EP0494631B1 - Portable burner for fuel gas with two mixing tubes - Google Patents

Portable burner for fuel gas with two mixing tubes Download PDF

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Publication number
EP0494631B1
EP0494631B1 EP92100132A EP92100132A EP0494631B1 EP 0494631 B1 EP0494631 B1 EP 0494631B1 EP 92100132 A EP92100132 A EP 92100132A EP 92100132 A EP92100132 A EP 92100132A EP 0494631 B1 EP0494631 B1 EP 0494631B1
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EP
European Patent Office
Prior art keywords
mixing tube
burner
burner according
outlet end
nozzle
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EP92100132A
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German (de)
French (fr)
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EP0494631A2 (en
EP0494631A3 (en
Inventor
Palle Ludvig Jeppesen
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Rothenberger Werkzeugemaschinen GmbH
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Rothenberger Werkzeugemaschinen GmbH
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Publication of EP0494631A3 publication Critical patent/EP0494631A3/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/62Mixing devices; Mixing tubes
    • F23D14/64Mixing devices; Mixing tubes with injectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/38Torches, e.g. for brazing or heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D23/00Assemblies of two or more burners

Definitions

  • the invention relates to a portable burner with a first injector nozzle for fuel gas, which is arranged in the region of a first suction point for primary air at the inlet end of a first mixing tube, with a swirl generator, which is at a distance in front of the outlet end of the first mixing tube forming a second nozzle with a nozzle axis this is arranged, and with a second mixing tube, the inner cross-section (F2) of which is larger than the inner cross-section (F1) of the first mixing tube and which is arranged concentrically with the outlet end of the first mixing tube directly generating a burner flame, an inlet end for the burner flame and second suction points for Has secondary air in the region of the outlet end of the first mixing tube and extends in the flow direction to its outlet end.
  • the fuel gas is usually obtained by vaporizing liquefied petroleum gas such as propane, butane or mixtures thereof and their pressure-controlled delivery.
  • a gas jet when entering a gaseous medium which is initially stationary, sets it in motion, to a certain extent entrains it and conveys it in the same direction.
  • This process also known as the injector process, is based on friction, turbulence and diffusion processes. It also takes place in an open atmosphere.
  • the efficiency can be increased by having these processes run in a tubular housing which is composed of nozzles, line sections, inlet and outlet openings.
  • the jet suction device or the jet pump including the diffusion pump
  • the gas burner including the Bunsen burner familiar from school lessons.
  • the initial impulse of the gas jet which is usually generated by a nozzle (conversion of pressure into speed), is distributed over the entrained gas. If there is a lack of guidance, the cross section of the gas jet quickly becomes larger and slower until the energy is used up by friction and / or - after deducting the losses - has been converted back into pressure.
  • the second mixing tube is either (A) in its entire length without openings, or (B) the openings extend to the outlet end or in any case in the immediate vicinity of the outlet end of the second mixing tube.
  • the secondary air flows in essentially in the axial direction, which will be explained in more detail below.
  • the second mixing tube is widened at the inlet end and forms an inlet cone or a type of spatial elbow with the adjacent walls of the combustion chamber, which deflects the cold air drawn in near the wall of the mixing tube in a purely axial direction before the cold air reached the burner flame.
  • Temperature compensation can only be achieved through the divergence of the flame beam and edge turbulence.
  • the outlet opening of the combustion chamber is oval or slit-shaped, this can only be done in one plane.
  • a temperature stratification is maintained at least over a considerable length of the second mixing tube, so that a temperature profile with a maximum in the middle is generated at the outlet opening of the second mixing tube: the hot core of the gas jet extends correspondingly far.
  • the second mixing tube is completely open at the inlet end. Due to the even distribution of the perforations over the whole or most of the length of the mixing tube, this has practically no effect:
  • the hot gas jet acts like a free jet, which is also expressly pointed out.
  • suction takes place essentially in the axial direction: cold air and Hot gas flow essentially parallel to each other, and there is a far-reaching gas jet with a hot core, ie with a temperature stratification, which is only gradually reduced, ie with increasing distance from the combustion chamber, by jet divergence and mixing.
  • EP-OS 0 240 751 discloses a low-pressure hand burner in which a hot flame core is separated from the combustion chamber wall by a jacket flow of cool ambient air without a swirl generator. Here too, a hot, far-reaching flame is generated, which emerges from the combustion chamber.
  • the sheath flow cooling the combustion chamber wall is achieved by sucking in the ambient air through the rear of the burner, in which there are openings which produce an air flow parallel to and in the immediate vicinity of the combustion chamber wall. This parallel flow is wanted and complicates a mixing process.
  • a non-generic burner with two series-connected injection systems for the suction of primary and secondary air is known, which is to be screwed stationary with a fixed line with the vertical alignment of all nozzles. It should be achieved by several adjusting devices and the design specification for the flow channels that the respective gas-air mixture completely fills the cross-section of the flow channel arranged downstream of each nozzle and that such a flow speed with graded stoichiometric mixing ratios is achieved that the burner flame does not strike back into the flow channels . According to regulations, no flame burns in the last, cold injection tube. Rather, a far-reaching hot flame emerges from the last mouth. A turbulence of the gases within the burner should even be explicitly avoided.
  • the invention is therefore based on the object of improving a burner of the type specified in such a way that it produces a hot gas stream of relatively low temperature and with a temperature distribution which is as uniform as possible when the length of the second mixing tube is limited.
  • no visible flame should emerge from the outlet opening of the second mixing tube in order to use the burner to temperature-sensitive materials such as roofing felt, roofing foils and the like, even when operated improperly. to be able to process.
  • the feature a) prevents or suppresses the formation of an axially parallel flow of the secondary air from the start.
  • Characteristic b) ensures that the sucked-in secondary air hits the starting section of the burner flame at a right angle and favors its swirling and mixing with the secondary air at a very early point in time.
  • the secondary air drawn in transversely thus serves, as it were, to break up any cool edge or jacket flow that would be expected due to the swirl generator and to prevent it from forming again.
  • the transversely entering secondary air not only slows down the swirl and centrifugal effect, which is desirable in the end of the first mixing tube, but also the formation of an excessive axial speed in the area of the jet axis. The result is great uniformity in the diametrical temperature profile at the outlet end of the second mixing tube.
  • the average temperature of the hot gas is relatively low; it is between about 500 and 650 ° C. Above all, no flame emerges from the burner, so that temperature-sensitive materials such as roofing felt and roof foils can be processed even by inexperienced people.
  • the burner's inherent safety is due to the warranty obligation e.g. a roofing company of crucial importance.
  • the design of the first injector system is such that a largely stoichiometric gas mixture is generated which already allows complete combustion.
  • the addition of large amounts of secondary air does not serve to continue the combustion process, but to lower the temperature while increasing the mean flow rate, since the heat transfer is improved with the flow rate.
  • the relative shortness of the second mixing tube makes production cheaper and easier to use.
  • the absence of any openings in the area beyond the second suction points favors the mixing process over the entire cross section of the second mixing tube.
  • energy losses occur due to the spreading of the hot gas flow and mixing with air volumes lying apart, as is the case in the prior art with such second mixing tubes which are large over their entire length or at least most of their length Openings are provided so that practically a free jet is formed. This in turn leads to temperature stratification.
  • a particularly simple burner design is obtained if the filler body is designed as a rotationally symmetrical part with an inner bore for inserting the first mixing tube and with at least one outer surface for attaching the second mixing tube.
  • the packing is the only and also simply designed and rigid coupling part between the two mixing tubes.
  • the filling body is provided with axial suction openings for secondary air. If you now close the radial suction openings in the second mixing tube, the flame emerges from the second mixing tube in the form of a hot core. In this case, the burner can also be lit at the outlet opening of the second mixing tube, which also demonstrates the insufficient gas mixture. With the radial inflow according to the invention, this does not succeed because the ignition limit of the gas mixture is clearly undershot at all points. In this case you have to use the burner ignite through the radial suction openings.
  • outlet end of the first mixing tube forming the nozzle protrudes from the end face of the filling body by 4 to 15 mm, preferably by 6 to 12 mm.
  • a practically proven value is 9 mm.
  • the nozzle at the end of the first mixing tube is, so to speak, the injector nozzle for the second mixing tube.
  • Their effect is not necessarily dependent on the nozzle being formed by narrowing the first mixing tube; the increase in gas velocity through the combustion process is already sufficient to produce an intake effect.
  • the ratio of the distance (d) from the end face of the swirl generator to the end edge of the outlet end of the first mixing tube to the inside diameter (D1) of the first mixing tube is at least 1.0, preferably 1.1 to 1.5.
  • the swirl generator has guide vanes which are distributed around the axis (AA) of the first mixing tube and whose angle of attack with respect to the axis (AA) on the outer diameter of the swirl generator is less than 40 degrees, preferably less than 35 degrees. It has been shown that the angle of attack should be selected to be smaller with increasing burner output given the dimensions of the mixing tubes. It is also advantageous if the swirl generator is chamfered significantly on the inlet side and if the angle of the surface lines of the bevel with respect to a radial plane at least largely corresponds to the angle of attack of the guide vanes with respect to the axis AA.
  • the second suction points are designed as axially parallel slots distributed over the circumference of the second mixing tube, the end portions of which are oriented towards the filler body or the nozzle at least partially overlap with the partial section of the first mixer tube protruding from the end face of the filler body.
  • the proportion of all slots, as seen in the circumferential direction, should be at least 50 percent of the total circumference of the second mixing tube.
  • An upper limit is only given by the strength limits of the material of the second mixing tube, since the slots naturally weaken the material.
  • the ratio of the sum of the cross-sectional areas of all the slots to the inner cross section of the second mixing tube should be at least 1.2 and should preferably be between 1.4 and 1.5.
  • the ratio of the length of each individual slot to the length of the second mixing tube projecting beyond the packing is between 0.10 and 0.20, preferably between 0.14 and 0.17. This ensures a sufficiently large closed length of the second mixing tube.
  • the burner is attached to a cross member with several identical burners with their axes (A-A) aligned parallel to one another and forming a burner battery and connected to a common gas supply line running parallel to the cross member.
  • the burner battery is provided with castors, whose horizontal axes of rotation are perpendicular to the burner axes (A-A).
  • baffle plates are arranged on both sides of the burner battery, the vertical main planes of which run parallel to the burner axes.
  • FIG. 1 shows a basic element of a portable burner 1 with a first injector nozzle 2, to which the fuel gas is fed via a line 3 from a liquid gas container, not shown.
  • the injector nozzle 2 is arranged in the region of a first suction point 4 for primary air at the inlet end 5 of a first mixing tube 6.
  • the suction point 4 consists of four radial bores 7 distributed over the circumference.
  • An insert 8, which forms a Venturi tube, is located in the first mixing tube immediately following the bores 7.
  • the insert 8 is followed by a mixing section 9 which merges into a swirl generator 10 which consists of a hub with radially projecting guide vanes 11.
  • the guide vanes can also be formed by material sections between oblique bores in a cylindrical body.
  • the angle of attack of the guide vanes 11 on the outer diameter of the swirl generator 10 or the axes of the bores with respect to the axis (A-A) is 30 degrees.
  • the swirl generator 10 has an end face 12 which is arranged at a distance "d" of 32 mm in front of the outlet end 13 of the first mixing tube 6 which forms a second nozzle with a nozzle axis.
  • the swirl generator 10 has five guide vanes 11 and five intermediate channels 11a with an angle of attack of 30 degrees.
  • the swirl generator is tapered in order to form a chamfer, and at the same angle of 30 degrees, but with respect to a radial plane to the axis A-A. This favors the flow and more air / fuel gas mixture can be passed through to increase performance.
  • the diameter of the smallest circumferential edge on the chamfer is approximately the core diameter of the swirl generator 10.
  • the circular end edge 14 of the outlet end 13 of the first mixing tube 6 is rounded inward so far that the free diameter "Dd" of the nozzle is 21 mm, i.e. the diameter is reduced by 19.23%, the cross section by 34.76%; the exit speed is increased accordingly.
  • the downstream end of the first mixing tube 6 is inserted into an inner bore 15 of a filler body 16, which is designed as a rotationally symmetrical part and has at least one outer surface 17 for fitting a second mixing tube 18.
  • the ratio of the internal cross section (F2) of the second mixing tube 18 to the internal cross section (F1) of the first mixing tube 6 is therefore approximately 4.31.
  • the second mixing tube 18 is arranged concentrically to the outlet end 13 of the first mixing tube 6 and has an inlet end 19 for the burner flame and second suction points 20 for secondary air.
  • the radial distance between the outlet end 13 of the first mixing tube 6 and the inlet end 19 of the second mixing tube is closed by the filler body 16.
  • the end face 21 of the filling body extends essentially radially to the nozzle axis (A-A), and the outlet end 13 of the first mixing tube 6, which forms the second nozzle, projects from it by a predetermined dimension "s", which in the present case is 9 mm.
  • the second suction points 20 for the secondary air are arranged exclusively in the area of the outlet end 13 of the first mixing tube 6 and are radially aligned with the nozzle axis A-A. As a result, the secondary air is directed essentially perpendicularly to the initial section of the burner flame running in the direction of the nozzle axis.
  • the second mixing tube 18 has a closed jacket part 18a, the length of which is 5.17 times the axial extent of the second suction points 20. Particular attention should be paid to the location and dimensions of these second suction points:
  • the second suction points 20 are distributed axially parallel to the circumference of the second mixing tube 18 Slots 24 formed. There are 7 slots with a width of 13 mm, which are rounded in a semicircle at both ends. The length "LS" is 47 mm, so that an entry cross section of 475 mm2 per slot or a total cross section of 3,325 mm2 is calculated. The ratio of this total cross section to the inside cross section of the second mixing tube is 1.45.
  • the length of the slots also ensures that the secondary air has a considerable amount of air Part of the initial section of the flame, not shown, strikes and forces it to swirl.
  • FIG. 1 shows the basic building block for various stages of the burner according to the invention.
  • FIG. 4 shows that a hand torch can be formed from this by attaching a handle 26 with a connecting thread 27 for a gas hose to the filling body 16.
  • a connecting piece 28 between the handle 27 and the filler 16 there is a gas valve 29 with an adjustment button 29a.
  • the connecting piece 28 is connected beyond the gas valve 29 to the injector nozzle 2 via a gas line 30.
  • the hand torch can be supplemented by a piezo igniter, one ignition electrode of which is located in front of the end edge 14 of the first mixing tube (not shown).
  • FIG. 5 and 6 show a burner battery 31 for simultaneous heating of large areas.
  • the burner battery is formed in that a burner 1a according to FIG. 1 with several similar burners 1b, 1c, 1d,... Is attached to a cross member 32 with their axes (AA) parallel to one another and to a common gas supply line running parallel to the cross member 33 are connected.
  • a guide rod 34 with a handle 35 is attached to the cross member 32, and a feed line 36 with a gas valve 37 is attached to the guide rod, which is connected to a gas hose 38, which leads to a liquid gas container, not shown, with a pressure regulator.
  • the burner battery 31 is provided with castors 39, only one of which is shown and whose horizontal axes of rotation are perpendicular to the burner axes.
  • baffles 40 and 41 are arranged on both sides of the burner battery, the vertical main planes of which run parallel to the burner axes.
  • the lower edges 42 of the guide plates are located just above the processing area.
  • the baffles are pivotally attached upwards and backwards.

