EP0445708A2 - Process for the preparation of foamed fibres - Google Patents
Process for the preparation of foamed fibres Download PDFInfo
- Publication number
- EP0445708A2 EP0445708A2 EP91103256A EP91103256A EP0445708A2 EP 0445708 A2 EP0445708 A2 EP 0445708A2 EP 91103256 A EP91103256 A EP 91103256A EP 91103256 A EP91103256 A EP 91103256A EP 0445708 A2 EP0445708 A2 EP 0445708A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- polycarbonate
- weight
- high polymer
- blowing agent
- polyester
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000002360 preparation method Methods 0.000 title abstract 2
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims abstract description 30
- 229920000515 polycarbonate Polymers 0.000 claims abstract description 20
- 239000004417 polycarbonate Substances 0.000 claims abstract description 19
- 229920000728 polyester Polymers 0.000 claims abstract description 16
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims abstract description 6
- 229910000029 sodium carbonate Inorganic materials 0.000 claims abstract description 3
- 239000004604 Blowing Agent Substances 0.000 claims description 25
- 229920000642 polymer Polymers 0.000 claims description 20
- -1 polyethylene terephthalate Polymers 0.000 claims description 13
- 239000006260 foam Substances 0.000 claims description 12
- 239000000654 additive Substances 0.000 claims description 7
- 230000000996 additive effect Effects 0.000 claims description 7
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 7
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 7
- 229920001707 polybutylene terephthalate Polymers 0.000 claims description 5
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 3
- 238000002844 melting Methods 0.000 claims description 2
- 230000008018 melting Effects 0.000 claims description 2
- 229920000098 polyolefin Polymers 0.000 claims description 2
- 238000009987 spinning Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 4
- 239000003380 propellant Substances 0.000 abstract 2
- 230000000149 penetrating effect Effects 0.000 abstract 1
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 14
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 7
- 235000017557 sodium bicarbonate Nutrition 0.000 description 7
- 239000000835 fiber Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000011800 void material Substances 0.000 description 4
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 3
- 238000006731 degradation reaction Methods 0.000 description 3
- 238000005187 foaming Methods 0.000 description 3
- 239000008187 granular material Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 229920002545 silicone oil Polymers 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- JNLCUVJKTXKKSG-UHFFFAOYSA-N 2-hydroxypropane-1,2,3-tricarboxylic acid;lead Chemical compound [Pb].OC(=O)CC(O)(C(O)=O)CC(O)=O JNLCUVJKTXKKSG-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 1
- 239000004425 Makrolon Substances 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002074 melt spinning Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 239000004616 structural foam Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/24—Formation of filaments, threads, or the like with a hollow structure; Spinnerette packs therefor
- D01D5/247—Discontinuous hollow structure or microporous structure
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/08—Addition of substances to the spinning solution or to the melt for forming hollow filaments
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/62—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyesters
Definitions
- the invention relates to a method for producing foam threads according to the preamble of patent claim 1.
- Foam threads i.e. Filaments or staple fibers with non-continuous cavities are used as carpet fibers and also as filling fibers for blankets, pillows or as lining material for anoraks and other winter clothing.
- One advantage of foam threads is their low density and thus the larger volume of fillers per weight. To achieve a noticeable reduction in density, about 15% void in the finished, crimped foam threads is desired. Since the void fraction decreases during stretching, the void fraction after spinning must be correspondingly larger. With regard to the curling, the cavities must be sufficiently stable against crushing.
- a method for producing foam threads from a synthetic high polymer, a blowing agent and an additive is known from DE-ASen 25 50 080 and 25 50 081.
- the high polymer used is polyester such as polyethylene terephthalate or polyamide such as polyamide-6 and polyamide-66.
- a blowing agent i.e. Gas-forming substance low-boiling hydrocarbons such as pentane, hexane or the gaseous hydrocarbons such as propane or butane are mentioned at room temperature.
