EP0473812A1 - Heat-sensitive recording material having a back layer formed from a siloxane-modified polyester resin - Google Patents

Heat-sensitive recording material having a back layer formed from a siloxane-modified polyester resin Download PDF

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Publication number
EP0473812A1
EP0473812A1 EP90116888A EP90116888A EP0473812A1 EP 0473812 A1 EP0473812 A1 EP 0473812A1 EP 90116888 A EP90116888 A EP 90116888A EP 90116888 A EP90116888 A EP 90116888A EP 0473812 A1 EP0473812 A1 EP 0473812A1
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EP
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Prior art keywords
siloxane
compound
modified polyester
polyester resin
copolymer
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EP90116888A
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German (de)
French (fr)
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EP0473812B1 (en
Inventor
Kazuyuki Hanada
Iwao Misaizu
Akihiko Shibuya
Katsumi Kuriyama
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Dainichiseika Color and Chemicals Mfg Co Ltd
Ukima Chemicals and Color Mfg Co Ltd
Original Assignee
Dainichiseika Color and Chemicals Mfg Co Ltd
Ukima Chemicals and Color Mfg Co Ltd
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Priority to DE69027119T priority Critical patent/DE69027119T2/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/26Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
    • B41M5/40Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used characterised by the base backcoat, intermediate, or covering layers, e.g. for thermal transfer dye-donor or dye-receiver sheets; Heat, radiation filtering or absorbing means or layers; combined with other image registration layers or compositions; Special originals for reproduction by thermography
    • B41M5/42Intermediate, backcoat, or covering layers
    • B41M5/44Intermediate, backcoat, or covering layers characterised by the macromolecular compounds
    • B41M5/443Silicon-containing polymers, e.g. silicones, siloxanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • C08G18/46Polycondensates having carboxylic or carbonic ester groups in the main chain having heteroatoms other than oxygen
    • C08G18/4692Polycondensates having carboxylic or carbonic ester groups in the main chain having heteroatoms other than oxygen containing silicon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/61Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/68Polyesters containing atoms other than carbon, hydrogen and oxygen
    • C08G63/695Polyesters containing atoms other than carbon, hydrogen and oxygen containing silicon
    • C08G63/6952Polyesters containing atoms other than carbon, hydrogen and oxygen containing silicon derived from hydroxycarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/42Block-or graft-polymers containing polysiloxane sequences
    • C08G77/445Block-or graft-polymers containing polysiloxane sequences containing polyester sequences
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B5/00Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
    • G11B5/62Record carriers characterised by the selection of the material
    • G11B5/73Base layers, i.e. all non-magnetic layers lying under a lowermost magnetic recording layer, e.g. including any non-magnetic layer in between a first magnetic recording layer and either an underlying substrate or a soft magnetic underlayer
    • G11B5/735Base layers, i.e. all non-magnetic layers lying under a lowermost magnetic recording layer, e.g. including any non-magnetic layer in between a first magnetic recording layer and either an underlying substrate or a soft magnetic underlayer characterised by the back layer