Description

Die Erfindung betrifft einen tragbaren Brenner mit einer ersten Injektordüse für Brenngas, die im Bereich einer ersten Ansaugstelle für Primärluft am Eintrittsende eines ersten Mischrohres angeordnet ist, mit einem Drallerzeuger, der mit Abstand vor dem eine Zweite Düse mit einer Düsenachse bildenden Austrittsende des ersten Mischrohres in diesem angeordnet ist, und mit einem zweiten Mischrohr, dessen Innenquerschnitt (F2) größer ist als der Innenquerschnitt (F1) des ersten Mischrohres und das konzentrisch zum Austrittsende des unmittelbar eine Brennerflamme erzeugenden ersten Mischrohres angeordnet ist, ein Eintrittsende für die Brennerflamme und zweite Ansaugstellen für Sekundärluft im Bereich des Austrittsendes des ersten Mischrohres besitzt und sich in Strömungsrichtung bis zu seinem Austrittsende erstreckt.The invention relates to a portable burner with a first injector nozzle for fuel gas, which is arranged in the region of a first suction point for primary air at the inlet end of a first mixing tube, with a swirl generator, which is at a distance in front of the outlet end of the first mixing tube forming a second nozzle with a nozzle axis this is arranged, and with a second mixing tube, the inner cross-section (F2) of which is larger than the inner cross-section (F1) of the first mixing tube and which is arranged concentrically with the outlet end of the first mixing tube directly generating a burner flame, an inlet end for the burner flame and second suction points for Has secondary air in the region of the outlet end of the first mixing tube and extends in the flow direction to its outlet end.

Das Brenngas wird üblicherweise durch Verdampfen von Flüssiggas wie Propan, Butan oder Gemischen daraus und deren druckgeregelte Abgabe gewonnen.The fuel gas is usually obtained by vaporizing liquefied petroleum gas such as propane, butane or mixtures thereof and their pressure-controlled delivery.

Es ist bekannt, daß ein Gasstrahl beim Eintritt in ein zunächst ruhendes gasförmiges Medium dieses in Bewegung setzt, gewissermaßen mitreißt und in die gleiche Richtung fördert. Dieser, auch als Injektorvorgang bezeichnete Vorgang beruht auf Reibung, Turbulenzen und Diffusionsvorgängen. Er spielt sich auch in freier Atmosphäre ab. Man kann den Wirkungsgrad aber dadurch steigern, daß man diese Vorgänge geführt in einem rohrförmigen Gehäuse ablaufen läßt, das sich aus Düsen, Leitungsabschnitten, Ein- und Austrittsöffnungen zusammensetzt. Bekannte Anwendungsbeispiele sind der Strahlsauger bzw. die Strahlpumpe, einschließlich der Diffusionspumpe, und der Gasbrenner, einschließlich des aus dem Schulunterricht geläufigen Bunsen-Brenners.It is known that a gas jet, when entering a gaseous medium which is initially stationary, sets it in motion, to a certain extent entrains it and conveys it in the same direction. This process, also known as the injector process, is based on friction, turbulence and diffusion processes. It also takes place in an open atmosphere. However, the efficiency can be increased by having these processes run in a tubular housing which is composed of nozzles, line sections, inlet and outlet openings. Known examples of use are the jet suction device or the jet pump, including the diffusion pump, and the gas burner, including the Bunsen burner familiar from school lessons.

