EP0470180B1 - Poly(amide ether) hydroxy-fonctionnels utilises en tant que resine thermoplastique a effet barriere - Google Patents
Poly(amide ether) hydroxy-fonctionnels utilises en tant que resine thermoplastique a effet barriere Download PDFInfo
- Publication number
- EP0470180B1 EP0470180B1 EP90907828A EP90907828A EP0470180B1 EP 0470180 B1 EP0470180 B1 EP 0470180B1 EP 90907828 A EP90907828 A EP 90907828A EP 90907828 A EP90907828 A EP 90907828A EP 0470180 B1 EP0470180 B1 EP 0470180B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- polymer
- moiety
- hydrogen
- arylene
- carbons
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/62—Alcohols or phenols
- C08G59/621—Phenols
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
- C08G59/22—Di-epoxy compounds
- C08G59/28—Di-epoxy compounds containing acyclic nitrogen atoms
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/40—Polyamides containing oxygen in the form of ether groups
Definitions
- This invention relates to thermoplastic polymers having pendant hydroxyl moieties and aromatic ether moieties and to articles prepared from such polymers.
- Hydroxyphenoxyether polymers are known to be useful in the fabrication of articles exhibiting barrier properties. See, for example, Reinking et al, J.Poly Sci., Vol. 7, pp. 2135-2144, pp. 2145-2152 and pp. 2153--2160 (1963) and Encyclopedia of Polymer Science and Technology, Vol. 10, pp. 111-122. Such polymers generally have only moderate oxygen barrier, i.e., they generally exhibit oxygen transmission rates of 2 or more and up to 75 cm 3 -mil/100 in 2 -atm-day (0,9-30 cm 3 /mm/m 2 - atm - day).
- US-A-3948855 discloses thermoplastic pherolic hydroxyethers containing amide moieties and pendant hydroxyl moieties.
- US-A-3637590 discloses polyether resins for high impact applications, incorporating a dihydric polynuclear pherol.
- the present invention provides a thermoplastic polymer which is solid at temperatures in the range of 15 to 35°C, and which has repeating units represented by the formula: wherein each Ar 1 is independently a divalent aromatic moiety, each R 1 is a divalent radical of which at least 50 percent by weight is hydrocarbon each R 2 is independently a monovalent aliphatic moiety, and each R 3 is independently is a divalent radical of which at least 50 percent by weight is hydrocarbon.
- the polymer of this invention hereinafter called a hydroxy-functional poly(amide-ether), exhibits thermoplastic character and excellent barrier to oxygen in both dry and moist environments.
- the polymer can be extruded, molded or fabricated by other heat plastifying methods to form a variety of articles such as films, bags and tubes as well as stand alone containers. Such polymers retain their thermoplasticity even after being subjected to such heat plastifying conditions.
- "normally solid” it is meant that the polymer is solid at ambient temperatures, eg. 15 to 35°C.
- this invention is a container suitable for packaging oxygen-sensitive materials wherein the container is fabricated of the hydroxy-functional poly(amide-ether). In yet a further aspect, this invention is a substantially impermeable film or coating of the polymer.
- the polymers of this invention are also useful as molding, extrusion and casting resins.
- the hydroxy-functional poly(amide-ether) has repeating units represented by the formula: wherein each Ar 1 is independently a divalent aromatic moiety, each R 1 is a predominantly hydrocarbylene moiety, each R 2 is independently hydrogen or a monovalent aliphatic moiety, and each R 3 is independently a predominantly hydrocarbylene moiety.
- the nitrogen atom of the amide moiety is bonded to an aromatic ring.
- "Predominantly hydrocarbylene" is defined as a divalent radical of which at least 50 percent by weight is hydrocarbon, but which optionally contains a minor amount of heteroatomic moiety such as oxygen, sulfur, imino, sulfonyl, sulfoxyl and the like.
- hydroxy-functional poly(amide-ethers) of this invention are more preferably those represented by the formula: wherein Ar 1 , R 1 , R 2 and R 3 are as defined before, Y is hydrogen or a monovalent organic terminating group, Z is a monovalent organic terminating group, and n is a whole number from 10 to 1000.
- R 1 is a predominantly hydrocarbylene such as (1) alkylene which has from 1 to 10 carbons which may contain a heteroatomic moiety such oxygen, sulfur, sulfonyl or sulfoxyl and (2) arylene which has from 5 to 25 carbons, may contain a heteroatomic moiety and may be substituted with alkyl, alkoxy, halo, nitro or cycloalkyl groups.
