EP0391620A1 - Verfahren zur Erniedrigung der Verschmutzung in Ethylencracköfen - Google Patents

Verfahren zur Erniedrigung der Verschmutzung in Ethylencracköfen Download PDF

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Publication number
EP0391620A1
EP0391620A1 EP90303424A EP90303424A EP0391620A1 EP 0391620 A1 EP0391620 A1 EP 0391620A1 EP 90303424 A EP90303424 A EP 90303424A EP 90303424 A EP90303424 A EP 90303424A EP 0391620 A1 EP0391620 A1 EP 0391620A1
Authority
EP
European Patent Office
Prior art keywords
ethylene
triphenylphosphine oxide
fouling
ethylene cracking
furnace
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
EP90303424A
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English (en)
French (fr)
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EP0391620B1 (de
Inventor
John C. Kisalus
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ChampionX LLC
Original Assignee
Nalco Chemical Co
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Filing date
Publication date
Application filed by Nalco Chemical Co filed Critical Nalco Chemical Co
Priority to AT90303424T priority Critical patent/ATE86650T1/de
Publication of EP0391620A1 publication Critical patent/EP0391620A1/de
Application granted granted Critical
Publication of EP0391620B1 publication Critical patent/EP0391620B1/de
Anticipated expiration legal-status Critical
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G9/00Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G9/14Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils in pipes or coils with or without auxiliary means, e.g. digesters, soaking drums, expansion means
    • C10G9/16Preventing or removing incrustation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C4/00Preparation of hydrocarbons from hydrocarbons containing a larger number of carbon atoms
    • C07C4/02Preparation of hydrocarbons from hydrocarbons containing a larger number of carbon atoms by cracking a single hydrocarbon or a mixture of individually defined hydrocarbons or a normally gaseous hydrocarbon fraction
    • C07C4/04Thermal processes
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C7/00Purification; Separation; Use of additives
    • C07C7/20Use of additives, e.g. for stabilisation

Definitions

  • Ethylene manufacture entails the use of pyrolysis or "cracking" furnaces to manufacture ethylene from various gaseous and liquid petroleum feed stocks.
  • Typical gaseous feed stocks include ethane, butane and mixtures thereof.
  • Typical liquid feed stocks include naphthas, kerosene, gas oil and crude oil.
  • Fouling of the cracking furnace coils and transfer line exchangers occurs due to coking and polymer deposition.
  • the fouling problem probably is the major operational difficulty experienced in running an ethylene plant.
  • ethylene furnaces must be periodically shut down for cleaning.
  • "crash shut downs” are sometimes required due to dangerous increases in pressure or temperatures resulting from deposit build-up on furnace coils and TLE's. Cleaning operations are carried out either mechanically or by steam/air decoking.
  • Run lengths for ethylene furnaces average from one week to three months depending in part upon the rate of fouling of the furnace coils and TLE's. This fouling rate is in turn dependent upon the nature of the feed stock as well as upon furnace design and operating parameters. In general, however, heavier feed stocks and higher cracking severity result in an increased rate of furnace and TLE fouling.
  • amine neutralized sulfonate treatments have been used in some ethylene plants to reduce furnace coil fouling. These compounds, however, have failed to prevent coking and fouling of TLE's immediately down stream of the furnace. The failure in respect of the TLE's may be due to premature degradation of the treatments in the ethylene furnace which sees temperatures in the range 1,000° - 1,700°F (about 535 - 930°C).
  • US-A-4,105,540 teaches that phosphate and phosphite mono and diesters in small amounts function as anti-foulant additives in ethylene cracking furnaces which are subjected to elevated temperature from about 500° - 1,700°F (about 260 - 930°C).
  • US-A-4,542,253 discloses that certain amine neutralization products of the compounds disclosed in US-A-4,105,540 provide an improved ethylene cracking furnace anti-foulant.
  • US-A-3,531,394 shows certain phosphorus compounds as being anti-foulants in steam cracking processes.
  • the invention comprises a method for reducing fouling in ethylene cracking furnaces using petroleum feed stock which comprises treating the petroleum feed stock with an anti-fouling amount of triphenylphosphine oxide, preferably at least 10 ppm and more preferably 25-100 ppm of triphenylphosphine oxide.
  • an anti-fouling amount of triphenylphosphine oxide preferably at least 10 ppm and more preferably 25-100 ppm of triphenylphosphine oxide.
  • plant equipment surfaces be pretreated with this compound.
  • test method involved the utilization of a laboratory reactor which duplicated the conditions found in an ethylene cracking furnace.
  • publications "Kinetics of Coke Deposition in the Thermal Cracking of Propane", K.M. Sundaram and G.F. Froment, Chemical Engineering Science , 1979, Vol. 34 pp. 635-644; and "Coke Deposition in the Thermal Cracking of Ethane", K.M. Sundaram, P.S. VanDamme, and G.F. Froment, A1ChE Journal , November 1981, Vol. 27, No. 6, pg. 946.
  • triphenylphosphine oxide containing 2.36% P was prepared to compare its effectiveness with that of triphenylphosphine.
  • Fig. 1 shows the effectiveness of the additive by comparing asymptotic coking rates of blank runs with those obtained from continuous addition experiments of triphenylphosphine oxide.
  • Fig. 3 compares the effect of triphenylphosphine vs. triphenylphosphine oxide on the asymptotic coking rates.
  • Fig. 4 shows correlation between CH4 yield and conversion.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Water Supply & Treatment (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
  • Treatments Of Macromolecular Shaped Articles (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Fireproofing Substances (AREA)
EP90303424A 1989-04-03 1990-03-30 Verfahren zur Erniedrigung der Verschmutzung in Ethylencracköfen Expired - Lifetime EP0391620B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT90303424T ATE86650T1 (de) 1989-04-03 1990-03-30 Verfahren zur erniedrigung der verschmutzung in ethylencrackoefen.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US332649 1989-04-03
US07/332,649 US4900426A (en) 1989-04-03 1989-04-03 Triphenylphosphine oxide as an ethylene furnace antifoulant

