EP0458753A1 - Weft picking control device in a jet loom - Google Patents

Weft picking control device in a jet loom Download PDF

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Publication number
EP0458753A1
EP0458753A1 EP91810395A EP91810395A EP0458753A1 EP 0458753 A1 EP0458753 A1 EP 0458753A1 EP 91810395 A EP91810395 A EP 91810395A EP 91810395 A EP91810395 A EP 91810395A EP 0458753 A1 EP0458753 A1 EP 0458753A1
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EP
European Patent Office
Prior art keywords
weft
data
picking
weft picking
control factor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP91810395A
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German (de)
French (fr)
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EP0458753B1 (en
Inventor
Masahiko c/o KABUSHIKI KAISHA TOYODA Kato
Akio c/o KABUSHIKI KAISHA TOYODA Arakawa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Industries Corp
Original Assignee
Toyoda Jidoshokki Seisakusho KK
Toyoda Automatic Loom Works Ltd
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Publication of EP0458753A1 publication Critical patent/EP0458753A1/en
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Publication of EP0458753B1 publication Critical patent/EP0458753B1/en
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D47/00Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
    • D03D47/28Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed
    • D03D47/30Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed by gas jet
    • D03D47/3026Air supply systems
    • D03D47/3053Arrangements or lay out of air supply systems
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D47/00Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
    • D03D47/28Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed
    • D03D47/30Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed by gas jet
    • D03D47/3026Air supply systems
    • D03D47/3033Controlling the air supply
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D47/00Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
    • D03D47/28Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed
    • D03D47/30Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed by gas jet
    • D03D47/3026Air supply systems
    • D03D47/3033Controlling the air supply
    • D03D47/304Controlling of the air supply to the auxiliary nozzles