- the additive is a silicone oil that is intended to improve the spinnability of the polymer, increase the running time of the spinneret and ensure an even distribution of the cavities.
- DD-PS 103 375 From DD-PS 103 375 a method for producing foam threads from isotactic polypropylene is known, in which sodium bicarbonate and citric acid are used as blowing agents and silicone oil is also used as additive.
- Sodium bicarbonate and citric acid are also used as blowing agents in the production of foamed plastics, for example for structural foam molded parts, cf. e.g. EP 0 059 495 and 0 158 212.
- the plastics mentioned include various high polymers such as polyester.
- sodium carbonate and citric acid lead to good foaming in polyesters, it has been shown that this blowing agent damages the polyester. For example, a degradation of 0.15 intrinsic viscosity units was observed at an intrinsic viscosity of about 0.65, which corresponds to a molecular weight degradation of over 20%.
- the object of the present invention is to provide a method for producing foam threads from a synthetic high polymer, in particular polyester, a blowing agent and an additive, which produces a good foaming effect without damaging the high polymer.
- polycarbonate in the production of polyester threads is already known from DE-OS 27 03 051.
- 3 to 20% by weight of a polycarbonate is mixed with the polyester to be spun before spinning in order to increase the water retention capacity through voids in the threads.
- the high polymers sodium bicarbonate and citric acid and polycarbonate are admixed.
- the addition of the polycarbonate counteracts the degradation of the melt viscosity of the polyester which would otherwise occur. This has resulted in a reduction in the molecular weight of the polyester from the feed polymer to the finished foam thread observed by less than 5%.
- the use of sodium bicarbonate and citric acid as blowing agents has the advantage that these substances only decompose at high temperatures and are toxicologically harmless.
- Polycarbonate also has the advantage of being toxicologically safe.
- the blowing agent composed of sodium bicarbonate and citric acid is expediently added in an amount of 0.15 to 0.80% by weight of the high polymer and the polycarbonate in an amount of 0.5 to 2% by weight of the high polymer.
- a blowing agent composed of sodium bicarbonate and citric acid is understood to mean a largely arbitrary mixture of an alkali bicarbonate and citric acid, preferably in a weight ratio of 1: 3 to 3: 1.
- the blowing agent content is preferably 0.15 to 0.4% by weight for polyethylene terephthalate and 0.3 to 0.6% by weight for polybutylene terephthalate.
- a preferred polycarbonate content is in each case 1.0 to 1.5% by weight.
- Polybutylene terephthalate has a slightly higher blowing agent and polycarbonate content than polyethylene terephthalate.
- the content of third substances to the polyester should be as low as possible.
- the high polymer, the blowing agent and the polycarbonate are mixed in the form of chips before melting and the blowing agent is added as a masterbatch, in particular in a polyolefin.
- the three components can be mixed, for example, in the feed line to the extruder.
- the method according to the invention leads to easily processable foam threads (continuous filaments or staple fibers) as carpet material and also as filling material for clothing.
- carpet or filler fibers are produced by melt spinning and drawing in accordance with the known processes; the process parameters only have to be adjusted slightly in the course of routine experiments.
- thermal processes it should be noted that the insulating effect of the cavities also results in poorer heating of the foam threads.
- polyethylene terephthalate granules which were dried according to customary methods, are mixed with sodium bicarbonate and citric acid in the form of blowing agent masterbatch (HOSTATRON P 1941) and polycarbonate (MAKROLON 16063068), extruded and spun using spinnerets with a round hole cross-section.
- blowing agent masterbatch HOSTATRON P 1941
- polycarbonate MAKROLON 16063068
- the density of the thread is a measure of the foaming of the thread.
- the examples show that it is only through the combination of blowing agent and polycarbonate that a significant reduction in density, i.e. a clear void fraction of the thread is achieved.
- blowing agent HOSTATRON P 1941 being mixed in an amount of 0.6% by weight and polycarbonate in an amount of 1% by weight of the polyester.
