EP0372236A2 - Electrothermal reduction furnace - Google Patents
Electrothermal reduction furnace Download PDFInfo
- Publication number
- EP0372236A2 EP0372236A2 EP89120536A EP89120536A EP0372236A2 EP 0372236 A2 EP0372236 A2 EP 0372236A2 EP 89120536 A EP89120536 A EP 89120536A EP 89120536 A EP89120536 A EP 89120536A EP 0372236 A2 EP0372236 A2 EP 0372236A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- central tube
- electrodes
- reduction furnace
- electrothermal reduction
- iron sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B7/00—Heating by electric discharge
- H05B7/02—Details
- H05B7/06—Electrodes
- H05B7/08—Electrodes non-consumable
- H05B7/085—Electrodes non-consumable mainly consisting of carbon
- H05B7/09—Self-baking electrodes, e.g. Söderberg type electrodes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D11/00—Arrangement of elements for electric heating in or on furnaces
- F27D11/02—Ohmic resistance heating
- F27D11/04—Ohmic resistance heating with direct passage of current through the material being heated
Definitions
- the present invention relates to an electrothermal reduction furnace for the production of yellow phosphorus from a mixture of raw materials composed of raw phosphate, gravel and coke, which consists of a furnace vessel closed with a reinforced concrete ceiling, the concrete ceiling being penetrated by a number of Moeller feed pipes and by a number of S ⁇ DERBERG electrodes, and wherein the electrodes in the area of their penetration of the concrete ceiling are encircled by deep sockets having power supply plates.
- a phosphor furnace which consists of a furnace vessel closed with a furnace roof.
- the lower part of the furnace vessel has at least one slag rack and at least one ferrophosphorus rack.
- the bottom and the lower jacket part of the furnace vessel are lined with carbon bricks, while the upper area of the inner wall of the furnace vessel is provided with fireclay masonry.
- the furnace ceiling is penetrated by several feed pipes and three S ⁇ DERBERG electrodes, each of which is encircled by a deep socket in the penetration area (cf. "Ullmanns Encyklopadie der Technische Chemie", volume 18, 4th edition, 1979, pages 291 and 292).
- a disadvantage of the known phosphorus furnace is that the S ⁇ DERBERG mass filled into the electrodes and containing parts which can be evaporated to reduce their viscosity, for example anthracene oil, shows a "shrinking phenomenon" when using hollow electrodes, which goes beyond the normal volume contraction which results from the burning process, ie the transition from the S ⁇ DERBERG mass to finished carbon electrode results.
- the level of the electrode mass in the sheet iron jacket can decrease in the course of a day by a length which corresponds to the normal erosion of several days. Obviously, not sufficiently solidified electrode mass remains flowable under the pressure of the further electrode mass resting on it in the lower region of the iron sheet jacket and reaches the reduction furnace.
- the electrodes are hollow electrodes in which a central tube is arranged centrally in the sheet iron jacket; that sheet metal disks are mounted on the central tube at a distance from each other; and that the central tube is centered in the iron sheet jacket with spacer bars distributed over the circumference.
- the sheet metal disks pushed onto the central tube which are spaced apart from one another by 50 cm, for example in the case of an iron sheet jacket with a diameter of 135 cm, serve as baffles against the sliding electrode mass.
- the non-positive connection between the iron sheet jacket and the central tube with the aid of the spacer bars causes an electrical secondary current to flow from the power supply plates over the iron sheet jacket and the central tube into the reduction oven.
- the current heat of the secondary flow ensures that the central tube in the area below the power supply plates also has a temperature of more than 800 ° C when the central tube is fully charged with the cold fine-grained mixture of oils introduced with the aid of a flushing gas.
- the high temperature of the central tube prevents the escaping from the pitch contained in the S ⁇ DERBERG mass evaporated, glide-promoting components, such as anthracene oil, condense on its outer wall.
- An electrothermal reduction furnace consists of an iron furnace vessel 1, the bottom area and the lower casing part of which are lined with carbon bricks 2, while the inner wall of its remaining casing area is provided with fireclay masonry 3.
- the furnace vessel 1 has a slag tap 4 and a ferrophosphorus tap 5 in its lower region.
- the top of the furnace vessel 1 is closed with a reinforced concrete ceiling 6, which is penetrated by several feed pipes 7 connected to Möller bunkers, not shown, and by three S ⁇ DERBERG electrodes 8.
- the electrodes 8 are encompassed in the area of their penetration of the concrete ceiling 6 by a deep socket 9, in which there are current supply plates 10 which are connected in an electrically conductive manner to transformers (not shown).