Definitions

  • the present invention relates to polyester resins, and more specifically to siloxane-modified polyester resins excellent not only in non-tacky property, lubricating property, blocking resistance and the like but also in transfer resistance, bleed resistance and the like.
  • Silicon compounds, especially siloxanes (silicone) oils have heretofore found wide-spread utility in application fields such as defoaming agents, release agents, textile treatment agents, various coating agents, paints, inks, and electrical or electronic parts or devices for their excellent properties such as non-tacky property, lubricating property, water repellency, flexibility and heat resistance.
  • Siloxane compounds containing one or more reactive organic functional group (active hydrogen atom) have also been used, whereby they have also been increasingly employed for the modification of resins and the like and for the treatment of surfaces.
  • Resins siloxane-modified using such an active-hydrogen-atom-containing siloxane compound are satisfactory in non-tacky property, lubricating property, blocking resistance and the like.
  • the siloxane compound used as the modifier however contains one or more non-reactive siloxane compounds, which do not contain any active hydrogen atom, in a relatively high total proportion as impurities. Separation of such non-reactive siloxane compounds is very difficult because the non-reactive compounds and the reactive compound are not substantially different in physical properties.
  • non-reactive siloxane compounds are naturally contained as impurities in a conventional siloxane-modified resin.
  • a coating is formed with such a siloxane-modified resin, the non-reactive siloxane compounds contained as impurities undergo bleeding to the surface so that various problems are caused.
  • a coating made of a siloxane-modified resin is crosslinked (hardened) with a crosslinking agent (hardening agent) upon its formation in many instances.
  • the non-reactive siloxane compounds contained as impurities in the coating however do not react with the crosslinking agent, whereby the above-described problem of bleeding still occurs.
  • siloxane compounds thus bled then cause problems such that they may transfer to a material in contact with the coating and may smear the material or, when a magnetic layer of a magnetic recording medium or a back layer of a heat-sensitive recording material is formed with the above modified resin by way of example, they stick on a thermal head and considerably deteriorate the performance of the head.
  • An object of the present invention is therefore to provide a siloxane-modified polyester resin excellent not only in non-tacky property, lubricating property, blocking resistance and the like but also in transfer resistance, bleed resistance and the like.
  • a siloxane-modified polyester resin comprising a copolymer of a siloxane compound, which contains at least one active hydrogen atom, and a lactone compound, said copolymer being substantially free of unreacted siloxane compound.
  • a process for the production of a siloxane-modified polyester resin substantially free of unreacted siloxane compound which comprises copolymerizing a siloxane compound, which contains at least one active hydrogen atom, with a lactone compound and then removing any unreacted lactone compound under reduced pressure.
  • thermosensitive recording material in a further aspect of the present invention, there is also provided a heat-sensitive recording material, magnetic recording medium or release agent, which makes use of the above siloxane-modified polyester resin.
  • the siloxane compound having at least one active hydrogen atom is converted to a copolymer with the lactone compound by copolymerizing them and processing the resultant product under reduced pressure.
  • the copolymer is not removed under reduced pressure.
  • Any non-reactive siloxane compounds are however not converted to materials of a high molecular weight so that these non-reactive siloxane compounds are removed under reduced pressure. In this manner, such non-reactive siloxane compounds contained in a siloxane compound to be used as a raw material can be eliminated easily, thereby providing a siloxane-modified polyester resin having not only excellent non-tacky property, lubricating property, blocking resistance and the like but also superb transfer resistance, bleed resistance and the like.
  • the siloxane-modified polyester resin of the invention is therefore very useful as a binder for magnetic layers of magnetic recording media such as magnetic tapes, as back coats formed on the back sides of such magnetic recording media, as a binder for thermal transfer films, as heat-resistant lubricating layers for the prevention of sticking of thermal heads, as synthetic leathers, as textile coating agents, as surface treatment agents, as release layers such as mold release layers, as a binder for paints and printing inks.
  • the siloxane-modified polyester resin of the invention can be obtained by copolymerizing a siloxane compound, which contains at least one active hydrogen atom, with a lactone compound and then processing the resultant product under reduced pressure.
  • Preferred examples of the active-hydrogen-atom-containing siloxane compound employed in the invention includes:
  • the above epoxy compounds can be used after introducing an active hydrogen atom in at least one end thereof by reacting them with a polyol, polyamine, polycarboxylic acid or the like.
  • the above active-hydrogen-atom-containing siloxane compounds are merely illustrative of siloxane compounds preferred in the invention and the invention is not necessarily limited to such exemplified siloxanes.
  • the above-exemplified compounds and other siloxane compounds are commercially sold these days and are hence readily available on the market. They are all usable in the invention.
  • lactone compound which is reacted to the active-hydrogen-atom-containing siloxane compound in the invention, means a lactone compound capable of forming a polyester by conventional ring-opening lactone polymerization, such as E -caprolactone and ⁇ -valerolactone.
  • Their mono- or disubstituted derivatives such as their mono- or dialkyl-, halogen-, haloalkyl-, alkoxyl- or alkoxyalkyl- substituted derivatives can also be used similarly.
  • Especially preferred lactone compounds are E -caprolactone and its derivatives.
  • the reaction between the siloxane compound and the lactone compound is effected by mixing them and then reacting them at 150-200 °C for several hours to somewhat longer than ten hours, preferably under a nitrogen gas stream while using a suitable catalyst, whereby a desired siloxane-modified polyester copolymer is obtained. It is preferable for the objects of the invention to react them at such a ratio that siloxane segments amount to 5-80 wt% of the resulting copolymer, although they can be reacted at a desired ratio. If the siloxane compound is used in an unduly small proportion, the siloxane-modified polyester resin which is to be obtained eventually will be insufficient in non-tacky property and blocking resistance. On the other hand, an unduly large proportion will result in a siloxane-modified polyester resin having reduced film formability and film strength. It is therefore not preferred to use the siloxane compound in such an unduly large or small proportion.
  • the copolymer obtained as described above contains one or more non-reactive siloxane compounds, which were contained in the siloxane compound employed, as they are. These non-reactive siloxane compounds are contained as impurities, usually accounting for about 1.0-5 wt.% of the copolymer, although this total content varies depending on the kind and proportion of the siloxane compound polymerized.
  • the present invention has however made it possible to easily remove them by processing the polymerization product under reduced pressure of 10 mmHg or lower, preferably 5 mmHg or lower at about 100-250"C, preferably in an inert gas atmosphere such as nitrogen gas immediately or sometime after the polymerization, whereby a polyester resin substantially free of unreacted siloxane compounds and useful in the practice of the invention can be obtained.
  • substantially free means that the total content of unreacted siloxane compounds is less than 1.0%.
  • the polyester resin usable in the invention may have a desired molecular weight. Those having a molecular weight in a range of from about 1,000 to 30,000 or so are however preferred in view of the ease and convenience upon use. For the regulation of the molecular weight, a conventional technique can be used as is.
  • the copolymer contains reactive hydroxyl groups at ends thereof so that is can be crosslinked (hardened) with one of various crosslinking agents (hardening agents).
  • polyester resin usable in the invention can by itself form a coating excellent in non-tacky property, lubricating property, blocking resistance and the like but also in transfer resistance, bleed resistance and so on, a crosslinked coating having still better physical properties can be obtained by crosslinking the polyester resin with one of various crosslinking agents upon formation of the coating.
  • crosslinking agent compounds containing at least two functional groups capable of reacting with terminal hydroxyl groups of the polyester resin, for example, polyisocyanate compounds, polyepoxy compounds and the like can all be used.
  • crosslinking with a crosslinking agent containing a hydroxyl group, amino group, aldehyde group or the like is also feasible provided that the terminal hydroxyl groups are modified with other functional groups.
  • Particularly preferred crosslinking agents are polyisocyanate compounds.
  • Preferable exemplary polyisocyanates include 4,4'-diphenylmethanediisocyanate (MDI), hydrogenated MDI, isophorone diisocyanate, 1,3-xylylene diisocyanate, 1,4-xylylene diisocyanate, 2,4-tolylenediisocyanate, 2,6-tolylenediisocyanate, 1,5-naph- thalenediisocyanate, m-phenylenediisocyanate and p-phenylenediisocyanate.
  • MDI 4,4'-diphenylmethanediisocyanate
  • isophorone diisocyanate 1,3-xylylene diisocyanate
  • 1,4-xylylene diisocyanate 1,4-xylylene diisocyanate
  • 2,4-tolylenediisocyanate 2,6-tolylenediisocyanate