Definitions

  • the present invention relates to a weft picking control device in a jet loom of the type wherein a weft yarn is picked or inserted into a shed by the action of a fluid jet injected by a weft picking nozzle.
  • control factors which influence the weft picking condition include for example the time at which weft picking operation is started and period of time during which weft transport fluid is injected from weft picking nozzle.
  • the time of weft picking commencement is governed by the fabric width (or reed width) and the period, i.e. the duration of the injection is dependent on the thickness (or number count) and character of weft yarn to be picked.
  • the Japanese patent application No. 62-263348 (1987) discloses a device in which a control factor, namely the period of injection, is selected on the basis of input data on fabric condition, namely the number count of weft yarn and thereby to optimize the control setting, without relying on the experience of skilled workmen.
  • a control device is operated as follows:
  • the weft number counts, as the fabric condition data, are classified into a plurality of groups, e.g. very small, small, slightly small, average, slightly large, large and very large, according to the rule of order, while the periods of injection, as the control factor, are classified similarly into a plurality of groups, e.g. very short, short, slightly short, average, slightly long, long and very long. Allotment of injection periods or varying lengths to the respective groups is made and based on the experience and knowledge of experts and workmen regarding the optimum corresponding relationship between the fabric condition data and their associated control factors.
  • the groups of fabric condition data and the groups of control factors are correlated with each other, and the means for establishing the control factor operates to select an optimum control factor for the input data on the basis of the correlation between the fabric condition data and the control factors. This correlation, or the corresponding relationship, is established previously on the basis of the experience and knowledge of experts and workmen.
  • Reference numeral 1 designates a device for measuring and storing a predetermined length of weft yarn Y by winding the same on a drum of the device 1. Further there is a fabric condition data input device 13 and a control computer C as means for establishing and determining control factor.
  • a length of weft yarn Y thus measured and stored by the device 1 is released therefrom for picking by a main weft picking nozzle 2.
  • Weft insertion is then assisted by a plurality of aixiliary nozzles 3, 4, 5, 6, 7, 8, 9 and 10.
  • a weft yarn Y has been picked successfully, the yarn is detected by a weft detector 11, which is preferably a photoelectric sensor or reflection type, and the loom operation is continued accordingly. If a weft yarn Y fails to be detected by the weft detector 11, the loom operation is cause to stop.
  • Releasing and stopping of a weft yarn from winding surface 1a of the weft measuring/storing device 1 is accomplished by a movable stop in 12a whose movement is controlled by an electromagnetic solenoid 12 which is in turn controlled by an electromagnetic solenoid 12 which is in turn controlled to be energized and deenergized by appropriate command signals from a control computer C.
  • the control computer C operates to cause the solenoid 12 to be energized via a drive circuit 14 in response to a detection signal from a rotary encoder 13 which detection signal indicates an angle of rotation of the loom.
  • a weft release detector 15 Adjacent to the yarn winding surface 1a is disposed a weft release detector 15, preferably a photoelectric sensor of reflection type, which is adapted to detect a weft yarn Y which is being drawn and released from the yarn winding surface 1a.
  • the control computer C emits a command signal to deenergize the solenoid 12 so that the stop pin 12a is moved into engagement with the yarn winding surface 1a to stop the drawing and releasing of the weft yarn Y.
  • Injection of air under pressure from the main nozzle 2 is controlled by an electromagnetically-operated valve V0.
  • injection of air under pressure from the auxiliary nozzles 3 - 10 is controlled by electro-magneticallly-operated valves V1, V2, V3, V4, V5, V6 V7, V8, respectively.
  • the control computer C includes a central processing unit CPU, data memory C1 and program memory C2.
  • the control computer C further includes a data input device 19 connected thereot for inputting data on fabric conditions.
  • the program memory C2 of the control computer C stores therein a program, as shown by the flow chart in Fig. 5, for establishing control factor.
  • the control factor in this embodiment is the period of time of air injection by each of the auxiliary nozzles 3 - 10.
  • the length of actual injection period by the nozzle which can be expressed by ⁇ i - ⁇ i , is established the same for all the auxiliary nozzles.
  • the main nozzle 2 commences air injection a the angle ⁇ 0 and stops the injection at the angle ⁇ 0.
  • Each of the auxiliary nozzles 3 to 10 commences air injection at the angle ⁇ i and stops the injection at the angle ⁇ i .
  • the curved line D indicates an optimum condition of weft flying and the angle of rotation T w depicts the time at which the leading end of a weft yarn Y should reach the target position.
  • the period of air injection ( ⁇ i , ⁇ i ) corresponds to the period of time x during which each of the electromagnetic valves V i is kept open, and this open period of the valves is established by the control factor establishin program shown by the flow chart of Fig. 5.
  • functions g1, g2, g3, g4, g5, g6, g7 are established so as to correspond respectively to fabric condition data groups G1, G2, G3, G4, G5, G6m G7 which are thus classified according to the rule of order in yarn number counts (1 - n6).
  • the likelihood of yarn number count 1 of the fabric condition data group G1 is "1"
  • that of yarn number count n1 of the same group G1 is "0”
  • the likelihood of yarn number count 1 of the condition data group G2 is "0"
  • that of yarn number count n1 is “1”
  • that of yarn number count n2 is "0"
  • functions f1, f2, f3, f4, f5, f6, f7 are established so as to correspond respectively to control factor groups F1, F2, F3, F4, F5, F6, F7 which are thus classified according to the rule of order in the open period of the electromagnetic valves V i .
  • the likelihood of valve open period ⁇ 1 of the control factor group F1 is "1"
  • that of valve open period ⁇ 2 of the same control factor group is "0”
  • the likelihood of valve open period ⁇ 1 of the control factor group F2 is "0”
  • that of valve open period ⁇ 2 is “1”
  • that of valve open period ⁇ 3 is "0", respectively.
  • the condition data group G j corresponds to the control factor group F 8-j , which means that the valves V i should be kept opened for a longer period of time for fliying a weft yarn with a count of smaller number, and the classification of the control factor groups F j , or the grouping of valve open periods ⁇ 1, ⁇ 2, ⁇ 3, ⁇ 4, ⁇ 5, ⁇ 6, ⁇ 7, is provided in light of experience and knowledge of experts and skilled workmen.
  • the control computer C Upon input of fabric condition data, or a data x on the number count of a weft yarn to be handled, through the data input device 19, the control computer C firstly determines the product-set G j ⁇ G j+1 of the condition data group G j and G j+1 in which the yarn number count data x falls. The control computer C then performs calculations of the functions g j (x) and g j+1 (x) for the above condition data groups G j and G j+1 .
  • functions g j and g j+1 for the parameter x are g2 and g3, respectively.
  • control computer C performs the calculations of functions f ⁇ 1 8-f and f ⁇ 1 8-(j+1) , which are inverse with respect to the functions f 8-j and f 8-(j+1) for the control factor groups F 8-j and F 8-(j+1) corresponding, respectively, to the above condition data groups G j and G j+1 , with g j (x) and g j+1 (x) as the parameters.
  • Two values are obtainable from such functional calculation for each of the parameters g j (x) and g j+1T(x) .
  • the area which is shaded with right-upward oblique lines is of a trapezoid shape with it top side defined by a line drawn between the points g jL and g jR
  • the area shaded with right downward oblique lines is of a trapezoid shape with its top side defined by a line drawn between the points g (j+1)L and g (j+1)R.
  • the control computer C performs calculation to find the point of gravity center Q( ⁇ x ) of the sum-set area of the above two trapezoid shapes.
  • the point ⁇ x on the abscissa corresponding to the point of grafity center Q( ⁇ x ) represents the component of open period for the electro-magnetic valves V i which is suitable for picking a weft yarn Y having the number count x.
  • a curved line E1 in the diagram (a) of Fig. 3.
  • this curved line E1 is influenced by the manner in which the valve open periods ⁇ 1, ⁇ 2, ⁇ 3, ⁇ 4, ⁇ 5, ⁇ 6, ⁇ 7 are grouped for classification from the experience and knowledge of experts and skilled workmen. Since such experience and knowledge used as the basis for the grouping of the above valve open periods ⁇ 1, ⁇ 2, ⁇ 3, ⁇ 4, ⁇ 5, ⁇ 6, ⁇ 7 are very accurate, the curve line E1 can provide an optimum valve open period for each yarn number count.
  • the rotary encoder 13 for detecting the angle of rotation of the loom is operated in increment of ⁇ ⁇ (e.g. 2.5°). For this reason, the curve E1 in the diagram (a) of Fig. 3 is converted into discrete function E1′, as shown in the diagram (b) of Fig. 3.
  • a dot represents a point at which a parameter of yarn number count is present; and a circle represents a point at which such parameter is absent.
  • ⁇ x (( ⁇ x / ⁇ ⁇ ) + 1) ⁇ ⁇
  • ( ⁇ x / ⁇ ⁇ ) represents an integral value with the decimal of ⁇ x / ⁇ ⁇ removed.
  • this ⁇ x is stored as the valve open period ⁇ x .
  • the control computer C will control the operation of the valves V i during weaving operation according to the stored valve open period ⁇ x .
  • the present invention is not limited to the above-described embodiment, but it can be practiced in other way, e.g., wherein the time of weft picking commencement is set for each of different reed width dimensions, as will be described in the following with reference to Figs. 6 through 10.
  • the fabric condition data groups H j and the control factor groups K j are established on the basis of experience and knowledge of expert and skilled workmen so as to correlate to each other.
  • the grouping of the control factor groups K j , or the establishment of the individual weft picking commencement times t1, t2, t3, t4, t5, t6, t7, are made in ligth of the above experience and knowledge.
  • control computer C Upon input of fabric condition dta, or data y on the reed width, through the data input device 19, the control computer C performs a series of calculations in a procedure similar to that described with reference to the first embodiment, but according to the flow chart provided in Fig.
  • the weft picking commencement time T y is determined by the time at which the stop pin 12a is moved away from engagement with the weft winding surface 1a of the weft measuring and storing device 1, which latter time is in turn determined by the time at which the solenoid 12 is energized.
  • the diagram (a) of Fig. 9 shows the weft picking commencement time T y for a reed with a relatively large width, while the diagram (b) of the same figure shows the weft picking commencement time T y for a reed with a relatively small width.
  • the time of air injection ( ⁇ i ′, ⁇ i ′) by the auxiliary nozzles 3 - 10 is changed in accordance with the change of weft picking commencement time T y .
  • the relationship thus obtained between the weft picking commencement time T y and the reed widths is represented by the curved line E2 shown in the diagram (a) of Fig. 7, and this line E2 is determined by grouping establishment of weft picking commencement times t1, t2, t3, t4, t5, t6, t7 from the experience and knowledge of experts and skilled workmen. Since such experience and knowledge used as the basis for the grouping of the weft picking commencement times t1, t2, t3, t4, t5, t6, t7 are very accurate, the curved line E2 can provide an optimum weft picking commencement time for each reed width.
  • the curved line E2 in the diagram (a) of Fig. 8 is converted into discrete function E2′, as indicated in the diagram (b) of Fig. 8, for the same reason as in the first embodiment.
  • the fabric condition data and the control factors may be grouped in either a rougher or finder way than the abvove-described embodiments.
  • the fabric condition group may include other fabric conditions such as kinds of weft yarn
  • the control factors may include other factors such as injection pressure of weft picking nozzle and/or running speed of the loom i.e. rpm of the loom.
  • the weft picking control device of the jet loom has a data input device 19 for feeding data of fabric conditions like yarn count number and/or reed width.
  • a data memory C1 with stored control factor data regarding weft picking conditions like weft picking commencement, fluid injection time, duration and/or end.
  • the data are classified in a plurality of groups according to a rule of order.
  • control factor data are selected for automatically setting of the loom by a CPU and program C2 that is based on the interdependence of fabric conditions and control factor data.

