EP0365508A2 - Shuttering joist cleaning machine and system - Google Patents
Shuttering joist cleaning machine and system Download PDFInfo
- Publication number
- EP0365508A2 EP0365508A2 EP89850356A EP89850356A EP0365508A2 EP 0365508 A2 EP0365508 A2 EP 0365508A2 EP 89850356 A EP89850356 A EP 89850356A EP 89850356 A EP89850356 A EP 89850356A EP 0365508 A2 EP0365508 A2 EP 0365508A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- shuttering
- joist
- joists
- roller conveyor
- station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000009416 shuttering Methods 0.000 title claims abstract description 113
- 238000004140 cleaning Methods 0.000 title claims abstract description 38
- 238000012360 testing method Methods 0.000 claims abstract description 17
- 239000002023 wood Substances 0.000 claims abstract description 11
- 238000000227 grinding Methods 0.000 claims abstract description 6
- 238000003801 milling Methods 0.000 claims abstract description 3
- 239000002184 metal Substances 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims 2
- 238000000034 method Methods 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 235000013351 cheese Nutrition 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 238000010186 staining Methods 0.000 description 2
- 239000004020 conductor Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 235000000396 iron Nutrition 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G19/00—Auxiliary treatment of forms, e.g. dismantling; Cleaning devices
- E04G19/006—Cleaning devices
Definitions
- This invention relates to a machine and a system for cleaning shuttering joists of wood.
- residual concrete, adhering to the side surfaces of a shuttering joist should be removed.
- a common method to clean shuttering joist is to use a scraping iron or a wire brush and manually remove the concrete residuals sticking to the shuttering joists when the form has been stripped.
- US-A-2 835 909 relates to a concrete form cleaning machine for cleaning the main surface and the edges of a concrete form of the panel type.
- the panel is inserted vertically between two guides.
- the panel is supported on a non-driven roller conveyor and is advanced through a cleaning station comprising stationary brushes.
- a conveyor chain is provided on one of the guides and serves as a driving dog for the panel. Said brushes will thus clean the surface of the panel.
- An additional rotating brush is cleaning the lower edge of the panel.
- a drawback with this known device is that its cleaning efficiency is poor.
- FR-A-1 134 990 relates to a machine for cleaing boards and cheese cloth used in the cheese industriy.
- the boards are advanced through the nip formed between a rotating brush and a stationary brush while at the same time the board is sprayed with a cleaning liquid housed in a container provided beneath the brushes.
- the board is advanced by the rotating brush itself, said brush having a rotational speed much higher than the speed by which the board is advanced.
- FR-A-2 281 475 relates to a panel cleaning machine, in particular to a machine for cleaning the main surfaces of a form panel to which concrete is adhering.
- the machine comprises a roller having longitudinal grooves extending transverse to the form panel, said grooves being pressed into the main surface of the form panel in order to crack the concrete.
- a rotating brush also extending transverse to the form panel, will then brush away the loose residual concrete from the main surface.
- the side edges of the form panel are scraped by scraping irons.
- the cleaning of the main surfaces of the form panel is sufficient while the cleaning of the edges is unsufficient.
- This known machine has been tested with shuttering joist of wood but the cleaning is unsufficient because the concrete residuals adhere strongly to the wood. Although the concrete is cracked the brushes do not suffice to clean the main surfaces of the form panels.
- the object of the present invention is to provide a machine of the kind referred to above which is simple to operate, easy to move from working site to working site, which will clean form boards and shuttering joist of wood efficiently using a dry method of cleaning. In accordance with the invention this is achieved by grinding preferably milling the form board/shuttering joist using a dry method of cleaning.
- the wooden material should be damaged only to the extent which is necessary to sufficiently remove concrete residuals.
- the machine is adjustable for treating form boards/shuttering joist of different widths.
- the cleaning station is pivotally arranged in relation to the roller conveyor, on which the shuttering joists are advanced, in order to closely follow the opposite side surfaces of a shuttering joist should the longitudinal axis thereof rather than being a straight line be a curved lined.
- the invention also relates to a system for cleaning form boards or shuttering joist of wood.
- Shuttering joist with concrete residuals adhering thereto arrive in a disordered state, for example lying on the flat bed of a lorry, to the site of the system.
- the system shall also load test each shuttering joist, print a mark, for example a company's name, on each shuttering joist, stain each shuttering joist and order the shuttering joist so treated into strapped bundles or packages which are easy to handle.
- the system shall rationalize the handling of the shuttering joists and it shall clean a large number of joists in short time using only two operators maximally, one operator inserting the sputtering joists into the input end of the system and the other taking care of the strapped bundles of joists at the output end of the system, using for example a fork-lift truck.
- FIG. 1 there is shown a shuttering joist 1 also referred to as a form beam, with I-shaped cross-section.
- a shuttering joist 1 also referred to as a form beam, with I-shaped cross-section.
- concrete residuals 2 are adhearing to the joist. Said residuals 2 must be removed to permit reuse of the shuttering joist in a new form.
- the machine by which the residuals are removed comprises an elongate support structure 3 with legs 4.
- a series of rollers 7 are rotably mounted so as to form a roller conveyor on which shuttering joists are advanced through a first driving station 8, a cleaning station 9 and a second driving station 10 in the indicated order.
- Electric and pneumatic control equipment for the operation of the machine are mounted within a control cabinet 11. Control signals to the eletric and pneumatic control equipment in the control cabinet are provided from sensors to described further below.
- FIG. 2 the cleaning station is shown.
- This cleaning station comprises two electrical motors 12, 13 on the output shafts of which cylinders 14 and 15 respectively are mounted.