- nozzles with different hole diameters as well as different spinning temperatures and take-off speeds are examined.
- the starting materials are the same as in the example series A and B. Instead of a spinneret with a round hole cross section, a hollow profile nozzle is used.
- blowing agent and additive are used as in the previous series. Instead of polyethylene terephthalate granules, however, polybutylene terephthalate granules are now used.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Artificial Filaments (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zum Herstellen von Schaumfäden nach dem Oberbegriff des Patentanspruchs 1.The invention relates to a method for producing foam threads according to the preamble of patent claim 1.
Schaumfäden, d.h. Filamente oder Spinnfasern mit nicht durchgehenden Hohlräumen, werden als Teppichfasern und auch als Füllfasern für Decken, Kissen oder als Futtermaterial für Anoraks und sonstige Winterbekleidung benutzt. Ein Vorteil von Schaumfäden ist ihre geringe Dichte und damit das größere Volumen der Füllstoffe pro Gewicht. Um eine merkliche Dichteverringerung zu erzielen, sind etwa 15% Hohlraum in den fertigen, gekräuselten Schaumfäden erwünscht. Da sich der Hohlraumanteil beim Strecken verringert, muß der Hohlraumanteil nach dem Erspinnen entsprechend größer sein. Im Hinblick auf das Kräuseln müssen die Hohlräume hinreichend stabil gegen Quetschung sein.Foam threads, i.e. Filaments or staple fibers with non-continuous cavities are used as carpet fibers and also as filling fibers for blankets, pillows or as lining material for anoraks and other winter clothing. One advantage of foam threads is their low density and thus the larger volume of fillers per weight. To achieve a noticeable reduction in density, about 15% void in the finished, crimped foam threads is desired. Since the void fraction decreases during stretching, the void fraction after spinning must be correspondingly larger. With regard to the curling, the cavities must be sufficiently stable against crushing.
Ein Verfahren zum Herstellen von Schaumfäden aus einem synthetischen Hochpolymeren, einem Treibmittel und einem Zuschlagstoff ist aus den DE-ASen 25 50 080 und 25 50 081 bekannt. Bei diesen vorbekannten Verfahren dient als Hochpolymeres Polyester wie Polyethylenterephthalat oder Polyamid wie Polyamid-6 und Polyamid-66. Als Treibmittel, d.h. gasbildende Substanz werden niedrigsiedende Kohlenwasserstoffe wie Pentan, Hexan oder die bei Zimmertemperatur gasförmigen Kohlenwasserstoffe wie Propan oder Butan erwähnt. Der Zuschlagstoff ist ein Silikonöl, das die Verspinnbarkeit des Polymeren verbessern, die Laufzeit der Spinndüse erhöhen und eine gleichmäßige Verteilung der Hohlräume sicherstellen soll.A method for producing foam threads from a synthetic high polymer, a blowing agent and an additive is known from DE-ASen 25 50 080 and 25 50 081. In these previously known processes, the high polymer used is polyester such as polyethylene terephthalate or polyamide such as polyamide-6 and polyamide-66. As a blowing agent, i.e. Gas-forming substance low-boiling hydrocarbons such as pentane, hexane or the gaseous hydrocarbons such as propane or butane are mentioned at room temperature. The additive is a silicone oil that is intended to improve the spinnability of the polymer, increase the running time of the spinneret and ensure an even distribution of the cavities.
Aus der DD-PS 103 375 ist ein Verfahren zum Herstellen von Schaumfäden aus isotaktischem Polypropylen bekannt, bei dem als Treibmittel Natriumbicarbonat und Citronensäure und als Zuschlagstoff ebenfalls Silikonöl verwendet werden.From DD-PS 103 375 a method for producing foam threads from isotactic polypropylene is known, in which sodium bicarbonate and citric acid are used as blowing agents and silicone oil is also used as additive.
