EP0515975A2 - Tuyère à plasma à enthalpie élevée - Google Patents
Tuyère à plasma à enthalpie élevée Download PDFInfo
- Publication number
- EP0515975A2 EP0515975A2 EP92108547A EP92108547A EP0515975A2 EP 0515975 A2 EP0515975 A2 EP 0515975A2 EP 92108547 A EP92108547 A EP 92108547A EP 92108547 A EP92108547 A EP 92108547A EP 0515975 A2 EP0515975 A2 EP 0515975A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- electrodes
- electrode
- plasma torch
- tubular
- cooling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H1/00—Generating plasma; Handling plasma
- H05H1/24—Generating plasma
- H05H1/26—Plasma torches
- H05H1/32—Plasma torches using an arc
- H05H1/34—Details, e.g. electrodes, nozzles
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H1/00—Generating plasma; Handling plasma
- H05H1/24—Generating plasma
- H05H1/26—Plasma torches
- H05H1/28—Cooling arrangements
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H1/00—Generating plasma; Handling plasma
- H05H1/24—Generating plasma
- H05H1/26—Plasma torches
- H05H1/32—Plasma torches using an arc
- H05H1/34—Details, e.g. electrodes, nozzles
- H05H1/3431—Coaxial cylindrical electrodes
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H1/00—Generating plasma; Handling plasma
- H05H1/24—Generating plasma
- H05H1/26—Plasma torches
- H05H1/32—Plasma torches using an arc
- H05H1/34—Details, e.g. electrodes, nozzles
- H05H1/3442—Cathodes with inserted tip
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H1/00—Generating plasma; Handling plasma
- H05H1/24—Generating plasma
- H05H1/26—Plasma torches
- H05H1/32—Plasma torches using an arc
- H05H1/34—Details, e.g. electrodes, nozzles
- H05H1/3468—Vortex generators
Definitions
- This invention relates to a high enthalpy plasma torch.
- Plasmas have been produced using variations of three basic plasma generating devices: r.f. or induction torches, transferred arcs, and d.c. torches.
- the r.f. torch uses no electrodes and the energy is transferred from a high frequency electromagnetic source to the plasma by induction.
- both the transferred arc and the d.c. torch use electrodes to pass current through a gas thus generating the plasma.
- the geometry and composition of the electrodes are critical in determining the torch operation and utility. Since this innovation relates primarily to a new electrode configuration for a d.c. torch, a more elaborate discussion of conventional electrode technology is justified.
- the first type uses a conical thoriated tungsten rod as the cathode and a copper tube as the anode.
- the gas is introduced behind the cathode tangentially, creating a vortex past the cathode and through the anode, which is located in the front of the torch.
- the arc is attached on one end at the tip of the cathode and is rotated at the other end along the inside surface of the anode.
- the momentum of the plasmagas vortex, the plasmagas composition, the diameter of the anode and the arc current can be used to control the length of the arc.
- the anode attachment determines the arc length since the cathode attachment is fixed.
- torches also known as FCC or fluid convective cathode torches
- the fixed cathode attachment prevents the torch from operating at very high currents and the use of thoriated tungsten limits the possible plasmagas compositions to a few inert and reducing gases (e.g. Ar, Ar/H2 mixtures, N2, He). Neither oxygen nor halides can be used as plasmagas.
- FCC torches are currently being marketed by a wide variety of companies.
- the second type of d.c. torch uses two coaxial tubes as the electrodes.
- the plasmagas is introduced by a vortex generating ring tangentially between the two electrodes creating two vortices in opposite direction. Each vortex pushes an arc attachment away from the vortex generating ring.
- Tubular torches can employ a variety of electrode compositions with copper being the most common.
- Thoriated tungsten is not being used as a cathode since it is not fabricated in the required large size tube.
- An exemption is the small (6 mm I.D., 16 mm O.D) tubular thoriated tungsten cathode used by Nippon Steel Corp.
- that electrode was used in a transferred arc system with the plasma operating between the lip of the tube and an anode located outside the torch.
- Tubular torches have been used mostly for melting and as heaters for high temperature reactors. Unfortunately, they need extremely high gas flowrate to stabilize the arc and prevent electrode destruction.
- the plasma torch in accordance with the present invention comprises a torch housing, rear and front tubular electrodes coaxially mounted within the housing with a gap therebetween, both electrodes being fabricated from copper having tubular inserts of refractory material, a vortex generator for introducing a tangential flow of gas in opposite direction in the tubular electrodes through the gap between the two electrodes, and a cooling system for cooling the tubular electrodes.