- the surface of each cylinder is hard and structured and is so designed that upon contact with the side surface of a shuttering joist concrete residuals 2 adhering thereto will be removed by grinding.
- the surface of the cylinder is of hard metal and has been machined so as to form rows of pyramid shaped projections extending around the periphery of the cylinder.
- the motors will rotate the cylinders at a high rotational speed.
- the peripheral speed of the cylinders is considerably higher than the speed at which a shuttering joist is advanced on the roller conveyor. Since concrete comprises gravel and sand the cylinder surface will be exposed to great wear.
- Each electric motor is mounted at one end of a respective arm 16 and 17, the opposite end of each of said arms being pivotally supported on a common vertical pivot pin 18.
- the pivot pin 18 is stationary mounted on a transverse bar 19 extending between the side members 5 and 6 of the support structure.
- the unit formed by the arms and motors is suspended in the pivot pin 18 around which the unit may swing in order to follow the side surfaces of the shuttering joist should the latter be askew.
- a releasable bias means 20 in the form of a pneumatic cylinder extends between the free end of the two arms. When the bias means 20 is in its unreleased state the distance between the two arms and therefore also between the two cylinder surfaces is somewhat larger than the width of a shuttering joist.
- the bias means 20 When the bias means is relased by a limit sensor to be described further below the bias means 20 will force the cylinders 14, 15 towards each other and into contact with the opposite side surfaces of the shuttering joist. In order to prevent that no more wood is removed than what is required to remove the concrete residuals 2, stopping means 21 are provided that restrict the minimum distance between the cylinders and therefore also the maximum wood removal of the cylinders.
- said stopping means comprises a sleeve 22 pivotally mounted at the end of the arm 16 opposite to the pivot pin 18 as well as the threaded rod 23 which also is pivotally mounted at arm 17.
- the threaded rod 23 has at one end thereof a transverse pin 24 extending between oblong openings 25 provided in the wall of the sleeve 22 at diametrically opposite sites.
- a mounting member 23A which is threaded on the rod 23 and which is rotably journalled at arm 17.
- the mounting member 23A is used for setting the minimum distance between the cylinders.
- Driving station 8 is advancing the shuttering joist on the roller conveyor at the input end of the conveyor and driving station 10 is advancing the shuttering joist at the output end of the roller conveyor.
- the driving station 8 is shown in detail. It comprises a stationary lower plate 26 suspended between the side members 5, 6 of the support structure 3. A plate 27 is pivotally mounted on the stationary plate 26 in pivot means 28, 29. At a certain distance above the surface of the pivoted plate a driven roller 30 is mounted. One end of the driven roller is journalled in a mounting bracket 31 and the other end of the roller is journalled in the housing of a gear box 32 the input and output shafts of which are perpendicular. An electric motor 33 is mounted in the gear box 32 in a cantilever manner. The gear box 32 is supported on the pivoted plate 27 by means of a cubical support member 34.
- a piston and cylinder unit 35 holds the pivoted plate 27 and the unit, formed by members 30-34, sitting thereon in a normal rised position in which the lower surface of the driven roller 30 is sitting 2-3 centimetres above the upper surface of the shuttering joist as is shown in Figure 6.
- the piston and cylinder unit 35 is of pneumatic type and is attached to the stationary plate 26.
- a piston 36 extends through an opening in the stationary plate 26 and is at its upper end attached to the pivoted plate 27 as is schematically shown at nut 37 in Figure 4.
- the piston and cylinder unit 35 When the piston and cylinder unit 35 is activated by a limit sensor to be described further below the piston and cylinder unit will swing the pivoted plate 27 in the anti-clockwise direction in Figure 4 from its rised position to a position in which the lower portion of the driven roller 30 engeages the upper surface of the shuttering joist. Simultaneously therewith the electric motor 33 is energized and the shuttering joist will now be advanced on the roller conveyor formed by rollers 7.
- the height of the stationary plate 26 may be set in relation to the support structure 3 with the aid of threaded rods 38 provided in the four corners of the lower plate 26 said rods cooperating with locking nuts 39 provided at the side members 5 and 6 respectively of the support structure.
- each guide member 40 is mounted on a vertical column 41 which is attached to a transverse bar 42 extending between the side members 5, 6 of the support structure.
- a similar limit sensor is also provided downstream the driving station 10 in order to active the motor and piston and cylinder unit associated with the driving station 10 although said latter limit sensor is not shown in the drawings.
- Each limit sensor 43, 44 comprises a switch which is operated by a piece of stiff metal wire 45 and 46 respectively, each said piece of stiff metal wire projecting into the path of a shuttering joist. When the transverse edge of the front surface of a shuttering joist hits the wire the latter is bent and will now operate its associated switch.
- the piece of metal wire 45 and 46 respectively returns to its upright position by spring action.
- the piece of stiff metal wire 45 When the piece of stiff metal wire 45 is bent it will operate its associated switch and now the biasing means 20 will open the arms 16, 17 and stop the motors 12, 13.
- the metal wire 46 operates its associated switch and this will swing the pivoted plate 27 in an upward direction and stop the motor 33.
- Each switch is connected to the control equipment, the electrical as well as the pneumatical, with electrical conductors.
- the limit sensor 43 is attached to one of the arms 16 or 17 while the limit sensor 46 is attached to a transverse bar, not shown, extending between the side members 5, 6 of the support structure.
- the above described embodiment can be modified and varied in many ways.
- the surfaces of the cylinders 14, 15 may for example have different configurations than the one described.
- each surface may be smooth and have a grinding band fitted thereon.
- the grinding band comprises particles of carborundum adhering to a base of paper, paper coated web of plastic, fibres or any other base material.
- the guide members 40 are replaced with guiding means between which the longitudinal side surfaces of the boards are guided.