Abstract

The weft picking control device of the jet loom, has a data input device (19) for feeding data of fabric conditions like yarn count number and/or reed width. There is further a data memory (C₁) with stored control factor data regarding weft picking conditions like weft picking commencement, fluid injection time, duration and/or end. The data are classified in a plurality of groups according to a rule of order. Depending on the fabric conditions the optimum control factor data are selected for automatically setting of the loom by a CPU and program (C₂) that is based on the interdependence of fabric conditions and control factor data.

Description

  • The present invention relates to a weft picking control device in a jet loom of the type wherein a weft yarn is picked or inserted into a shed by the action of a fluid jet injected by a weft picking nozzle.
  • For weaving fabrics of high quality with a jet loom of the above type, it is important that good weft picking conditions should be established, so that each weft yarn can reach a predetermined end position in the weft picking passage, i.e. the shed, at a specified time. Control factors which influence the weft picking condition include for example the time at which weft picking operation is started and period of time during which weft transport fluid is injected from weft picking nozzle. The time of weft picking commencement is governed by the fabric width (or reed width) and the period, i.e. the duration of the injection is dependent on the thickness (or number count) and character of weft yarn to be picked.
  • The Japanese patent application No. 62-263348 (1987) discloses a device in which a control factor, namely the period of injection, is selected on the basis of input data on fabric condition, namely the number count of weft yarn and thereby to optimize the control setting, without relying on the experience of skilled workmen.
  • However, it generally takes a long time to find through experimenting an optimum period of injection for each different yarn number count. For this reason, in the above prior art device, yarn number counts are classified only into two groups, i.e. one group for relatively large number counts and the other for relatively small number counts, which correspond to two different groups of injection period. Therefore, the setting of the injection period in the above control device is made roughly only in such a way, that with a certain yarn number count as border line, the injection period is set longer for one group of yarn number counts and the period is set shorter for the other group of yarn number counts.
  • Apparently, such application of the same injection period to all the yarn number counts falling in one of the two groups makes it difficult to provide for the accuracy which is necessary for achieving the desired quality of woven fabrics. Since the yarn number counts are thus classified into two groups only, it is difficult to optimize the weft picking control factor, in particular, when handling a weft yarn whose number count is close to the border line of the two groups of number counts.
  • It is an object of the present invention, therefore, to provide a weft picking control device in a jet loom which is capable of improving the optimization of the weft picking control factors such as period of injection and time of picking commencement by utilizing the experience and knowledge of experts and skilled workmen.
  • According to the present invention, this problem is solved by the teaching contained in the characterizing part of claim 1 and 2. The depending claims are related to particular embodiments of the invention.
  • A control device according to the invention, is operated as follows:
    • various fabric condition data are classified following the rule of order into a pluarlity of fabric condition data groups
      and
    • various control factors are classified following the rule of order into a plurality of control factor groups
      and
    • an optimum control factor can be selected for any given input data regarding the fabric condition and according to a specific relationship between the two groups and which is based on the experience and knowledge of experts and skilled workmen.
  • This offers in so far an excellent advantage and effect that an optimum control factor can be determined easily and without the otherwise necessary, troublesome and time consuming work of producing data by experiments and trial runs of the machine.
  • The weft number counts, as the fabric condition data, are classified into a plurality of groups, e.g. very small, small, slightly small, average, slightly large, large and very large, according to the rule of order, while the periods of injection, as the control factor, are classified similarly into a plurality of groups, e.g. very short, short, slightly short, average, slightly long, long and very long. Allotment of injection periods or varying lengths to the respective groups is made and based on the experience and knowledge of experts and workmen regarding the optimum corresponding relationship between the fabric condition data and their associated control factors.
  • The groups of fabric condition data and the groups of control factors are correlated with each other, and the means for establishing the control factor operates to select an optimum control factor for the input data on the basis of the correlation between the fabric condition data and the control factors. This correlation, or the corresponding relationship, is established previously on the basis of the experience and knowledge of experts and workmen.
  • The following examples of the invention are described with reference to the schematic drawings.
    • Fig. 1 to 5 illustrate a first embodiment of the invention, and details thereof;
    • Fig. 1 is a schematic front view showing an apparatus for weft picking;
    • Fig. 2 (a) is a diagram showing the likelihood of weft number count of fabric condition data groups;
    • Fig. 2 (b) is a diagram showing the likelihood of valve open period of control factor groups;
    • Fig. 3 (a) is a diagram showing specific corresponding relationship between the yarn number count and the valve open period;
    • Fig. 3 (b) is a diagram similar to that of Fig. 3 (a), but with the relationship shown in a discrete way;