- the electrodes 8 are hollow electrodes, in which a central tube 12 is arranged centrally in the iron sheet jacket 11.
- the iron sheet jacket 11 is frictionally connected to the power supply plates 10.
- Sheet metal disks 13 are mounted on the central tube 12 at a distance from one another, while their centering takes place by means of spacer bars 14 distributed over the circumference, which are welded to the iron sheet jacket 11 and the central tube 12.
- an electrical secondary current flows from the power supply plates 10 via the iron sheet jacket 11 and the spacer bars 14 to the central tube 12 and thus into the electrothermal reduction furnace.
- This secondary electrical current prevents the central tube 12, through which cold, fine-grained furniture mixture suspended in cold flushing gas is blown, from cooling below 800.degree.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Electrolytic Production Of Metals (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Abstract
Description
Die vorliegende Erfindung betrifft einen elektrothermischen Reduktionsofen zur Herstellung von gelbem Phosphor aus einer aus Rohphosphat, Kies und Koks zusammengesetzten Möllermischung, welcher aus einem mit einer armierten Betondecke verschlossenen Ofengefäß besteht, wobei die Betondecke von mehreren Möllerbeschickungsrohren und von mehreren SÖDERBERG-Elektroden durchdrungen ist und wobei die Elektroden im Bereich ihrer Durchdringung der Betondecke von Stromzuführungsplatten aufweisenden Tieffassungen umgriffen sind.The present invention relates to an electrothermal reduction furnace for the production of yellow phosphorus from a mixture of raw materials composed of raw phosphate, gravel and coke, which consists of a furnace vessel closed with a reinforced concrete ceiling, the concrete ceiling being penetrated by a number of Moeller feed pipes and by a number of SÖDERBERG electrodes, and wherein the electrodes in the area of their penetration of the concrete ceiling are encircled by deep sockets having power supply plates.
Es ist ein Phosphor-Ofen bekannt, welcher aus einem mit einer Ofendecke verschlossenen Ofengefäß besteht. Dabei weist das Ofengefäß in seinem unteren Bereich mindestens einen Schlackenabstich und mindestens einen Ferrophosphorabstich auf. Der Boden und der untere Mantelteil des Ofengefäßes sind mit Kohlesteinen ausgekleidet, während der obere Bereich der Innenwandung des Ofengefäßes mit Schamottemauerwerk versehen ist. Die Ofendecke ist von mehreren Beschickungsrohren und von drei SÖDERBERG-Elektroden durchdrungen, welche im Durchdringungsbereich von je einer Tieffassung umgriffen sind (vergl. "Ullmanns Encyklopädie der technischen Chemie", Band 18, 4. Auflage, 1979, Seiten 291 und 292).A phosphor furnace is known which consists of a furnace vessel closed with a furnace roof. The lower part of the furnace vessel has at least one slag rack and at least one ferrophosphorus rack. The bottom and the lower jacket part of the furnace vessel are lined with carbon bricks, while the upper area of the inner wall of the furnace vessel is provided with fireclay masonry. The furnace ceiling is penetrated by several feed pipes and three SÖDERBERG electrodes, each of which is encircled by a deep socket in the penetration area (cf. "Ullmanns Encyklopadie der Technische Chemie", volume 18, 4th edition, 1979, pages 291 and 292).
