EP0513037B1 - Electromagnetically operated valve - Google Patents

Electromagnetically operated valve Download PDF

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Publication number
EP0513037B1
EP0513037B1 EP91902298A EP91902298A EP0513037B1 EP 0513037 B1 EP0513037 B1 EP 0513037B1 EP 91902298 A EP91902298 A EP 91902298A EP 91902298 A EP91902298 A EP 91902298A EP 0513037 B1 EP0513037 B1 EP 0513037B1
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EP
European Patent Office
Prior art keywords
valve
fuel
injection
inlet pipe
magnetic coil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP91902298A
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German (de)
French (fr)
Other versions
EP0513037A1 (en
Inventor
Peter Romann
Ferdinand Reiter
Rudolf Babitzka
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
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Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Priority to EP94101334A priority Critical patent/EP0602001B1/en
Publication of EP0513037A1 publication Critical patent/EP0513037A1/en
Application granted granted Critical
Publication of EP0513037B1 publication Critical patent/EP0513037B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M51/00Fuel-injection apparatus characterised by being operated electrically
    • F02M51/06Injectors peculiar thereto with means directly operating the valve needle
    • F02M51/061Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M51/00Fuel-injection apparatus characterised by being operated electrically
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M51/00Fuel-injection apparatus characterised by being operated electrically
    • F02M51/005Arrangement of electrical wires and connections, e.g. wire harness, sockets, plugs; Arrangement of electronic control circuits in or on fuel injection apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M51/00Fuel-injection apparatus characterised by being operated electrically
    • F02M51/06Injectors peculiar thereto with means directly operating the valve needle
    • F02M51/061Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means
    • F02M51/0614Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of electromagnets or fixed armature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M51/00Fuel-injection apparatus characterised by being operated electrically
    • F02M51/06Injectors peculiar thereto with means directly operating the valve needle
    • F02M51/061Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means
    • F02M51/0625Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures
    • F02M51/0664Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a cylindrically or partly cylindrically shaped armature, e.g. entering the winding; having a plate-shaped or undulated armature entering the winding
    • F02M51/0671Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a cylindrically or partly cylindrically shaped armature, e.g. entering the winding; having a plate-shaped or undulated armature entering the winding the armature having an elongated valve body attached thereto
    • F02M51/0682Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a cylindrically or partly cylindrically shaped armature, e.g. entering the winding; having a plate-shaped or undulated armature entering the winding the armature having an elongated valve body attached thereto the body being hollow and its interior communicating with the fuel flow
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S239/00Fluid sprinkling, spraying, and diffusing
    • Y10S239/90Electromagnetically actuated fuel injector having ball and seat type valve
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/4902Electromagnet, transformer or inductor