    • Fig. 4 (a) and (b) provide diagrams showing the condition of controlling of weft picking;
    • Fig. 5 shows a flow chart of a program for establishing the control factor;
    • Figs. 6 through 10 illustrate another embodiment of the present invention, of which
    • Fig. 6 is a diagrammatic front view showing an apparatus for weft picking;
    • Fig. 7 (a) is a diagram showing the likelihood of reed width of fabric condition data groups;
    • Fig. 7 (b) is a diagram showing the likelihood of weft picking commencement time of control factor groups;
    • Fig. 8 (a) is a diagram showing specific corresponding relationship between the reed width and the weft picking commencement time;
    • Fig. 8 (b) is a diagram similar to that of Fig. 8 (a), but the relationship shown in a discrete way;
    • Fig. 9 (a) and (b) provides diagrams showing the condition of controlling of weft picking, respectively;
    • Fig. 10 shows a flow chart of a program for establishing the control factor.
  • Reference numeral 1 designates a device for measuring and storing a predetermined length of weft yarn Y by winding the same on a drum of the device 1. Further there is a fabric condition data input device 13 and a control computer C as means for establishing and determining control factor.
  • A length of weft yarn Y thus measured and stored by the device 1 is released therefrom for picking by a main weft picking nozzle 2. Weft insertion is then assisted by a plurality of aixiliary nozzles 3, 4, 5, 6, 7, 8, 9 and 10. When a weft yarn Y has been picked successfully, the yarn is detected by a weft detector 11, which is preferably a photoelectric sensor or reflection type, and the loom operation is continued accordingly. If a weft yarn Y fails to be detected by the weft detector 11, the loom operation is cause to stop.
  • Releasing and stopping of a weft yarn from winding surface 1a of the weft measuring/storing device 1 is accomplished by a movable stop in 12a whose movement is controlled by an electromagnetic solenoid 12 which is in turn controlled by an electromagnetic solenoid 12 which is in turn controlled to be energized and deenergized by appropriate command signals from a control computer C. The control computer C operates to cause the solenoid 12 to be energized via a drive circuit 14 in response to a detection signal from a rotary encoder 13 which detection signal indicates an angle of rotation of the loom. Adjacent to the yarn winding surface 1a is disposed a weft release detector 15, preferably a photoelectric sensor of reflection type, which is adapted to detect a weft yarn Y which is being drawn and released from the yarn winding surface 1a. When the detector 15 detects a predetermined number turns of the weft yarn Y being released, the control computer C emits a command signal to deenergize the solenoid 12 so that the stop pin 12a is moved into engagement with the yarn winding surface 1a to stop the drawing and releasing of the weft yarn Y.
  • Injection of air under pressure from the main nozzle 2 is controlled by an electromagnetically-operated valve V₀. Similarly, injection of air under pressure from the auxiliary nozzles 3 - 10 is controlled by electro-magneticallly-operated valves V₁, V₂, V₃, V₄, V₅, V₆ V₇, V₈, respectively. The valve V₀ is connected to an air supply tank 16 and the valves V₁ - V₈ to an air supply tank 17. Operation of each of the valves V₀ and Vi (wherein i=1 to 8) to open and close is controlled by appropriate command signals which are transmitted by the control computer C via a drive circuit 18 in accordance with detection signals from the rotary encoder 13.
  • The control computer C includes a central processing unit CPU, data memory C₁ and program memory C₂. The control computer C further includes a data input device 19 connected thereot for inputting data on fabric conditions. The program memory C₂ of the control computer C stores therein a program, as shown by the flow chart in Fig. 5, for establishing control factor. The control factor in this embodiment is the period of time of air injection by each of the auxiliary nozzles 3 - 10. The period of injection αi, βi) (wherein i=1 to 8) is indicated by the angle of rotation of the loom. The length of actual injection period by the nozzle, which can be expressed by βi - αi, is established the same for all the auxiliary nozzles. As indicated in the diagrams (a) and (b) of Fig. 4, the main nozzle 2 commences air injection a the angle α₀ and stops the injection at the angle β₀. Each of the auxiliary nozzles 3 to 10 commences air injection at the angle αi and stops the injection at the angle βi. In the diagrams in Fig. 4, the curved line D indicates an optimum condition of weft flying and the angle of rotation Tw depicts the time at which the leading end of a weft yarn Y should reach the target position.
  • The period of air injection (αi, βi) corresponds to the period of time x during which each of the electromagnetic valves Vi is kept open, and this open period of the valves is established by the control factor establishin program shown by the flow chart of Fig. 5.
  • Referring to the diagram (a) of Fig. 2, functions g₁, g₂, g₃, g₄, g₅, g₆, g₇ are established so as to correspond respectively to fabric condition data groups G₁, G₂, G₃, G₄, G₅, G₆m G₇ which are thus classified according to the rule of order in yarn number counts (1 - n₆). Each of the fabric condition data groups Gj (j=1 to 7) covers a range of yarn number counts as follows:
       G₁ = Yarn count of very small numbers (1 to n₁)
       G₂ = Yarn count of small numbers (1 to n₂)
       G₃ = Yarn count of slightly small numbers (n₁ to n₃)
       G₄ = Yarn count of average numbers (n₂ to n₄)
       G₅ = Yarn count of slightly large numbers (n₃ to n₅)
       G₆ = Yarn count of large numbers (n₄ to n₆)
       G₇ = Yarn count of very large numbers (n₅ to n₆)
         wherein, 1 < n₁ < n₂ < n₃ < n₄ < n₅ < n₆
  • In the diagram (a) of Fig. 2, functions gj (j=1 to 7) indicate the likelihood of any yarn number count x of the fabric condition data group Gj as a parameter of functions. For example, the likelihood of yarn number count 1 of the fabric condition data group G₁ is "1", while that of yarn number count n₁ of the same group G₁ is "0". Similarly, the likelihood of yarn number count 1 of the condition data group G₂ is "0", that of yarn number count n₁ is "1", and that of yarn number count n₂ is "0", respectively.