Der Anfangsimpuls des in der Regel durch eine Düse erzeugten Gasstrahls (Umsetzung von Druck in Geschwindigkeit) verteilt sich auf das mitgerissene Gas. Bei mangelnder Führung wird der Gasstrahl im Querschnitt rasch zunehmend größer und langsamer, bis sich die Energie durch Reibung verbraucht und/oder - nach Abzug der Verluste - wieder in Druck umgesetzt hat.The initial impulse of the gas jet, which is usually generated by a nozzle (conversion of pressure into speed), is distributed over the entrained gas. If there is a lack of guidance, the cross section of the gas jet quickly becomes larger and slower until the energy is used up by friction and / or - after deducting the losses - has been converted back into pressure.

Dennoch hat aber ein Gasstrahl in zunächst ruhender Luft eine ganz erhebliche Reichweite, was sich aus Beispielen des täglichen Lebens ablesen läß: Man kann eine Kerze durch Atemluft noch aus zwei Metern Entfernung - wenn auch nicht ausblasen - wohl aber zum Flackern bringen. Beim Start eines Düsenflugzeugs reicht der Düsenstrahl kilometerweit in die Landschaft, so daß nachfolgende Starts bis zur Beruhigung der Atmosphäre aufgeschoben werden müssen.Nevertheless, a gas jet in initially still air has a very considerable range, which can be seen from examples of everyday life: You can, however, make a candle flicker by breathing air from two meters away - if not blow it out. When a jet plane takes off, the jet extends into the landscape for miles, so that subsequent starts have to be postponed until the atmosphere calms down.

Medien unterschiedlicher Dichten und/oder Temperaturen sind besonders schlecht mischbar. Es stellt sich über lange Strecken eine "Temperaturschichtung" ein.Media of different densities and / or temperatures are particularly difficult to mix. A "temperature stratification" occurs over long distances.

Durch die DE-OS 22 54 891 sind Gasbrenner der eingangs beschriebenen Art bekannt, die zum Schrumpfen oder Schweißen von Kunststoffolien vorgesehen sind und die infolgedessen Heißgas mit niedrigen Austrittstemperaturen erzeugen müssen. Bei den offenbarten Ausführungsbeispielen ist das zweite Mischrohr entweder (A) auf der gesamten Länge ohne Durchbrechungen ausgeführt, oder (B) die Durchbrechungen erstrecken sich bis zum Austrittsende oder jedenfalls bis in die unmittelbare Nähe des Austrittsendes des zweiten Mischrohres. Die Sekundärluft strömt infolgedessen im wesentlichen in axialer Richtung ein, was nachfolgend noch näher erläutert werden soll.From DE-OS 22 54 891 gas burners of the type described at the outset are known which are provided for shrinking or welding plastic films and which consequently have to generate hot gas with low outlet temperatures. In the disclosed exemplary embodiments, the second mixing tube is either (A) in its entire length without openings, or (B) the openings extend to the outlet end or in any case in the immediate vicinity of the outlet end of the second mixing tube. As a result, the secondary air flows in essentially in the axial direction, which will be explained in more detail below.

Im Fall (A) ist das zweite Mischrohr am Eintrittsende aufgeweitet und bildet mit den benachbarten Wänden der Brennkammer einen Einlaufkonus bzw. eine Art räumlicher Krümmer, der die angesaugte Kaltluft in der Nähe der Wandung des Mischrohres in eine rein axiale Richtung umlenkt, bevor die Kaltluft die Brennerflamme erreicht. Ein Temperaturausgleich kann dabei nur durch die Divergenz des Flammenstrahls und Randturbulenzen erfolgen. Da die Austrittsöffnung der Brennkammer jedoch oval bzw. schlitzförmig ist, kann dies nur in einer Ebene geschehen. Eine Temperaturschichtung bleibt so zumindest über eine beträchtliche Länge des zweiten Mischrohres erhalten, so daß an der Austrittsöffnung des zweiten Mischrohres ein Temperaturprofil mit einem Maximum in der Mitte erzeugt wird: Der heiße Kern des Gasstrahls reicht entsprechend weit.In case (A), the second mixing tube is widened at the inlet end and forms an inlet cone or a type of spatial elbow with the adjacent walls of the combustion chamber, which deflects the cold air drawn in near the wall of the mixing tube in a purely axial direction before the cold air reached the burner flame. Temperature compensation can only be achieved through the divergence of the flame beam and edge turbulence. However, since the outlet opening of the combustion chamber is oval or slit-shaped, this can only be done in one plane. A temperature stratification is maintained at least over a considerable length of the second mixing tube, so that a temperature profile with a maximum in the middle is generated at the outlet opening of the second mixing tube: the hot core of the gas jet extends correspondingly far.

Auch im Fall (B) ist das zweite Mischrohr am Eintrittsende vollständig offen. Durch die gleichmäßige Verteilung der Perforationen über den ganzen oder allergrößten Teil der Länge des Mischrohres hat dieses praktisch keine Wirkung mehr: Der Heißgasstrahl wirkt wie ein freier Strahl, worauf auch ausdrücklich hingewiesen wird. Im Ergebnis erfolgt die Ansaugung im wesentlichen in axialer Richtung: Kaltluft und Heißgasströmung fließen im wesentlichen parallel zueinander, und es entsteht ein weitreichender Gasstrahl mit heißem Kern, also mit einer Temperaturschichtung, die nur allmählich, d.h. mit zunehmendem Abstand von der Brennkammer, durch Strahldivergenz und Mischung verringert wird.Also in case (B) the second mixing tube is completely open at the inlet end. Due to the even distribution of the perforations over the whole or most of the length of the mixing tube, this has practically no effect: The hot gas jet acts like a free jet, which is also expressly pointed out. As a result, suction takes place essentially in the axial direction: cold air and Hot gas flow essentially parallel to each other, and there is a far-reaching gas jet with a hot core, ie with a temperature stratification, which is only gradually reduced, ie with increasing distance from the combustion chamber, by jet divergence and mixing.

Allen Brennern ist gemeinsam, daß sich durch begrenzte Dimensionen, unvermeidbare Einbauten wie Flammenhalter, unterteilte Ansaugkanäle etc. in der Strömung und in der Flamme unterschiedliche Mischungsverhältnisse von Brenngas und Luft und dadurch zusätzlich lokal begrenzte Zonen unterschiedlicher Temperaturen ausbilden, die in der Flamme auch deutlich als helle und dunkle Streifen bzw. "Schlieren" erkennbar sind.All burners have in common that due to limited dimensions, unavoidable internals such as flame holders, subdivided suction channels etc. in the flow and in the flame, different mixing ratios of fuel gas and air and thus additionally locally limited zones of different temperatures are formed, which are also clearly as in the flame light and dark streaks or "streaks" can be seen.

Soweit bei den bekannten Lösungen Drallerzeuger für die Erzeugung einer Drallstömung verwendet werden, verstärkt sich dadurch die Temperaturschichtung, die auch durch das ovale bzw. schlitzförmige Ende der Brennkammer nicht wieder aufgehoben werden kann. Hierauf wird nachfolgend noch näher eingegangen:Insofar as swirl generators are used in the known solutions for generating a swirl flow, this increases the temperature stratification, which cannot be canceled again by the oval or slot-shaped end of the combustion chamber. This is discussed in more detail below:

Durch die US-PS 4 013 395 ist es bekannt, vom einzigen Mischrohr durch einen als Flammenhalter dienenden Drallerzeuger in Form radialer Leitschaufeln eine Brennkammer abzugrenzen. Durch den Drallerzeuger wird das zunächst noch kalte Gemisch aus Brenngas und Umgebungsluft in eine rasche Umdrehung versetzt, die sich in der Brennkammer um deren Achse fortsetzt. Durch die dadurch bedingten Zentrifugalkräfte werden die relativ kälteren Gasströme (mit hoher Dichte) an die Wand der Brennkammer geschleudert und kühlen diese, während sich die relativ heißeren Gasströme (mit geringerer Dichte) in einer Kernzone sammeln. Diese Kernzone ist die eigentliche, sehr heiße, Arbeitsflamme, die sehr weit aus der Brennermündung herausragt. Ein zweites Mischrohr besitzt dieser bekannte Brenner nicht. Ein solcher Brenner dient bevorzugt zum Schweißen und Hartlöten von Metallen.From US Pat. No. 4,013,395 it is known to delimit a combustion chamber from the single mixing tube by means of a swirl generator serving as a flame holder in the form of radial guide vanes. The swirl generator sets the initially still cold mixture of fuel gas and ambient air in a rapid rotation, which continues in the combustion chamber around its axis. The resulting centrifugal forces cause the relatively colder gas flows (with high density) to be thrown against the wall of the combustion chamber and cool them, while the relatively hot gas flows (with lower density) collect in a core zone. This core zone is the actual, very hot, working flame, the very one protrudes far from the mouth of the burner. This known burner does not have a second mixing tube. Such a torch is preferably used for welding and brazing metals.