- R 2 is hydrogen or a hydrocarbyl or substituted hydrocarbyl wherein hydrocarbyl is a monovalent hydrocarbon such as alkyl, cycloalkyl, aralkyl, or aryl and the substituent(s) is a monovalent moiety which is inert in the reactions used to prepare the hydroxy-functional poly(amide-ether).
- R 3 while usually different from R 1 , is similarly a predominantly hydrocarbylene moiety as previously defined.
- Ar 1 is arylene or substituted arylene wherein the substituent may be alkyl, alkoxy, halo, nitro or cyano.
- Y is hydrogen or Z is or and n is a whole number from 10 to 1000.
- R 1 is (1) alkylene having from 1 to 10 carbons such as n-butylene, n-pentylene, n-hexylene, n-octylene; (2) alkyleneoxyalkylene such as ethyleneoxyethylene; (3) alkylenethioalkylene such as ethylenethioethylene or alkylenesulfonylalkylene such as ethylenesulfonylethylene; (4) alkyleneoxyaryloxyalkylene such as ethyleneoxyphenoxyethylene; (5) alkylenearylalkylene such as methylenephenylmethylene; or (6) arylene such as phenylene or substituted arylene such as halophenylene.
- R 1 groups n-butylene is especially preferred.
- R 2 is hydrogen or alkyl having from 1 to 4 carbons such as methyl, ethyl, propyl and butyl, with hydrogen being especially preferred.
- R 3 is most preferably arylene such as phenylene, biphenylene, or naphthenylene; bisphenylenealkylidene such as bisphenyleneisopropylidene, bisphenylenecyanomethane and bisphenylenemethane; bisphenyleneoxide; or bis-(phenyleneamido)alkane such as bis(phenyleneamido)butane, bisphenylene sulfide, bisphenylene sulfone, bisphenylene ketone and bisphenylene amide, with bisphenyleneisopropylidene being especially preferred.
- Ar 1 is most preferably phenylene or substituted phenylene wherein the substituent is alkyl, halo or nitro, with phenylene
- the hydroxy-functional poly(amide-ethers) are preferably prepared by contacting a N,N'-bis(hydroxyphenylamido)alkane or arene, hereinafter referred to as a dihydroxyl diamide, with a diepoxide under conditions sufficient to cause the hydroxyl moieties to react with epoxy moieties to form ether linkages, and pendant hydroxyl moieties.
- the amide moieties do not react with the epoxy groups to form any significant cross-linkages.
- Conditions conventionally employed in the reaction of epoxides with phenols to form ether linkages are suitably employed in preparing the resins of this invention.
- the process for preparation is carried out so that the unreacted epoxy groups in the finished polyether are minimized.
- the epoxy groups in the polyether By minimizing the epoxy groups in the polyether, the essential thermoplastic character of the polymer can be retained. Preferred conditions for preparing such resins are set forth in the following working examples.
- the dihydroxyl diamide is prepared by contacting a suitable diacid or diacid halide with a substantial excess of an aminoarenol under conditions sufficient to cause reaction of the amine moieties with the acid halide moieties to form amide moieties.
- diacids and diacid halides that are suitably employed include acids and acid halides, preferably chlorides, of the following acids: oxalic, adipic, malonic, succinic, glutaric, fumaric, maleic, pimelic, suberic, azelaic, sebacic, terephthalic, and isophthalic.
- aminoarenols suitably employed include the following: aminophenols such as p-aminophenol and m-aminophenol, aminonaphthols and other aminohydroxyarenes.
- Conditions conventionally employed for the reaction of acid chlorides with amines to form amides are suitably employed to form the dihydroxyl diamides of this invention. Examples of such suitable conditions are set forth according to J. Preston, J.Polym.Sci., Vol. 8, p. 3135-3144(1970). Preferred conditions for preparing the dihydroxyl diamides are set forth hereinafter in the working examples.
- diepoxides include the diglycidyl ethers of dihydric phenols such as 4,4'-isopropylidene bisphenol (Bisphenol A), 4,4'-dihydroxydiphenylethylmethane, 3,3'-dihydroxydiphenyldiethylmethane, 3,4'-dihydroxydiphenylmethylpropylmethane, bisphenol, 4,4'-dihydroxydiphenyloxide, 4,4'-dihydroxydiphenylcyanomethane, 4,4'-dihydroxybiphenyl, 4,4'-dihydroxybenzophenone, 4,4'-dihydroxydiphenyl sulfide, 4,4'-dihydroxydiphenyl sulfone, 2,6-dihydroxynaphthalene, 1,4'-dihydroxynaphthalene, hydroquinone, resorcinol, catechol and other dihydric phenols listed in US-A-4,438,254 and 4,
- the term "barrier polymers” means that the polymer exhibits an oxygen transmission rate which is less than 5, preferably less than 1 and most preferably less than 0.5 cubic centimeters/mil/100 inch 2 /atmosphere/day (2, 0.4, and 0.2 cm 3 /mm/m 2 - atm - day respectively).