- a plasmagas feed system is mounted in the housing and includes thermally insulating tubes for preventing condensation of plasmagas onto the cooled electrodes.
- the front electrode includes a cup shaped exit portion comprising an expansion followed by a constriction both to create a plasmagas back pressure for improving rotation of the arc inside the electrodes of the torch and thus minimize electrode erosion and to prevent materials from the surrounding atmosphere from entering the electrode region.
- the refractory electrode material may be thoriated tungsten or a tantalum carbide composite including tantalum carbide infiltrated with aluminum or copper. Other refractory electrode materials may also be used.
- the cooling system comprises a water guide surrounding the rear electrode, a brass cooling jacket surrounding the front electrode, and annular passages in between the water guide and the rear electrode and between the cooling jacket and the front electrode for circulating a cooling liquid in serial relationship around the rear electrode and then around the front electrode.
- a plasma torch comprising generally a rear electrode (anode) 10 and a front electrode (cathode) 12 which are coaxially mounted within a stainless steel housing made of a rear section 14 and a front section 16 assembled together by bolts 18.
- the rear electrode comprises a tubular metal member 20 made of copper which is threadedly mounted to one end of a metal electrode holder 22.
- the rear electrode holder 22 also serves as a fluid conduit for the torch cooling system and for this purpose the rear end of the holder includes a bore 24 which communicates with radial apertures 26 for the passage of a cooling fluid, such as water.
- a water guide 28 in the form of a thin walled metal tube is threadedly mounted on the electrode holder and surrounds the rear electrode to form an annular water passage 30 which is part of a fluid cooling system for cooling the rear electrode.
- the front electrode 12 is mounted in a brass annular member 32 which is itself threadedly mounted to a stainless steel tubular electrode holder 34 having a flange 36 which is clamped between the rear and front sections 14 and 16 of the housing.
- the front electrode holder is electrically insulated from the housing by means of an insulating annular member 38 made of a high temperature chemically resistant plastic material.
- the front and rear electrodes are electrically insulated from each other by means of an annular insulating member 40 made of a high temperature chemically resistant plastic material which extends rearwardly between the housing portion 14 and the water guide 28.
- the upper part of the insulating member 40 has an extension made of electrically insulating plastic material 41 which is secured to the housing portion 14 by means of a threaded insulating member 42 also made of electrically insulating plastic material.
- a narrow annular water passage 43 is provided in the annular insulating member 40 behind the water guide for a purpose to be disclosed later.
- a plurality of holes 44 communicating with channels 46 are spaced around the annular member 40 and communicate with annular water passage 42 forming part of the fluid cooling system.
- the brass annular member 32 is also provided with a narrow annular water passage 48 which is part of the cathode cooling system.
- a plurality of radial holes 50 are provided in the rear end of the brass member 32 for communicating the channels 46 to the annular water passage 48.
- a plurality of radial holes 52 are also provided for communicating the front end of the water passage 48 with an annular passage 54 formed between the anode holder 34 and the housing 16 to direct the cooling water to an outlet 56.
- the copper electrodes 10 and 12 are provided with inserts 58 and 59, respectively, which are attached by high temperature soldering.
- the torch can operate using all suitable refractory electrode materials including both thoriated tungsten or a composite material including tantalum carbide infiltrated with aluminum or copper as disclosed in Canadian Patent Application No. 2,025,619 filed September 18, 1990, and suitable for operation with metal halide plasmagas.
- the rear end of the refractory insert 58 is insulated from the electrode holder 22 by ceramic electrical insulator 60.
- the rear end of the refractory insert 59 is separated from the plastic insulating material by a ceramic electrical insulating ring 61.
- a conventional vortex generating ring 62 is mounted between the rear and front electrodes.
- the vortex generating ring is provided with tangential holes 64 for creating two gas vortices A and B in opposite directions in the center of the annular anodes and cathodes.
- Each vortex pushes an arc attachment away from the vortex generating ring 62.
- the arc elongates and such tubular torches offer significantly higher voltages than the FCC torches.
- gas is delivered to the vortex generating ring through thermally insulating tubes 66, such as quartz, which prevent condensation of the plasmagas into the torch body.