Natriumbicarbonat und Citronensäure werden als Treibmittel auch bei der Herstellung geschäumter Kunststoffe, zum Beispiel für Strukturschaum-Formteile, benutzt, vgl. z.B. EP 0 059 495 und 0 158 212. Als Kunststoffe werden dort unter anderem auch verschiedene Hochpolymeren wie Polyester erwähnt. Wenn auch Natriumcarbonat und Citronensäure bei Polyestern zu einer guten Schaumbildung führen, so hat sich jedoch gezeigt, daß dieses Treibmittel den Polyester schädigt. Es wurde zum Beispiel ein Abbau von 0,15 Intrinsic-Viskosität-Einheiten bei einer Einsatz-Intrinsic-Viskosität von ungefähr 0,65 beobachtet, was einem Abbau des Molekulargewichtes von über 20% entspricht.Sodium bicarbonate and citric acid are also used as blowing agents in the production of foamed plastics, for example for structural foam molded parts, cf. e.g. EP 0 059 495 and 0 158 212. The plastics mentioned include various high polymers such as polyester. Although sodium carbonate and citric acid lead to good foaming in polyesters, it has been shown that this blowing agent damages the polyester. For example, a degradation of 0.15 intrinsic viscosity units was observed at an intrinsic viscosity of about 0.65, which corresponds to a molecular weight degradation of over 20%.
Aufgabe der vorliegenden Erfindung ist es, ein Verfahren zum Herstellen von Schaumfäden aus einem synthetischen Hochpolymeren, insbesondere Polyester, einem Treibmittel und einem Zuschlagstoff zur Verfügung zu stellen, das eine gute Schaumwirkung erbringt, ohne das Hochpolymere zu schädigen.The object of the present invention is to provide a method for producing foam threads from a synthetic high polymer, in particular polyester, a blowing agent and an additive, which produces a good foaming effect without damaging the high polymer.
Diese Aufgabe wird durch das im Patentanspruch 1 gekennzeichnete Verfahren gelöst.This object is achieved by the method characterized in claim 1.
Die Verwendung von Polycarbonat bei der Herstellung von Polyesterfäden ist bereits aus der DE-OS 27 03 051 bekannt. Bei diesem Verfahren wird dem zu verspinnenden Polyester vor dem Verspinnen 3 bis 20 Gew.-Prozent eines Polycarbonates zugemischt, um das Wasserrückhaltevermögen durch Hohlräume in den Fäden zu erhöhen.The use of polycarbonate in the production of polyester threads is already known from DE-OS 27 03 051. In this process, 3 to 20% by weight of a polycarbonate is mixed with the polyester to be spun before spinning in order to increase the water retention capacity through voids in the threads.
Bei dem erfindungsgemäßen Verfahren dagegen werden den Hochpolymeren Natriumbicarbonat und Citronensäure sowie Polycarbonat zugemischt. Überraschenderweise hat sich gezeigt, daß der Zusatz des Polycarbonates dem anderenfalls eintretenden Abbau der Schmelzviskosität des Polyesters entgegenwirkt. So wurde ein Molekulargewichtsabbau des Polyesters vom Einsatzpolymer bis zum fertigen Schaumfaden von weniger als 5% beobachtet. Die Verwendung von Natriumbicarbonat und Citronensäure als Treibmittel hat den Vorteil, daß sich diese Stoffe erst bei hohen Temperaturen zersetzen und toxikologisch unbedenklich sind. Auch Polycarbonat hat den Vorzug toxikologischer Unbedenklichkeit.In contrast, in the process according to the invention, the high polymers sodium bicarbonate and citric acid and polycarbonate are admixed. Surprisingly, it has been found that the addition of the polycarbonate counteracts the degradation of the melt viscosity of the polyester which would otherwise occur. This has resulted in a reduction in the molecular weight of the polyester from the feed polymer to the finished foam thread observed by less than 5%. The use of sodium bicarbonate and citric acid as blowing agents has the advantage that these substances only decompose at high temperatures and are toxicologically harmless. Polycarbonate also has the advantage of being toxicologically safe.