  • Referring to the diagram (b) of Fig. 2, functions f₁, f₂, f₃, f₄, f₅, f₆, f₇ are established so as to correspond respectively to control factor groups F₁, F₂, F₃, F₄, F₅, F₆, F₇ which are thus classified according to the rule of order in the open period of the electromagnetic valves Vi. Each of the control factor groups Fj (j=1 to 7) covers a range of valve open periods as follows:
       F₁ = Very short valve open period (Θ₁ to Θ₂)
       F₂ = Short valve oepn period (Θ1 to Θ3)
       F₃ = Slightly shourt valve open period (Θ₂ to Θ₄)
       F₄ = Average valve open period (Θ₃ to Θ₅)
       F₅ = Slightly long valve open period (Θ₄ - Θ₆)
       F₆ = Long valve open period (Θ₅ to Θ₇)
       F₇ = Very long valve open period (Θ₆ to Θ₇)
         wherein, Θ₁ < Θ₂ < Θ₃ < Θ₄ < Θ₅ < Θ₆ < Θ₇
  • In the diagram (b) of Fig. 1, the functions fj (j=1 to 7) indicate the likelihood of any valve open period of the control factor group Fj. For example, the likelihood of valve open period Θ₁ of the control factor group F₁ is "1", while that of valve open period Θ₂ of the same control factor group is "0". Similarly, the likelihood of valve open period Θ₁ of the control factor group F₂ is "0", that of valve open period Θ₂ is "1", and that of valve open period Θ₃ is "0", respectively.
  • The condition data group Gj corresponds to the control factor group F8-j, which means that the valves Vi should be kept opened for a longer period of time for fliying a weft yarn with a count of smaller number, and the classification of the control factor groups Fj, or the grouping of valve open periods Θ₁, Θ₂, Θ₃, Θ₄, Θ₅,Θ₆, Θ₇, is provided in light of experience and knowledge of experts and skilled workmen.
  • Upon input of fabric condition data, or a data x on the number count of a weft yarn to be handled, through the data input device 19, the control computer C firstly determines the product-set Gj ∩ Gj+1 of the condition data group Gj and Gj+1 in which the yarn number count data x falls. The control computer C then performs calculations of the functions gj(x) and gj+1(x) for the above condition data groups Gj and Gj+1. For the sake of convenience in further explanation, in the diagram (a) of Fig. 2, functions gj and gj+1 for the parameter x are g₂ and g₃, respectively.
  • Then, the control computer C performs the calculations of functions f⁻¹8-f and f⁻¹8-(j+1), which are inverse with respect to the functions f8-j and f8-(j+1) for the control factor groups F8-j and F8-(j+1) corresponding, respectively, to the above condition data groups Gj and Gj+1, with gj(x) and gj+1(x) as the parameters. Two values are obtainable from such functional calculation for each of the parameters gj(x) and gj+1T(x). With the calculated values for the parameter gj(x) expressed as f⁻¹8-j[gj(x)]L and f⁻¹8-j[gj(x)]R, respectively two points are determined on the function f8-j; namely one is the point gjL at the coordinates (gj(x), f⁻¹8-j[gj(x)]L and the other is the point gjR at he coordinates (gj(x), f⁻¹8-j[gj(x)]R), as indicated in the diagram (b) of Fig. 2. Likewise, with the calculated values for the parameter gj+1(x) expressed as f⁻¹8-(j+1)[gj+1(x)]L and f⁻¹8-(j+1)[gj+1(x)]R, respectively, two points are determined on the function f8-(j+1); namely one is the point g(j+1)L at the coordinates (gj+1(x), f⁻¹8-(j+1)[g₁₊₁(x)]L) and the other is the point g(j+1)R at the coordinates (gj+1(x), f⁻¹8-(j+1)[gj+1(x)]R), as indicated in the same diagram (b) of Fig. 2.
  • Referring to the diagram (b) of Fig. 2, the area which is shaded with right-upward oblique lines is of a trapezoid shape with it top side defined by a line drawn between the points gjL and gjR, while the area shaded with right downward oblique lines is of a trapezoid shape with its top side defined by a line drawn between the points g(j+1)L and g(j+1)R. Then, the control computer C performs calculation to find the point of gravity center Q(Θx) of the sum-set area of the above two trapezoid shapes. The point Θx on the abscissa corresponding to the point of grafity center Q(Θx) represents the component of open period for the electro-magnetic valves Vi which is suitable for picking a weft yarn Y having the number count x.
  • The relationship between the open period of valves Vi and the yarn number count is indicated by a curved line E₁ in the diagram (a) of Fig. 3. As it is apparent, this curved line E₁ is influenced by the manner in which the valve open periods Θ₁, Θ₂, Θ₃, Θ₄, Θ₅, Θ₆, Θ₇ are grouped for classification from the experience and knowledge of experts and skilled workmen. Since such experience and knowledge used as the basis for the grouping of the above valve open periods Θ₁, Θ₂,Θ₃, Θ₄, Θ₅, Θ₆, Θ₇ are very accurate, the curve line E₁ can provide an optimum valve open period for each yarn number count. On the basis of experience and knowledge of experts and skilled workmen, the grouping of Θ₁, Θ₂, Θ₃, Θ₄, Θ₅, Θ₆, Θ₇ can be made easily without relying on time-consuming different yarn number count. Furthermore, since data on valve open period obtainable from the experiment will cover a certain range of values, it would be troublesome to specifically select one optimum open period from a pluarlity of choices in the range. According to the above-described embodiment of the present invention, however, one optimum valve open period can be selected for any given yarn number count by the aid of a computer.
  • The rotary encoder 13 for detecting the angle of rotation of the loom is operated in increment of Δ Θ (e.g. 2.5°). For this reason, the curve E₁ in the diagram (a) of Fig. 3 is converted into discrete function E₁′, as shown in the diagram (b) of Fig. 3. In the diagram (b), a dot represents a point at which a parameter of yarn number count is present; and a circle represents a point at which such parameter is absent.
  • In the component Θx of valve open period corresponding to the point of gravity center Q(Θx) in the diagram (b) of Fig. 2 is not an integral multiple of the above increment ΔΘ the control computer C performs the following calculation:
  • Θx = ((Θx /Δ Θ) + 1)Δ Θ
  • wherein, (Θx/Δ Θ) represents an integral value with the decimal of Θx/Δ Θ removed.