- the stopping means 21 can have other designs than that shown. Beams and boards of different widths can be cleaned by resetting/changing the guiding members and by resetting the stopping means.
- the various piston and cylinder units may be of hydraulic type or may be electrically driven.
- FIG 7 the system in accordance with the invention is shown in a perspective view as seen from above.
- a shuttering joist support plate 50 on which a shuttering joist is manually placed and is aligned with the roller conveyor of the machine in accordance with the invention.
- First the shuttering joist will pass a printing station 51 before it enters a modified machine in accordance with the invention.
- the machine is housed in a protective casing 52 within which a load testing station and the previously described cleaning station are housed. After leaving the cleaning station the shuttering joist enters a staining station which also is covered by a protective casing 53.
- a shuttering joist collecting unit comprising a frame 54 supporting a first transfer station 55 at which the shuttering joists are transferred from the roller conveyor to a collecting table 56 on which a predetermined number of joists are collected side by side to form an ordered group of joists.
- a second transfer station 57 transfers the group of ordered shuttering joists from the collecting table 56 to a lifting table 58.
- Each transfer of a group of joists is followed by a lowering of the lifting table for a predetermined distance thus preparing the lifting table to receive the next group of joists on the top of the previous group.
- the lifting table 58 has been filled with a predetermined number of group of joists the stack of shuttering joist groups is tied with straps and is then ready for removal, for example with the aid of a fork-lift truck.
- the shuttering joist support plate 50 comprises a horizontal turning plate 60 supported at the end surface of a vertically extending piston and cylinder unit 61 by which the height of the turning plate is set.
- the shuttering joist support plate is aligned with the longitudinal axis of the roller conveyor.
- the operator of the machine puts the forward end portion of a joist on the support plate 50 and then he lifts the rear end of the joist, turns the joist on the support plate until the joist is aligned with the roller conveyor. Finally he pushes the joist onto the roller coveyor.
- the roller conveyer is driven.
- Said printing station 51 is also provided at the input end of the system.
- the printing station comprises a printing roller 62 around the periphery of which there is embossed a company's name for example.
- a paint transfer roll is inking the printer roller.
- the printing roller Under control from the control equipment in the control cabinet the printing roller is pressed into engagement with the web portion of a shuttering joist passing the station.
- the printing roller is brought into contact with the shuttering joist for a time that corresponds to the time it takes the printing roller to do one revolution.
- the roller conveyor has a slot 63, defined by rollers 7-1 and 7-2, as seen in Figure 8.
- the driving station 8 is situated approximately midway between the rollers 7-1, 7-2.
- the pneumatical piston and cylinder unit 35 will press the driving station 8 in a downward direction with a predetermined force.
- the driven roller 30 will thus subject the joist section between rollers 7-1 and 7-2 for a predetermined load and at the same time the driven roller 30 starts to rotate thus advancing the shuttering joist along the roller conveyor. In this way the shuttering joist will be subjected to a progressive load testing when passing the load testing station.
- a number of spray nozzles are arranged within the protective casing 53 in order to spray stain on all surfaces of the shuttering joist.
- the stain is applicated in a thin layer which is soaked by the wood. Almost no stain will take on the downstream machinery.
- roller conveyor extends all the way under the frame 54. At the end of the roller conveyor there is an optic limit sensor 65.
- the frame 54 has two upper beams 66, 67 extending transversly to the roller conveyor. At the underside of each beam a rodless piston and cylinder unit 68 and 69 respectively is mounted. Rodless piston cylinder units are known and are used to generate linear motion. They are either pneumatic or electric.
- a joist pusher 70 secured in each piston 68, 69 extends parallel to the roller conveyor.
- the joist pusher 70 comprises a beam having a number of joist pusher plates 71 hinged thereto, said plates depending from the beam and being adapted to engage the right side surface of a shuttering joist using the directions of Figure 10.
- the joist pusher 70 is movable between a start position in which it is situated to the right of the right side surface of a shuttering joist advanced on the roller conveyor and an end or delivery position in which the joist pusher is situated some distance above the collecting table 56, inward thereof, approximately at the site of arrow 72 where the joist pusher delivers the joist.
- the pusher plates 71 are hinged to the beam to cope the situation which arises when a new joist is advancing on the roller conveyor while simultaneously the joist pusher is returning from the delivery position to the start position. When this situation occurs the pusher plates will swing in the clockwise direction when hitting the left side surface of the advancing joist.
- a stationary joist stopping device 73 is arranged at the left part of the collecting table 56, said joist stopping device being mounted in the frame and comprising a long rod or beam.
- a movable joist stopping device 74 comprises a pivoted rod or beam extending along the table and being attached to a number of vertically projecting columns 75 provided along the pivoted rod.
- Each column 75 is provided with a pivot pin 76 around which a pivot plate 77 is mounted.
- the movable joist stopping device is welded to the pivot plates 77 in the manner shown in Figure 11. At the opposite end of the pivot plate one end of a piston and cylinder unit 78 is mounted.
- the first transfer station 55 is controlled by control equipment in the control cabinet 11 and is operated in the following manner: When the forward end of a joist advancing on the roller conveyor is detected by the optic limit sensor 65 the cylinders 68, 69 are simultaneously operated and will move the joist pusher 70 from its start position to its delivery position. During this movement the joist pusher is pushing the joist. The joist is delivered at a position inward the table and finally the joist pusher returns to its start position, waits for a new signal from the optic beam sensor 65, is again activated and starts to transfer the next joist, said next joist then pushing the previous joist to the left.