Die DE-OS 22 54 891 und die US-PS 4 013 395 verfolgen diametral entgegengesetzte Wege und Ziele.DE-OS 22 54 891 and US-PS 4 013 395 pursue diametrically opposite paths and goals.

Durch die EP-OS 0 240 751 ist ein Niederdruck-Handbrenner bekannt, bei dem ohne einen Drallerzeuger ein heißer Flammenkern durch einen Mantelstrom von kühler Umgebungsluft von der Brennkammerwand getrennt ist. Auch hierbei wird eine heiße, weitreichende Flamme erzeugt, die aus der Brennkammer austritt. Der die Brennkammerwand kühlende Mantelstrom wird durch das Ansaugen der Umgebungsluft durch die Rückseite des Brenners erreicht, in der Öffnungen vorhanden sind, die einen Luftstrom parallel zur Brennkammerwand und in deren unmittelbarer Nähe erzeugen. Diese Parallelströmung ist gewollt und erschwert einen Mischvorgang.EP-OS 0 240 751 discloses a low-pressure hand burner in which a hot flame core is separated from the combustion chamber wall by a jacket flow of cool ambient air without a swirl generator. Here too, a hot, far-reaching flame is generated, which emerges from the combustion chamber. The sheath flow cooling the combustion chamber wall is achieved by sucking in the ambient air through the rear of the burner, in which there are openings which produce an air flow parallel to and in the immediate vicinity of the combustion chamber wall. This parallel flow is wanted and complicates a mixing process.

Durch die GB-PS 304 938 ist ein gattungsfremder Brenner mit zwei in Reihe geschalteten Injektionssystemen für die Ansaugung von Primär- und Sekundärluft bekannt, der mit einer festen Leitung unter senkrechter Ausrichtung aller Düsen stationär verschraubt werden soll. Dabei soll durch mehrere Einstellvorrichtungen und die Konstruktionsvorschrift für die Strömungskanäle erreicht werden, daß das jeweilige Gas-Luft-Gemisch den Querschnitt des einer jeden Düse nachgeordneten Strömungskanals vollständig ausfüllt und eine solche Strömungsgeschwindigkeit bei abgestuften stöchiometrischen Mischungsverhältnissen erreicht, daß die Brennerflamme nicht in die Strömungskanäle zurückschlägt. Bestimnungsgemäß brennt im letzten, kalten Injektionsrohr keine Flamme. Vielmehr tritt aus der letzten Mündung eine weitreichende heiße Flamme aus. Eine Verwirbelung der Gase innerhalb des Brenners soll sogar ausdrücklich vermieden werden.From GB-PS 304 938 a non-generic burner with two series-connected injection systems for the suction of primary and secondary air is known, which is to be screwed stationary with a fixed line with the vertical alignment of all nozzles. It should be achieved by several adjusting devices and the design specification for the flow channels that the respective gas-air mixture completely fills the cross-section of the flow channel arranged downstream of each nozzle and that such a flow speed with graded stoichiometric mixing ratios is achieved that the burner flame does not strike back into the flow channels . According to regulations, no flame burns in the last, cold injection tube. Rather, a far-reaching hot flame emerges from the last mouth. A turbulence of the gases within the burner should even be explicitly avoided.

Der Erfindung liegt daher die Aufgabe zugrunde, einen Brenner der eingangs angegebenen Art dahingehend zu verbessern, daß er bei begrenzter Länge des zweiten Mischrohres einen Heißgasstrom relativ niedriger Temperatur und mit möglichst gleichmäßiger Temperaturverteilung erzeugt. Insbesondere soll keine sichtbare Flamme aus der Austrittsöffnung des zweiten Mischrohres austreten, um mit dem Brenner auch bei unsachgemäßer Bedienung temperaturempfindliche Werkstoffe wie Dachpappe, Dachfolien u.dgl. verarbeiten zu können.The invention is therefore based on the object of improving a burner of the type specified in such a way that it produces a hot gas stream of relatively low temperature and with a temperature distribution which is as uniform as possible when the length of the second mixing tube is limited. In particular, no visible flame should emerge from the outlet opening of the second mixing tube in order to use the burner to temperature-sensitive materials such as roofing felt, roofing foils and the like, even when operated improperly. to be able to process.

Die Lösung der gestellten Aufgabe erfolgt bei dem eingangs beschriebenen Brenner gemaß der vorliegenden Erfindung dadurch, daß

  • a) zwischen dem Austrittsende des ersten Mischrohres und dem Eintrittsende des zweiten Mischrohres ein den radialen Abstand zwischen beiden Rohrenden zumindest im wesentlichen ausfüllender Füllkörper mit einer sich im wesentlichen radial zur Düsenachse (A-A) erstreckenden Stirnfläche angeordnet ist, aus der das die zweite Düse bildende Austrittsende des ersten Mischrohres um ein vorgegebenes Maß "s" herausragt, und daß
  • b) die zweiten Ansaugstellen für die Sekundärluft ausschließlich im Bereich des Austrittsendes des ersten Mischrohres angeordnet und radial auf die Düsenachse ausgerichtet sind, derart, daß die Sekundärluft im wesentlichen senkrecht bzw. radial auf die Anfangsstrecke der in Richtung der Düsenachse verlaufenden Brennerflamme auftrifft, und daß das zweite Mischrohr zwischen den zweiten Ansaugstellen und seinem Austrittsende einen geschlossenen Mantelteil aufweist, dessen Länge mindestens das Dreifache der axialen Ausdehnung der zweiten Ansaugstellen besitzt.
The problem is solved in the burner described above according to the present invention in that
  • a) between the outlet end of the first mixing tube and the inlet end of the second mixing tube a filling body is arranged which at least substantially fills the radial distance between the two tube ends and has an end face which extends essentially radially to the nozzle axis (AA) and from which the outlet end forming the second nozzle of the first mixing tube protrudes by a predetermined amount "s", and that
  • b) the second suction points for the secondary air are arranged exclusively in the region of the outlet end of the first mixing tube and are aligned radially with respect to the nozzle axis, such that the secondary air impinges essentially perpendicularly or radially on the initial path of the burner flame running in the direction of the nozzle axis, and that the second mixing tube between the second suction points and its outlet end has a closed jacket part, the length of which has at least three times the axial extent of the second suction points.

Durch das Merkmal a) wird die Ausbildung einer von Anfang an achsparallelen Strömung der Sekundärluft verhindert bzw. unterdrückt.The feature a) prevents or suppresses the formation of an axially parallel flow of the secondary air from the start.

Durch das Merkmal b) wird erreicht, daß die angesaugte Sekundärluft im rechten Winkel auf die Anfangsstrecke der Brennerflamme auftrifft und deren Verwirbelung und Mischung mit der Sekundärluft zu einem sehr frühen Zeitpunkt begünstigt. Die quer angesaugte Sekundärluft dient also gewissermaßen dazu, eine eventuelle kühle Rand- oder Mantelströmung, die aufgrund des Drallerzeugers zu erwarten wäre, aufzureißen und ihre Neubildung zu verhindern. Die quer eintretende Sekundärluft bremst nicht nur den Drall- und Zentrifugaleffekt, der im Ende des ersten Mischrohres zwar erwünscht ist, sondern auch die Ausbildung einer übergroßen Axialgeschwindigkeit im Bereich der Strahlachse. Die Folge ist eine große Gleichförmigkeit im diametralen Temperaturprofil am Austrittsende des zweiten Mischrohres. Da eine große Menge Sekundärluft angesaugt wird, ist die mittlere Temperatur des Heißgases verhältnismäßig niedrig; sie liegt zwischen etwa 500 und 650 °C. Vor allem tritt keine Flamme aus dem Brenner aus, so daß sich temperaturempfindliche Werkstoffe wie Dachpappen und Dachfolien auch von ungeübten Personen problemlos verarbeiten lassen. Die inhärente Sicherheit des Brenners ist wegen der Gewährleistungsverpflichtung z.B. einer Dachdeckerfirma von ganz ausschlaggebender Bedeutung.Characteristic b) ensures that the sucked-in secondary air hits the starting section of the burner flame at a right angle and favors its swirling and mixing with the secondary air at a very early point in time. The secondary air drawn in transversely thus serves, as it were, to break up any cool edge or jacket flow that would be expected due to the swirl generator and to prevent it from forming again. The transversely entering secondary air not only slows down the swirl and centrifugal effect, which is desirable in the end of the first mixing tube, but also the formation of an excessive axial speed in the area of the jet axis. The result is great uniformity in the diametrical temperature profile at the outlet end of the second mixing tube. Since a large amount of secondary air is drawn in, the average temperature of the hot gas is relatively low; it is between about 500 and 650 ° C. Above all, no flame emerges from the burner, so that temperature-sensitive materials such as roofing felt and roof foils can be processed even by inexperienced people. The burner's inherent safety is due to the warranty obligation e.g. a roofing company of crucial importance.