Zweckmäßigerweise wird das Treibmittel aus Natriumbicarbonat und Citronensäure in einer Menge von 0,15 bis 0,80 Gew.-Prozent des Hochpolymeren und das Polycarbonat in einer Menge von 0,5 bis 2 Gew.-Prozent des Hochpolymeren zugegeben.The blowing agent composed of sodium bicarbonate and citric acid is expediently added in an amount of 0.15 to 0.80% by weight of the high polymer and the polycarbonate in an amount of 0.5 to 2% by weight of the high polymer.
Unter einem Treibmittel aus Natriumbicarbonat und Citronensäure wird dabei eine weitgehend beliebige Mischung eines Alkalibicarbonates und der Citronensäure verstanden, bevorzugt in einem Gewichtsverhältnis 1:3 bis 3:1.A blowing agent composed of sodium bicarbonate and citric acid is understood to mean a largely arbitrary mixture of an alkali bicarbonate and citric acid, preferably in a weight ratio of 1: 3 to 3: 1.
Vorzugsweise beträgt der Gehalt an Treibmittel 0,15 bis 0,4 Gew.-Prozent für Polyethylenterephthalat und 0,3 bis 0,6 Gew.-Prozent für Polybutylenterephthalat. Ein bevorzugter Gehalt an Polycarbonat ist jeweils 1,0 bis 1,5 Gew.-Prozent. Bei Polybutylenterephthalat liegt der notwendige Gehalt an Treibmittel und Polycarbonat etwas höher als bei Polyethylenterephtalat.The blowing agent content is preferably 0.15 to 0.4% by weight for polyethylene terephthalate and 0.3 to 0.6% by weight for polybutylene terephthalate. A preferred polycarbonate content is in each case 1.0 to 1.5% by weight. Polybutylene terephthalate has a slightly higher blowing agent and polycarbonate content than polyethylene terephthalate.
Der Gehalt an Drittsubstanzen zum Polyester sollte möglichst gering sein.The content of third substances to the polyester should be as low as possible.
In weiterer Ausgestaltung der Erfindung ist vorgesehen, daß das Hochpolymere, das Treibmittel und das Polycarbonat vor dem Aufschmelzen in Schnitzelform gemischt werden und hierbei das Treibmittel als Masterbatch, insbesondere in einem Polyolefin, zugegeben wird. Die Mischung der drei Komponenten kann zum Beispiel in der Zuleitung zum Extruder erfolgen Das erfindungsgemäße Verfahren führt zu gut verarbeitbaren Schaumfäden (Endlosfilamenten oder Spinnfasern) als Teppichmaterial und auch als Füllmaterial für Bekleidung. Die Herstellung derartiger Teppich- bzw. Füllfasern durch Schmelzspinnen und Verstrecken erfolgt nach den bekannten Verfahren; die Verfahrensparameter müssen nur geringfügig im Rahmen von Routineversuchen angepaßt werden. Bei der Verarbeitung der Schaumfäden mittels thermischer Prozesse ist zu beachten, daß sich die Isolierwirkung der Hohlräume auch in einer schlechteren Erwärmung der Schaumfäden auswirkt.In a further embodiment of the invention it is provided that the high polymer, the blowing agent and the polycarbonate are mixed in the form of chips before melting and the blowing agent is added as a masterbatch, in particular in a polyolefin. The three components can be mixed, for example, in the feed line to the extruder The method according to the invention leads to easily processable foam threads (continuous filaments or staple fibers) as carpet material and also as filling material for clothing. Such carpet or filler fibers are produced by melt spinning and drawing in accordance with the known processes; the process parameters only have to be adjusted slightly in the course of routine experiments. When processing the foam threads using thermal processes, it should be noted that the insulating effect of the cavities also results in poorer heating of the foam threads.