Publications (2)

Publication Number Publication Date
EP0391620A1 true EP0391620A1 (de) 1990-10-10
EP0391620B1 EP0391620B1 (de) 1993-03-10

Family

ID=23299207

Family Applications (1)

Application Number Title Priority Date Filing Date
EP90303424A Expired - Lifetime EP0391620B1 (de) 1989-04-03 1990-03-30 Verfahren zur Erniedrigung der Verschmutzung in Ethylencracköfen

Country Status (7)

Country Link
US (1) US4900426A (de)
EP (1) EP0391620B1 (de)
JP (1) JPH02286628A (de)
AT (1) ATE86650T1 (de)
CA (1) CA2004252A1 (de)
DE (1) DE69001034T2 (de)
ES (1) ES2040047T3 (de)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009108566A3 (en) * 2008-02-25 2009-11-26 Baker Hughes Incorporated Method for reducing fouling in furnaces

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5360531A (en) * 1992-12-10 1994-11-01 Nalco Chemical Company Phosphoric triamide coking inhibitors
US5354450A (en) * 1993-04-07 1994-10-11 Nalco Chemical Company Phosphorothioate coking inhibitors
US5779881A (en) * 1994-02-03 1998-07-14 Nalco/Exxon Energy Chemicals, L.P. Phosphonate/thiophosphonate coking inhibitors
DE4405883C1 (de) * 1994-02-21 1995-08-10 Gerhard Prof Dr Zimmermann Verfahren zur Herstellung von thermisch gecrackten Produkten und Anwendung des Verfahrens zur Verminderung der Verkokung von Wärmeaustauschflächen
DE4405884C1 (de) * 1994-02-21 1995-09-07 Mannesmann Ag Wärmeaustauschfläche in Reaktoren und/oder Wärmeaustauschern und Verfahren zur Herstellung einer katalytisch desaktivierten Metalloberfläche
US5863416A (en) * 1996-10-18 1999-01-26 Nalco/Exxon Energy Chemicals, L.P. Method to vapor-phase deliver heater antifoulants

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3531394A (en) * 1968-04-25 1970-09-29 Exxon Research Engineering Co Antifoulant additive for steam-cracking process
US4105540A (en) * 1977-12-15 1978-08-08 Nalco Chemical Company Phosphorus containing compounds as antifoulants in ethylene cracking furnaces
US4542253A (en) * 1983-08-11 1985-09-17 Nalco Chemical Company Use of phosphate and thiophosphate esters neutralized with water soluble amines as ethylene furnace anti-coking antifoulants
US4835332A (en) * 1988-08-31 1989-05-30 Nalco Chemical Company Use of triphenylphosphine as an ethylene furnace antifoulant

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3647677A (en) * 1969-06-11 1972-03-07 Standard Oil Co Retardation of coke formation
CA935190A (en) * 1970-05-20 1973-10-09 Koszman Ihor Thermal cracking process
US4551227A (en) * 1984-04-16 1985-11-05 Phillips Petroleum Company Antifoulants for thermal cracking processes

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3531394A (en) * 1968-04-25 1970-09-29 Exxon Research Engineering Co Antifoulant additive for steam-cracking process
US4105540A (en) * 1977-12-15 1978-08-08 Nalco Chemical Company Phosphorus containing compounds as antifoulants in ethylene cracking furnaces
US4542253A (en) * 1983-08-11 1985-09-17 Nalco Chemical Company Use of phosphate and thiophosphate esters neutralized with water soluble amines as ethylene furnace anti-coking antifoulants
US4835332A (en) * 1988-08-31 1989-05-30 Nalco Chemical Company Use of triphenylphosphine as an ethylene furnace antifoulant

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009108566A3 (en) * 2008-02-25 2009-11-26 Baker Hughes Incorporated Method for reducing fouling in furnaces
US8192613B2 (en) 2008-02-25 2012-06-05 Baker Hughes Incorporated Method for reducing fouling in furnaces

Also Published As

Publication number Publication date
EP0391620B1 (de) 1993-03-10
CA2004252A1 (en) 1990-10-03
DE69001034T2 (de) 1993-07-29
ES2040047T3 (es) 1993-10-01
JPH02286628A (ja) 1990-11-26
ATE86650T1 (de) 1993-03-15
US4900426A (en) 1990-02-13
DE69001034D1 (de) 1993-04-15

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