  • When the value Θx is an integral multiple of the increment Δ Θ, this Θx is stored as the valve open period Θx. The control computer C will control the operation of the valves Vi during weaving operation according to the stored valve open period Θx.
  • Referring to Fig. 4, the length of valve open period Θx (=βi - αi) (in the diagram (a)) is set longer for handling a weft yarn having a count of smaller number, as compared with the length of valve open period Θx (=βi′ - αi) (in the diagram (b)) for weft yarn with a count of larger number.
  • It is to be noted that the present invention is not limited to the above-described embodiment, but it can be practiced in other way, e.g., wherein the time of weft picking commencement is set for each of different reed width dimensions, as will be described in the following with reference to Figs. 6 through 10.
  • In the embodiment, the fabric condition data are provided by reed widths, and each of the condition data groups HjR (j=1 to 7) covers a range of feed widths as follows:
       H₁ = Very small reed width (L₁ to L₂)
       H₂ = Small reed width (L₁ to L₃)
       H₃ = Slightly small reed width (L₂ to L₄)
       H₄ = Average reed width (L₃ to L₅)
       H₅ = Slithly large reed width (L₄ to L₆)
       H₆ = Large reed width (L₅ to L₇)
       H₇ = Very large reed width (L₆ to L₇)
         wherein, L₁ < L₂ < L₃ < L₄ < L₅ < L₆ < L₇
  • On the other hand, each of the control factor groups Kj (j=1 to 7) covers a range of weft picking commencement times as follows:
       K₁ = Very early commencement ime (t₁ to t₂)
       K₂ = Early commencement time (t₁ to t₃)
       K₃ = Slightly early commencement time (t₂ to t₄)
       K₄ = Average commencement time (t₃ to t₅)
       K₅ = Slightly late commencement time (t₄ to t₆)
       K₆ = Late commencement time (t₅ to t₇)
       K₇ = Very late commencement time (t₆ to t₇)
         wherein, t₁ < t₂ < t₃ < t₄ < t₅ < t₆ < t₇
  • Referring to Fig. 7, functions hj (j= 1 to 7) shown in the diagram (a) indicate the likelihood of any reed width y of the fabric condition data Hj as a parameter of functions; and function kj shown in the diagram (b) indicate the likelihood of weft picking commencement time of the control factor groups Kj. The fabric condition data groups Hj and the control factor groups Kj are established on the basis of experience and knowledge of expert and skilled workmen so as to correlate to each other. The grouping of the control factor groups Kj, or the establishment of the individual weft picking commencement times t₁, t₂, t₃, t₄, t₅, t₆, t₇, are made in ligth of the above experience and knowledge.
  • Upon input of fabric condition dta, or data y on the reed width, through the data input device 19, the control computer C performs a series of calculations in a procedure similar to that described with reference to the first embodiment, but according to the flow chart provided in Fig. 10, which include: calculation of the functions hj(y) and hj+1(y) in which the condition data y falls; calculation of the functions k⁻¹j[hj(y)] and k⁻¹fj+1[hj+1(y)] which are inverse with respect to the above functions, respectively; calculation to find the point of gravity center Q(ty) of sum-set area of two trapezoid shapes, i.e., one is a trapezoid shape whose top side is defined by a line connecting the point rjL at the coordinates (hj(y), k⁻¹j[hj(y)]L) and the point rjR at the coordinates (hj(y), k⁻¹j[hj(y)]r) and the other is a trapezoid shape whose top side is defined by a line connecting the point r(j+1)L at the coordinates (hj+1(y)m k⁻¹j+1[hj+1(y)]L) and the point r(j+1)R at the coordinates (hj+1(y)m f⁻¹j+1[hj+1(y)]r), both shown in the diagram (b) of Fig. 7; and calculation to find the weft picking commencement time Ty.
  • The weft picking commencement time Ty is determined by the time at which the stop pin 12a is moved away from engagement with the weft winding surface 1a of the weft measuring and storing device 1, which latter time is in turn determined by the time at which the solenoid 12 is energized. The diagram (a) of Fig. 9 shows the weft picking commencement time Ty for a reed with a relatively large width, while the diagram (b) of the same figure shows the weft picking commencement time Ty for a reed with a relatively small width. The time of air injection (αi′, βi′) by the auxiliary nozzles 3 - 10 is changed in accordance with the change of weft picking commencement time Ty.
  • The relationship thus obtained between the weft picking commencement time Ty and the reed widths is represented by the curved line E₂ shown in the diagram (a) of Fig. 7, and this line E₂ is determined by grouping establishment of weft picking commencement times t₁, t₂, t₃, t₄, t₅, t₆, t₇ from the experience and knowledge of experts and skilled workmen. Since such experience and knowledge used as the basis for the grouping of the weft picking commencement times t₁, t₂, t₃, t₄, t₅, t₆, t₇ are very accurate, the curved line E₂ can provide an optimum weft picking commencement time for each reed width. The curved line E₂ in the diagram (a) of Fig. 8 is converted into discrete function E₂′, as indicated in the diagram (b) of Fig. 8, for the same reason as in the first embodiment.
  • According to the present invention, the fabric condition data and the control factors may be grouped in either a rougher or finder way than the abvove-described embodiments.
  • Additionally, the fabric condition group may include other fabric conditions such as kinds of weft yarn, and the control factors may include other factors such as injection pressure of weft picking nozzle and/or running speed of the loom i.e. rpm of the loom.
  • The weft picking control device of the jet loom, has a data input device 19 for feeding data of fabric conditions like yarn count number and/or reed width. There is further a data memory C₁ with stored control factor data regarding weft picking conditions like weft picking commencement, fluid injection time, duration and/or end. The data are classified in a plurality of groups according to a rule of order.
  • Depending on the fabric conditions the optimum control factor data are selected for automatically setting of the loom by a CPU and program C₂ that is based on the interdependence of fabric conditions and control factor data.