Definitions

  • the invention relates to an electromagnetically actuated valve according to the preamble of patent claim 1.
  • a valve is also known, the solenoid of which is provided with a plastic coating and which is surrounded by the metal valve housing. Connection pins of the solenoid protrude from the valve housing and are enclosed by a plastic sheathing forming the connector.
  • valve according to the invention with the characterizing features of claim 1 has the advantage of simple manufacture and assembly, which allows inexpensive series production, since only one valve overmolding tool is required for various embodiments of the electrical connector. As a result, there is greater flexibility in assembly. Another advantage is that the magnetic coil is easy to handle and electrical connector existing plastic injection molding.
  • an axial gap is formed between the end face of the core end facing the armature and a shoulder of the intermediate part, in which, by clamping, a stroke which forms a residual air gap between the inlet-side end face of the armature and the core end, the stroke of the valve closing body during the opening process the valve-limiting non-magnetic stop disc is arranged.
  • the fuel inlet connector has a constant outer diameter over its entire length.
  • cylindrical valve seat body has a constant outer diameter.
  • a valve with the features of claim 6 enables a compact, short design of the valve.
  • FIG. 1 shows an exemplary embodiment of a valve designed according to the invention
  • FIG. 2 shows the independent plastic injection-molded part consisting of a magnetic coil and an electrical connector.
  • the electromagnetically actuated valve for example shown in FIG. 1, in the form of an injection valve for fuel injection systems of internal combustion engines, has a fuel inlet connection 1, which is surrounded by a magnet coil 4 and serves as the core, and which has a constant outer diameter, for example by means of centerless loops, over its entire length for the best possible use of space .
  • the magnet coil 4 with a coil body 2, as shown in FIG. 2 is provided with a plastic coating 7, at the same time an electrical connector plug 21 is also molded, so that there is an independent plastic injection part containing the magnet coil 4 and the connector plug 21.
  • the magnet coil 4 which has a stepped coil body 2 in the radial direction with a winding 13 which is stepped in the radial direction, in conjunction with the fuel inlet connector 1 having a constant outer diameter, enables a short and compact structure of the injection valve, as will be explained below.
  • a tubular metallic intermediate part 6 is connected by welding concentrically to a longitudinal valve axis 5 and partially overlaps the core end 3 with an upper cylinder section 41 axially.
  • the stepped bobbin 2 partially overlaps the fuel inlet connector 1 and, with a step 42 of larger diameter, the cylinder section 41 of the intermediate part 6.
  • the intermediate section 6 is provided at its end facing away from the fuel inlet connector 1 with a lower cylinder section 43 which engages over a tubular connecting part 14 and with it is tightly connected by welding.
  • a cylindrical valve seat body 8 is tightly mounted by welding. The lining up of fuel inlet connector 1, intermediate part 6, connecting part 14 and valve seat body 8 thus represents a rigid metal unit.
  • the valve seat body 8 has a constant outer diameter, for example formed by centerless grinding, so that the valve seat body 8 can be fully inserted into the connecting part 14 can and through the longer coverage better tightness between valve seat body 8 and the inner bore 30 of the connecting part 14 is achieved.
  • a tubular armature 12 is connected by welding, which is guided by a guide collar 15 of the intermediate part 6.
  • a valve closing body 10 which interacts with the valve seat 9 of the valve seat body 8, is connected to the latter, for example by soldering or welding, which is designed, for example, as a ball.
  • At least one spray opening 33 Downstream of the valve seat 9, at least one spray opening 33, for example formed by eroding, is formed in the valve seat body 8.
  • the weld seam 35 between the valve seat body 8 and the connecting part 14 is from the spray opening (s) 33 and relatively far away from the valve seat 9, so that an influence on quantity and leakage due to a distortion of the valve seat body 8 occurring due to the high temperatures occurring during welding is effectively prevented.
  • an axial gap 29 is formed, in which, by clamping, a residual air gap between the inlet-side end face 26 of the armature 12 and the end face 23 of the core end 3 forming, the stroke of the valve closing body 10 during the opening process of the valve limiting non-magnetic stop disc 27 is arranged.
  • the clamped stop disc 27 protects the end face 23 of the core end 3 because of its greater bending stiffness better from wear than a loose disc, in which there is a risk of tilting and uneven striking.
  • the magnet coil 4 is surrounded by at least one guide element 16, which is designed as a bracket in the exemplary embodiment and serves as a ferromagnetic element, which extends in the axial direction over the entire length of the magnet coil 4 and at least partially surrounds the magnet coil 4 in the circumferential direction and with one end thereof Fuel inlet connector 1 and with its other end on the connecting part 14 and z. B. is connected by welding.
  • a part of the valve is enclosed by a plastic sheathing 18, which extends axially from the fuel inlet connector 1, extends axially via the magnetic coil 4 with connector 21 and the at least one guide element 16, and thereby radially extending side faces of an annular groove provided on the circumference of the inlet-side end 44 of the fuel inlet connector 1 25 forms.
  • the bottom of the groove which for example has a sealing ring 45, has an annular groove 25 formed by the circumference of the fuel inlet port 1.
  • the plastic casing 18 engages in a holding groove 46 at the inlet end 44 of the fuel inlet connector 1.
  • the described plastic encapsulation 7 of the solenoid 4 in connection with the injection molded connector 21 allows a high degree of flexibility in the assembly of differently designed valves, since only one extrusion tool is required for connecting connectors 21 and solenoids 4 of different design to produce the plastic casing 18.
  • the magnet coil 4 which has the coil body 2 stepped in the radial direction with the winding 13 stepped in the radial direction, enables a compact and short design of the valve by projecting beyond the upper cylinder section 41 of the intermediate part 6 and thus causing the individual parts to be interleaved.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Fuel-Injection Apparatus (AREA)
  • Magnetically Actuated Valves (AREA)
  • Electromagnets (AREA)