  • a coating crosslinked by any one of such crosslinking agents is excellent not only in non-tacky property, lubricating property, blocking resistance and the like but also in transfer resistance, bleed resistance and so on and moreover, has high strength.
  • the reaction was then continued further at 180°C under reduced pressure of 5 mmHg for 1 hour, whereby the reaction was completed and, at the same time, non-reactive siloxane compounds contained in the raw material siloxane compound and any unreacted portion of the amino-modified siloxane oil were removed completely.
  • the total amount of removed unreacted siloxane compounds was 15 parts.
  • the resultant product was a waxy polysiloxane-polyester copolymer having a hydroxyl value of 16 and a melting point of 72° C.
  • the copolymer was dissolved in methyl ethyl ketone to form a 30% solution.
  • Example 2 In a similar manner to Example 1, 160 parts of E -caprolactone, 140 parts of an amino-modified siloxane oil having the above structure (2) and 0.04 part of tetrabutyl titanate were charged and reacted at 180 °C for 10 hours under a nitrogen gas stream. The viscosity of the reaction mixture increased as the reaction proceeded.
  • the reaction was then continued further at 180°C under reduced pressure of 5 mmHg for 1 hour, whereby the reaction was completed and, at the same time, non-reactive siloxane compounds contained in the raw material siloxane compound and unreacted portions of the reactants were removed completely.
  • the total amount of removed unreacted siloxane compounds was 18 parts.
  • the resultant product was a waxy polysiloxane-polyester copolymer having a hydroxyl value of 18 and a melting point of 76 C.
  • the copolymer was dissolved in methyl ethyl ketone to form a 30% solution.
  • Example 2 In a similar manner to Example 1, 200 parts of E -caprolactone, 160 parts of an alcohol-modified siloxane oil having the above structure (3) and 0.05 part of tetrabutyl titanate were charged and reacted at 180°C for 10 hours under a nitrogen gas stream. The viscosity of the reaction mixture increased as the reaction proceeded.
  • the reaction was then continued further at 180°C under reduced pressure of 4 mmHg for 1 hour, whereby the reaction was completed and, at the same time, non-reactive siloxane compounds contained in the raw material siloxane compound and unreacted portions of the reactants were removed completely.
  • the total amount of removed unreacted siloxane compounds was 18 parts.
  • the resultant product was a waxy polysiloxane-polyester copolymer having a hydroxyl value of 12 and a melting point of 78 C.
  • the copolymer was dissolved in methyl ethyl ketone to form a 30% solution.
  • Example 2 In a similar manner to Example 1, 180 parts of E -caprolactone, 160 parts of an alcohol-modified siloxane oil having the above structure (4) and 0.04 part of tetrabutyl titanate were charged and reacted at 180 °C for 10 hours under a nitrogen gas stream. The viscosity of the reaction mixture increased as the reaction proceeded.
  • the reaction was then continued further at 1800 C under reduced pressure of 3 mmHg for 1 hour, whereby the reaction was completed and, at the same time, non-reactive siloxane compounds contained in the raw material siloxane compound and unreacted portions of the reactants were removed completely.
  • the total amount of removed unreacted siloxane compounds was 16 parts.
  • the resultant product was a waxy polysiloxane-polyester copolymer having a hydroxyl value of 14 and a melting point of 75 C.
  • the copolymer was dissolved in methyl ethyl ketone to form a 30% solution.
  • Each of the coated films obtained in Examples 5-8 and Comparative Examples 1-5, respectively was cut into a predetermined shape.
  • An uncoated polyester film was superposed on the surface of the hardened coating of the coated film. While a load (2 kg/cm 2 ) was applied from the top, the thus-superposed films were left over for 3 days in an atmosphere of 50 ° C.
  • the uncoated film was then peeled off, and a wettability test of its surface which had been maintained in contact with the hardened coating of the coated film was conducted in accordance with JIS K6768. In addition, the surface tension of the surface of the uncoated film was also measured. The results are shown in Table 1.
  • each of the coating formulations prepared in Examples 5-8 and Comparative Examples 1-5, respectively was coated by a gravure coater onto the back side of a 6.0- ⁇ m thick polyester film, which had a heat-sensitive recording layer formed in advance on the front side thereof, to give a dry coat thickness of 0.5 ⁇ m.
  • the solvent was then caused to evaporate in a drier, whereby a heat-resistant lubricating layer was formed.
  • the thus-coated polyester film was cut in a predetermined width, so that a thermal recording material using the modified resin of the invention and a comparative thermal recording material were obtained. Recording was performed using on a thermal printer. The results are summarized in Table 2.
  • the coefficients of friction in Table 2 were each the measurement value of coefficient of friction between an untreated surface of a polyethylene terephthalate and the heat-resistant lubricating layer formed in the corresponding example or comparative example.
  • the sticking property was evaluated by subjecting each thermal recording material to a thermal recording test on an actual thermal printer and visually ranking in 5 stages the separability of the thermal recording material from the thermal head when the thermal head was repeatedly pressed against the thermal recording material.
  • the thermal recording materials showed the best separability were ranked 5.
  • the head smear was evaluated by subjecting each thermal recording material to a thermal recording test on an actual thermal printer and visually observing the state of smear of the thermal head.
  • the ranking was in 5 stages with 5 indicating the least smear.
  • Each transfer to the back side is expressed in terms of coefficient of friction measured under the conditions of 50 C-3 days. The smaller the coefficient of friction, the less the transfer and hence the better.
  • a methyl ethyl ketone solution (solid content: 30%) of a vinyl chloride/vinyl acetate/vinyl alcohol copolymer resin ("Eslec A", trade name; product of Sekisui Chemical Co., Ltd.).
  • a coating formulation for the formation of magnetic layers was prepared by mixing the following components:
  • the dispersions obtained in Referential Example 1 were separately coated to a thickness of 5 ⁇ m on 15- ⁇ m thick polyester films by a reverse roll coater. After the solvent was evaporated, the coated surfaces were processed by a super calender roll. The resultant coated films were slit into a prescribed width, whereby magnetic recording media of invention examples and comparative examples were obtained.
  • Coefficient of friction is a value ( ⁇ k) measured between each magnetic layer and the associated support (base film).
  • the other performance characteristics namely, tape squeak during 200-times running (B), lateral jittering (C), irregular winding upon fast tape feeding (D) and wearing of magnetic layer (E) were observed by subjecting each magnetic recording medium as a video tape to the respective tests on an actual video tape recorder.
  • the overall evaluation results are shown in column F.
  • magnetic recording media according to the invention have a magnetic layer having a small coefficient of friction and show excellent running characteristics.
  • a methyl ethyl ketone solution (solid content: 30%) of a vinyl chloride/vinyl acetate/vinyl alcohol copolymer resin ("Eslec A", trade name; product of Sekisui Chemical Co., Ltd.).
  • the coating formulations obtained in Referential Example 2 were separately coated on 15- ⁇ m thick polyester films by a reverse roll coater to give a dry coat thickness of 1 ⁇ m. The solvent was evaporated so that back layers were formed. Using a dispersion containing Co-containing Fe 2 0 3 and a binder resin which was formed of a conventional resin and a vinyl chloride copolymer resin, a magnetic layer was next formed on the opposite sides by a method known per se in the art. The thus-coated films were separately slit in a prescribed width, whereby magnetic recording media of the examples and comparative examples were obtained.
  • Coefficient of friction is a value ( ⁇ k) measured between each magnetic layer and the associated back layer.
  • the other performance characteristics namely, tape squeak during 200-times running (B), lateral jittering (C), irregular winding upon fast tape feeding (D) and wearing of back layer (E) were observed by subjecting each magnetic recording medium as a video tape to the respective tests on an actual video tape recorder.
  • the overall evaluation results are shown in column F.
  • magnetic recording media according to the invention have a back layer having a small coefficient of friction and show excellent running characteristics.
  • Each of the following release treatment agents of Examples 17-20 and Comparative Examples 19-20 was coated evenly on one side of a polyvinyl chloride film of 50 ⁇ m thick to give a solid coat weight of 0.6 g/m 2 .
  • the thus-coated film was heated and dried at 80 ° C for 30 seconds, whereby a sample having a release coating layer was prepared.
  • the polyvinyl chloride film was softened and was unable to maintain its shape as a film when the temperature was set at a high temperature of 100 °C or higher.
  • the adhesive tape after the above-described measurement of the release property was adhered to a stainless steel plate #280.
  • a tape roller of 2 kg was reciprocated once on the adhesive tape. After 30 minutes, the adhesive tape was pulled off at an angle of 180" and a velocity of 300 mm/min, whereby the force required to peel off the adhesive tape was measured in terms of grams at 20 ° C.
  • the residual adhesive force is indicated in terms of percentage with 100% for the adhesive force (320 g/20 mm) to a stainless steel plate #280 upon adhesion of a clean adhesive tape, which had not be subjected to peeling resistance, to the stainless steel plate.
  • a separation tendency test of each release coating layer was conducted on a sample which had been prepared by once reciprocating gauze under a load of 50 g/cm 2 on the release coating layer.