- the first transfer station operates in the following manner: When the movable joist stopping device is in its inactive raised position the left side of the leftmost joist on the collecting table will contact the stationary joist stopping device 63 as the joist pusher 70 delivers the fifth joist. If the movable joist stopping device is in its active low position shown with broken lines in Figure 11 the left side of the leftmost joist on the collecting table will contact the movable joist stopping device 74 when the joist pusher 70 delivers the fourth joist. It is also appreciated that the position of this leftmost joist is displaced in relation to the position of the leftmost joist of the previous group of five joists.
- the second transfer station 57 comprises two beams 81, 82 welded to the frame 44 parallel to each other and to the roller conveyor. At the underside of each beam 81, 82 a rodless, linear motion generating piston and cylinder unit 83 and 84 respectively is mounted.
- a movable joist group pusher 85 comprising a frame structure, a pusher beam and a pair of wheels 86, is attached to the piston of each piston and cylinder unit 83, 84 and is movable between a start position, in which the joist group pusher is at a distance behind, using the directions of Figure 10, the table and a delivery position somewhat ahead of the front surfaces of the joists of a group of joists laying on the table.
- the movable joist group pusher 85 is activated by control equipment within the control cabinet 11.
- the joist group pusher 85 is activated when five joists are laying on the collecting table, the movable joist stopping device 74 is in its inactive raised position and the leftmost joist a group of joists is in contact with the stationary joist stopping device 73 and also in the case when four joists are laying on the collecting table and the movable joist stopping device 74 is in its active low position.
- the lifting table is lowered by an amount allowing the following group of joists to be placed over the previous.
- the control equipment will allow fifty joists, arranged in the manner shown in Figure 12, to lay on the lifting table 58 in a position ready to be tied up in a bundle. By arranging one group of joists displaced in relation to the next, the volume of the joist bundle is reduced. It is apparent that the piston and cylinder units 78 of the movable joist stopping device 74 are controlled by the control equipment in the control cabinet 11 in such a manner that each second group of joists on the table is displaced in relation to the previous one.
- the movable joist stopping device 74 may be omitted.
- the movable joist group pusher can be activated when other numbers of joists than those referred to above are laying on the collecting table.
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Abstract
Description
- This invention relates to a machine and a system for cleaning shuttering joists of wood. In particular residual concrete, adhering to the side surfaces of a shuttering joist should be removed.
- A common method to clean shuttering joist is to use a scraping iron or a wire brush and manually remove the concrete residuals sticking to the shuttering joists when the form has been stripped.
- US-A-2 835 909 relates to a concrete form cleaning machine for cleaning the main surface and the edges of a concrete form of the panel type. The panel is inserted vertically between two guides. The panel is supported on a non-driven roller conveyor and is advanced through a cleaning station comprising stationary brushes. A conveyor chain is provided on one of the guides and serves as a driving dog for the panel. Said brushes will thus clean the surface of the panel. An additional rotating brush is cleaning the lower edge of the panel.
- A drawback with this known device is that its cleaning efficiency is poor.
- FR-A-1 134 990 relates to a machine for cleaing boards and cheese cloth used in the cheese industriy. The boards are advanced through the nip formed between a rotating brush and a stationary brush while at the same time the board is sprayed with a cleaning liquid housed in a container provided beneath the brushes. The board is advanced by the rotating brush itself, said brush having a rotational speed much higher than the speed by which the board is advanced.
- This known machine is not adapted for cleaning boards to which concrete is sticking since its cleaning efficiency is poor. The presence of a liquid filled container will also complicate a field use of the machine at different working sites.
- FR-A-2 281 475 relates to a panel cleaning machine, in particular to a machine for cleaning the main surfaces of a form panel to which concrete is adhering. The machine comprises a roller having longitudinal grooves extending transverse to the form panel, said grooves being pressed into the main surface of the form panel in order to crack the concrete. A rotating brush, also extending transverse to the form panel, will then brush away the loose residual concrete from the main surface. The side edges of the form panel are scraped by scraping irons. The cleaning of the main surfaces of the form panel is sufficient while the cleaning of the edges is unsufficient. This known machine has been tested with shuttering joist of wood but the cleaning is unsufficient because the concrete residuals adhere strongly to the wood. Although the concrete is cracked the brushes do not suffice to clean the main surfaces of the form panels.
- The object of the present invention is to provide a machine of the kind referred to above which is simple to operate, easy to move from working site to working site, which will clean form boards and shuttering joist of wood efficiently using a dry method of cleaning. In accordance with the invention this is achieved by grinding preferably milling the form board/shuttering joist using a dry method of cleaning. The wooden material should be damaged only to the extent which is necessary to sufficiently remove concrete residuals.
- The machine is adjustable for treating form boards/shuttering joist of different widths. The characterizing features of the invention are set forth in the accompanying claims.
- In accordance with a preferred embodiment the cleaning station is pivotally arranged in relation to the roller conveyor, on which the shuttering joists are advanced, in order to closely follow the opposite side surfaces of a shuttering joist should the longitudinal axis thereof rather than being a straight line be a curved lined.
- The invention also relates to a system for cleaning form boards or shuttering joist of wood. Shuttering joist with concrete residuals adhering thereto arrive in a disordered state, for example lying on the flat bed of a lorry, to the site of the system. Further to cleaning the shuttering joists the system shall also load test each shuttering joist, print a mark, for example a company's name, on each shuttering joist, stain each shuttering joist and order the shuttering joist so treated into strapped bundles or packages which are easy to handle. The system shall rationalize the handling of the shuttering joists and it shall clean a large number of joists in short time using only two operators maximally, one operator inserting the sputtering joists into the input end of the system and the other taking care of the strapped bundles of joists at the output end of the system, using for example a fork-lift truck.
- Load testing of shuttering joists has previously been carried out by manually inspecting each individual joist, a time consuming job which moreover is unreliable since no load testing is carried out during the inspection. In accordance with the present invention each shuttering joist is subjected to load testing.