Abstract

In existing electromagnetically operated valves with a fuel-inlet pipe acting as the core of a coil magnet surrounding it, at least part of the valve is surrounded by a plastic shell with an integrally moulded connector plug. Different valve injection-moulding tools are necessary, however, for different designs of electric plug. With the new valve, the electric plug (21) is injection-moulded at the same time as the coil magnet surround (4) is moulded, thus forming an independent injection-moulded plastic part. Only one valve injection-moulding tool is necessary for different designs of electric plug, thus giving greater assembly-line flexibility. The valve is suitable for use in fuel-injection systems.

Description

Stand der TechnikState of the art

Die Erfindung geht aus von einem elektromagnetisch betätigbaren Ventil nach der Gattung des Patentanspruchs 1.The invention relates to an electromagnetically actuated valve according to the preamble of patent claim 1.

In der DE-A-38 25 135 ist bereits ein elektromagnetisch betätigbares Ventil vorgeschlagen worden, bei dem zumindest ein Teil des Ventils von einer Kunststoffummantelung umschlossen wird und an die ein elektrischer Anschlußstecker angeformt ist. Je nach Ausführungsform des elektrischen Anschlußsteckers sind aber verschiedene Ventilumspritzungswerkzeuge erforderlich. Dies verhindert eine kostengünstige flexible Montage.In DE-A-38 25 135 an electromagnetically actuated valve has already been proposed, in which at least part of the valve is enclosed by a plastic jacket and to which an electrical connector is molded. Depending on the embodiment of the electrical connector, however, different valve extrusion tools are required. This prevents inexpensive flexible assembly.

Bekannt ist gemäß der GB-A-2 212 982 ebenfalls ein Ventil, dessen Magnetspule mit einer Kunststoffumspritzung versehen ist und die vom metallenen Ventilgehäuse umgeben wird. Anschlußpins der Magnetspule ragen aus dem Ventilgehäuse heraus und werden von einer den Anschlußstecker bildenden Kunststoffummantelung umschlossen.According to GB-A-2 212 982 a valve is also known, the solenoid of which is provided with a plastic coating and which is surrounded by the metal valve housing. Connection pins of the solenoid protrude from the valve housing and are enclosed by a plastic sheathing forming the connector.

Vorteile der ErfindungAdvantages of the invention

Das erfindungsgemäße Ventil mit den kennzeichnenden Merkmalen des Patentanspruchs 1 hat demgegenüber den Vorteil einer einfachen Herstellung und Montage, was eine kostengünstige Serienfertigung erlaubt, da für verschiedene Ausführungsformen des elektrischen Anschlußsteckers nur noch ein Ventilumspritzungswerkzeug erforderlich ist. Als Folge ergibt sich eine größere Flexibilität bei der Montage. Als weiterer Vorteil ist eine gute Handhabbarkeit des aus Magnetspule und elektrischem Anschlußstecker bestehenden Kunststoffspritzteiles zu nennen.The valve according to the invention with the characterizing features of claim 1 has the advantage of simple manufacture and assembly, which allows inexpensive series production, since only one valve overmolding tool is required for various embodiments of the electrical connector. As a result, there is greater flexibility in assembly. Another advantage is that the magnetic coil is easy to handle and electrical connector existing plastic injection molding.

Durch die in den abhängigen Ansprüchen aufgeführten Maßnahmen sind vorteilhafte Weiterbildungen und Verbesserungen des im Patentanspruch 1 angegebenen Ventils möglich.The measures listed in the dependent claims allow advantageous developments and improvements of the valve specified in claim 1.