Abstract

Siloxane-modified polyester resins are disclosed. These resins comprise a copolymer of a siloxane compound, which contains at least one active hydrogen atom, and a lactone compound. The copolymer is substantially free of unreacted siloxane compound. The siloxane-modified polyester resins are useful for the production of heat-sensitive recording material, magnetic recording media and release agents. Processes for the production of the siloxane-modified polyester resins are also disclosed.

Description

    BACKGROUND OF THE INVENTION 1) Field of the Invention:
  • The present invention relates to polyester resins, and more specifically to siloxane-modified polyester resins excellent not only in non-tacky property, lubricating property, blocking resistance and the like but also in transfer resistance, bleed resistance and the like.
  • 2) Description of the Related Art:
  • Silicon compounds, especially siloxanes (silicone) oils have heretofore found wide-spread utility in application fields such as defoaming agents, release agents, textile treatment agents, various coating agents, paints, inks, and electrical or electronic parts or devices for their excellent properties such as non-tacky property, lubricating property, water repellency, flexibility and heat resistance. Siloxane compounds containing one or more reactive organic functional group (active hydrogen atom) have also been used, whereby they have also been increasingly employed for the modification of resins and the like and for the treatment of surfaces.
  • Resins siloxane-modified using such an active-hydrogen-atom-containing siloxane compound are satisfactory in non-tacky property, lubricating property, blocking resistance and the like. The siloxane compound used as the modifier however contains one or more non-reactive siloxane compounds, which do not contain any active hydrogen atom, in a relatively high total proportion as impurities. Separation of such non-reactive siloxane compounds is very difficult because the non-reactive compounds and the reactive compound are not substantially different in physical properties.
  • Such non-reactive siloxane compounds are naturally contained as impurities in a conventional siloxane-modified resin. When a coating is formed with such a siloxane-modified resin, the non-reactive siloxane compounds contained as impurities undergo bleeding to the surface so that various problems are caused. A coating made of a siloxane-modified resin is crosslinked (hardened) with a crosslinking agent (hardening agent) upon its formation in many instances. The non-reactive siloxane compounds contained as impurities in the coating however do not react with the crosslinking agent, whereby the above-described problem of bleeding still occurs. The siloxane compounds thus bled then cause problems such that they may transfer to a material in contact with the coating and may smear the material or, when a magnetic layer of a magnetic recording medium or a back layer of a heat-sensitive recording material is formed with the above modified resin by way of example, they stick on a thermal head and considerably deteriorate the performance of the head.
  • SUMMARY OF THE INVENTION
  • An object of the present invention is therefore to provide a siloxane-modified polyester resin excellent not only in non-tacky property, lubricating property, blocking resistance and the like but also in transfer resistance, bleed resistance and the like.
  • In one aspect of the present invention, there is thus provided a siloxane-modified polyester resin comprising a copolymer of a siloxane compound, which contains at least one active hydrogen atom, and a lactone compound, said copolymer being substantially free of unreacted siloxane compound.
  • In another aspect of the present invention, there is also provided a process for the production of a siloxane-modified polyester resin substantially free of unreacted siloxane compound, which comprises copolymerizing a siloxane compound, which contains at least one active hydrogen atom, with a lactone compound and then removing any unreacted lactone compound under reduced pressure.
  • In a further aspect of the present invention, there is also provided a heat-sensitive recording material, magnetic recording medium or release agent, which makes use of the above siloxane-modified polyester resin.
  • The siloxane compound having at least one active hydrogen atom is converted to a copolymer with the lactone compound by copolymerizing them and processing the resultant product under reduced pressure. The copolymer is not removed under reduced pressure. Any non-reactive siloxane compounds are however not converted to materials of a high molecular weight so that these non-reactive siloxane compounds are removed under reduced pressure. In this manner, such non-reactive siloxane compounds contained in a siloxane compound to be used as a raw material can be eliminated easily, thereby providing a siloxane-modified polyester resin having not only excellent non-tacky property, lubricating property, blocking resistance and the like but also superb transfer resistance, bleed resistance and the like.
  • The siloxane-modified polyester resin of the invention is therefore very useful as a binder for magnetic layers of magnetic recording media such as magnetic tapes, as back coats formed on the back sides of such magnetic recording media, as a binder for thermal transfer films, as heat-resistant lubricating layers for the prevention of sticking of thermal heads, as synthetic leathers, as textile coating agents, as surface treatment agents, as release layers such as mold release layers, as a binder for paints and printing inks.
  • The above and other objects, features and advantages of the present invention will become apparent from the following description and the appended claims.
  • DETAILED DESCRIPTION OF THE INVENTION AND PREFERRED EMBODIMENTS
  • The invention will hereinafter be described in further detail by preferred embodiments.
  • The siloxane-modified polyester resin of the invention can be obtained by copolymerizing a siloxane compound, which contains at least one active hydrogen atom, with a lactone compound and then processing the resultant product under reduced pressure.
  • Preferred examples of the active-hydrogen-atom-containing siloxane compound employed in the invention includes:
    • (1) Amino-modified siloxane oils:
      Figure imgb0001
      wherein m = 1-10, n = 2-10, and R = CH3 or OCH3.
      Figure imgb0002
      wherein m = 1-10, n = 2-10, R = CH3 or OCH3, and R' = divalent aliphatic group or aliphatic ether group.
      Figure imgb0003
      wherein m = 0-200.
      Figure imgb0004
      wherein n = 2-10.
      Figure imgb0005
      Figure imgb0006
      wherein branched sites = 2-3, R = lower alkyl, ℓ = 2-200, m = 2-200, and n = 2-200.
      Figure imgb0007
      wherein n = 1-200, and R = lower alkyl.
    • (2) Epoxy-modified siloxane oils:
      Figure imgb0008
      wherein n = 1-200.
      Figure imgb0009
      wherein m = 1-10, and n = 2-10.
      Figure imgb0010
      wherein n = 1-200.
      Figure imgb0011
      wherein branched sites = 2-3, R = lower alkyl, ℓ = 2-200, m = 2-200, and n = 2-200.
      Figure imgb0012
      wherein n = 1-10.
      Figure imgb0013
      wherein m = 1-10, and n = 2-10.
  • The above epoxy compounds can be used after introducing an active hydrogen atom in at least one end thereof by reacting them with a polyol, polyamine, polycarboxylic acid or the like.
    • (3) Alcohol-modified siloxane oils:
      Figure imgb0014
      wherein n = 1-200.
      Figure imgb0015
      wherein m = 1-10, n = 2-10, and R = divalent aliphatic group or aliphatic ether group.
      Figure imgb0016
      wherein n = 0-200.
      Figure imgb0017
      wherein ℓ = 1-10, m = 10-200, and n = 1-5.
      Figure imgb0018
      wherein n = 1-200, and n = lower alkyl.
      Figure imgb0019
      wherein R = lower alkyl, R' = hydrogen atom or alkyl group, k = 1-250, ℓ = 0-5, m = 0-50, and n = 1-5.