In einer Spinnanlage für Polyesterfasern wird Polyethylenterephthalat-Granulat, das nach üblichen Methoden getrocknet wurde, mit Natriumbicarbonat und Citronensäure in Form von Treibmittel-Masterbatch (HOSTATRON P 1941) und Polycarbonat (MAKROLON 16063068) gemischt, extrudiert und durch Spinndüsen mit rundem Lochquerschnitt versponnen.
Die Dichte des Fadens ist ein Maß für das Aufschäumen des Fadens. Die Beispiele zeigen, daß erst durch die gewählte Kombination von Treibmittel und Polycarbonat eine deutliche Verringerung der Dichte, d.h. ein deutlicher Hohlraumanteil des Fadens erreicht wird.The density of the thread is a measure of the foaming of the thread. The examples show that it is only through the combination of blowing agent and polycarbonate that a significant reduction in density, i.e. a clear void fraction of the thread is achieved.
Es werden die gleichen Ausgangsstoffe wie in der Beispielserie A gewählt, wobei das Treibmittel HOSTATRON P 1941 in einer Menge von 0,6 Gew.-Prozent und Polycarbonat in einer Menge von 1 Gew.-Prozent des Polyesters zugemischt werden. In dieser Beispielserie werden Düsen unterschiedlicher Lochdurchmesser sowie verschiedene Spinntemperaturen und Abzugsgeschwindigkeiten untersucht.
Die Ausgangsstoffe sind die gleichen wie in den Beispielserien A und B. Statt einer Spinndüse mit rundem Lochquerschnitt wird eine Hohlprofildüse verwendet.
Es werden das gleiche Treibmittel und der gleiche Zuschlagstoff wie bei den vorhergehenden Serien verwendet. Statt Polyethylenterephthalat-Granulat wird jetzt jedoch Polybutylenterephthalat -Granulat verwendet.
Wie aus der Tabelle ersichtlich, führt bei Polybutylenterephthalat erst ein höherer Gehalt an Treibmittel und Polycarbonat zu einer entsprechenden Verringerung der Fadendichte als bei Polyethylenterephthalat.As can be seen from the table, only a higher content of blowing agent and polycarbonate leads to a corresponding reduction in the thread density in the case of polybutylene terephthalate than in the case of polyethylene terephthalate.
Claims (7)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4007498A DE4007498A1 (en) | 1990-03-09 | 1990-03-09 | METHOD FOR PRODUCING FOAM THREADS |
DE4007498 | 1990-03-09 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0445708A2 true EP0445708A2 (en) | 1991-09-11 |
EP0445708A3 EP0445708A3 (en) | 1992-10-28 |
EP0445708B1 EP0445708B1 (en) | 1994-11-23 |
Family
ID=6401800
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP91103256A Expired - Lifetime EP0445708B1 (en) | 1990-03-09 | 1991-03-05 | Process for the preparation of foamed fibres |
Country Status (8)
Country | Link |
---|---|
US (1) | US5124098A (en) |
EP (1) | EP0445708B1 (en) |
JP (1) | JPH04214407A (en) |
AT (1) | ATE114338T1 (en) |
DE (2) | DE4007498A1 (en) |
ES (1) | ES2067069T3 (en) |
IE (1) | IE65671B1 (en) |
PT (1) | PT96985A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1998019077A1 (en) | 1996-10-26 | 1998-05-07 | Scapa Group Plc | Expandable pintle wires |
Families Citing this family (16)
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---|---|---|---|---|
IT1252223B (en) * | 1991-12-16 | 1995-06-05 | M & G Ricerche Spa | CELLULAR POLYESTER RESINS AND THEIR PREPARATION PROCEDURE |