Besonders vorteilhaft ist es, am Umfang des zulaufseitigen Endes des Brennstoffeinlaßstutzens eine Ringnut vorzusehen, deren radial sich erstreckende Seitenflächen durch die einen Teil des Ventils umschließende Kunststoffummantelung und deren Nutgrund durch den Umfang des Brennstoffeinlaßstutzens gebildet wird.It is particularly advantageous to provide an annular groove on the circumference of the inlet-side end of the fuel inlet connector, the radially extending side surfaces of which are formed by the plastic casing surrounding part of the valve and the groove base of which is formed by the circumference of the fuel inlet connector.

Vorteilhaft ist es auch, wenn zwischen der Stirnfläche des dem Anker zugewandten Kernendes und einer Schulter des Zwischenteiles ein axialer Spalt gebildet ist, in dem durch Einklemmen eine, einen Restluftspalt zwischen der zulaufseitigen Stirnseite des Ankers und dem Kernende bildende, den Hub des Ventilschließkörpers beim Öffnungsvorgang des Ventils begrenzende nichtmagnetische Anschlagscheibe angeordnet ist.It is also advantageous if an axial gap is formed between the end face of the core end facing the armature and a shoulder of the intermediate part, in which, by clamping, a stroke which forms a residual air gap between the inlet-side end face of the armature and the core end, the stroke of the valve closing body during the opening process the valve-limiting non-magnetic stop disc is arranged.

Es ist ebenfalls vorteilhaft, wenn der Brennstoffeinlaßstutzen über seine gesamte Länge einen konstanten Außendurchmesser aufweist.It is also advantageous if the fuel inlet connector has a constant outer diameter over its entire length.

Besonders vorteilhaft ist es, wenn der zylinderförmige Ventilsitzkörper einen konstanten Außendurchmesser aufweist.It is particularly advantageous if the cylindrical valve seat body has a constant outer diameter.

Ein Ventil mit den Merkmalen des Patentanspruchs 6 ermöglicht eine kompakte kurze Bauform des Ventils.A valve with the features of claim 6 enables a compact, short design of the valve.

Zeichnungdrawing

Ein Ausführungsbeispiel der Erfindung ist in der Zeichnung vereinfacht dargestellt und in der nachfolgenden Beschreibung näher erläutert. Es zeigen Figur 1 ein Ausführungsbeispiel eines erfindungsgemäß ausgestalteten Ventils und Figur 2 das aus Magnetspule und elektrischem Anschlußstecker bestehende eigenständige Kunststoffspritzteil.An embodiment of the invention is shown in simplified form in the drawing and explained in more detail in the following description. FIG. 1 shows an exemplary embodiment of a valve designed according to the invention, and FIG. 2 shows the independent plastic injection-molded part consisting of a magnetic coil and an electrical connector.

Beschreibung des AusführungsbeispielsDescription of the embodiment

Das in der Figur 1 beispielsweise dargestellte elektromagnetisch betätigbare Ventil in Form eines Einspritzventils für Brennstoffeinspritzanlagen von Brennkraftmaschinen hat einen von einer Magnetspule 4 umgebenen als Kern dienenden Brennstoffeinlaßstutzen 1, der zur bestmöglichen Raumausnutzung über seine gesamte Länge einen konstanten, beispielsweise mittels Centerless-Schleifen ausgebildeten Außendurchmesser aufweist. Die Magnetspule 4 mit einem Spulenkörper 2 ist, wie in der Figur 2 dargestellt, mit einer Kunststoffumspritzung 7 versehen, wobei zugleich ein elektrischer Anschlußstecker 21 mitangespritzt wird, so daß sich ein die Magnetspule 4 und den Anschlußstecker 21 beinhaltendes eigenständiges Kunststoffspritzteil ergibt. Die in radialer Richtung einen gestuften Spulenkörper 2 mit einer in radialer Richtung gestuften Bewicklung 13 aufweisende Magnetspule 4 ermöglicht in Verbindung mit dem einen konstanten Außendurchmesser aufweisenden Brennstoffeinlaßstutzen 1 einen kurzen und kompakten Aufbau des Einspritzventils, wie anschließend erläutert wird.The electromagnetically actuated valve, for example shown in FIG. 1, in the form of an injection valve for fuel injection systems of internal combustion engines, has a fuel inlet connection 1, which is surrounded by a magnet coil 4 and serves as the core, and which has a constant outer diameter, for example by means of centerless loops, over its entire length for the best possible use of space . The magnet coil 4 with a coil body 2, as shown in FIG. 2, is provided with a plastic coating 7, at the same time an electrical connector plug 21 is also molded, so that there is an independent plastic injection part containing the magnet coil 4 and the connector plug 21. The magnet coil 4, which has a stepped coil body 2 in the radial direction with a winding 13 which is stepped in the radial direction, in conjunction with the fuel inlet connector 1 having a constant outer diameter, enables a short and compact structure of the injection valve, as will be explained below.