      Figure imgb0020
      wherein R = lower alkyl, R' = hydrogen atom or alkyl group, k = 1-250, ℓ = 0-5, m = 0-50, and n = 2-5.
    • (4) Mercapto-modified siloxane oils:
      Figure imgb0021
      wherein m = 1-10, and n=2-10.
      Figure imgb0022
      wherein n = 2-10.
      Figure imgb0023
      wherein branched sites: 2 or 3, R = lower alkyl, ℓ = 2-200, m = 2-200, and n = 2-200.
      Figure imgb0024
      wherein n = 1-200, and R = lower alkyl.
    • (5) Carboxyl-modified siloxane oils:
      Figure imgb0025
      wherein m = 1-10, and n=2-10.
      Figure imgb0026
      wherein n = 1-200.
      Figure imgb0027
      wherein branched sites: 2 or 3, R = lower alkyl, ℓ = 2-200, m = 2-200, and n = 2-200.
      Figure imgb0028
      wherein n = 1-200, and R = lower alkyl.
  • It is to be noted that the above active-hydrogen-atom-containing siloxane compounds are merely illustrative of siloxane compounds preferred in the invention and the invention is not necessarily limited to such exemplified siloxanes. The above-exemplified compounds and other siloxane compounds are commercially sold these days and are hence readily available on the market. They are all usable in the invention.
  • The term "lactone compound", which is reacted to the active-hydrogen-atom-containing siloxane compound in the invention, means a lactone compound capable of forming a polyester by conventional ring-opening lactone polymerization, such as E-caprolactone and δ-valerolactone. Their mono- or disubstituted derivatives such as their mono- or dialkyl-, halogen-, haloalkyl-, alkoxyl- or alkoxyalkyl- substituted derivatives can also be used similarly. Especially preferred lactone compounds are E-caprolactone and its derivatives.
  • The reaction between the siloxane compound and the lactone compound is effected by mixing them and then reacting them at 150-200 °C for several hours to somewhat longer than ten hours, preferably under a nitrogen gas stream while using a suitable catalyst, whereby a desired siloxane-modified polyester copolymer is obtained. It is preferable for the objects of the invention to react them at such a ratio that siloxane segments amount to 5-80 wt% of the resulting copolymer, although they can be reacted at a desired ratio. If the siloxane compound is used in an unduly small proportion, the siloxane-modified polyester resin which is to be obtained eventually will be insufficient in non-tacky property and blocking resistance. On the other hand, an unduly large proportion will result in a siloxane-modified polyester resin having reduced film formability and film strength. It is therefore not preferred to use the siloxane compound in such an unduly large or small proportion.
  • The copolymer obtained as described above contains one or more non-reactive siloxane compounds, which were contained in the siloxane compound employed, as they are. These non-reactive siloxane compounds are contained as impurities, usually accounting for about 1.0-5 wt.% of the copolymer, although this total content varies depending on the kind and proportion of the siloxane compound polymerized.
  • It is difficult to remove such impurities in the stage of raw material. The present invention has however made it possible to easily remove them by processing the polymerization product under reduced pressure of 10 mmHg or lower, preferably 5 mmHg or lower at about 100-250"C, preferably in an inert gas atmosphere such as nitrogen gas immediately or sometime after the polymerization, whereby a polyester resin substantially free of unreacted siloxane compounds and useful in the practice of the invention can be obtained. The term "substantially free" as used herein means that the total content of unreacted siloxane compounds is less than 1.0%.
  • The polyester resin usable in the invention may have a desired molecular weight. Those having a molecular weight in a range of from about 1,000 to 30,000 or so are however preferred in view of the ease and convenience upon use. For the regulation of the molecular weight, a conventional technique can be used as is. The copolymer contains reactive hydroxyl groups at ends thereof so that is can be crosslinked (hardened) with one of various crosslinking agents (hardening agents).
  • Although the polyester resin usable in the invention can by itself form a coating excellent in non-tacky property, lubricating property, blocking resistance and the like but also in transfer resistance, bleed resistance and so on, a crosslinked coating having still better physical properties can be obtained by crosslinking the polyester resin with one of various crosslinking agents upon formation of the coating.
  • As the crosslinking agent, compounds containing at least two functional groups capable of reacting with terminal hydroxyl groups of the polyester resin, for example, polyisocyanate compounds, polyepoxy compounds and the like can all be used. In addition, crosslinking with a crosslinking agent containing a hydroxyl group, amino group, aldehyde group or the like is also feasible provided that the terminal hydroxyl groups are modified with other functional groups. Particularly preferred crosslinking agents are polyisocyanate compounds.
  • Conventionally known polyisocyanates are all usable. Preferable exemplary polyisocyanates include 4,4'-diphenylmethanediisocyanate (MDI), hydrogenated MDI, isophorone diisocyanate, 1,3-xylylene diisocyanate, 1,4-xylylene diisocyanate, 2,4-tolylenediisocyanate, 2,6-tolylenediisocyanate, 1,5-naph- thalenediisocyanate, m-phenylenediisocyanate and p-phenylenediisocyanate. It is of course possible to use urethane prepolymers which have been obtained by reacting these polyisocyanates with low-molecular- weight polyols or polyamines to form terminate isocyanate groups.
  • A coating crosslinked by any one of such crosslinking agents is excellent not only in non-tacky property, lubricating property, blocking resistance and the like but also in transfer resistance, bleed resistance and so on and moreover, has high strength.
  • The present invention will hereinafter be described more specifically by the following examples, comparative examples and application examples, in which all designations of "part or parts" and "%" are on weight basis unless otherwise specifically indicated.
  • Example 1
  • Figure imgb0029
    wherein m and n are values to give an amine equivalent of 3,800.
  • In a reactor equipped with a stirrer, a thermometer, a nitrogen gas inlet tube and a reflux condenser, 240 parts of E-caprolactone, 100 parts of an amino-modified siloxane oil having the above structure (1) and 0.05 part of tetrabutyl titanate were charged. They were reacted at 180 °C for 10 hours under a nitrogen gas stream. The viscosity of the reaction mixture increased as the reaction proceeded.
  • The reaction was then continued further at 180°C under reduced pressure of 5 mmHg for 1 hour, whereby the reaction was completed and, at the same time, non-reactive siloxane compounds contained in the raw material siloxane compound and any unreacted portion of the amino-modified siloxane oil were removed completely. The total amount of removed unreacted siloxane compounds was 15 parts.
  • The resultant product was a waxy polysiloxane-polyester copolymer having a hydroxyl value of 16 and a melting point of 72° C. The copolymer was dissolved in methyl ethyl ketone to form a 30% solution.
  • Example 2
  • Figure imgb0030
    wherein m and n are values to give an amine equivalent of 3,500.
  • In a similar manner to Example 1, 160 parts of E-caprolactone, 140 parts of an amino-modified siloxane oil having the above structure (2) and 0.04 part of tetrabutyl titanate were charged and reacted at 180 °C for 10 hours under a nitrogen gas stream. The viscosity of the reaction mixture increased as the reaction proceeded.
  • The reaction was then continued further at 180°C under reduced pressure of 5 mmHg for 1 hour, whereby the reaction was completed and, at the same time, non-reactive siloxane compounds contained in the raw material siloxane compound and unreacted portions of the reactants were removed completely. The total amount of removed unreacted siloxane compounds was 18 parts.