- the plasmagas gas is fed from inlet port 68 through opening 70 in insulating ring 38, tubes 66 and annular passage 72 around the vortex generating ring and into the tangential holes of the vortex generating ring 62.
- the front end of the front electrode includes an expansion 73 followed by a constriction 74 near to the exit.
- This design creates a plasmagas back pressure which significantly improves the rotation of the arc inside the electrodes of the torch thus minimizing electrode erosion. It provides a stable arc attachment zone thus minimizing fluctuation in power output. It also confines the arc jet within the expansion thus offering a long and symmetric tail flame ideally suited for cutting, welding and spray-forming operations. Finally, it prevents materials from the surrounding environment from entering the electrode region where they can destroy the electrodes.
- the plasma torch cooling system permits to circulate a cooling liquid, such as water, in serial heat exchange relationship with the rear electrode 10 and the front electrode 12.
- the cooling water enters the torch through the bore 24 in the electrode holder 22.
- the water than passes through the radial apertures 26 and flows into the annular passage 30 between the outside surface of the rear electrode and the water guide 28 to cool the rear electrode (anode).
- the water then flows back behind the water guide and into holes 44 in annular insulating member 40 and through channels 46. It is to be noted that holes 44 are located toward the rear portion of the annular insulating member 40 to avoid any possibility of electrical short circuit between the electrodes through the cooling water.
- the cooling water then passes through holes 50 in bronze cooling jacket 32 and annular passage 48 around the front electrode 12 to cool the front electrode (anode).
- the water then returns to the water outlet 56 through holes 52 in the front end of the cooling jacket and annular space 54 behind the cooling jacket.
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Plasma Technology (AREA)
- Discharge Heating (AREA)
- Arc Welding In General (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA002043504A CA2043504C (fr) | 1991-05-29 | 1991-05-29 | Chalumeau a plasma a haute enthalpie |
CA2043504 | 1991-05-29 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0515975A2 true EP0515975A2 (fr) | 1992-12-02 |
EP0515975A3 EP0515975A3 (en) | 1993-05-12 |
EP0515975B1 EP0515975B1 (fr) | 1996-10-30 |
Family
ID=4147693
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP92108547A Expired - Lifetime EP0515975B1 (fr) | 1991-05-29 | 1992-05-20 | Tuyère à plasma à enthalpie élevée |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0515975B1 (fr) |
JP (1) | JP3042919B2 (fr) |
CA (1) | CA2043504C (fr) |
DE (1) | DE69214878T2 (fr) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2703557A1 (fr) * | 1993-03-29 | 1994-10-07 | Soudure Autogene Francaise | Torche plasma et procédé de mise en Óoeuvre pour le gougeage de pièces. |
US5611896A (en) * | 1993-10-14 | 1997-03-18 | Atomic Energy Corporation Of S. Africa Limited | Production of fluorocarbon compounds |
FR2798247A1 (fr) * | 1999-09-03 | 2001-03-09 | Soudure Autogene Francaise | Torche a plasma avec systeme d'electrode a longue duree de vie |
WO2012140425A1 (fr) * | 2011-04-14 | 2012-10-18 | Edwards Limited | Torche à plasma |
CN109014456A (zh) * | 2018-06-22 | 2018-12-18 | 株式会社沙迪克 | 放电加工装置 |
CN116582993A (zh) * | 2023-04-10 | 2023-08-11 | 盐城工学院 | 一种直流大气压等离子体发生器 |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6919015B2 (en) | 2002-12-16 | 2005-07-19 | 3M Innovative Properties Company | Process for manufacturing fluoroolefins |
CN102368888A (zh) * | 2011-09-28 | 2012-03-07 | 南京创能电力科技开发有限公司 | 低温等离子发生器的阴极接线柱 |
AU2012344688B2 (en) * | 2011-12-02 | 2017-10-12 | Pyrogenesis Canada Inc. | Plasma heated furnace for iron ore pellet induration |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3104310A (en) * | 1959-08-24 | 1963-09-17 | Nat Res Dev | High temperature torches |