Mit einem unteren Kernende 3 des Brennstoffeinlaßstutzens 1 ist konzentrisch zu einer Ventillängsachse 5 dicht ein rohrförmiges metallenes Zwischenteil 6 durch Schweißen verbunden und übergreift dabei mit einem oberen Zylinderabschnitt 41 das Kernende 3 teilweise axial. Der gestufte Spulenkörper 2 übergreift teilweise den Brennstoffeinlaßstutzen 1 und mit einer Stufe 42 größeren Durchmessers den Zylinderabschnitt 41 des Zwischenteils 6. Das Zwischenteil 6 ist an seinem dem Brennstoffeinlaßstutzen 1 abgewandten Ende mit einem unteren Zylinderabschnitt 43 versehen, der ein rohrförmiges Verbindungsteil 14 übergreift und mit diesem durch Schweißen dicht verbunden ist. In das stromabwärts liegende Ende des Verbindungsteils 14 ist ein zylinderförmiger Ventilsitzkörper 8 durch Schweißen dicht montiert. Die Aneinanderreihung von Brennstoffeinlaßstutzen 1, Zwischenteil 6, Verbindungsteil 14 und Ventilsitzkörper 8 stellt somit eine starre metallene Einheit dar. Der Ventilsitzkörper 8 weist einen konstanten, beispielsweise mittels Centerless-Schleifen ausgebildeten Außendurchmesser auf, so daß der Ventilsitzkörper 8 vollständig in das Verbindungsteil 14 eingesetzt werden kann und durch die längere Überdeckung eine bessere Dichtheit zwischen Ventilsitzkörper 8 und der Innenbohrung 30 des Verbindungsteiles 14 erzielt wird.With a lower core end 3 of the fuel inlet connector 1, a tubular metallic intermediate part 6 is connected by welding concentrically to a longitudinal valve axis 5 and partially overlaps the core end 3 with an upper cylinder section 41 axially. The stepped bobbin 2 partially overlaps the fuel inlet connector 1 and, with a step 42 of larger diameter, the cylinder section 41 of the intermediate part 6. The intermediate section 6 is provided at its end facing away from the fuel inlet connector 1 with a lower cylinder section 43 which engages over a tubular connecting part 14 and with it is tightly connected by welding. In the downstream end of the connecting part 14, a cylindrical valve seat body 8 is tightly mounted by welding. The lining up of fuel inlet connector 1, intermediate part 6, connecting part 14 and valve seat body 8 thus represents a rigid metal unit. The valve seat body 8 has a constant outer diameter, for example formed by centerless grinding, so that the valve seat body 8 can be fully inserted into the connecting part 14 can and through the longer coverage better tightness between valve seat body 8 and the inner bore 30 of the connecting part 14 is achieved.

