH05209179A (en) 1993-08-20
    AU2111292A (en) 1993-02-25
    CA2076302C (en) 2003-05-27
    AU663876B2 (en) 1995-10-26
    DE69225364D1 (en) 1998-06-10
    CA2076302A1 (en) 1993-02-24
    EP0529942A1 (en) 1993-03-03

    Similar Documents

    Publication Publication Date Title
    CA2114499C (en) Unleaded aviation gasoline
    USH1305H (en) Reformulated gasolines and methods of producing reformulated gasolines
    EP0466511B1 (en) Motor fuels of enhanced properties
    US5599357A (en) Method of operating a refinery to reduce atmospheric pollution
    RU2292381C2 (en) Method and lead-free low-emission gasoline for fueling of reduced-emission motor engine
    EP0235280B1 (en) Nonleaded fuel composition
    AU2002305324A1 (en) Method and an unleaded low emission gasoline for fuelling an automotive engine with reduced emissions
    EP0529942B1 (en) A process for reducing atmospheric pollution
    JP5350752B2 (en) Gasoline composition
    WO1989005339A1 (en) Octane improving gasoline additives
    JP5403596B2 (en) Unleaded gasoline
    EP0914405B1 (en) Process for the gasolines production
    US20030173250A1 (en) Unleaded gasoline compositions
    PIEL et al. Reformulated Gasolines, Refining Options
    JP5403594B2 (en) Unleaded gasoline
    JP5405171B2 (en) Unleaded gasoline
    JP2014025077A (en) Unleaded gasoline
    JP5499396B2 (en) Unleaded gasoline
    Jonesı et al. The Effect of Reformulated Gasoline on Other Products
    EP0961821A1 (en) Fuel additive containing an iron complex and a lead compound
    Stepanov Low-tonnage production of motor fuels at remote fields
    JPH05302090A (en) High-performance gasoline having low aromatic content
    PL185160B1 (en) Motor spirits containing oxygen compounds
    ZA200308232B (en) Method and an unleaded low emission gasoline for fuelling an automotive engine with reduced emissions.
    PL188659B1 (en) Lead-free motor spirits

    Legal Events

    Date Code Title Description
    PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

    Free format text: ORIGINAL CODE: 0009012

    AK Designated contracting states

    Kind code of ref document: A1

    Designated state(s): BE DE ES FR GB IT

    17P Request for examination filed

    Effective date: 19930721

    17Q First examination report despatched

    Effective date: 19950221

    GRAG Despatch of communication of intention to grant

    Free format text: ORIGINAL CODE: EPIDOS AGRA

    GRAG Despatch of communication of intention to grant

    Free format text: ORIGINAL CODE: EPIDOS AGRA

    GRAH Despatch of communication of intention to grant a patent

    Free format text: ORIGINAL CODE: EPIDOS IGRA

    GRAH Despatch of communication of intention to grant a patent

    Free format text: ORIGINAL CODE: EPIDOS IGRA

    GRAA (expected) grant

    Free format text: ORIGINAL CODE: 0009210

    AK Designated contracting states

    Kind code of ref document: B1

    Designated state(s): BE DE ES FR GB IT

    PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

    Ref country code: IT

    Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRE;WARNING: LAPSES OF ITALIAN PATENTS WITH EFFECTIVE DATE BEFORE 2007 MAY HAVE OCCURRED AT ANY TIME BEFORE 2007. THE CORRECT EFFECTIVE DATE MAY BE DIFFERENT FROM THE ONE RECORDED.SCRIBED TIME-LIMIT

    Effective date: 19980506

    Ref country code: ES

    Free format text: THE PATENT HAS BEEN ANNULLED BY A DECISION OF A NATIONAL AUTHORITY

    Effective date: 19980506

    REF Corresponds to:

    Ref document number: 69225364

    Country of ref document: DE

    Date of ref document: 19980610

    ET Fr: translation filed
    PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

    Ref country code: DE

    Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

    Effective date: 19980807

    PLBE No opposition filed within time limit

    Free format text: ORIGINAL CODE: 0009261

    STAA Information on the status of an ep patent application or granted ep patent

    Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT

    26N No opposition filed
    REG Reference to a national code

    Ref country code: GB

    Ref legal event code: IF02

    REG Reference to a national code

    Ref country code: GB

    Ref legal event code: 732E

    REG Reference to a national code

    Ref country code: FR

    Ref legal event code: TP

    BECA Be: change of holder's address

    Owner name: *AFTON CHEMICAL INTANGIBLES LLC330 SOUTH FOURTH ST

    Effective date: 20060131

    PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

    Ref country code: GB

    Payment date: 20070830

    Year of fee payment: 16

    PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

    Ref country code: FR

    Payment date: 20070817

    Year of fee payment: 16

    GBPC Gb: european patent ceased through non-payment of renewal fee

    Effective date: 20080820

    REG Reference to a national code

    Ref country code: FR

    Ref legal event code: ST

    Effective date: 20090430

    PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

    Ref country code: FR

    Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

    Effective date: 20080901

    PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

    Ref country code: GB

    Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

    Effective date: 20080820

    PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

    Ref country code: BE

    Payment date: 20110825

    Year of fee payment: 20

    BE20 Be: patent expired

    Owner name: *AFTON CHEMICAL INTANGIBLES LLC

    Effective date: 20120820