EP0441449A1 - Composite material frame member - Google Patents

Composite material frame member Download PDF

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Publication number
EP0441449A1
EP0441449A1 EP91200243A EP91200243A EP0441449A1 EP 0441449 A1 EP0441449 A1 EP 0441449A1 EP 91200243 A EP91200243 A EP 91200243A EP 91200243 A EP91200243 A EP 91200243A EP 0441449 A1 EP0441449 A1 EP 0441449A1
Authority
EP
European Patent Office
Prior art keywords
profile
composite material
pvc
polyvinylchloride
thermosetting resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP91200243A
Other languages
German (de)
French (fr)
Inventor
Wilfried Huyghe
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Deceuninck Plastics Industries NV
Original Assignee
Deceuninck Plastics Industries NV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Deceuninck Plastics Industries NV filed Critical Deceuninck Plastics Industries NV
Publication of EP0441449A1 publication Critical patent/EP0441449A1/en
Withdrawn legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04Wing frames not characterised by the manner of movement
    • E06B3/06Single frames
    • E06B3/08Constructions depending on the use of specified materials
    • E06B3/20Constructions depending on the use of specified materials of plastics
    • E06B3/22Hollow frames
    • E06B3/221Hollow frames with the frame member having local reinforcements in some parts of its cross-section or with a filled cavity
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04Wing frames not characterised by the manner of movement
    • E06B3/06Single frames
    • E06B3/08Constructions depending on the use of specified materials
    • E06B3/20Constructions depending on the use of specified materials of plastics
    • E06B3/22Hollow frames
    • E06B3/221Hollow frames with the frame member having local reinforcements in some parts of its cross-section or with a filled cavity
    • E06B2003/228Hollow frames with the frame member having local reinforcements in some parts of its cross-section or with a filled cavity with separate reinforcements situated outside the cavity or in the walls

Definitions

  • Profiles made of synthetic material, and in particular polyvinylchloride (PVC) are used more and more in construction, and in particular as window frames, balustrades, etc. They have the great advantage of having a low specific weight , allow mass production, are easy and quick to assemble, and offer good corrosion resistance.
  • PVC polyvinylchloride
  • This reinforcement method is of very limited use due to the shape of the reinforcement profile and the fixing means.
  • the object of the invention is a new profile in synthetic material, no longer composed of a base profile in synthetic material reinforced by another profile in reinforced thermosetting resin, but itself made of a composite material, the invention intended to simplify the configuration of the plastic profiles which facilitates their transformation in the manufacture of window frames and other finished products, while overcoming the drawbacks of existing profiles.
  • the profile of composite material according to the invention is characterized in that it consists of a matrix of synthetic material such as polyvinylchloride (PVC) which surrounds cores of hardened thermosetting resin reinforced with glass fibers.
  • PVC polyvinylchloride
  • the profile of composite material according to the invention is further characterized in that it is made of a material whose composition varies according to its location in the considered section of the profile.
  • FIG. 1 represents the section of a profile with composite material according to the invention
  • FIG. 2 being an enlargement at right A of this section showing the structure of the composite material of the profile according to the invention.
  • the profile of composite material according to the invention such as that whose structure is shown in Figure 2, is characterized in that it is composed on the one hand of a matrix (5) of synthetic material such as polyvinylchloride (PVC) and on the other hand cores (6) made of hardened thermosetting resin reinforced with glass fibers.
  • PVC polyvinylchloride
  • the profile of composite material according to the invention as shown in Figure 1 is characterized in that it consists of a material whose composition varies according to its location in the considered section of the profile.
  • the walls (3) and (4) are constituted by the matrix synthetic material (5) such as Polyvinylchloride (PVC ) while the walls (1) and (2) consist of the matrix synthetic material (PVC) surrounding the cores (6) of hardened thermosetting resin reinforced with glass fibers.
  • the profile according to the invention retains the advantages linked to this material such as weldability, resistance to ultraviolet rays, impact resistance, while possessing the advantages linked to the thermosetting resin reinforced with glass fibers, mechanical strength, and avoiding the drawbacks of the corrodible steel frame, or the high cost of the thermosetting resin reinforced with fibers when it is used in a profile in its entirety.
  • a profile of composite material according to the invention may comprise parts whose density of the cores of hardened thermosetting resin reinforced with glass fibers, in the matrix synthetic material, will vary according to the mechanical resistance sought in the law. considered section of the profile.