Eine in eine Strömungsbohrung 19 des Brennstoffeinlaßstutzens 1 eingeschobene, in Längsrichtung einen Schlitz 31 aufweisende Einstellhülse 20, die beispielsweise aus gerolltem Federstahlblech ausgeformt ist, dient zur Einstellung der Federvorspannung einer an der Einstellhülse 20 anliegenden Rückstellfeder 32, die sich stromabwärts an einem Verbindungsrohr 11 abstützt. Mit dem der Rückstellfeder 32 zugewandten Ende des Verbindungsrohres 11 ist durch Schweißen ein rohrförmiger Anker 12 verbunden, der durch einen Führungsbund 15 des Zwischenteils 6 geführt wird. Am anderen Ende des Verbindungsrohres 11 ist mit diesem ein mit dem Ventilsitz 9 des Ventilsitzkörpers 8 zusammenwirkender Ventilschließkörper 10 beispielsweise durch Löten oder Schweißen verbunden, der beispielsweise als Kugel ausgebildet ist. Stromabwärts des Ventilsitzes 9 ist im Ventilsitzkörper 8 wenigstens eine, beispielsweise durch Erodieren geformte Abspritzöffnung 33 ausgebildet. Die Schweißnaht 35 zwischen Ventilsitzkörper 8 und Verbindungsteil 14 ist von der/den Abspritzöffnung/en 33 und vom Ventilsitz 9 relativ weit entfernt, so daß eine Mengenbeeinflussung und Undichtheit durch einen aufgrund der beim Schweißen auftretenden hohen Temperaturen erfolgenden Verzug des Ventilsitzkörpers 8 wirkungsvoll verhindert wird.An adjusting sleeve 20 inserted into a flow bore 19 of the fuel inlet connector 1 and having a slot 31 in the longitudinal direction, which is formed, for example, from rolled spring steel sheet, serves to adjust the spring preload of a return spring 32 abutting the adjusting sleeve 20, which is supported downstream on a connecting pipe 11. With the return spring 32 facing the end of the connecting tube 11, a tubular armature 12 is connected by welding, which is guided by a guide collar 15 of the intermediate part 6. At the other end of the connecting tube 11, a valve closing body 10, which interacts with the valve seat 9 of the valve seat body 8, is connected to the latter, for example by soldering or welding, which is designed, for example, as a ball. Downstream of the valve seat 9, at least one spray opening 33, for example formed by eroding, is formed in the valve seat body 8. The weld seam 35 between the valve seat body 8 and the connecting part 14 is from the spray opening (s) 33 and relatively far away from the valve seat 9, so that an influence on quantity and leakage due to a distortion of the valve seat body 8 occurring due to the high temperatures occurring during welding is effectively prevented.

Zwischen der Stirnfläche 23 des dem Anker 12 zugewandten Kernendes 3 und einer zum oberen Zylinderabschnitt 41 führenden Schulter 24 des Zwischenteiles 6 ist ein axialer Spalt 29 gebildet, in dem durch Einklemmen eine, einen Restluftspalt zwischen der zulaufseitigen Stirnseite 26 des Ankers 12 und der Stirnfläche 23 des Kernendes 3 bildende, den Hub des Ventilschließkörpers 10 beim Öffnungsvorgang des Ventils begrenzende nichtmagnetische Anschlagscheibe 27 angeordnet ist. Die geklemmte Anschlagscheibe 27 schützt die Stirnfläche 23 des Kernendes 3 wegen ihrer größeren Biegesteifigkeit besser vor Verschleiß als eine lose Scheibe, bei der die Gefahr des Verkantens und des ungleichmäßigen Anschlagens besteht.Between the end face 23 of the core end 3 facing the armature 12 and a shoulder 24 of the intermediate part 6 leading to the upper cylinder section 41, an axial gap 29 is formed, in which, by clamping, a residual air gap between the inlet-side end face 26 of the armature 12 and the end face 23 of the core end 3 forming, the stroke of the valve closing body 10 during the opening process of the valve limiting non-magnetic stop disc 27 is arranged. The clamped stop disc 27 protects the end face 23 of the core end 3 because of its greater bending stiffness better from wear than a loose disc, in which there is a risk of tilting and uneven striking.

Die Magnetspule 4 ist von wenigstens einem, im Ausführungsbeispiel als Bügel ausgebildeten, als ferromagnetisches Element dienenden Leitelement 16 umgeben, das sich in axialer Richtung über die gesamte Länge der Magnetspule 4 erstreckt und die Magnetspule 4 in Umfangsrichtung wenigstens teilweise umgibt und mit seinem einen Ende am Brennstoffeinlaßstutzen 1 und mit seinem anderen Ende am Verbindungsteil 14 anliegt und mit diesen z. B. durch Verschweißen verbunden ist.The magnet coil 4 is surrounded by at least one guide element 16, which is designed as a bracket in the exemplary embodiment and serves as a ferromagnetic element, which extends in the axial direction over the entire length of the magnet coil 4 and at least partially surrounds the magnet coil 4 in the circumferential direction and with one end thereof Fuel inlet connector 1 and with its other end on the connecting part 14 and z. B. is connected by welding.