Nachteilig ist bei dem bekannten Phosphor-Ofen, daß die in die Elektroden eingefüllte und zur Herabsetzung ihrer Viskosität verdampfbare Anteile, beispielsweise Anthracenöl, enthaltende SÖDERBERG-Masse bei Verwendung von Hohlelaktroden ein "Schrumpfungsphänomen" zeigt, welches über die normale Volumenkontraktion hinausgeht, die sich durch den Brennprozeß, d.h. den Übergang von der SÖDERBERG-Masse zur fertigen Kohleelektrode ergibt. Der Stand der Elektrodenmasse im Eisenblechmantel kann sich im Laufe eines Tages um eine Länge absenken, welche dem normalen Abbrand von mehreren Tagen entspricht. Offensichtlich bleibt noch nicht ausreichend verfestigte Elektrodenmasse unter dem Druck der auf ihr lastenden weiteren Elektrodenmasse im unteren Bereich des Eisenblechmantels fließfähig und gelangt in den Reduktionsofen. Damit wird das übliche Nachführen von Elektrodenmasse zur Kompensation des Elektrodenabbrandes durch Versetzen einer bestimmten Elektrodenmantellänge je Zeiteinheit durch das zusätzliche, unkontrollierte Austreten von Elektrodenmasse in den Reduktionsofen überlagert. Die auf diese Weise in den Reduktionsofen gelangende Elektrodenmasse wird zunächst als kohlenstoffhaltiges Material mit der Möllermischung ohne erkennbare nachteilige Auswirkungen auf den Ofengang verbraucht. Da aber die Bildung der Kohleelektrode durch Brennen von SÖDERBERG-Masse nicht mehr kontrolliert abläuft, besteht die Gefahr eines massiven Ausbruches von Elektrodenmasse in den Reduktionsofen und eines sog. nassen Elektrodenbruches mit unabsehbaren Folgen.A disadvantage of the known phosphorus furnace is that the SÖDERBERG mass filled into the electrodes and containing parts which can be evaporated to reduce their viscosity, for example anthracene oil, shows a "shrinking phenomenon" when using hollow electrodes, which goes beyond the normal volume contraction which results from the burning process, ie the transition from the SÖDERBERG mass to finished carbon electrode results. The level of the electrode mass in the sheet iron jacket can decrease in the course of a day by a length which corresponds to the normal erosion of several days. Obviously, not sufficiently solidified electrode mass remains flowable under the pressure of the further electrode mass resting on it in the lower region of the iron sheet jacket and reaches the reduction furnace. This overlays the usual tracking of electrode mass to compensate for electrode erosion by moving a certain length of electrode jacket per unit of time due to the additional, uncontrolled emergence of electrode mass into the reduction furnace. The electrode mass entering the reduction furnace in this way is initially consumed as a carbon-containing material with the mixture of oils without any recognizable adverse effects on the furnace operation. However, since the formation of the carbon electrode due to the burning of SÖDERBERG compound no longer takes place in a controlled manner, there is a risk of a massive breakout of electrode compound into the reduction furnace and of a so-called wet electrode break with unforeseeable consequences.
Es ist daher Aufgabe der vorliegenden Erfindung, einen elektrothermischen Reduktionsofen zur Herstellung von gelbem Phosphor mit einem mit einer armierten Betondecke verschlossenen Ofengefäß, wobei die Betondecke von mehreren SÖDERBERG-Elektroden durchdrungen ist, anzugeben, bei welchem das Auslaufen von Elektrodenmasse aus dem Eisenblechmantel unter dem Druck auflastender weiterer Elektrodenmasse verhindert wird. Das wird erfindungsgemäß dadurch erreicht, daß die Elektroden Hohlelektroden sind, bei denen mittig im Eisenblechmantel ein Zentralrohr angeordnet ist; daß auf dem Zentralrohr Blechscheiben mit Abstand voneinander aufgezogen sind; und daß das Zentralrohr mit über den Umfang verteilten Distanzstäben im Eisenblechmantel zentriert ist.It is therefore an object of the present invention to provide an electrothermal reduction furnace for the production of yellow phosphorus with an oven vessel closed with a reinforced concrete ceiling, the concrete ceiling being penetrated by several SÖDERBERG electrodes, in which the electrode mass runs out of the iron sheet jacket under the pressure additional electrode mass is prevented. This is achieved according to the invention in that the electrodes are hollow electrodes in which a central tube is arranged centrally in the sheet iron jacket; that sheet metal disks are mounted on the central tube at a distance from each other; and that the central tube is centered in the iron sheet jacket with spacer bars distributed over the circumference.
Der elektrothermische Reduktionsofen gemäß der Erfindung kann auch noch dadurch weitergebildet sein, daß
- a) die Distanzstäbe mit dem Eisenblechmantel und dem Zentralrohr kraftschlüssig verbunden, insbesondere verschweißt sind;
- b) die lichten Durchmesser des Eisenblechmantels und des Zentralrohres sich wie (10 bis 15) : 1 verhalten;
- c) sich der Außendurchmesser der Blechscheiben zum lichten Durchmesser des Zentralrohres wie (1,5 bis 2,5) : 1 verhält.
- a) the spacer bars are non-positively connected to the iron sheet jacket and the central tube, in particular welded;
- b) the clear diameters of the iron sheet jacket and the central tube behave as (10 to 15): 1;
- c) the outside diameter of the sheet metal disks relates to the inside diameter of the central tube as (1.5 to 2.5): 1.