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  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)
  • Reinforced Plastic Materials (AREA)

Abstract

Frame member made of composite material characterised in that the material which constitutes the frame member in question is constituted from a basic or synthetic matrix material (5) such as polyvinylchloride (PVC) in which are lodged cores (6) of heat-hardening resin reinforced with glass fibres. <IMAGE>

Description

Les profilés en matière synthétique, et en particulier en polyvinylchloride (PVC) sont utilisés de plus en plus dans la construction, et en particulier comme châssis de fenêtre, balustrades, etc...Ils ont le grand avantage d'avoir un faible poids spécifique, de permettre une production en masse, sont d'un montage facile et rapide, et offrent une bonne résistance à la corrosion.Profiles made of synthetic material, and in particular polyvinylchloride (PVC) are used more and more in construction, and in particular as window frames, balustrades, etc. They have the great advantage of having a low specific weight , allow mass production, are easy and quick to assemble, and offer good corrosion resistance.

D'autre part ils ont le désavantage d'être fragiles. C'est pourquoi on a essayé de les renforcer d'une manière ou autre.On the other hand they have the disadvantage of being fragile. That is why we tried to strengthen them in one way or another.

Divers procédés ont été expérimentés, mais qui presentent néanmoins d'autres inconvénients. C'est ainsi qu'on a utilisé des profilés en matière synthétique particulière, renforcée au moyen de fibres de verre. La transformation d'une telle matière en profilés est très difficile et chère.Various methods have been tried, but which nevertheless have other drawbacks. This is how we used special plastic profiles, reinforced with glass fibers. The transformation of such a material into profiles is very difficult and expensive.

On peut également renforcer les profilés en matière synthétique, dont ceux en PVC en utilisant des profilés en acier. Ces profilés composites ont l'inconvénient de perdre leur caractère de légèreté. Ils sont beaucoup plus lourds et nécessitent un double outillage de transformation respectivement pour la partie PVC et la partie métallique - par exemple pour le sciage des profilés et leur assemblage en châssis de fenêtre. Deplus ils sont sujets à la rouille de la partie métallique, qui entraîne la destruction du profilé et supprime l'avantage du faible entretien pour les profilés en matière synthétique.It is also possible to reinforce the plastic profiles, including those in PVC using steel profiles. These composite profiles have the disadvantage of losing their lightness character. They are much heavier and require double processing tools respectively for the PVC part and the metal part - for example for sawing profiles and assembling them in window frames. In addition, they are subject to rust on the metal part, which destroys the profile and removes the advantage of low maintenance for plastic profiles.

Il existe également, suivant le brevet Britannique GB-2 144 472, un procédé de renforcement des châssis de fenêtre en PVC, comprenant l'introduction dans le profilé en matière synthétique d'un tube à section rectangulaire en résine thermodurcissable renforcée au moyen de fibres, telles que les fibres de verre, aramide ou de carbone. Ce tube est fixé au profilé PVC au moyen de vis ou de rivets.There is also, according to British patent GB-2 144 472, a method for reinforcing PVC window frames, comprising the introduction into the plastic profile of a tube with rectangular section made of thermosetting resin reinforced with using fibers, such as glass, aramid or carbon fibers. This tube is fixed to the PVC profile by means of screws or rivets.

Ce procédé de renforcement est d'un usage très limité du fait de la forme du profilé de renforcement et des moyens de fixation.This reinforcement method is of very limited use due to the shape of the reinforcement profile and the fixing means.