US3139509A (en) * | 1962-05-07 | 1964-06-30 | Thermal Dynamics Corp | Electric arc torch |
US3301995A (en) * | 1963-12-02 | 1967-01-31 | Union Carbide Corp | Electric arc heating and acceleration of gases |
US3567898A (en) * | 1968-07-01 | 1971-03-02 | Crucible Inc | Plasma arc cutting torch |
FR2539942A1 (fr) * | 1983-01-21 | 1984-07-27 | Plasma Energy Corp | Generateur de plasma et son procede de fonctionnement |
US4668853A (en) * | 1985-10-31 | 1987-05-26 | Westinghouse Electric Corp. | Arc-heated plasma lance |
GB2213636A (en) * | 1988-01-07 | 1989-08-16 | Toshiba Kk | Apparatus for introducing samples into a spectrometer |
US4928027A (en) * | 1987-08-20 | 1990-05-22 | The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration | High temperature refractory member with radiation emissive overcoat |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE896448A (fr) * | 1983-04-13 | 1983-10-13 | Centre Rech Metallurgique | Perfectionnements aux electrodes pour fours a plasma. |
-
1991
- 1991-05-29 CA CA002043504A patent/CA2043504C/fr not_active Expired - Lifetime
- 1991-11-26 JP JP3310750A patent/JP3042919B2/ja not_active Expired - Lifetime
-
1992
- 1992-05-20 DE DE69214878T patent/DE69214878T2/de not_active Expired - Fee Related
- 1992-05-20 EP EP92108547A patent/EP0515975B1/fr not_active Expired - Lifetime
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3104310A (en) * | 1959-08-24 | 1963-09-17 | Nat Res Dev | High temperature torches |
US3139509A (en) * | 1962-05-07 | 1964-06-30 | Thermal Dynamics Corp | Electric arc torch |
US3301995A (en) * | 1963-12-02 | 1967-01-31 | Union Carbide Corp | Electric arc heating and acceleration of gases |
US3567898A (en) * | 1968-07-01 | 1971-03-02 | Crucible Inc | Plasma arc cutting torch |
FR2539942A1 (fr) * | 1983-01-21 | 1984-07-27 | Plasma Energy Corp | Generateur de plasma et son procede de fonctionnement |
US4668853A (en) * | 1985-10-31 | 1987-05-26 | Westinghouse Electric Corp. | Arc-heated plasma lance |
US4928027A (en) * | 1987-08-20 | 1990-05-22 | The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration | High temperature refractory member with radiation emissive overcoat |
GB2213636A (en) * | 1988-01-07 | 1989-08-16 | Toshiba Kk | Apparatus for introducing samples into a spectrometer |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2703557A1 (fr) * | 1993-03-29 | 1994-10-07 | Soudure Autogene Francaise | Torche plasma et procédé de mise en Óoeuvre pour le gougeage de pièces. |
US5611896A (en) * | 1993-10-14 | 1997-03-18 | Atomic Energy Corporation Of S. Africa Limited | Production of fluorocarbon compounds |
FR2798247A1 (fr) * | 1999-09-03 | 2001-03-09 | Soudure Autogene Francaise | Torche a plasma avec systeme d'electrode a longue duree de vie |
WO2012140425A1 (fr) * | 2011-04-14 | 2012-10-18 | Edwards Limited | Torche à plasma |
EP2827685A2 (fr) * | 2011-04-14 | 2015-01-21 | Edwards Limited | Torche à plasma |
EP2827685A3 (fr) * | 2011-04-14 | 2015-03-04 | Edwards Limited | Torche à plasma |
US9277636B2 (en) | 2011-04-14 | 2016-03-01 | Edwards Limited | Plasma torch |
TWI606861B (zh) * | 2011-04-14 | 2017-12-01 | 愛德華有限公司 | 電漿炬 |
CN109014456A (zh) * | 2018-06-22 | 2018-12-18 | 株式会社沙迪克 | 放电加工装置 |
US11247282B2 (en) | 2018-06-22 | 2022-02-15 | Sodick Co., Ltd. | Electric discharge machining apparatus |
CN116582993A (zh) * | 2023-04-10 | 2023-08-11 | 盐城工学院 | 一种直流大气压等离子体发生器 |
CN116582993B (zh) * | 2023-04-10 | 2023-12-15 | 盐城工学院 | 一种直流大气压等离子体发生器 |
Also Published As
Publication number | Publication date |
---|---|
CA2043504C (fr) | 1995-01-17 |
DE69214878D1 (de) | 1996-12-05 |
EP0515975B1 (fr) | 1996-10-30 |
JP3042919B2 (ja) | 2000-05-22 |
EP0515975A3 (en) | 1993-05-12 |
DE69214878T2 (de) | 1997-04-03 |
JPH04355100A (ja) | 1992-12-09 |
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