Beim erfindungsgemäßen elektrothermischen Reduktionsofen dienen die auf das Zentralrohr aufgeschobenen Blechscheiben, die beispielsweise bei einem Eisenblechmantel mit einem Durchmesser von 135 cm einen Abstand voneinander von 50 cm aufweisen, als Schikanen gegenüber der gleitenden Elektrodenmasse.In the electrothermal reduction furnace according to the invention, the sheet metal disks pushed onto the central tube, which are spaced apart from one another by 50 cm, for example in the case of an iron sheet jacket with a diameter of 135 cm, serve as baffles against the sliding electrode mass.
Beim elektrothermischen Reduktionsofen gemäß der Erfindung fließt durch die kraftschlüssige Verbindung zwischen Eisenblechmantel und Zentralrohr mit Hilfe der Distanzstäbe ein elektrischer Nebenstrom von den Stromzuführungsplatten über den Eisenblechmantel und das Zentralrohr in den Reduktionsofen. Die Stromwärme des Nebenstromes stellt sicher, daß das Zentralrohr im Bereich unterhalb der Stromzuführungsplatten auch dann eine Temperatur von mehr als 800°C aufweist, wenn das Zentralrohr voll mit der mit Hilfe eines Spülgases eingebrachten kalten feinkörnigen Möllermischung beaufschlagt ist. Durch die hohe Temperatur des Zentralrohres wird verhindert, daß sich an dessen äußerer Wandung aus dem in der SÖDERBERG-Masse enthaltenen Pech ausgedampfte, gleitungsfördernde Anteile, beispielsweise Anthracenöl, kondensieren.In the electrothermal reduction furnace according to the invention, the non-positive connection between the iron sheet jacket and the central tube with the aid of the spacer bars causes an electrical secondary current to flow from the power supply plates over the iron sheet jacket and the central tube into the reduction oven. The current heat of the secondary flow ensures that the central tube in the area below the power supply plates also has a temperature of more than 800 ° C when the central tube is fully charged with the cold fine-grained mixture of oils introduced with the aid of a flushing gas. The high temperature of the central tube prevents the escaping from the pitch contained in the SÖDERBERG mass evaporated, glide-promoting components, such as anthracene oil, condense on its outer wall.
In der beigefügten Zeichnung ist ein Ausführungsbeispiel des Gegenstandes der Erfindung schematisch und im Schnitt dargestellt.In the accompanying drawing, an embodiment of the object of the invention is shown schematically and in section.
Ein elektrothermischer Reduktionsofen besteht aus einem eisernen Ofengefäß 1, dessen Bodenbereich und dessen unterer Mantelteil mit Kohlesteinen 2 ausgekleidet sind, während die Innenwandung seines übrigen Mantelbereiches mit Schamottemauerwerk 3 versehen ist. Das Ofengefäß 1 weist in seinem unteren Bereich einen Schlackenabstich 4 und einen Ferrophosphorabstich 5 auf. Das Ofengefäß 1 ist an seiner Oberseite mit einer armierten Betondecke 6 verschlossen, welche von mehreren, mit nicht dargestellten Möllerbunkern verbundenen Beschickungsrohren 7 sowie von drei SÖDERBERG-Elektroden 8 durchdrungen ist. Die Elektroden 8 sind im Bereich ihrer Durchdringung der Betondecke 6 von einer Tieffassung 9 umgriffen, in welcher sich mit nicht dargestellten Transformatoren elektrisch leitend verbundene Stromzuführungsplatten 10 befinden. Die Elektroden 8 sind Hohlelektroden, bei welchen mittig im Eisenblechmantel 11 ein Zentralrohr 12 angeordnet ist. Der Eisenblechmantel 11 ist mit den Stromzuführungsplatten 10 reibschlüssig verbunden. Auf dem Zentralrohr 12 sind Blechscheiben 13 mit Abstand voneinander aufgezogen, während seine Zentrierung durch über den Umfang verteilte Distanzstäbe 14 erfolgt, welche mit dem Eisenblechmantel 11 und dem Zentralrohr 12 verschweißt sind.An electrothermal reduction furnace consists of an iron furnace vessel 1, the bottom area and the lower casing part of which are lined with carbon bricks 2, while the inner wall of its remaining casing area is provided with fireclay masonry 3. The furnace vessel 1 has a