  • The resultant product was a waxy polysiloxane-polyester copolymer having a hydroxyl value of 18 and a melting point of 76 C. The copolymer was dissolved in methyl ethyl ketone to form a 30% solution.
  • Example 3
  • Figure imgb0031
    wherein m and n are values to give a hydroxyl value of 25.
  • In a similar manner to Example 1, 200 parts of E-caprolactone, 160 parts of an alcohol-modified siloxane oil having the above structure (3) and 0.05 part of tetrabutyl titanate were charged and reacted at 180°C for 10 hours under a nitrogen gas stream. The viscosity of the reaction mixture increased as the reaction proceeded.
  • The reaction was then continued further at 180°C under reduced pressure of 4 mmHg for 1 hour, whereby the reaction was completed and, at the same time, non-reactive siloxane compounds contained in the raw material siloxane compound and unreacted portions of the reactants were removed completely. The total amount of removed unreacted siloxane compounds was 18 parts.
  • The resultant product was a waxy polysiloxane-polyester copolymer having a hydroxyl value of 12 and a melting point of 78 C. The copolymer was dissolved in methyl ethyl ketone to form a 30% solution.
  • Example 4
  • Figure imgb0032
    wherein m and n are values to give a hydroxyl value of 32.
  • In a similar manner to Example 1, 180 parts of E-caprolactone, 160 parts of an alcohol-modified siloxane oil having the above structure (4) and 0.04 part of tetrabutyl titanate were charged and reacted at 180 °C for 10 hours under a nitrogen gas stream. The viscosity of the reaction mixture increased as the reaction proceeded.
  • The reaction was then continued further at 1800 C under reduced pressure of 3 mmHg for 1 hour, whereby the reaction was completed and, at the same time, non-reactive siloxane compounds contained in the raw material siloxane compound and unreacted portions of the reactants were removed completely. The total amount of removed unreacted siloxane compounds was 16 parts.
  • The resultant product was a waxy polysiloxane-polyester copolymer having a hydroxyl value of 14 and a melting point of 75 C. The copolymer was dissolved in methyl ethyl ketone to form a 30% solution.
  • (Application for the formation of coatings) Examples 5-8
  • Thirty parts of each of the copolymers obtained in Examples 1-4 were dissolved in 70 parts of methyl ethyl ketone. To 100 parts of the resultant solution, an adduct of trimethylol and tolylene diisocyanate at a molar ratio of 1:3 ("Colonate L", trade name; product of Nippon Polyurethane Industry Co., Ltd.; NCO % = 13.5) was added in an amount to give an NCO/OH ratio of 1. The resulting coating formulation was coated on a polyester film of 100 µm thick by a gravure coater to give a dry coat thickness of 1 µm, followed by drying in a drier to form a hardened coating.
  • Comparative Examples 1-4
  • Thirty parts of each of the modified siloxane employed in Examples 1-4 were dissolved in 70 parts of methyl ethyl ketone. To 100 parts of the resultant solution, an adduct of trimethylol and tolylene diisocyanate at a molar ratio of 1:3 ("Colonate L", trade name; product of Nippon Polyurethane Industry Co., Ltd.; NCO % = 13.5) was added in an amount to give an NCO/OH ratio of 1. The resulting coating formulation was coated on a polyester film of 100 µm thick by a gravure coater to give a dry coat thickness of 1 µm, followed by drying in a drier to form a hardened coating.
  • Comparative Example 5
  • In 1,000 parts of toluene, were dissolved 100 parts of a silicone resin ("KS-841 ", trade name; product of Shin-Etsu Chemical Co., Ltd.) and 1 part of a catalyst ("PL-7", trade name; product of Shin-Etsu Chemical Co., Ltd.). Using the resultant solution, a hardened coating was formed on a polyester film in a similar manner to Example 5 except that the drying temperature was changed to 170°C in accordance with the manufacturer's application guideline for the silicone resin.
  • Evaluation 1
  • Each of the coated films obtained in Examples 5-8 and Comparative Examples 1-5, respectively was cut into a predetermined shape. An uncoated polyester film was superposed on the surface of the hardened coating of the coated film. While a load (2 kg/cm2) was applied from the top, the thus-superposed films were left over for 3 days in an atmosphere of 50 ° C. The uncoated film was then peeled off, and a wettability test of its surface which had been maintained in contact with the hardened coating of the coated film was conducted in accordance with JIS K6768. In addition, the surface tension of the surface of the uncoated film was also measured. The results are shown in Table 1.
    Figure imgb0033
  • In the above table, smaller values indicate more transfer of unreacted siloxane compounds to the back sides.
  • Evaluation 2
  • Each of the coating formulations prepared in Examples 5-8 and Comparative Examples 1-5, respectively was coated by a gravure coater onto the back side of a 6.0-µm thick polyester film, which had a heat-sensitive recording layer formed in advance on the front side thereof, to give a dry coat thickness of 0.5 µm. The solvent was then caused to evaporate in a drier, whereby a heat-resistant lubricating layer was formed. The thus-coated polyester film was cut in a predetermined width, so that a thermal recording material using the modified resin of the invention and a comparative thermal recording material were obtained. Recording was performed using on a thermal printer. The results are summarized in Table 2.
    Figure imgb0034
  • The coefficients of friction in Table 2 were each the measurement value of coefficient of friction between an untreated surface of a polyethylene terephthalate and the heat-resistant lubricating layer formed in the corresponding example or comparative example.
  • The sticking property was evaluated by subjecting each thermal recording material to a thermal recording test on an actual thermal printer and visually ranking in 5 stages the separability of the thermal recording material from the thermal head when the thermal head was repeatedly pressed against the thermal recording material. The thermal recording materials showed the best separability were ranked 5.
  • The head smear was evaluated by subjecting each thermal recording material to a thermal recording test on an actual thermal printer and visually observing the state of smear of the thermal head. The ranking was in 5 stages with 5 indicating the least smear.
  • Each transfer to the back side is expressed in terms of coefficient of friction measured under the conditions of 50 C-3 days. The smaller the coefficient of friction, the less the transfer and hence the better.
  • It is therefore clearly understood from the foregoing results that a heat-sensitive recording material using a siloxane-modified polyester resin of the invention is significantly improved in both head smear and transfer to the back although the coefficient of friction of its heat-resistant lubricating layer becomes slightly greater.
  • (Application examples as magnetic layers in magnetic recording media) Comparative Example 6
  • In 412 parts of methyl ethyl ketone, 150 parts of polybutylene adipate containing hydroxyl groups at ends thereof and having a molecular weight of 2,000, 20 parts of 1,3-butyleneglycol and 52 parts of tolylene diisocyanate were subjected to an addition reaction. A polyester resin solution (solid content: 30%) having a viscosity of 200 poises at 20 ° C was obtained.
  • Comparative Example 7
  • A methyl ethyl ketone solution (solid content: 30%) of a vinyl chloride/vinyl acetate/vinyl alcohol copolymer resin ("Eslec A", trade name; product of Sekisui Chemical Co., Ltd.).
  • Comparative Example 8
  • A methyl ethyl ketone solution (solid content: 30%) of a butyral resin ("Eslec B", trade name; product of Sekisui Chemical Co., Ltd.).