- the barrier properties of the polymer can be significantly affected by the mole ratios of amide moieties to pendent hydroxyl moieties.
- this mole ratio of amide to hydroxyl is at least 1:10, more preferably at least 1:2 and most preferably about 1:1.
- barrier containers, films and coatings of this invention are fabricated from the poly(amide-ether) using conventional fabricating techniques for normally solid, thermoplastio polymers such as extrusion, compression molding, injection molding and similar fabrication techniques commonly employed to produce such articles.
- a 10.5-g (31.98 mmoles) portion of the adipamide of Part A and diglycidyl ether of Bisphenol A (DGBA) (11.26 g, 32.62 mmoles, epoxy equivalent weight of 172.58) in 13 mL of freshly distilled propylene glycol phenylether are heated with stirring to 140°C-150°C under a nitrogen atmosphere.
- the diglycidyl ether is recrystallized from methanol twice before use. About 15-20 drops of ethyltriphenylphosphonium acetate (70 percent in methanol) are added as the catalyst and, after a brief induction period, the temperature of the reaction rises to 160°C-170°C with complete dissolution of the monomers.
- reaction solution is maintained at 150°C-160°C for 20 minutes and then cooled to 100°C and diluted with 25 mL of dimethylformamide (DMF).
- DMF dimethylformamide
- the resulting solution is poured into a rapidly stirred 1:1 methanol/water mixture (400-600 mL) to precipitate the product which is then redissolved in DMF (50 mL) and reprecipitated from the methanol/water mixture.
- Specimens (10 cm x 10 cm x 0.013 cm) for oxygen barrier evaluations are prepared by compression molding samples (3.5 g) of the polymer of Part B between Teflon sheets in a brass template at 200°C at 500 psi (3.5 mPa) for 8-10 minutes, then at 40,000 psi (275 mPa) for 2-4 minutes and then cooled at 40,000 psi for 10 minutes. Oxygen transmission rates are then measured for the samples and the results are reported in Table I.
- the polymers of this invention exhibit excellent barrier to oxygen transmission in a wet environment as well as in a dry environment.
Abstract
Claims (7)
- Polymère thermoplastique qui est solide aux températures situées dans l'intervalle allant de 15°C à 35°C et qui comporte des motifs répétés de formule
- Polymère conforme à la revendication 1, de formule
- Polymère conforme à la revendication 2, dans lequel R1 représente1) un groupe alkylène comportant de 1 à 10 atomes de carbone, ou un groupe hétéroalkylène comportant un groupe alkylène et un maillon hétéroatomique qui est un atome d'oxygène ou dc soufre ou un groupe sulfonyle ou sulfoxyle, ou bien2) un groupe arylène comportant de 5 à 25 atomes de carbone, qui contient éventuellement un maillon hétéroatomique et qui peut éventuellement porter un ou des substituants alkyle, alcoxy, halogéno, nitro ou cyano,R2 représente un atome d'hydrogène ou un groupe hydrocarbyle portant ou non, en tant que substituants, un ou des groupes monovalents qui restent inertes au cours des réactions mises en oeuvre pour préparer le polymère,R3 représente1) un groupe alkylène comportant de 1 à 10 atomes de carbone, ou un groupe hétéroalkylène comportant un groupe alkylène et un maillon hétéroatomique qui est un atome d'oxygène ou de soufre ou un groupe sulfonyle ou sulfoxyle, ou bien2) un groupe arylène comportant de 5 à 25 atomes de carbone, ou un groupe hétéroarylène comportant un cycle arylène interrompu par l'un desdits maillons hétéroatomiques,Ar1 représente un groupe arylène portant ou non un ou des substituants alkyle, alcoxy, halogéno, nitro ou cyano,
- Polymère conforme à la revendication 3, dans lequel R1 représente un groupe n-butylène, R2 représente un atome d'hydrogène, R3 représente un groupe bis(phénylène)isopropylidène, Ar1 représente un groupe phénylène, Y représente un atome d'hydrogène, et n représente un nombre valant de 100 à 400.