L'objet de l'invention est un nouveau profilé en matière synthétique, non plus composé d'un profilé de base en matériau synthétique renforcé par un autre profilé en résine thermodurcissable armée, mais constitué lui même d'un matériau composite, l'invention ayant pour but de simplifier la configuration des profilés en matière synthétique ce qui facilite leur transformation dans la fabrication des chassis de fenêtre et autres produits finis, tout en remédiant aux inconvénients des profilés existants.The object of the invention is a new profile in synthetic material, no longer composed of a base profile in synthetic material reinforced by another profile in reinforced thermosetting resin, but itself made of a composite material, the invention intended to simplify the configuration of the plastic profiles which facilitates their transformation in the manufacture of window frames and other finished products, while overcoming the drawbacks of existing profiles.

Le profilé en matériau composite suivant l'invention est caractérisé en ce qu'il est constitué d'une matrice en matière synthétique telle que le polyvinylchloride (PVC) qui entoure des noyaux en résine thermodurcissable durcie armée de fibres de verre.The profile of composite material according to the invention is characterized in that it consists of a matrix of synthetic material such as polyvinylchloride (PVC) which surrounds cores of hardened thermosetting resin reinforced with glass fibers.

Le profilé en matériau composite suivant l'invention est en outre caractérisé en ce qu'il est constitué d'un matériau dont la composition varie suivant sa localisation dans la section considérée du profilé.The profile of composite material according to the invention is further characterized in that it is made of a material whose composition varies according to its location in the considered section of the profile.

D' autres caractéristiques et avantages ressortiront de la description d'un exemple de profilé en matériau composite suivant l'invention, illustré au moyen des figures en annexe.Other characteristics and advantages will emerge from the description of an example of a profile made of composite material according to the invention, illustrated by means of the appended figures.

La figure 1 représente la section d'un profilé à matériau composite suivant l'invention, la figure 2 étant un agrandissement au droit A de cette section montrant la structure du matériau composite du profilé suivant l'invention.FIG. 1 represents the section of a profile with composite material according to the invention, FIG. 2 being an enlargement at right A of this section showing the structure of the composite material of the profile according to the invention.

Dans un profilé tel que celui dont la section est représentée à la figure 1, utilisé dans la fabrication des chassis de fenêtre, dès qu'une paroi telle que la paroi 1 ou 2 d'un tel profilé dépasse une certaine longueur, il est nécessaire de la renforcer pour en assurer d'une part la rigidité et d'autre part la résistance mécanique aux tensions de flexion qui peuvent survenir.In a profile such as the one whose cross section is shown in Figure 1, used in the manufacture of window frames, as soon as a wall such as wall 1 or 2 of such a profile exceeds a certain length, it is necessary to reinforce it to ensure on the one hand the rigidity and on the other hand the mechanical resistance to the bending stresses which may arise.

Le profilé en matériau composite suivant l'invention tel que celui dont la structure est représentée à la figure 2, est caractérisé en ce que qu'il est composé d'une part d'une matrice (5) en matière synthétique telle que le polyvinylchloride (PVC) et d'autre part de noyaux (6) en résine thermodurcissable durcie armées de fibres de verre.The profile of composite material according to the invention such as that whose structure is shown in Figure 2, is characterized in that it is composed on the one hand of a matrix (5) of synthetic material such as polyvinylchloride (PVC) and on the other hand cores (6) made of hardened thermosetting resin reinforced with glass fibers.

Plus particulièrement le profilé en matériau composite suivant l'invention tel qu'il est représenté à la figure 1 est caractérisé en ce qu'il est constitué d'un matériau dont la composition varie suivant sa localisation dans la section considérée du profilé. C'est ainsi que dans le profilé en matériau composite suiant l'invention dont la section est représentée à la figure 1, les parois (3) et (4) sont consitutuées par la matière synthétique matricielle (5) tel que le Polyvinylchloride (PVC) tandis que les parois (1) et (2) sont constitués par la matière synthétique matricielle (PVC) entourant les noyaux (6) en résine thermodurcissable durcie armée de fibres de verre.More particularly the profile of composite material according to the invention as shown in Figure 1 is characterized in that it consists of a material whose composition varies according to its location in the considered section of the profile. Thus in the profile of composite material according to the invention, the section of which is represented in FIG. 1, the walls (3) and (4) are constituted by the matrix synthetic material (5) such as Polyvinylchloride (PVC ) while the walls (1) and (2) consist of the matrix synthetic material (PVC) surrounding the cores (6) of hardened thermosetting resin reinforced with glass fibers.