  • Referential Example 1 (Preparation of dispersion)
  • A coating formulation for the formation of magnetic layers was prepared by mixing the following components:
    Figure imgb0035
  • The above components were mixed and then kneaded for 50 hours in a ball mill. Eight parts of "Colonate L" were added further, followed by kneading for further 3 hours. The thus-kneaded mass was passed through a filter so that a dispersion of magnetic particles was obtained.
  • Examples 9-12 and Comparative Examples 9-11
  • The dispersions obtained in Referential Example 1 were separately coated to a thickness of 5 µm on 15-µm thick polyester films by a reverse roll coater. After the solvent was evaporated, the coated surfaces were processed by a super calender roll. The resultant coated films were slit into a prescribed width, whereby magnetic recording media of invention examples and comparative examples were obtained.
  • Use Example 1
  • The performance of each of the magnetic recording media of Examples 9-12 and Comparative Examples 9-11 was investigated. The results are summarized in Table 3.
  • Coefficient of friction (A) is a value (µk) measured between each magnetic layer and the associated support (base film). The other performance characteristics, namely, tape squeak during 200-times running (B), lateral jittering (C), irregular winding upon fast tape feeding (D) and wearing of magnetic layer (E) were observed by subjecting each magnetic recording medium as a video tape to the respective tests on an actual video tape recorder. The overall evaluation results are shown in column F.
    Figure imgb0036
  • It is easily understood from the above results that magnetic recording media according to the invention have a magnetic layer having a small coefficient of friction and show excellent running characteristics.
  • (Application examples as back layers in magnetic recording media) Comparative Example 12
  • In 412 parts of methyl ethyl ketone, 150 parts of polybutylene adipate containing hydroxyl groups at ends thereof and having a molecular weight of 2,000, 20 parts of 1,3-butyleneglycol and 52 parts of tolylene diisocyanate were subjected to an addition reaction, whereby a resin solution (solid content: 30%) having a viscosity of 200 poises at 20 ° C was obtained.
  • Comparative Example 13
  • A methyl ethyl ketone solution (solid content: 30%) of a vinyl chloride/vinyl acetate/vinyl alcohol copolymer resin ("Eslec A", trade name; product of Sekisui Chemical Co., Ltd.).
  • Comparative Example 14
  • A methyl ethyl ketone solution (solid content: 30%) of a butyral resin ("Eslec B", trade name; product of Sekisui Chemical Co., Ltd.).
  • Referential Example 2 (Preparation of coating formulation)
  • The following components were mixed to prepare a coating formulation for back layers:
    Figure imgb0037
  • Examples 13-16 and Comparative Examples 15-17
  • The coating formulations obtained in Referential Example 2 were separately coated on 15-µm thick polyester films by a reverse roll coater to give a dry coat thickness of 1 µm. The solvent was evaporated so that back layers were formed. Using a dispersion containing Co-containing Fe203 and a binder resin which was formed of a conventional resin and a vinyl chloride copolymer resin, a magnetic layer was next formed on the opposite sides by a method known per se in the art. The thus-coated films were separately slit in a prescribed width, whereby magnetic recording media of the examples and comparative examples were obtained.
  • Use Example 2
  • The performance of each of the magnetic recording media of Examples 13-16 and Comparative Examples 15-17 was investigated. The results are summarized in Table 4.
  • Coefficient of friction (A) is a value (µk) measured between each magnetic layer and the associated back layer. The other performance characteristics, namely, tape squeak during 200-times running (B), lateral jittering (C), irregular winding upon fast tape feeding (D) and wearing of back layer (E) were observed by subjecting each magnetic recording medium as a video tape to the respective tests on an actual video tape recorder. The overall evaluation results are shown in column F.
    Figure imgb0038
  • It is easily understood from the above results that magnetic recording media according to the invention have a back layer having a small coefficient of friction and show excellent running characteristics.
  • (Application examples as release agents) Comparative Example 18
  • In 1,000 parts of toluene, 100 parts of a silicone resin ("KS-841 ", trade name; product of Shin-Etsu Chemical Co., Ltd.) and 1 part of a catalyst ("PL-7", trade name; product of Shin-Etsu Chemical Co., Ltd.) were dissolved. Using the solution, a hardened coating was formed on a polyester film in a similar manner to Example 5 except that the drying temperature was changed to 170°C in accordance with the manufacturer's application guideline for the silicone resin.
  • Examples 17-20 & Comparative Examples 19-20
  • Each of the following release treatment agents of Examples 17-20 and Comparative Examples 19-20 was coated evenly on one side of a polyvinyl chloride film of 50 µm thick to give a solid coat weight of 0.6 g/m2. The thus-coated film was heated and dried at 80 ° C for 30 seconds, whereby a sample having a release coating layer was prepared. Incidentally, the polyvinyl chloride film was softened and was unable to maintain its shape as a film when the temperature was set at a high temperature of 100 °C or higher.
  • An acrylic adhesive tape of 20 mm wide (product of Sekisui Chemical Co., Ltd.) was pressed and adhered by a rubber roller having a deadweight of 2 kg to the coated base material prepared as described above. After leaving them for 1 day at room temperature (20 ° C, humidity: 52%) and for 3 days at a high temperature (40 C, humidity: 90% min.), the release property, the residual adhesive force, the percent retention of residual adhesive force, the separation tendency of the release coating layer and the writing quality with a quick-drying felt pen were measured. The results are summarized in Table 5.
  • Example 17
  • Figure imgb0039
  • Example 18
  • Figure imgb0040
  • Example 19
  • Figure imgb0041
  • Example 20
  • Figure imgb0042
  • Comparative Example 19
  • Figure imgb0043
  • Comparative Example 20
  • Figure imgb0044
  • Evaluation of the individual property was conducted in accordance with the following methods:
  • Release property:
  • An adhesive tape of 20 mm wide was adhered to each release coating layer. After they were stored at 40°C for 24 hours under a load of 20 g/cm2, the adhesive tape was pulled off at an angle of 180" and a velocity of 300 mm/min, whereby the force required to peel off the adhesive tape was measured in terms of grams at 20 ° C.
  • Residual adhesive force:
  • The adhesive tape after the above-described measurement of the release property was adhered to a stainless steel plate #280. A tape roller of 2 kg was reciprocated once on the adhesive tape. After 30 minutes, the adhesive tape was pulled off at an angle of 180" and a velocity of 300 mm/min, whereby the force required to peel off the adhesive tape was measured in terms of grams at 20 ° C.
  • Percent retention of residual adhesive force:
  • The residual adhesive force is indicated in terms of percentage with 100% for the adhesive force (320 g/20 mm) to a stainless steel plate #280 upon adhesion of a clean adhesive tape, which had not be subjected to peeling resistance, to the stainless steel plate.
  • Separation tendency:
  • A separation tendency test of each release coating layer was conducted on a sample which had been prepared by once reciprocating gauze under a load of 50 g/cm2 on the release coating layer.
  • Writing quality with quick-drying felt pen:
  • Letters were written with a commercial oil-base quick-drying felt pen on each release coating layer. Invesgitation was made as to whether the ink was repelled or not upon writing.
    Figure imgb0045