- Récipient à propriétés de barrière, formé d'un polymère conforme à l'une des revendications 1 à 4.
- Film à propriétés de barrière, formé d'un polymère conforme à l'une des revendications 1 à 4.
- Procédé de préparation d'un polymère conforme à l'une des revendications 1 à 4, qui comporte le fait de mettre un N,N'-bis(hydroxyarylamido)hydrocarbylène en contact avec un diépoxyde, dans des conditions suffisantes pour que les groupes hydroxyles réagissent avec les groupes époxy et forment ainsi le polymère.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US34463089A | 1989-04-26 | 1989-04-26 | |
US344630 | 1989-04-26 | ||
PCT/US1990/002312 WO1990012828A1 (fr) | 1989-04-26 | 1990-04-26 | Poly(amide ether) hydroxy-fonctionnels utilises en tant que resine thermoplastique a effet barriere |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0470180A1 EP0470180A1 (fr) | 1992-02-12 |
EP0470180A4 EP0470180A4 (en) | 1992-07-15 |
EP0470180B1 true EP0470180B1 (fr) | 1997-03-05 |
Family
ID=23351308
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP90907828A Expired - Lifetime EP0470180B1 (fr) | 1989-04-26 | 1990-04-26 | Poly(amide ether) hydroxy-fonctionnels utilises en tant que resine thermoplastique a effet barriere |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP0470180B1 (fr) |
JP (1) | JPH08509506A (fr) |
KR (1) | KR920701296A (fr) |
AU (1) | AU650621B2 (fr) |
BR (1) | BR9007322A (fr) |
CA (1) | CA2051446A1 (fr) |
DE (1) | DE69030084T2 (fr) |
WO (1) | WO1990012828A1 (fr) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5134218A (en) * | 1991-06-06 | 1992-07-28 | The Dow Chemical Company | Hydroxy-functional poly(amide ethers) as thermoplastic barrier resins |
JP2001501248A (ja) * | 1996-09-30 | 2001-01-30 | ザ・ダウ・ケミカル・カンパニー | ヒドロキシ―フェノキシエーテルポリマー熱可塑性複合体 |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4367328A (en) * | 1981-03-05 | 1983-01-04 | The Dow Chemical Company | Epoxy resins from hydroxy benzamides |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3477990A (en) * | 1967-12-07 | 1969-11-11 | Shell Oil Co | Process for reacting a phenol with an epoxy compound and resulting products |
US3637590A (en) * | 1970-03-31 | 1972-01-25 | Russel L Maycock | Thermoplastic polyether resins of bisphenols |
US3948855A (en) * | 1971-09-16 | 1976-04-06 | The Dow Chemical Company | Process for reacting a phenol with a vicinal epoxy compound in the presence of phosphorus or carbon containing acid, ester or acid ester |
-
1990
- 1990-04-26 DE DE69030084T patent/DE69030084T2/de not_active Expired - Fee Related
- 1990-04-26 BR BR909007322A patent/BR9007322A/pt not_active IP Right Cessation
- 1990-04-26 AU AU55635/90A patent/AU650621B2/en not_active Expired - Fee Related
- 1990-04-26 WO PCT/US1990/002312 patent/WO1990012828A1/fr active IP Right Grant
- 1990-04-26 EP EP90907828A patent/EP0470180B1/fr not_active Expired - Lifetime
- 1990-04-26 JP JP2507124A patent/JPH08509506A/ja active Pending
- 1990-04-26 KR KR1019910701438A patent/KR920701296A/ko not_active Application Discontinuation
- 1990-04-26 CA CA002051446A patent/CA2051446A1/fr not_active Abandoned
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4367328A (en) * | 1981-03-05 | 1983-01-04 | The Dow Chemical Company | Epoxy resins from hydroxy benzamides |
Also Published As
Publication number | Publication date |
---|---|
WO1990012828A1 (fr) | 1990-11-01 |
AU5563590A (en) | 1990-11-16 |
DE69030084D1 (de) | 1997-04-10 |
EP0470180A4 (en) | 1992-07-15 |
AU650621B2 (en) | 1994-06-30 |
KR920701296A (ko) | 1992-08-11 |
JPH08509506A (ja) | 1996-10-08 |
DE69030084T2 (de) | 1997-09-25 |
BR9007322A (pt) | 1992-04-21 |
CA2051446A1 (fr) | 1990-10-28 |
EP0470180A1 (fr) | 1992-02-12 |
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