Es ist dabei von Bedeutung, daß die Auslegung des ersten Injektorsystems so erfolgt, daß ein weitgehend stöchiometrisches Gasgemisch erzeugt wird, das bereits eine vollständige Verbrennung erlaubt. Die Beimischung großer Mengen von Sekundärluft dient also nicht zur Fortsetzung des Verbrennungsvorgangs, sondern zur Herabsetzung der Temperatur bei gleichzeitiger Erhöhung der mittleren Strömungsgeschwindigkeit, da der Wärmeübergang mit der Strömungsgeschwindigkeit verbessert wird.It is important that the design of the first injector system is such that a largely stoichiometric gas mixture is generated which already allows complete combustion. The addition of large amounts of secondary air does not serve to continue the combustion process, but to lower the temperature while increasing the mean flow rate, since the heat transfer is improved with the flow rate.

Die relative Kürze des zweiten Mischrohres verbilligt die Herstellung und erleichtert den Gebrauch. Durch das Fehlen jeglicher Öffnungen im Bereich jenseits der zweiten Ansaugstellen wird der Mischvorgang über den ganzen Querschnitt des zweiten Mischrohres begünstigt. Es kann auch nicht der Fall eintreten, daß Energieverluste durch Aufspreizung des Heißgasstroms und Vermischung mit abseits liegenden Luftvolumina eintreten, wie dies beim Stand der Technik mit solchen zweiten Mischrohren der Fall ist, die über ihre ganze Länge oder zumindest den größten Teil ihrer Länge mit großen Öffnungen versehen sind, so daß sich praktisch ein Freistrahl ausbildet. Dies führt nämlich wiederum zu einer Temperaturschichtung.The relative shortness of the second mixing tube makes production cheaper and easier to use. The absence of any openings in the area beyond the second suction points favors the mixing process over the entire cross section of the second mixing tube. Nor can it occur that energy losses occur due to the spreading of the hot gas flow and mixing with air volumes lying apart, as is the case in the prior art with such second mixing tubes which are large over their entire length or at least most of their length Openings are provided so that practically a free jet is formed. This in turn leads to temperature stratification.

Eine besonders einfache Brennerkonstruktion ergibt sich dann, wenn der Füllkörper als ein rotationssymmetrisches Teil mit einer Innenbohrung für das Einsetzen des ersten Mischrohres und mit mindestens einer Außenfläche für das Aufsetzen des zweiten Mischrohres ausgebildet ist. Der Füllkörper ist in diesem Fall das einzige und auch einfach gestaltete und gestaltfeste Kupplungsteil zwischen den beiden Mischrohren.A particularly simple burner design is obtained if the filler body is designed as a rotationally symmetrical part with an inner bore for inserting the first mixing tube and with at least one outer surface for attaching the second mixing tube. In this case, the packing is the only and also simply designed and rigid coupling part between the two mixing tubes.

Man kann hiermit auch die unterschiedliche Wirkung ausschließlich axialer und radialer Ansaugung der Sekundärluft auf eindrucksvolle Weise demonstrieren: Man versehe den Füllkörper mit axialen Ansaugöffnungen für Sekundärluft. Verschließt man jetzt die radialen Ansaugöffnungen im zweiten Mischrohr, so tritt die Flamme in Form eines heißen Kerns aus dem zweiten Mischrohr aus. Man kann in diesem Fall auch den Brenner an der Austrittsöffnung des zweiten Mischrohres anzünden, wodurch gleichfalls die ungenügende Gasmischung demonstriert wird. Bei der erfindungsgemäßen radialen Anströmung gelingt dies nicht, weil ganz offensichtlich die Zündgrenze des Gasgemischs an allen Stellen unterschritten wird. Man muß in diesem Fall den Brenner durch die radialen Ansaugöffnungen hindurch zünden.You can also use this to demonstrate the different effects of only axial and radial suction of the secondary air in an impressive way: The filling body is provided with axial suction openings for secondary air. If you now close the radial suction openings in the second mixing tube, the flame emerges from the second mixing tube in the form of a hot core. In this case, the burner can also be lit at the outlet opening of the second mixing tube, which also demonstrates the insufficient gas mixture. With the radial inflow according to the invention, this does not succeed because the ignition limit of the gas mixture is clearly undershot at all points. In this case you have to use the burner ignite through the radial suction openings.

Es ist weiterhin besonders vorteilhaft, wenn das die Düse bildende Austrittsende des ersten Mischrohres um 4 bis 15 mm, vorzugsweise um 6 bis 12 mm, aus der Stirnfläche des Füllkörpers hervorsteht. Ein praktisch erprobter Wert liegt bei 9 mm. Dieser Düsenüberstand ermöglicht eine ausreichende Überlappung des Düsenrandes mit der nachstehend noch näher erläuterten, durch die Schlitze erzeugten Querströmung.It is furthermore particularly advantageous if the outlet end of the first mixing tube forming the nozzle protrudes from the end face of the filling body by 4 to 15 mm, preferably by 6 to 12 mm. A practically proven value is 9 mm. This nozzle projection allows a sufficient overlap of the nozzle edge with the transverse flow generated by the slots and explained in more detail below.

Die Düse am Ende des ersten Mischrohres ist gewissermaßen die Injektordüse für das zweite Mischrohr. Ihre Wirkung ist nicht unbedingt davon abhängig, daß die Düse durch eine Verengung des ersten Mischrohres gebildet wird; die Erhöhung der Gasgeschwindigkeit durch den Verbrennungsvorgang ist bereits ausreichend für die Erzeugung eines Ansaugeffekts. Es ist aber vorteilhaft, die Wirkung der Düse durch eine Strömungsverengung zu erhöhen, dadurch nämlich, daß die kreisförmige Stirnkante des Austrittsendes des ersten Mischrohres auf dem Gesamtumfang abgerundet um ein solches Maß einwärts gebogen ist, daß der Austrittsdurchmesser um 15 bis 25 %, vorzugsweise um 19 bis 21 %, gegenüber dem Innendurchmessers des ersten Mischrohres verringert ist.The nozzle at the end of the first mixing tube is, so to speak, the injector nozzle for the second mixing tube. Their effect is not necessarily dependent on the nozzle being formed by narrowing the first mixing tube; the increase in gas velocity through the combustion process is already sufficient to produce an intake effect. However, it is advantageous to increase the effect of the nozzle by restricting the flow, namely in that the circular end edge of the outlet end of the first mixing tube is rounded inwards on the entire circumference to such an extent that the outlet diameter is 15 to 25%, preferably around 19 to 21%, compared to the inner diameter of the first mixing tube is reduced.

Zur Erzielung eines guten Mischeffekts von Brenngas und Primärluft ist es besonders vorteilhaft, wenn das Verhältnis des Abstandes (d) von der endseitigen Stirnfläche des Drallerzeugers bis zur Stirnkante des Austrittsendes des ersten Mischrohres zum Innendurchmesser (D1) des ersten Mischrohres mindestens 1,0, vorzugsweise 1,1 bis 1,5, beträgt.To achieve a good mixing effect of fuel gas and primary air, it is particularly advantageous if the ratio of the distance (d) from the end face of the swirl generator to the end edge of the outlet end of the first mixing tube to the inside diameter (D1) of the first mixing tube is at least 1.0, preferably 1.1 to 1.5.

Es hat sich weiterhin als vorteilhaft erwiesen, wenn der Drallerzeuger Leitschaufeln besitzt, die um die Achse (A-A) des ersten Mischrohres verteilt angeordnet sind und deren Anstellwinkel gegenüber der Achse (A-A) am Außendurchmesser des Drallerzeugers kleiner ist als 40 Grad, vorzugsweise kleiner als 35 Grad. Dabei hat sich gezeigt, daß der Anstellwinkel mit steigender Brennerleistung bei gegebenen Abmessungen der Mischrohre kleiner zu wählen ist. Weiterhin ist es von Vorteil, wenn der Drallerzeuger auf der Eintrittsseite deutlich angefast ist und wenn der Winkel der Mantellinien der Fase gegenüber einer radialen Ebene mit dem Anstellwinkel der Leitschaufeln gegenüber der Achse A-A zumindest weitgehend übereinstimmt.It has also proven to be advantageous if the swirl generator has guide vanes which are distributed around the axis (AA) of the first mixing tube and whose angle of attack with respect to the axis (AA) on the outer diameter of the swirl generator is less than 40 degrees, preferably less than 35 degrees. It has been shown that the angle of attack should be selected to be smaller with increasing burner output given the dimensions of the mixing tubes. It is also advantageous if the swirl generator is chamfered significantly on the inlet side and if the angle of the surface lines of the bevel with respect to a radial plane at least largely corresponds to the angle of attack of the guide vanes with respect to the axis AA.

Besonders optimale Brenneigenschaften werden dann erzielt, wenn das Verhältnis des Innenquerschnitts (F2) des zweiten Mischrohres zum Innenquerschnitt (F1) des ersten Mischrohres zwischen 4,0 und 4,8, vorzugsweise etwa 4,3 beträgt.Particularly optimal burning properties are achieved when the ratio of the inner cross section (F2) of the second mixing tube to the inner cross section (F1) of the first mixing tube is between 4.0 and 4.8, preferably about 4.3.