Nach dem Einschalten des elektrothermischen Reduktionsofens fließt ein elektrischer Nebenstrom von den Stromzuführungsplatten 10 über den Eisenblechmantel 11 und die Distanzstäbe 14 zum Zentralrohr 12 und damit in den elektrothermischen Reduktionsofen. Durch diesen elektrischen Nebenstrom wird verhindert, daß das Zentralrohr 12, durch welches in kaltem Spülgas suspendierte, kalte, feinkörnige Möllermischung geblasen wird, unter 800°C abkühlt.After the electrothermal reduction furnace has been switched on, an electrical secondary current flows from the power supply plates 10 via the
Claims (4)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3840827 | 1988-12-03 | ||
DE19883840827 DE3840827A1 (en) | 1988-12-03 | 1988-12-03 | ELECTROTHERMIC REDUCTION STOVES |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0372236A2 true EP0372236A2 (en) | 1990-06-13 |
EP0372236A3 EP0372236A3 (en) | 1991-01-16 |
EP0372236B1 EP0372236B1 (en) | 1993-10-27 |
Family
ID=6368431
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19890120536 Expired - Lifetime EP0372236B1 (en) | 1988-12-03 | 1989-11-06 | Electrothermal reduction furnace. |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0372236B1 (en) |
CN (1) | CN1017085B (en) |
DE (1) | DE3840827A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1998051129A1 (en) * | 1997-05-02 | 1998-11-12 | Silicium Becancour Inc. | Electrode type söderberg for making silicon alloys and silicon metal |
US5854807A (en) * | 1997-05-02 | 1998-12-29 | Skw Canada Inc. | Electrode for silicon alloys and silicon metal |
FR2770079A1 (en) * | 1997-10-22 | 1999-04-23 | Action Finances Ind | Composite electrode for electric metallurgical furnace |
WO2000011226A1 (en) * | 1998-08-25 | 2000-03-02 | Pyromet (Proprietary) Limited | Söderberg-type composite electrode for arc smelting furnace |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101886172A (en) * | 2010-06-19 | 2010-11-17 | 鹤壁银龙有色金属科技有限公司 | Tank-free vertical electric heating smelting calcium metal reduction furnace |
CN103466572B (en) * | 2013-08-29 | 2014-12-24 | 昆明会丰工贸有限责任公司 | Roof spraying construction technology of small yellow phosphorus flat-roof furnace lid and formulae |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE529118C (en) * | 1925-06-06 | 1931-07-10 | Josias Rees | Metal-reinforced continuous carbon electrode for electric ovens |
US3524004A (en) * | 1968-12-03 | 1970-08-11 | Ohio Ferro Alloys Corp | Non-metal reinforced self-baking electrode for electric furnaces |
US4133968A (en) * | 1977-05-26 | 1979-01-09 | Frolov Jury F | Apparatus for forming self-sintering electrodes |
-
1988
- 1988-12-03 DE DE19883840827 patent/DE3840827A1/en not_active Withdrawn
-
1989
- 1989-11-06 EP EP19890120536 patent/EP0372236B1/en not_active Expired - Lifetime
- 1989-11-30 CN CN 89108879 patent/CN1017085B/en not_active Expired
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE529118C (en) * | 1925-06-06 | 1931-07-10 | Josias Rees | Metal-reinforced continuous carbon electrode for electric ovens |
US3524004A (en) * | 1968-12-03 | 1970-08-11 | Ohio Ferro Alloys Corp | Non-metal reinforced self-baking electrode for electric furnaces |
US4133968A (en) * | 1977-05-26 | 1979-01-09 | Frolov Jury F | Apparatus for forming self-sintering electrodes |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1998051129A1 (en) * | 1997-05-02 | 1998-11-12 | Silicium Becancour Inc. | Electrode type söderberg for making silicon alloys and silicon metal |
US5854807A (en) * | 1997-05-02 | 1998-12-29 | Skw Canada Inc. | Electrode for silicon alloys and silicon metal |
FR2770079A1 (en) * | 1997-10-22 | 1999-04-23 | Action Finances Ind | Composite electrode for electric metallurgical furnace |
WO2000011226A1 (en) * | 1998-08-25 | 2000-03-02 | Pyromet (Proprietary) Limited | Söderberg-type composite electrode for arc smelting furnace |
US6452956B1 (en) * | 1998-08-25 | 2002-09-17 | Marcel Sciarone | Soderberg-type composite electrode for arc smelting furnace |
Also Published As
Publication number | Publication date |
---|---|
CN1043557A (en) | 1990-07-04 |
DE3840827A1 (en) | 1990-06-07 |
EP0372236B1 (en) | 1993-10-27 |
EP0372236A3 (en) | 1991-01-16 |
CN1017085B (en) | 1992-06-17 |
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