- The invention will be described below with reference to the accompanying drawings wherein
- Figure 1 is a perspective view of the machine in accordance with the invention,
- Figure 2 is a perspective view of the cleaning station of the machine,
- Figure 3 is a side view of bias and stop means,
- Figure 4 is a perspective view of a driving station,
- Figure 5 is a schematic top view of the machine shown in Figure 1,
- Figure 6 is a side view of the machine shown in Figure 5,
- Figure 7 is a perspective view of the system in accordance with the invention,
- Figure 8 is a perspective view of the machine in accordance with the invention said machine being modified to comprise a load testing station,
- Figure 9 is schematic side view of the load testing station,
- Figure 10 is a perspective view of a first and a second transfer station and of a lifting table,
- Figure 11 is a side view of a movable joist stopping device comprised in the first transfer station shown in Figure 10, and
- Figure 12 is a front view of a package of shuttering joists tied up in a bundle.
- In Figure 1 there is shown a
shuttering joist 1 also referred to as a form beam, with I-shaped cross-section. On the two opposite side surfaces thereofconcrete residuals 2 are adhearing to the joist. Saidresiduals 2 must be removed to permit reuse of the shuttering joist in a new form. - The machine by which the residuals are removed comprises an
elongate support structure 3 withlegs 4. In theside members rollers 7 are rotably mounted so as to form a roller conveyor on which shuttering joists are advanced through afirst driving station 8, acleaning station 9 and asecond driving station 10 in the indicated order. In order to operate the machine electric current and pressurized air are required. Electric and pneumatic control equipment for the operation of the machine are mounted within acontrol cabinet 11. Control signals to the eletric and pneumatic control equipment in the control cabinet are provided from sensors to described further below. - In Figure 2 the cleaning station is shown. This cleaning station comprises two
electrical motors cylinders joist concrete residuals 2 adhering thereto will be removed by grinding. In the embodiment shown the surface of the cylinder is of hard metal and has been machined so as to form rows of pyramid shaped projections extending around the periphery of the cylinder. The motors will rotate the cylinders at a high rotational speed. The peripheral speed of the cylinders is considerably higher than the speed at which a shuttering joist is advanced on the roller conveyor. Since concrete comprises gravel and sand the cylinder surface will be exposed to great wear. Each electric motor is mounted at one end of arespective arm vertical pivot pin 18. Thepivot pin 18 is stationary mounted on atransverse bar 19 extending between theside members pivot pin 18 around which the unit may swing in order to follow the side surfaces of the shuttering joist should the latter be askew. A releasable bias means 20 in the form of a pneumatic cylinder extends between the free end of the two arms. When the bias means 20 is in its unreleased state the distance between the two arms and therefore also between the two cylinder surfaces is somewhat larger than the width of a shuttering joist. When the bias means is relased by a limit sensor to be described further below the bias means 20 will force thecylinders concrete residuals 2, stopping means 21 are provided that restrict the minimum distance between the cylinders and therefore also the maximum wood removal of the cylinders. - As appears from Figure 3 said stopping means comprises a
sleeve 22 pivotally mounted at the end of thearm 16 opposite to thepivot pin 18 as well as the threadedrod 23 which also is pivotally mounted atarm 17. The threadedrod 23 has at one end thereof atransverse pin 24 extending betweenoblong openings 25 provided in the wall of thesleeve 22 at diametrically opposite sites. At the opposite end of the threaded rod there is a mountingmember 23A which is threaded on therod 23 and which is rotably journalled atarm 17. The mountingmember 23A is used for setting the minimum distance between the cylinders. - Since both driving
stations station 8 will be described in detail. Drivingstation 8 is advancing the shuttering joist on the roller conveyor at the input end of the conveyor and drivingstation 10 is advancing the shuttering joist at the output end of the roller conveyor. - In Figure 4 the driving
station 8 is shown in detail. It comprises a stationarylower plate 26 suspended between theside members support structure 3. Aplate 27 is pivotally mounted on thestationary plate 26 in pivot means 28, 29. At a certain distance above the surface of the pivoted plate a drivenroller 30 is mounted. One end of the driven roller is journalled in a mountingbracket 31 and the other end of the roller is journalled in the housing of agear box 32 the input and output shafts of which are perpendicular. Anelectric motor 33 is mounted in thegear box 32 in a cantilever manner. Thegear box 32 is supported on the pivotedplate 27 by means of acubical support member 34. When theelectric motor 33 is energized by a limit sensor to be desribed further below the output shaft of the motor will, via thereduction gear 32, drive the drivenroller 30 at a rotational speed corresponding to the speed at which the shuttering joist is advanced along the roller conveyor when the driven roller is in driving engagement with the upper surface of the shuttering joist. A piston andcylinder unit 35, not shown in Figure 4 for the sake of clearness, but shown in Figure 6, holds the pivotedplate 27 and the unit, formed by members 30-34, sitting thereon in a normal rised position in which the lower surface of the drivenroller 30 is sitting 2-3 centimetres above the upper surface of the shuttering joist as is shown in Figure 6. The piston andcylinder unit 35 is of pneumatic type and is attached to thestationary plate 26. Apiston 36 extends through an opening in thestationary plate 26 and is at its upper end attached to the pivotedplate 27 as is schematically shown at nut 37 in Figure 4. When the piston andcylinder unit 35 is activated by a limit sensor to be described further below the piston and cylinder unit will swing the pivotedplate 27 in the anti-clockwise direction in Figure 4 from its rised position to a position in which the lower portion of the drivenroller 30 engeages the upper surface of the shuttering joist. Simultaneously therewith theelectric motor 33 is energized and the shuttering joist will now be advanced on the roller conveyor formed byrollers 7. - In Figure 6 it is shown that the height of the