Claims (9)

1. A siloxane-modified polyester resin comprising a copolymer of a siloxane compound, which contains at least one active hydrogen atom, and a lactone compound, said copolymer being substantially free of unreacted siloxane compound.
2. The resin of claim 1, wherein siloxane segments account for 5-80 wt.% of the copolymer.
3. The resin of claim 1, wherein the copolymer has been crosslinked with a polyfunctional compound.
4. The resin of claim 3, wherein the polyfunctional compound is a polyisocyanate compound.
5. A process for the production of a siloxane-modified polyester resin substantially free of unreacted siloxane compound, which comprises copolymerizing a siloxane compound, which contains at least one active hydrogen atom, with a lactone compound and then removing any unreacted lactone compound under reduced pressure.
6. A heat-sensitive recording material constructed of a base sheet, a heat-sensitive recording layer provided on one side of the base sheet and a back layer provided on the other side of the base sheet, wherein the back layer is formed of the siloxane-modified polyester resin according to claim 1.
7. A magnetic recording medium constructed of a non-magnetic support and a magnetic layer provided on one side of the support, wherein the magnetic layer has been formed using as a binder the siloxane-modified polyester resin according to claim 1.
8. A magnetic recording medium constructed of a non-magnetic support, a magnetic layer provided on one side of the support and a back layer provided on the other side of the support, wherein the back layer is formed of the siloxane-modified polyester resin according to claim 1.
9. A release agent comprising a resin which contains siloxane segments, wherein the resin is the siloxane-modified polyester resin according to claim 1.
EP90116888A 1989-03-02 1990-09-03 Heat-sensitive recording material having a back layer formed from a siloxane-modified polyester resin Expired - Lifetime EP0473812B1 (en)

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DERWENT, accession no. 90-174257, WPIL, Derwent Publications Ltd, London, GB; & JP-A³2 113 015 (DAINICHISEIKA) *
DERWENT, accession no. 90-181254, WPIL, Derwent Publications Ltd, London, GB; & JP-A-2 113 421 (DAINICHI SEIKA) *

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EP0603578A3 (en) * 1992-12-17 1996-06-05 Eastman Kodak Co Slipping layer for dye-donor element used in thermal dye transfer.
EP0603578A2 (en) * 1992-12-17 1994-06-29 Eastman Kodak Company Slipping layer for dye-donor element used in thermal dye transfer
WO1994019384A1 (en) * 1993-02-16 1994-09-01 E.I. Du Pont De Nemours And Company ALTERNATING (ABA)n POLYLACTIDE BLOCK COPOLYMERS
EP0632114A2 (en) * 1993-06-02 1995-01-04 Sun Chemical Corporation Thermosetting printing ink composition
EP0632114A3 (en) * 1993-06-02 1996-10-23 Sun Chemical Corp Thermosetting printing ink composition.
EP0646617A1 (en) * 1993-07-28 1995-04-05 Wacker-Chemie GmbH Ester groups containing organopolysiloxanes
US5446119A (en) * 1993-07-28 1995-08-29 Wacker-Chemie Gmbh Organopolysiloxanes containing ester groups
EP0656623A1 (en) * 1993-12-03 1995-06-07 Toyo Ink Manufacturing Co., Ltd. Magnetic recording medium
US5637405A (en) * 1993-12-03 1997-06-10 Toyo Ink Manufacturing Co. Ltd. Magnetic recording medium having a backcoat layer containing carbon black, an organic colorant residue and a silicone compound
US6271332B1 (en) 1995-12-22 2001-08-07 Novartis Ag Polyurethanes made from polysiloxane/polyol macromers
WO1997023532A1 (en) * 1995-12-22 1997-07-03 Novartis Ag Polyurethanes made from polysiloxane/polyol macromers
WO1998046434A1 (en) * 1997-04-17 1998-10-22 Imperial Chemical Industries Plc Thermal transfer printing dye sheet
EP1375568A1 (en) * 2002-06-21 2004-01-02 Goldschmidt AG Polyester-modified polysiloxanes
WO2005121218A2 (en) * 2004-06-11 2005-12-22 Wacker Chemie Ag Method for modifying fibrous substrates with siloxane copolymers
WO2005121218A3 (en) * 2004-06-11 2006-08-17 Wacker Chemie Gmbh Method for modifying fibrous substrates with siloxane copolymers
CN1965015B (en) * 2004-06-11 2010-06-02 瓦克化学有限公司 Use of siloxane copolymers for modifying fibrous substrates
EP1614705A1 (en) * 2004-07-08 2006-01-11 Byk-Chemie GmbH Polyester modified polysiloxanes and their use as additives for thermoplastics, moulding compounds and lacquers
US7504469B2 (en) 2004-07-08 2009-03-17 Byk-Chemie Gmbh Polyester-modified polysiloxanes and their use as additives for thermoplastics, moulding compounds and coating materials
CN100537640C (en) * 2004-07-08 2009-09-09 比克化学股份有限公司 Polyester-modified polysiloxanes and their use as additives for thermoplastics, moulding compounds and coating materials
EP1690902A3 (en) * 2005-02-14 2007-08-29 Byk-Chemie GmbH Surface-modified nanoparticles, method for making them and use
US7153636B1 (en) 2005-08-01 2006-12-26 Eastman Kodak Company Thermally developable materials with abrasion-resistant backside coatings
EP3077446B1 (en) * 2013-12-05 2018-08-22 PPG Coatings Europe B.V. A coating composition
WO2021190737A1 (en) 2020-03-24 2021-09-30 Wacker Chemie Ag Compositions which have polyester-polysiloxane copolymers

Also Published As

Publication number Publication date
DE69027119D1 (en) 1996-06-27
EP0473812B1 (en) 1996-05-22
JPH02228323A (en) 1990-09-11
DE69027119T2 (en) 1997-01-23

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