Grâce à la présence de la matière matricielle en polyvinylchloride, le profilé suivant l'invention garde les avantages liés à cette matière tels que la soudabilité, la résistance aux rayons ultra-violets, la résistance aux chocs, tout en possédant les avantages liés à la résine thermodurcissable armée de fibres de verre, de résistance mécanique, et en évitant les inconvénients de l'armature en acier corrodible, ou du coût élevé de la résine thermodurcissable armée de fibres lorsque celle-ci est utilisée dans un profilé dans son entièreté.Thanks to the presence of the polyvinylchloride matrix material, the profile according to the invention retains the advantages linked to this material such as weldability, resistance to ultraviolet rays, impact resistance, while possessing the advantages linked to the thermosetting resin reinforced with glass fibers, mechanical strength, and avoiding the drawbacks of the corrodible steel frame, or the high cost of the thermosetting resin reinforced with fibers when it is used in a profile in its entirety.

C'est ainsi qu'un profilé en matériau composite suivant l'invention peut comprendre des parties dont la densité des noyaux en résine thermodurcissable durcie armée de fibres de verre, dans la matière synthétique matricielle, variera suivant la résistance mécanique recherchée au droit de la section considérée du profilé.Thus, a profile of composite material according to the invention may comprise parts whose density of the cores of hardened thermosetting resin reinforced with glass fibers, in the matrix synthetic material, will vary according to the mechanical resistance sought in the law. considered section of the profile.

Claims (3)

Profilé en matériau composite caractérisé en ce que le matériau qui constitue le profilé considéré est constitué d'une matière de base ou matricielle synthétique (5) telle que le polyvinylchloride (PVC) dans laquelle sont logés des noyaux (6) en résine thermodurcissable durcie armée de fibres de verre.Profile made of composite material characterized in that the material constituting the profile considered consists of a synthetic base or matrix material (5) such as polyvinylchloride (PVC) in which are housed cores (6) of reinforced hardened thermosetting resin glass fibers. Profilé en matériau composite caractérisé en ce que certaines parties ou éléments du profilé considéré sont constitués d'une matière de base ou matricielle synthétique (5) telle que le polyvinylchloride (PVC) dans laquelle sont logés des noyaux (6) en résine thermodurcissable durcie armée de fibres de verre.Profile made of composite material characterized in that certain parts or elements of the profile considered consist of a synthetic base or matrix material (5) such as polyvinylchloride (PVC) in which are housed cores (6) of reinforced hardened thermosetting resin glass fibers. Profilé en matériau composite suivant la revendication 2 caractérisé en ce que la densité de répartition des noyaux (6) en résine thermodurcissable durcie armée de fibres de verre dans la matière de base ou matricielle synthétique (5) telle que le polyvinylchloride (PVC) varie suivant la résistance mécanique recherchée au droit de la section considérée du profilé.Profile in composite material according to Claim 2, characterized in that the distribution density of the cores (6) of hardened thermosetting resin reinforced with glass fibers in the base or synthetic matrix material (5) such as polyvinylchloride (PVC) varies according to the mechanical strength sought at the level of the section under consideration of the profile.
EP91200243A 1990-02-08 1991-02-06 Composite material frame member Withdrawn EP0441449A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR9002059 1990-02-08
FR9002059A FR2657946B1 (en) 1990-02-08 1990-02-08 PROFILE IN COMPOSITE MATERIAL.