stationary plate 26 may be set in relation to thesupport structure 3 with the aid of threadedrods 38 provided in the four corners of thelower plate 26 said rods cooperating with lockingnuts 39 provided at theside members - During its advancement on the roller conveyor the shuttering joist is guided by a number of
guide members 40 sliding on the lower side of the web of the shuttering joist. Eachguide member 40 is mounted on avertical column 41 which is attached to atransverse bar 42 extending between theside members - A
limit sensor 43 provided upstream the cylinders of the cleaning station but downstream the drivingstation 8 activates theelectric motors limit sensor 44 located somewhat downstream the drivingstation 8 activates the piston andcylinder unit 35 as well as theelectric motor 33. A similar limit sensor is also provided downstream the drivingstation 10 in order to active the motor and piston and cylinder unit associated with the drivingstation 10 although said latter limit sensor is not shown in the drawings. Eachlimit sensor stiff metal wire metal wire stiff metal wire 45 is bent it will operate its associated switch and now the biasing means 20 will open thearms motors metal wire 46 operates its associated switch and this will swing the pivotedplate 27 in an upward direction and stop themotor 33. Each switch is connected to the control equipment, the electrical as well as the pneumatical, with electrical conductors. Thelimit sensor 43 is attached to one of thearms limit sensor 46 is attached to a transverse bar, not shown, extending between theside members - The above described embodiment can be modified and varied in many ways. The surfaces of the
cylinders guide members 40 are replaced with guiding means between which the longitudinal side surfaces of the boards are guided. The stopping means 21 can have other designs than that shown. Beams and boards of different widths can be cleaned by resetting/changing the guiding members and by resetting the stopping means. The various piston and cylinder units may be of hydraulic type or may be electrically driven. - In Figure 7 the system in accordance with the invention is shown in a perspective view as seen from above. At the input end of the system there is a shuttering
joist support plate 50 on which a shuttering joist is manually placed and is aligned with the roller conveyor of the machine in accordance with the invention. First the shuttering joist will pass aprinting station 51 before it enters a modified machine in accordance with the invention. The machine is housed in aprotective casing 52 within which a load testing station and the previously described cleaning station are housed. After leaving the cleaning station the shuttering joist enters a staining station which also is covered by aprotective casing 53. From the staining station the shuttering joist enters a shuttering joist collecting unit, comprising aframe 54 supporting afirst transfer station 55 at which the shuttering joists are transferred from the roller conveyor to a collecting table 56 on which a predetermined number of joists are collected side by side to form an ordered group of joists. Asecond transfer station 57 transfers the group of ordered shuttering joists from the collecting table 56 to a lifting table 58. Each transfer of a group of joists is followed by a lowering of the lifting table for a predetermined distance thus preparing the lifting table to receive the next group of joists on the top of the previous group. When the lifting table 58 has been filled with a predetermined number of group of joists the stack of shuttering joist groups is tied with straps and is then ready for removal, for example with the aid of a fork-lift truck. - The shuttering
joist support plate 50 comprises ahorizontal turning plate 60 supported at the end surface of a vertically extending piston andcylinder unit 61 by which the height of the turning plate is set. The shuttering joist support plate is aligned with the longitudinal axis of the roller conveyor. The operator of the machine puts the forward end portion of a joist on thesupport plate 50 and then he lifts the rear end of the joist, turns the joist on the support plate until the joist is aligned with the roller conveyor. Finally he pushes the joist onto the roller coveyor. - In this modified embodiment of the machine the roller conveyer is driven. Said
printing station 51 is also provided at the input end of the system. The printing station comprises aprinting roller 62 around the periphery of which there is embossed a company's name for example. A paint transfer roll, not shown in the drawing, is inking the printer roller. Under control from the control equipment in the control cabinet the printing roller is pressed into engagement with the web portion of a shuttering joist passing the station. In a preferred embodiment of the invention the printing roller is brought into contact with the shuttering joist for a time that corresponds to the time it takes the printing roller to do one revolution. - In the modified embodiment of the invention the roller conveyor has a
slot 63, defined by rollers 7-1 and 7-2, as seen in Figure 8. The drivingstation 8 is situated approximately midway between the rollers 7-1, 7-2. When the forward end of the shuttering joist hits thelimit sensor 44 the pneumatical piston andcylinder unit 35 will press the drivingstation 8 in a downward direction with a predetermined force. The drivenroller 30 will thus subject the joist section between rollers 7-1 and 7-2 for a predetermined load and at the same time the drivenroller 30 starts to rotate thus advancing the shuttering joist along the roller conveyor. In this way the shuttering joist will be subjected to a progressive load testing when passing the load testing station. - A number of spray nozzles are arranged within the
protective casing 53 in order to spray stain on all surfaces of the shuttering joist. The stain is applicated in a thin layer which is soaked by the wood. Almost no stain will take on the downstream machinery. - As appears from Figure 10 the roller conveyor extends all the way under the
frame 54. At the end of the roller conveyor there is anoptic limit sensor 65. - The