Claims (8)

  1. Weft picking control device in a jet loom wherin a weft yarn is picked by the action of fluid jets injected by weft picking nozzles, said picking control device comprising:
       means for establishing control factor on weft picking conditions, such as time of weft picking commencement, period of time of fluid jet injection by said weft picking nozzles, etc., from input data of fabric condition which influences said control factor on weft picking conditions; and
       fabric condition data input means for inputting said data of fabric conditions;
       said means for establishing control factor having a function of selecting an optimum control factor for said input data of fabric condition on the basis of specific corresponding relationship between fabric condition data which are classified into a plurality of groups according to the rule of order and weft control factors which are classified similarly into a plurality of groups according to the rule of order.
  2. Weft picking control device in a jet loom wherein a weft yarn is picked by the action of fluid jets injected by weft picking nozzles, said picking control device comprising:
       means (19) for feeding data of fabric condition of at least one fabric condition that influences said weft control condition and for classifying said data of fabric condition data in a plurality of groups according to a rule of order,
       means (C₁) for storing weft control factor data of at least one weft picking condition and for classifying said control factor data in a plurality of groups according to a rule of order,
       means (C₂, CPU) for determining an optimum weft control factor for the at least one weft picking condition, said weft control factor being derived from the fed in data of fabric conditions which influence said weft control factor of the at least one weft picking condition.
  3. A weft picking control device as claimed in claim 1 or claim 2 wherein the control factor data are controlling the time of weft picking commencement.
  4. A weft picking control device as claimed in one of the claims 1 to 3 wherein the control factor data are or are in addition controlling the time of fluid injection time by at least one of the said weft picking nozzles.
  5. A weft picking control device as claimed in one of the claims 1 to 4, wherein the control factor data are or are in addition controlling the fluid pressure of at lest one of the said weft picking nozzles.
  6. A weft picking control device as claimed in one of the claims 1 to 5, wherein the control factor data are or are in addition controlling the number of picks per minute of the loom.
  7. A weft picking control device as claimed in one of the claims 1 to 6 wherein the fabric condition data are the yarn number count of the weft yarn.
  8. A weft picking control device as claimed in one of the claims 1 to 7 wherein the fabric condition data are or are in addition the reed width of the loom.
EP19910810395 1990-05-24 1991-05-24 Weft picking control device in a jet loom Expired - Lifetime EP0458753B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP134519/90 1990-05-24
JP13451990A JPH0819605B2 (en) 1990-05-24 1990-05-24 Weft insertion control device in jet loom