Bei einem bevorzugten Ausführungsbeispiel des Brenners sind die zweiten Ansaugstellen als achsparallele, auf den Umfangs des zweiten Mischrohres verteilte Schlitze ausgebildet, deren auf den Füllkörper bzw. die Düse ausgerichtete Endabschnitte sich mindestens teilweise mit dem aus der Stirnfläche des Füllkörpers hervorstehenden Teilabschnitt des ersten Mischrohres überlappen.In a preferred embodiment of the burner, the second suction points are designed as axially parallel slots distributed over the circumference of the second mixing tube, the end portions of which are oriented towards the filler body or the nozzle at least partially overlap with the partial section of the first mixer tube protruding from the end face of the filler body.

Dabei soll der Anteil aller Schlitze, in Umfangsrichtung gesehen, am Gesamtumfang des zweiten Mischrohres mindestens 50 Prozent betragen. Eine Obergrenze ist nur durch die Festigkeitsgrenzen des Materials des zweiten Mischrohres gegeben, da die Schlitze naturgemäß eine Materialschwächung mit sich bringen.The proportion of all slots, as seen in the circumferential direction, should be at least 50 percent of the total circumference of the second mixing tube. An upper limit is only given by the strength limits of the material of the second mixing tube, since the slots naturally weaken the material.

Ferner soll das Verhältnis der Summe der Querschnittsflächen aller Schlitze zum Innenquerschnitt des zweiten Mischrohres mindestens 1,2 betragen und vorzugsweise wischen 1,4 und 1,5 liegen.Furthermore, the ratio of the sum of the cross-sectional areas of all the slots to the inner cross section of the second mixing tube should be at least 1.2 and should preferably be between 1.4 and 1.5.

Auch ist es günstig, wenn das Verhältnis der Länge jedes einzelnen Schlitzes zur über den Füllkörper überstehenden Länge des zweiten Mischrohres zwischen 0,10 und 0,20, vorzugsweise zwischen 0,14 und 0,17, liegt. Dadurch ist eine hinreichend große geschlossene Länge des zweiten Mischrohres gewährleistet.It is also expedient if the ratio of the length of each individual slot to the length of the second mixing tube projecting beyond the packing is between 0.10 and 0.20, preferably between 0.14 and 0.17. This ensures a sufficiently large closed length of the second mixing tube.

Zur gleichzeitigen Bearbeitung großer Flächen ist es weiterhin von Vorteil, wenn der Brenner mit mehreren gleichartigen Brennern unter paralleler Ausrichtung ihrer Achsen (A-A) zueinander und Bildung einer Brennerbatterie an einem Querträger befestigt und an eine gemeinsame, parallel zum Querträger verlaufende Gasversorgungsleitung angeschlossen sind.For simultaneous processing of large areas, it is also advantageous if the burner is attached to a cross member with several identical burners with their axes (A-A) aligned parallel to one another and forming a burner battery and connected to a common gas supply line running parallel to the cross member.

Um dabei eine Brennerbewegung in konstantem Abstand über die zu bearbeitende Fläche zu gewährleisten, ist es günstig, wenn die Brennerbatterie mit Fahrrollen versehen ist, deren waagrechte Drehachsen senkrecht zu den Brennerachsen (A-A) verlaufen.In order to ensure a burner movement at a constant distance over the surface to be processed, it is advantageous if the burner battery is provided with castors, whose horizontal axes of rotation are perpendicular to the burner axes (A-A).

Um dabei die Heißgase auf die vorgegebene Bearbeitungsfläche zu konzentrieren und insbesondere im Freien den störenden Einfluß von Seitenwind zu verringern, ist es weiterhin vorteilhaft, wenn beiderseits der Brennerbatterie Leitbleche angeordnet sind, deren senkrechte Hauptebenen parallel zu den Brennerachsen verlaufen.In order to concentrate the hot gases on the given processing area and to reduce the disruptive influence of cross winds, especially outdoors, it is also advantageous if baffle plates are arranged on both sides of the burner battery, the vertical main planes of which run parallel to the burner axes.

Weitere vorteilhafte Ausgestaltungen des Erfindungsgegenstandes ergeben sich aus Kombinationen von Merkmalen aus den Unteransprüchen untereinander und mit denen des Hauptanspruchs sowie aus der nachfolgenden Detailbeschreibung.Further advantageous embodiments of the subject matter of the invention result from combinations of features from the subclaims with one another and with those of the main claim and from the following detailed description.

Ausführungsbeispiele des Erfindungsgegenstandes werden nachfolgend anhand der Figuren 1 bis 6 näher erläutert.Exemplary embodiments of the subject matter of the invention are explained in more detail below with reference to FIGS. 1 to 6.

Es zeigen:

Figur 1
einen Axialschnitt durch den Brenner,
Figur 2
eine Draufsicht in axialer Richtung auf die ebene Stirnfläche des Drallerzeugers innerhalb des ersten Mischrohres in vergrößertem Maßstab,
Figur 3
eine Seitenansicht senkrecht zur Achse des Drallerzeugers nach Figur 2
Figur 4
einen Brenner nach Figur 1, der durch einen Handgriff zu einem Handbrenner ausgestaltet ist,
Figur 5
eine Vereinigung mehrerer Brenner nach Figur 1 zu einer fahrbaren Brennerbatterie in betriebsbereitem Zustand, und
Figur 6
eine Brennerbatterie nach Figur 3 mit nach oben und hinten geschwenkten Leitblechen.
Show it:
Figure 1
an axial section through the burner,
Figure 2
3 shows a plan view in the axial direction of the flat end face of the swirl generator within the first mixing tube on an enlarged scale,
Figure 3
3 shows a side view perpendicular to the axis of the swirl generator according to FIG. 2
Figure 4
a burner according to Figure 1, which is designed by a handle to a hand torch,
Figure 5
a combination of several burners according to Figure 1 to a mobile burner battery in an operational state, and
Figure 6
a burner battery according to Figure 3 with baffles pivoted up and back.

In Figur 1 ist ein Grundelement eines tragbaren Brenners 1 mit einer ersten Injektordüse 2 gezeigt, der das Brenngas über eine Leitung 3 von einem nicht gezeigten Flüssiggasbehälter zugeführt wird. Die Injektordüse 2 ist im Bereich einer ersten Ansaugstelle 4 für Primärluft am Eintrittsende 5 eines ersten Mischrohres 6 angeordnet. Die Ansaugstelle 4 besteht aus vier auf den Umfang verteilten radialen Bohrungen 7. Im ersten Mischrohr befindet sich unmittelbar im Anschluß an die Bohrungen 7 ein Einsatz 8, der ein Venturirohr bildet. An den Einsatz 8 schließt sich eine Mischstrecke 9 an, die in einen Drallerzeuger 10 übergeht, der aus einer Nabe mit radial abstehenden Leitschaufeln 11 besteht. Die Leitschaufeln können auch durch Materialabschnitte zwischen schrägen Bohrungen in einem zylindrischen Körper gebildet sein.1 shows a basic element of a portable burner 1 with a first injector nozzle 2, to which the fuel gas is fed via a line 3 from a liquid gas container, not shown. The injector nozzle 2 is arranged in the region of a first suction point 4 for primary air at the inlet end 5 of a first mixing tube 6. The suction point 4 consists of four radial bores 7 distributed over the circumference. An insert 8, which forms a Venturi tube, is located in the first mixing tube immediately following the bores 7. The insert 8 is followed by a mixing section 9 which merges into a swirl generator 10 which consists of a hub with radially projecting guide vanes 11. The guide vanes can also be formed by material sections between oblique bores in a cylindrical body.

Der Anstellwinkel der Leitschaufeln 11 am Außendurchmesser des Drallerzeugers 10 bzw. der Achsen der Bohrungen gegenüber der Achse (A-A) beträgt dabei 30 Grad. Der Drallerzeuger 10 besitzt eine endseitige Stirnfläche 12, die mit einem Abstand "d" von 32 mm vor dem eine zweite Düse mit einer Düsenachse bildenden Austrittsende 13 des ersten Mischrohres 6 angeordnet ist. Der Innendurchmesser "D1" des ersten Mischrohres beträgt 26 mm, so daß das Verhältnis von d:D1 = 1,23 beträgt.The angle of attack of the guide vanes 11 on the outer diameter of the swirl generator 10 or the axes of the bores with respect to the axis (A-A) is 30 degrees. The swirl generator 10 has an end face 12 which is arranged at a distance "d" of 32 mm in front of the outlet end 13 of the first mixing tube 6 which forms a second nozzle with a nozzle axis. The inner diameter "D1" of the first mixing tube is 26 mm, so that the ratio of d: D1 = 1.23.