frame 54 has twoupper beams cylinder unit joist pusher 70 secured in eachpiston joist pusher 70 comprises a beam having a number of joist pusher plates 71 hinged thereto, said plates depending from the beam and being adapted to engage the right side surface of a shuttering joist using the directions of Figure 10. Thejoist pusher 70 is movable between a start position in which it is situated to the right of the right side surface of a shuttering joist advanced on the roller conveyor and an end or delivery position in which the joist pusher is situated some distance above the collecting table 56, inward thereof, approximately at the site ofarrow 72 where the joist pusher delivers the joist. The pusher plates 71 are hinged to the beam to cope the situation which arises when a new joist is advancing on the roller conveyor while simultaneously the joist pusher is returning from the delivery position to the start position. When this situation occurs the pusher plates will swing in the clockwise direction when hitting the left side surface of the advancing joist. - A stationary
joist stopping device 73 is arranged at the left part of the collecting table 56, said joist stopping device being mounted in the frame and comprising a long rod or beam. A movablejoist stopping device 74 comprises a pivoted rod or beam extending along the table and being attached to a number of vertically projectingcolumns 75 provided along the pivoted rod. In Figure 11 the construction is shown in detail. Eachcolumn 75 is provided with apivot pin 76 around which apivot plate 77 is mounted. The movable joist stopping device is welded to thepivot plates 77 in the manner shown in Figure 11. At the opposite end of the pivot plate one end of a piston andcylinder unit 78 is mounted. The opposite end of said piston and cylinder unit is supported at the end of arod 79, said rod being welded either to the frame or to the stationary joist stopping device. In this way the movable joist stopping device may swing between an inactive raised position above the table as shown with solid lines in Figure 11 and an active low position shown with broken lines in figure 11. - The
first transfer station 55 is controlled by control equipment in thecontrol cabinet 11 and is operated in the following manner: When the forward end of a joist advancing on the roller conveyor is detected by theoptic limit sensor 65 thecylinders joist pusher 70 from its start position to its delivery position. During this movement the joist pusher is pushing the joist. The joist is delivered at a position inward the table and finally the joist pusher returns to its start position, waits for a new signal from theoptic beam sensor 65, is again activated and starts to transfer the next joist, said next joist then pushing the previous joist to the left. This cycle is repeated until a predetermined number of joists has been counted by the control equipment. In the preferred embodiment the first transfer station operates in the following manner: When the movable joist stopping device is in its inactive raised position the left side of the leftmost joist on the collecting table will contact the stationaryjoist stopping device 63 as thejoist pusher 70 delivers the fifth joist. If the movable joist stopping device is in its active low position shown with broken lines in Figure 11 the left side of the leftmost joist on the collecting table will contact the movablejoist stopping device 74 when thejoist pusher 70 delivers the fourth joist. It is also appreciated that the position of this leftmost joist is displaced in relation to the position of the leftmost joist of the previous group of five joists. - The
second transfer station 57 comprises twobeams frame 44 parallel to each other and to the roller conveyor. At the underside of eachbeam 81, 82 a rodless, linear motion generating piston andcylinder unit joist group pusher 85 comprising a frame structure, a pusher beam and a pair of wheels 86, is attached to the piston of each piston andcylinder unit joist group pusher 85 is activated by control equipment within thecontrol cabinet 11. In the preferred embodiment thejoist group pusher 85 is activated when five joists are laying on the collecting table, the movablejoist stopping device 74 is in its inactive raised position and the leftmost joist a group of joists is in contact with the stationaryjoist stopping device 73 and also in the case when four joists are laying on the collecting table and the movablejoist stopping device 74 is in its active low position. When thejoist group pusher 85 has pushed a group of joists over to the lifting table 54 the lifting table is lowered by an amount allowing the following group of joists to be placed over the previous. - The control equipment will allow fifty joists, arranged in the manner shown in Figure 12, to lay on the lifting table 58 in a position ready to be tied up in a bundle. By arranging one group of joists displaced in relation to the next, the volume of the joist bundle is reduced. It is apparent that the piston and
cylinder units 78 of the movablejoist stopping device 74 are controlled by the control equipment in thecontrol cabinet 11 in such a manner that each second group of joists on the table is displaced in relation to the previous one. - If the invention is used in conjunction with boards of wood having a different cross-section, for example a square or rectangular cross-section, then the movable
joist stopping device 74 may be omitted. The movable joist group pusher can be activated when other numbers of joists than those referred to above are laying on the collecting table.
Claims (24)
- an elongate frame (3),
- a series of rollers (7) journalled in the frame for supporting a shuttering joist (1) on the roller conveyor formed by said rollers,
- guide means (40) for guiding the shuttering joist along the roller conveyor,
- at least one driving station (8, 10) for advancing a shuttering joist along the roller conveyor and
- a cleaning station (9) provided at the frame and adapted to engage two opposite surfaces of the shuttering joist in order to clean said surfaces,
characterized in that
- said cleaning station comprises two opposite, separately driven cylinders (14, 15) each having a hard, structured surface for removal of concrete residuals (2) from the side surfaces of a shuttering joist by grinding, preferably milling.
- each cylinder (14, 15) is provided on the output shaft of a respective electric motor (12, 13),
- that each electric motor (12, 13) is provided on one end of a respective arm (16, 17),
- that the opposite end of each arm (16, 17) is journalled on a vertical pivot pin (18) common to the arms and provided on a transverse bar midway between the longitudinal side members (5, 6) of the frame,
- that biasing means (20) are provided between said arms to bias the arms and therefore also the cylinders (14, 15) towards each other.