US5498468A (en) * | 1994-09-23 | 1996-03-12 | Kimberly-Clark Corporation | Fabrics composed of ribbon-like fibrous material and method to make the same |
US6057024A (en) * | 1997-10-31 | 2000-05-02 | Kimberly-Clark Worldwide, Inc. | Composite elastic material with ribbon-shaped filaments |
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US7951449B2 (en) | 2002-06-27 | 2011-05-31 | Wenguang Ma | Polyester core materials and structural sandwich composites thereof |
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FR2330782A1 (en) * | 1975-11-07 | 1977-06-03 | Akzo Nv | YARNS AND FIBERS CONTAINING NON-CONTINUOUS CAVITES |
FR2378879A1 (en) * | 1977-01-26 | 1978-08-25 | Bayer Ag | HYDROPHILIC POLYESTER FILAMENTS |
AT369440B (en) * | 1981-06-01 | 1982-12-27 | Chemiefaser Lenzing Ag | METHOD FOR THE PRODUCTION OF FILM STRIPS |
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DE2550081B1 (en) * | 1975-11-07 | 1977-04-28 | Akzo Gmbh | METHOD OF MANUFACTURING BICOMPONENT THREAD |
FR2500463A1 (en) * | 1981-02-24 | 1982-08-27 | Solvay | |
US4544594A (en) * | 1983-04-29 | 1985-10-01 | Allied Corporation | Foamed polyamide fibers |
US4588754A (en) * | 1984-01-04 | 1986-05-13 | General Electric Company | Low modulus structural foam |
DE3411319C2 (en) * | 1984-03-28 | 1986-12-04 | Boehringer Ingelheim KG, 6507 Ingelheim | Use of citric acid esters as blowing and / or nucleating agents for the production of thermoplastic plastic foams |
-
1990
- 1990-03-07 US US07/665,680 patent/US5124098A/en not_active Expired - Fee Related
- 1990-03-09 DE DE4007498A patent/DE4007498A1/en not_active Withdrawn
-
1991
- 1991-03-05 EP EP91103256A patent/EP0445708B1/en not_active Expired - Lifetime
- 1991-03-05 AT AT91103256T patent/ATE114338T1/en not_active IP Right Cessation
- 1991-03-05 DE DE59103556T patent/DE59103556D1/en not_active Expired - Fee Related
- 1991-03-05 ES ES91103256T patent/ES2067069T3/en not_active Expired - Lifetime
- 1991-03-08 PT PT96985A patent/PT96985A/en not_active Application Discontinuation
- 1991-03-08 IE IE78491A patent/IE65671B1/en not_active IP Right Cessation
- 1991-03-11 JP JP3044964A patent/JPH04214407A/en active Pending
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FR2330782A1 (en) * | 1975-11-07 | 1977-06-03 | Akzo Nv | YARNS AND FIBERS CONTAINING NON-CONTINUOUS CAVITES |
FR2378879A1 (en) * | 1977-01-26 | 1978-08-25 | Bayer Ag | HYDROPHILIC POLYESTER FILAMENTS |
AT369440B (en) * | 1981-06-01 | 1982-12-27 | Chemiefaser Lenzing Ag | METHOD FOR THE PRODUCTION OF FILM STRIPS |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1998019077A1 (en) | 1996-10-26 | 1998-05-07 | Scapa Group Plc | Expandable pintle wires |
US6212739B1 (en) | 1996-10-26 | 2001-04-10 | Robert L. Crook | Expandable pintle wires |
Also Published As
Publication number | Publication date |
---|---|
IE910784A1 (en) | 1991-09-11 |
DE4007498A1 (en) | 1991-09-12 |
JPH04214407A (en) | 1992-08-05 |
EP0445708A3 (en) | 1992-10-28 |
DE59103556D1 (en) | 1995-01-05 |
IE65671B1 (en) | 1995-11-15 |
EP0445708B1 (en) | 1994-11-23 |
ATE114338T1 (en) | 1994-12-15 |
PT96985A (en) | 1991-10-31 |
US5124098A (en) | 1992-06-23 |
ES2067069T3 (en) | 1995-03-16 |
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