Wie aus den Figuren 2 und 3 deutlicher hervorgeht, besitzt der Drallerzeuger 10 fünf Leitschaufeln 11 und fünf dazwischenliegende Kanäle 11a mit einem Anstellwinkel von 30 Grad. Auf der der Stirnfläche 12 gegenüberliegenden Eintrittsseite ist der Drallerzeuger zwecks Bildung einer Fase kegelförmig überdreht, und zwar unter dem gleichen Winkel von 30 Grad, allerdings gegenüber einer zur Achse A-A radialen Ebene. Dadurch wird die Strömung begünstigt, und es kann zur Leistungserhöhung mehr Luft-Brenngas-Gemisch durchgesetzt werden. Der Durchmesser der kleinsten Umlaufkante an der Fase beträgt dabei in etwa dem Kerndurchmesser des Drallerzeugers 10.As can be seen more clearly from FIGS. 2 and 3, the swirl generator 10 has five guide vanes 11 and five intermediate channels 11a with an angle of attack of 30 degrees. On the entry side opposite the end face 12, the swirl generator is tapered in order to form a chamfer, and at the same angle of 30 degrees, but with respect to a radial plane to the axis A-A. This favors the flow and more air / fuel gas mixture can be passed through to increase performance. The diameter of the smallest circumferential edge on the chamfer is approximately the core diameter of the swirl generator 10.

Die kreisförmige Stirnkante 14 des Austrittsendes 13 des ersten Mischrohres 6 ist abgerundet so weit einwärts gebogen, daß der freie Durchmesser "Dd" der Düse 21 mm beträgt, d.h. der Durchmesser ist um 19,23 %, der Querschnitt um 34,76 % vermindert; die Austrittsgeschwindigkeit wird entsprechend erhöht.The circular end edge 14 of the outlet end 13 of the first mixing tube 6 is rounded inward so far that the free diameter "Dd" of the nozzle is 21 mm, i.e. the diameter is reduced by 19.23%, the cross section by 34.76%; the exit speed is increased accordingly.

Das erste Mischrohr 6 ist mit seinem stromabwärts befindlichen Ende in eine Innenbohrung 15 eines Füllkörpers 16 eingesetzt, der als ein rotationssymmetrisches Teil ausgebildet ist und mindestens eine Außenfläche 17 für das Aufsetzen eines zweiten Mischrohres 18 aufweist. Dieses zweite Mischrohr ist gleichfalls zylindrisch ausgebildet, hat eine über die Stirnfläche 21 des Füllkörpers 16 überstehende Länge L = 295 mm, und sein Innenquerschnitt "F2" ist bei einem Durchmesser von 54 mm größer als der Innenquerschnitt "F1" des ersten Mischrohres 6, nämlich 2.289 mm² : 530 mm². Mithin beträgt das Verhältnis des Innenquerschnitts (F2) des zweiten Mischrohres 18 zum Innenquerschnitt (F1) des ersten Mischrohres 6 etwa 4,31. Das zweite Mischrohr 18 ist konzentrisch zum Austrittsende 13 des ersten Mischrohres 6 angeordnet und besitzt ein Eintrittsende 19 für die Brennerflamme und zweite Ansaugstellen 20 für Sekundärluft.The downstream end of the first mixing tube 6 is inserted into an inner bore 15 of a filler body 16, which is designed as a rotationally symmetrical part and has at least one outer surface 17 for fitting a second mixing tube 18. This second mixing tube is also cylindrical, has an over the end face 21 of the packing 16 protrudes length L = 295 mm, and its inner cross section "F2" is 54 mm in diameter larger than the inner cross section "F1" of the first mixing tube 6, namely 2,289 mm²: 530 mm². The ratio of the internal cross section (F2) of the second mixing tube 18 to the internal cross section (F1) of the first mixing tube 6 is therefore approximately 4.31. The second mixing tube 18 is arranged concentrically to the outlet end 13 of the first mixing tube 6 and has an inlet end 19 for the burner flame and second suction points 20 for secondary air.

Durch den Füllkörper 16 wird der radiale Abstand zwischen dem Austrittsende 13 des ersten Mischrohres 6 und dem Eintrittsende 19 des zweiten Mischrohres geschlossen. Die Stirnfläche 21 des Füllkörpers erstreckt sich im wesentlichen radial zur Düsenachse (A-A), und aus ihr ragt das die zweite Düse bildende Austrittsende 13 des ersten Mischrohres 6 um ein vorgegebenes Maß "s" heraus, das im vorliegenden Fall 9 mm beträgt.The radial distance between the outlet end 13 of the first mixing tube 6 and the inlet end 19 of the second mixing tube is closed by the filler body 16. The end face 21 of the filling body extends essentially radially to the nozzle axis (A-A), and the outlet end 13 of the first mixing tube 6, which forms the second nozzle, projects from it by a predetermined dimension "s", which in the present case is 9 mm.

Die zweiten Ansaugstellen 20 für die Sekundärluft sind ausschließlich im Bereich des Austrittsendes 13 des ersten Mischrohres 6 angeordnet und radial auf die Düsenachse A-A ausgerichtet. Dadurch wird die Sekundärluft im wesentlichen senkrecht auf die Anfangsstrecke der in Richtung der Düsenachse verlaufenden Brennerflamme gerichtet.The second suction points 20 for the secondary air are arranged exclusively in the area of the outlet end 13 of the first mixing tube 6 and are radially aligned with the nozzle axis A-A. As a result, the secondary air is directed essentially perpendicularly to the initial section of the burner flame running in the direction of the nozzle axis.

Zwischen den zweiten Ansaugstellen 20 und seinem Austrittsende 23 weist das zweite Mischrohr 18 einen geschlossenen Mantelteil 18a auf, dessen Länge das 5,17-Fache der axialen Ausdehnung der zweiten Ansaugstellen 20 besitzt. Auf Lage und Dimensionierung dieser zweiten Ansaugstellen ist besondere Aufmerksamkeit zu richten:Between the second suction points 20 and its outlet end 23, the second mixing tube 18 has a closed jacket part 18a, the length of which is 5.17 times the axial extent of the second suction points 20. Particular attention should be paid to the location and dimensions of these second suction points:

Die zweiten Ansaugstellen 20 sind als achsparallele, auf den Umfang des zweiten Mischrohres 18 äqudistant verteilte Schlitze 24 ausgebildet. Es handelt sich um 7 Schlitze mit einer Breite von 13 mm, die an ihren beiden Enden halbkreisförmig abgerundet sind. Die Länge "LS" beträgt 47 mm, so daß sich ein Eintrittsquerschnitt von 475 mm² pro Schlitz bzw. ein Gesamtquerschnitt von 3.325 mm² errechnet. Das Verhältnis dieses Gesamtquerschnitts zum Innenquerschnitt des zweiten Mischrohres beträgt 1,45.The second suction points 20 are distributed axially parallel to the circumference of the second mixing tube 18 Slots 24 formed. There are 7 slots with a width of 13 mm, which are rounded in a semicircle at both ends. The length "LS" is 47 mm, so that an entry cross section of 475 mm² per slot or a total cross section of 3,325 mm² is calculated. The ratio of this total cross section to the inside cross section of the second mixing tube is 1.45.

Die auf den Füllkörper 16 ausgerichteten Endabschnitte 24a der Schlitze 24 überlappen sich um etwa 7 bis 8 mm mit dem aus der Stirnfläche 21 des Füllkörpers 16 hervorstehenden Teilabschnitt des ersten Mischrohres 16. Durch die Länge der Schlitze ist auch gewährleistet, daß die Sekundärluft auf einen beträchtlichen Teil der Anfangsstrecke der nicht dargestellten Flamme auftrifft und deren Verwirbelung erzwingt.The end sections 24a of the slots 24 aligned with the filler body 16 overlap by about 7 to 8 mm with the section of the first mixing tube 16 which protrudes from the end face 21 of the filler body 16. The length of the slots also ensures that the secondary air has a considerable amount of air Part of the initial section of the flame, not shown, strikes and forces it to swirl.

Die Breite der achsparallelen Stege 25 zwischen den Schlitzen beträgt 11 mm, so daß der Anteil aller Schlitze 24, in Umfangsrichtung gesehen, am Gesamtumfang des zweiten Mischrohres 18 = 13 : (11 + 13) bzw. 54,1 Prozent beträgt.The width of the axially parallel webs 25 between the slots is 11 mm, so that the proportion of all slots 24, viewed in the circumferential direction, is 18 = 13: (11 + 13) or 54.1 percent of the total circumference of the second mixing tube.

Figur 1 zeigt den Grundbaustein für verschiedene Ausbaustufen des erfindungsgemäßen Brenners. Figur 4 zeigt, daß daraus durch Ansetzen eines Handgriffs 26 mit einem Anschlußgewinde 27 für einen Gassschlauch an den Füllkörper 16 ein Handbrenner gebildet werden kann.Figure 1 shows the basic building block for various stages of the burner according to the invention. FIG. 4 shows that a hand torch can be formed from this by attaching a handle 26 with a connecting thread 27 for a gas hose to the filling body 16.

In einem Verbindungsstück 28 zwischen dem Handgriff 27 und dem Füllkörper 16 befindet sich ein Gasventil 29 mit einem Einstellknopf 29a. Das Verbindungsstück 28 ist jenseits des Gasventils 29 über eine Gasleitung 30 mit der Injektordüse 2 verbunden. Der Handbrenner kann durch einen Piezozünder ergänzt werden, dessen eine Zündelektrode sich vor der Stirnkante 14 des ersten Mischrohres befindet (nicht dargestellt).In a connecting piece 28 between the handle 27 and the filler 16 there is a gas valve 29 with an adjustment button 29a. The connecting piece 28 is connected beyond the gas valve 29 to the injector nozzle 2 via a gas line 30. The hand torch can be supplemented by a piezo igniter, one ignition electrode of which is located in front of the end edge 14 of the first mixing tube (not shown).