- a stationary lower plate (26) provided at said frame (3),
- a pivoted plate (27) pivotally connected to the stationary lower plate at pivot means (28, 29),
- a driven roller (30),
- journal and mounting means (31, 34) for attaching the driven roller (30) to the pivoted plate at a distance above its upper surface, the longitudinal axis of said driven roller extending generally perpendicular to the longitudinal axis of said shuttering joist while simultaneously the surface of said driven roller is generally parallel to the upper surface of the shuttering joist,
- an electric motor (33) provided at said mounting means (34), to drive said driven roller,
- a pneumatic piston and cylinder unit (35) provided at the underside of the stationary plate and actuating said pivoted plate (27) so as to, when actuated, swing said plate (27) in a downward direction until the driven roller (30) contacts the upper side of the shuttering joist thereby transferring its rotational movement to a translatory movement of the shuttering joist on the roller conveyor.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE8803717 | 1988-10-18 | ||
SE8803717A SE468774B (en) | 1988-10-18 | 1988-10-18 | BAR GRINDING |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0365508A2 true EP0365508A2 (en) | 1990-04-25 |
EP0365508A3 EP0365508A3 (en) | 1990-11-22 |
Family
ID=20373671
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19890850356 Withdrawn EP0365508A3 (en) | 1988-10-18 | 1989-10-18 | Shuttering joist cleaning machine and system |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0365508A3 (en) |
NO (1) | NO894142L (en) |
SE (1) | SE468774B (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2985754A1 (en) * | 2012-01-17 | 2013-07-19 | Cofframat | Device for revising beams of formwork for casting e.g. concrete flagstone, has drive system ensuring sliding motion according to longitudinal direction, where brushes are relative to beam placed on reception site of support |
CN105888246A (en) * | 2016-04-14 | 2016-08-24 | 江苏万象建工集团有限公司 | Surface-impurity-removal washing method for building formwork |
CN113309350A (en) * | 2021-05-26 | 2021-08-27 | 桐玉建设集团有限公司 | Template cleaning device for constructional engineering and cleaning method thereof |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109047130A (en) * | 2018-09-07 | 2018-12-21 | 广州景兴建筑科技有限公司 | A kind of building material template cleaning device |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR510795A (en) * | 1920-02-27 | 1920-12-10 | Peter Sauset | Machine for removing adhesive cement from shuttering boards |
FR1052484A (en) * | 1952-03-15 | 1954-01-25 | Frankignoul Pieux Armes | Apparatus for cleaning shuttering and the like |
FR1083034A (en) * | 1953-04-10 | 1955-01-04 | Method for restoring shuttering boards used in concrete constructions to working order, and device for carrying out this method | |
FR1131950A (en) * | 1955-04-15 | 1957-03-01 | Semay & Gauge Ets | Machine for cleaning boards and the like |
FR2206773A5 (en) * | 1972-11-16 | 1974-06-07 | Trigano Cie | |
DE2346990A1 (en) * | 1973-09-18 | 1975-04-03 | Diebau Eugen Dietrich | Powered shuttering-board cleaning machine - with appliances mounted for vertically or horizontally oscillating m vments |
AU473885B2 (en) * | 1972-10-05 | 1975-04-10 | Ddcbro Pty. Limited | Panel cleaning machine |
FR2270413A1 (en) * | 1974-05-09 | 1975-12-05 | Rapetti Giuseppe Et C Sas | Cleaning machine for concrete shuttering planks - has feed, support and edge rollers, brushes, scrapers and liquid applicator |
-
1988
- 1988-10-18 SE SE8803717A patent/SE468774B/en not_active Application Discontinuation
-
1989
- 1989-10-17 NO NO89894142A patent/NO894142L/en unknown
- 1989-10-18 EP EP19890850356 patent/EP0365508A3/en not_active Withdrawn
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR510795A (en) * | 1920-02-27 | 1920-12-10 | Peter Sauset | Machine for removing adhesive cement from shuttering boards |
FR1052484A (en) * | 1952-03-15 | 1954-01-25 | Frankignoul Pieux Armes | Apparatus for cleaning shuttering and the like |
FR1083034A (en) * | 1953-04-10 | 1955-01-04 | Method for restoring shuttering boards used in concrete constructions to working order, and device for carrying out this method | |
FR1131950A (en) * | 1955-04-15 | 1957-03-01 | Semay & Gauge Ets | Machine for cleaning boards and the like |
AU473885B2 (en) * | 1972-10-05 | 1975-04-10 | Ddcbro Pty. Limited | Panel cleaning machine |
FR2206773A5 (en) * | 1972-11-16 | 1974-06-07 | Trigano Cie | |
DE2346990A1 (en) * | 1973-09-18 | 1975-04-03 | Diebau Eugen Dietrich | Powered shuttering-board cleaning machine - with appliances mounted for vertically or horizontally oscillating m vments |
FR2270413A1 (en) * | 1974-05-09 | 1975-12-05 | Rapetti Giuseppe Et C Sas | Cleaning machine for concrete shuttering planks - has feed, support and edge rollers, brushes, scrapers and liquid applicator |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2985754A1 (en) * | 2012-01-17 | 2013-07-19 | Cofframat | Device for revising beams of formwork for casting e.g. concrete flagstone, has drive system ensuring sliding motion according to longitudinal direction, where brushes are relative to beam placed on reception site of support |
CN105888246A (en) * | 2016-04-14 | 2016-08-24 | 江苏万象建工集团有限公司 | Surface-impurity-removal washing method for building formwork |
CN105888246B (en) * | 2016-04-14 | 2017-10-24 | 江苏万象建工集团有限公司 | Building template surface removal of impurities cleaning method |
CN113309350A (en) * | 2021-05-26 | 2021-08-27 | 桐玉建设集团有限公司 | Template cleaning device for constructional engineering and cleaning method thereof |
CN113309350B (en) * | 2021-05-26 | 2022-09-09 | 桐玉建设集团有限公司 | Template cleaning device for constructional engineering and cleaning method thereof |
Also Published As
Publication number | Publication date |
---|---|
SE468774B (en) | 1993-03-15 |
NO894142L (en) | 1990-04-19 |
SE8803717D0 (en) | 1988-10-18 |
EP0365508A3 (en) | 1990-11-22 |
SE8803717L (en) | 1990-04-19 |
NO894142D0 (en) | 1989-10-17 |
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