Ein Teil des Ventils ist von einer Kunststoffummantelung 18 umschlossen, die sich vom Brennstoffeinlaßstutzen 1 ausgehend axial über die Magnetspule 4 mit Anschlußstecker 21 und das wenigstens eine Leitelement 16 erstreckt und dabei sich radial erstreckende Seitenflächen einer am Umfang des zulaufseitigen Endes 44 des Brennstoffeinlaßstutzens 1 vorgesehenen Ringnut 25 bildet. Der Nutgrund der beispielsweise einen Dichtring 45 aufweisenden Ringnut 25 wird durch den Umfang des Brennstoffeinlaßstutzens 1 ausgebildet. Die Kunststoffummantelung 18 greift am zulaufseitigen Ende 44 des Brennstoffeinlaßstutzens 1 in eine Haltenut 46.A part of the valve is enclosed by a plastic sheathing 18, which extends axially from the fuel inlet connector 1, extends axially via the magnetic coil 4 with connector 21 and the at least one guide element 16, and thereby radially extending side faces of an annular groove provided on the circumference of the inlet-side end 44 of the fuel inlet connector 1 25 forms. The bottom of the groove, which for example has a sealing ring 45, has an annular groove 25 formed by the circumference of the fuel inlet port 1. The plastic casing 18 engages in a holding groove 46 at the inlet end 44 of the fuel inlet connector 1.

Die beschriebene Kunststoffumspritzung 7 der Magnetspule 4 in Verbindung mit dem zugleich angespritzten Anschlußstecker 21 erlaubt eine hohe Flexibilität bei der Montage verschieden ausgebildeter Ventile, da für verschieden ausgeführte Anschlußstecker 21 und Magnetspulen 4 zur Erzeugung der Kunststoffummantelung 18 nur ein Umspritzungswerkzeug erforderlich ist. Die den in radialer Richtung gestuften Spulenkörper 2 mit der in radialer Richtung gestuften Bewicklung 13 aufweisende Magnetspule 4 ermöglicht eine kompakte und kurze Bauform des Ventils, indem sie den oberen Zylinderabschnitt 41 des Zwischenteils 6 überragt und damit eine Verschachtelung der einzelnen Teile bewirkt.The described plastic encapsulation 7 of the solenoid 4 in connection with the injection molded connector 21 allows a high degree of flexibility in the assembly of differently designed valves, since only one extrusion tool is required for connecting connectors 21 and solenoids 4 of different design to produce the plastic casing 18. The magnet coil 4, which has the coil body 2 stepped in the radial direction with the winding 13 stepped in the radial direction, enables a compact and short design of the valve by projecting beyond the upper cylinder section 41 of the intermediate part 6 and thus causing the individual parts to be interleaved.

Claims (6)