Die Figuren 5 und 6 zeigen eine Brennerbatterie 31 zum gleichzeitigen Beheizen großer Flächen. Die Brennerbatterie wird dadurch gebildet, daß ein Brenner 1a nach Figur 1 mit mehreren gleichartigen Brennern 1b, 1c, 1d, ... unter paralleler Ausrichtung ihrer Achsen (A-A) zueinander an einem Querträger 32 befestigt und an eine gemeinsame, parallel zum Querträger verlaufende Gasversorgungsleitung 33 angeschlossen sind.Figures 5 and 6 show a burner battery 31 for simultaneous heating of large areas. The burner battery is formed in that a burner 1a according to FIG. 1 with several similar burners 1b, 1c, 1d,... Is attached to a cross member 32 with their axes (AA) parallel to one another and to a common gas supply line running parallel to the cross member 33 are connected.

An dem Querträger 32 ist weiterhin eine Führungsstange 34 mit einem Handgriff 35 angebracht, und an der Führungsstange ist eine Zuführungsleitung 36 mit einem Gasventil 37 befestigt, die an einen Gasschlauch 38 angeschlossen ist, der zu einem nicht dargestellten Flüssiggasbehälter mit Druckregler führt.Furthermore, a guide rod 34 with a handle 35 is attached to the cross member 32, and a feed line 36 with a gas valve 37 is attached to the guide rod, which is connected to a gas hose 38, which leads to a liquid gas container, not shown, with a pressure regulator.

Um eine derartige Brennerbatterie durch eine gehende Person in konstantem Abstand über eine Bearbeitungsfläche führen zu können, ist die Brennerbatterie 31 mit Fahrrollen 39 versehen, von denen nur eine dargestellt ist und deren waagrechte Drehachsen senkrecht zu den Brennerachsen verlaufen.In order to be able to guide such a burner battery by a walking person at a constant distance over a processing surface, the burner battery 31 is provided with castors 39, only one of which is shown and whose horizontal axes of rotation are perpendicular to the burner axes.

Zur Konzentration der Wärme und zur weitgehenden Beseitigung des störenden Einflusses von Seitenwind sind beiderseits der Brennerbatterie 31 Leitbleche 40 und 41 angeordnet, deren senkrechte Hauptebenen parallel zu den Brennerachsen verlaufen. Die Unterkanten 42 der Leitbleche befinden sich knapp oberhalb der Bearbeitungsfläche. Wie aus Figur 4 hervorgeht, sind die Leitbleche nach oben und hinten schwenkbar befestigt.To concentrate the heat and largely eliminate the disturbing influence of cross winds 31 baffles 40 and 41 are arranged on both sides of the burner battery, the vertical main planes of which run parallel to the burner axes. The lower edges 42 of the guide plates are located just above the processing area. As can be seen from Figure 4, the baffles are pivotally attached upwards and backwards.

Claims (17)

  1. Portable burner (1), comprising a first injector nozzle (2) for fuel gas arranged in the area of a first suction point (4) for primary air at the inlet end (5) of a first mixing tube (6), a whirl generator (10) arranged at a distance in front of outlet end (13), which forms a second nozzle with a nozzle axis, of the first mixing tube, and with a second mixing tube (18), the inside cross-section (F2) of which is greater than the inside cross-section (F1) of the first mixing tube and which is arranged concentrally to the outlet end of a first mixing tube which directly produces a burner flame, an inlet end (19) for the burner flame and second suction points (20) for secondary air in the area of the outlet end (13) of the first mixing tube (6), and which extends in the flow direction up to its outlet end (23), characterized in that
    a) between the outlet end (13) of the first mixing tube (6) and the inlet end (19) of the second mixing tube (18) is arranged a filler element (16), which at least substantially fills the radial distance between both tube ends, having an end surface (21), which extends essentially radially to the nozzle axis (A-A) and from which the outlet end (13) of the first mixing tube (6) forming the second nozzle protrudes by a specified measure "s", and that
    b) the second suction points (20) for the secondary air are arranged exclusively in the area of the outlet end (13) of the first mixing tube (6) and radially aligned relative to the nozzle axis (A-A), so that the secondary air essentially hits the starting path of the burner flame vertically, extending in the direction of the nozzle axis, and that the second mixing tube (18) comprises between the second suction points (20) and its outlet end (23) a sealed casing portion (18a) the length of which is at least three times that of the axial extent of the second suction points (20).
  2. Burner according to claim 1, characterized in that the filler element (16) is arranged as a rotation-symmetrical part with an inside bore (15) for insertion of the first mixing tube (6) and with at least one outside surface (17) for placing the second mixing tube (18) thereon.
  3. Burner according to claim 1, characterized in that the outlet end (13) of the first mixing tube (6) which forms the nozzle protrudes between 4 and 15 mm, preferably between 6 and 12 mm, from the end surface (21) of the filler element (16).
  4. Burner according to claim 1, characterized in that the circular end edge (14) of the outlet end (13) of the first mixing tube (6) is inwardly bent and rounded off between 15 and 25%, preferably between 19 and 21%, of the inside diameter of the first mixing tube (6).
  5. Burner according to claim 1, characterized in that the ratio of the distance (d) from the end surface (12) of the whirl generator (10) to the end edge (14) of the outlet end of the first mixing tube (6) to the inside diameter (D1) of the first mixing tube is at least 1.0, preferably between 1.1 and 1.5.
  6. Burner according to claim 1, characterized in that the whirl generator (10) comprises guide vanes (11) which are spaced around the axis (A-A) of the first mixing tube (6), the application angle of which relative to the axis (A-A) on the outside diameter of the whirl generator is less than 30 degrees, preferably less than 20 degrees, and that the application angle is chosen smaller with increasing burner output and at specified dimensions.
  7. Burner according to claim 1, characterized in that the ratio of the inside cross-section (F2) of the second mixing tube (18) to the inside cross-section (F1) of the first mixing tube (6) is between 4.0 and 4.8, preferably approximately 4.3.
  8. Burner according to claim 1, characterized in that the second suction points (20) are arranged as axis-parallel slots (24) spaced over the periphery of the second mixing tube (18), and that their end sections (24a), which are oriented towards the filling element (16), at least partially overlap with portion of the first mixing tube (6) which protrudes from the end (21) of the filler element (16).
  9. Burner according to claim 8, characterized in that the proportion of all slots (24), as seen in the peripheral direction, relative to the total periphery of the second mixing tube (18) is at least 50%.
  10. Burner according to claim 9, characterized in that the ratio of the sum of the cross-sectional surfaces of all slots (24) relative to the inside cross-section "F2" of the second mixing tube (18) is at least 1.2 and preferably between 1.4 and 1.5.
  11. Burner according to claim 8, characterized in that the ratio of the length "LS" of each individual slot (24) relative to the length "L" protruding over the filler element (16) of the second mixing tube (18) is between 0.10 and 0.20, preferably between 0.14 and 0.17.
  12. Burner according to claim 1, characterized in that the whirl generator (10) is phased on its input side, and that the diameter of the smallest peripheral edge of the phase corresponds essentially with the core diameter (outside diameter minus radial guide-vane length).
  13. Burner according to claim 12, characterized in that the application angle of the guide vanes (11) relative to the axis (A-A) is essentially equal the angle between the casing lines of the phase and a plane radial to the axis (A-A).
  14. Burner according to claim 1, characterized in that the burner (1, 1a) together with a plurality of identical burners (1b, 1c, 1d, 1...) is attached, with parallel alignment of their axes A-A), to a transverse support (32) and connected to a communal gas-supply line (33) whilst establishing a burner battery (31).
  15. Burner according to claim 14, characterized in that the burner battery (31) is provided with mobility rollers (39), the rotary axes of which extend vertically to the burner axes (A-A).
  16. Burner according to claim 14, characterized in that on both sides of the burner battery (31) are fitted guide plates (40, 41) the main planes of which extend parallel to the burner axes (A-A).
  17. Burner according to claim 16, characterized in that the guide plates (40, 41) are pivotably arranged on the transverse support (32).
EP92100132A 1991-01-11 1992-01-07 Portable burner for fuel gas with two mixing tubes Expired - Lifetime EP0494631B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4100657A DE4100657A1 (en) 1991-01-11 1991-01-11 PORTABLE BURNER FOR COMBUSTION GAS WITH TWO MIXING TUBES
DE4100657 1991-01-11

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EP0494631A2 EP0494631A2 (en) 1992-07-15
EP0494631A3 EP0494631A3 (en) 1992-12-02
EP0494631B1 true EP0494631B1 (en) 1995-05-24

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EP (1) EP0494631B1 (en)
DE (2) DE4100657A1 (en)
DK (1) DK0494631T3 (en)
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DE59202271D1 (en) 1995-06-29
NO920133L (en) 1992-07-13
NO177547B (en) 1995-06-26
US5213494A (en) 1993-05-25
EP0494631A2 (en) 1992-07-15
NO920133D0 (en) 1992-01-10
DK0494631T3 (en) 1995-10-09
EP0494631A3 (en) 1992-12-02
NO177547C (en) 1995-10-04
DE4100657A1 (en) 1992-07-16

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