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EP0441449A1 true EP0441449A1 (en) 1991-08-14

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FR (1) FR2657946B1 (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19736393A1 (en) * 1997-08-21 1999-02-25 Huels Troisdorf Profile system for manufacturing windows and doors
DE19859166A1 (en) * 1998-12-21 2000-07-13 Schweizer Ag E Composite profile for windows and doors comprises first profiled part of plastics facing inside of building and second profiled part of reinforcing metal alloy on weather side
FR2807967A1 (en) * 2000-04-25 2001-10-26 Lapeyre Joinery component for door, shutter, etc., is thermoplastic extrusion reinforced with ribbon(s) having thermoplastic around continuous glass fibers
DE10104166A1 (en) * 2001-01-30 2002-08-01 Uti Holding & Man Ag Heat-insulated window, French door, or facade element with heat insulating glazing for buildings comprises a frame and case profile made entirely of fiber composite material
DE102007039009A1 (en) * 2007-08-17 2009-02-19 Rehau Ag + Co Frame assembly and plastic profile frame for this
WO2011015635A1 (en) 2009-08-06 2011-02-10 Solvay Sa Manufacture and use of a reinforced profile
WO2012139972A1 (en) 2011-04-11 2012-10-18 Solvay Sa Manufacture and use of a composite material comprising fibres and at least one vinyl chloride polymer

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0063234A1 (en) * 1981-04-15 1982-10-27 Schock & Co. GmbH Extruded hollow plastics profile member for window frames, window frame composed of such profile members and manufacturing method of such a window frame
WO1987004751A1 (en) * 1986-01-30 1987-08-13 Interprofil Gfk-Fenster & Bausysteme Gesellschaft Window frame section and process for its manufacture
US4740405A (en) * 1986-12-30 1988-04-26 Fukubi Kagaku Kogyo Kabushiki Kaisha Extruded frame member

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0063234A1 (en) * 1981-04-15 1982-10-27 Schock & Co. GmbH Extruded hollow plastics profile member for window frames, window frame composed of such profile members and manufacturing method of such a window frame
WO1987004751A1 (en) * 1986-01-30 1987-08-13 Interprofil Gfk-Fenster & Bausysteme Gesellschaft Window frame section and process for its manufacture
US4740405A (en) * 1986-12-30 1988-04-26 Fukubi Kagaku Kogyo Kabushiki Kaisha Extruded frame member

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19736393A1 (en) * 1997-08-21 1999-02-25 Huels Troisdorf Profile system for manufacturing windows and doors
DE19859166A1 (en) * 1998-12-21 2000-07-13 Schweizer Ag E Composite profile for windows and doors comprises first profiled part of plastics facing inside of building and second profiled part of reinforcing metal alloy on weather side
DE19859166C2 (en) * 1998-12-21 2002-09-19 Schweizer Ag E Composite profile for windows or doors
FR2807967A1 (en) * 2000-04-25 2001-10-26 Lapeyre Joinery component for door, shutter, etc., is thermoplastic extrusion reinforced with ribbon(s) having thermoplastic around continuous glass fibers
WO2001081072A1 (en) * 2000-04-25 2001-11-01 Lapeyre S.A. Extruded joinery work element reinforced with continuous fibres, method and device
DE10104166A1 (en) * 2001-01-30 2002-08-01 Uti Holding & Man Ag Heat-insulated window, French door, or facade element with heat insulating glazing for buildings comprises a frame and case profile made entirely of fiber composite material
DE102007039009A1 (en) * 2007-08-17 2009-02-19 Rehau Ag + Co Frame assembly and plastic profile frame for this
WO2011015635A1 (en) 2009-08-06 2011-02-10 Solvay Sa Manufacture and use of a reinforced profile
WO2012139972A1 (en) 2011-04-11 2012-10-18 Solvay Sa Manufacture and use of a composite material comprising fibres and at least one vinyl chloride polymer
US9528002B2 (en) 2011-04-11 2016-12-27 Solvay Sa Manufacture and use of a composite material comprising fibres and at least one vinyl chloride polymer

Also Published As

Publication number Publication date
FR2657946B1 (en) 1992-06-19
FR2657946A1 (en) 1991-08-09

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