  1. An electromagnetically operated valve, in particular fuel injection valve for fuel injection systems of internal combustion engines, having a fuel-inlet pipe (1) which is surrounded by a magnetic coil (4) and serves as a core, having an armature (12) by means of which a valve closing element (10) which interacts with a fixed valve seat (9) can be operated, having a tubular metal inter-mediate part (6) which is tightly connected by one of its ends to one end (3) of the core of the fuel-inlet pipe (1), which end (3) faces the armature (12) and is tightly connected by its other end to a tubular connecting part (14), having a metal valve seat element (8) which has the fixed valve seat (9) and is attached to the connecting part (14) at its end facing away from the intermediate part (6), having at least one conduction element (16) which is constructed as a bracket, serves as a ferromagnetic element, extends in the axial direction over the entire length of the magnetic coil (4) and at least partially surrounds the magnetic coil (4) in the circumferential direction, having a plastic shell (18) which encloses at least part of the valve, and having an electric plug (21), wherein the magnetic coil (4) is enclosed by an injection-molded plastic part (7) which at the same time forms the electric plug (21), so that the magnetic coil (4) is formed together with the plug (21) as an independent injection-molded plastic part and is additionally enclosed by the plastic shell (18).
  2. The valve as claimed in claim 1, wherein an annular groove (25) is provided at the circumference of the supply-side end (44) of the fuel-inlet pipe (1), its regularly extending side faces being formed by the plastic shell (18) which encloses part of the valve and its groove base being formed by the circumference of the fuel-inlet pipe (1).
  3. The valve as claimed in claim 1 or 2, wherein an axial gap (29) is formed between one end face (23) of the end (3) of the core facing the armature (12) and one shoulder (24) of the intermediate part (6), in which gap (29) a non-magnetic stop plate (27), which forms a residual air gap between the supply-side end side (26) of the armature (12) and the end (3) of the core and which bounds the stroke of the valve closing element (10) during the opening process of the valve, is arranged by clamping.
  4. The valve as claimed in claims 1 to 3, wherein the fuel-inlet pipe (1) has a constant external diameter over its entire length.
  5. The valve as claimed in claims 1 to 4, wherein the valve seat element (8) has a constant external diameter.
  6. The valve as claimed in claim 1, wherein the magnetic coil (4) has a coil element (2) which is stepped in the radial direction and has a winding (13) which is stepped in the radial direction.
EP91902298A 1990-02-03 1991-01-21 Electromagnetically operated valve Expired - Lifetime EP0513037B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP94101334A EP0602001B1 (en) 1990-02-03 1991-01-21 Electromagnetically operated injection valve

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE4003228 1990-02-03
DE4003228A DE4003228A1 (en) 1990-02-03 1990-02-03 ELECTROMAGNETICALLY ACTUABLE VALVE
PCT/DE1991/000050 WO1991011611A2 (en) 1990-02-03 1991-01-21 Electromagnetically operated valve

Related Child Applications (1)

Application Number Title Priority Date Filing Date
EP94101334.4 Division-Into 1994-01-29

Publications (2)

Publication Number Publication Date
EP0513037A1 EP0513037A1 (en) 1992-11-19
EP0513037B1 true EP0513037B1 (en) 1994-09-28

Family

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EP91902298A Expired - Lifetime EP0513037B1 (en) 1990-02-03 1991-01-21 Electromagnetically operated valve
EP94101334A Expired - Lifetime EP0602001B1 (en) 1990-02-03 1991-01-21 Electromagnetically operated injection valve

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US (3) US5275341A (en)
EP (2) EP0513037B1 (en)
JP (2) JP2986542B2 (en)
KR (1) KR0185731B1 (en)
BR (1) BR9105985A (en)
DE (3) DE4003228A1 (en)
ES (2) ES2062761T3 (en)
RU (1) RU2092735C1 (en)
WO (1) WO1991011611A2 (en)

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Also Published As

Publication number Publication date
JPH05503976A (en) 1993-06-24
DE4003228C2 (en) 1992-11-26
DE59107672D1 (en) 1996-05-15
KR0185731B1 (en) 1999-03-20
JP3027353B2 (en) 2000-04-04
WO1991011611A2 (en) 1991-08-08
EP0602001B1 (en) 1996-04-10
ES2086971T3 (en) 1996-07-01
US5580001A (en) 1996-12-03
JP2986542B2 (en) 1999-12-06
RU2092735C1 (en) 1997-10-10
DE4003228A1 (en) 1991-08-22
EP0602001A2 (en) 1994-06-15
DE59103119D1 (en) 1994-11-03
WO1991011611A3 (en) 1991-09-19
EP0602001A3 (en) 1994-11-17
JPH10122085A (en) 1998-05-12
BR9105985A (en) 1992-11-10
ES2062761T3 (en) 1994-12-16
EP0513037A1 (en) 1992-11-19
US5275341A (en) 1994-01-04
KR920703997A (en) 1992-12-18
US6341412B1 (en) 2002-01-29

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