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EP0458753A1 true EP0458753A1 (en) 1991-11-27
EP0458753B1 EP0458753B1 (en) 1996-10-16

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DE (1) DE69122657T2 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0501920A1 (en) * 1991-02-25 1992-09-02 Kabushiki Kaisha Toyoda Jidoshokki Seisakusho Apparatus for controlling weft insertion in jet loom
WO1999027172A1 (en) * 1997-11-24 1999-06-03 Eltex Of Sweden Ab Monitoring device
WO2001079597A1 (en) * 2000-04-14 2001-10-25 Picanol N.V. Method for adjusting the weaving parameters of weaving machines, and control device
CN102808273A (en) * 2011-05-31 2012-12-05 株式会社丰田自动织机 Air supply system in air jet looms
EP2400050A3 (en) * 2010-06-28 2014-12-17 Kabushiki Kaisha Toyota Jidoshokki Apparatus for determining status of weft insertion and weft insertion controller in jet loom

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0290975A1 (en) * 1987-05-12 1988-11-17 Tsudakoma Corporation Automatic picking controlling method
EP0306998A1 (en) * 1987-09-11 1989-03-15 Tsudakoma Corporation Picking controller
EP0344104A1 (en) * 1988-05-26 1989-11-29 GebràœDer Sulzer Aktiengesellschaft Loom with a weft insertion regulating system
WO1989012122A1 (en) * 1988-06-02 1989-12-14 Lindauer Dornier Ges.M.B.H. Nozzle control for an air loom

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0290975A1 (en) * 1987-05-12 1988-11-17 Tsudakoma Corporation Automatic picking controlling method
EP0306998A1 (en) * 1987-09-11 1989-03-15 Tsudakoma Corporation Picking controller
EP0344104A1 (en) * 1988-05-26 1989-11-29 GebràœDer Sulzer Aktiengesellschaft Loom with a weft insertion regulating system
WO1989012122A1 (en) * 1988-06-02 1989-12-14 Lindauer Dornier Ges.M.B.H. Nozzle control for an air loom

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0501920A1 (en) * 1991-02-25 1992-09-02 Kabushiki Kaisha Toyoda Jidoshokki Seisakusho Apparatus for controlling weft insertion in jet loom
US5295515A (en) * 1991-02-25 1994-03-22 Kabushiki Kaisha Toyoda Jidoshokki Seisakusho Apparatus for controlling weft insertion in jet loom
WO1999027172A1 (en) * 1997-11-24 1999-06-03 Eltex Of Sweden Ab Monitoring device
WO2001079597A1 (en) * 2000-04-14 2001-10-25 Picanol N.V. Method for adjusting the weaving parameters of weaving machines, and control device
BE1013392A3 (en) * 2000-04-14 2001-12-04 Picanol Nv METHOD AND DEVICE FOR MAKING A loom.
US7110847B2 (en) 2000-04-14 2006-09-19 Picanol N.V. Method for adjusting the weaving parameters of weaving machines, and control device
EP2400050A3 (en) * 2010-06-28 2014-12-17 Kabushiki Kaisha Toyota Jidoshokki Apparatus for determining status of weft insertion and weft insertion controller in jet loom
CN102808273A (en) * 2011-05-31 2012-12-05 株式会社丰田自动织机 Air supply system in air jet looms
CN102808273B (en) * 2011-05-31 2014-07-02 株式会社丰田自动织机 Air supply system in air jet looms

Also Published As

Publication number Publication date
DE69122657D1 (en) 1996-11-21
EP0458753B1 (en) 1996-10-16
JPH0434045A (en) 1992-02-05
JPH0819605B2 (en) 1996-02-28
DE69122657T2 (en) 1997-05-15

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