EP0335193A2 - Process for making preforms - Google Patents
Process for making preforms Download PDFInfo
- Publication number
- EP0335193A2 EP0335193A2 EP89104699A EP89104699A EP0335193A2 EP 0335193 A2 EP0335193 A2 EP 0335193A2 EP 89104699 A EP89104699 A EP 89104699A EP 89104699 A EP89104699 A EP 89104699A EP 0335193 A2 EP0335193 A2 EP 0335193A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- base body
- chamber
- mbar
- hip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/18—After-treatment
Definitions
- the invention relates to a method for producing molded parts and components, which are composed of a base body and a layer applied to this body, which are connected to one another by the hot isostatic press method (HIP method), the layer comprising a same or different material as the base body.
- HIP method hot isostatic press method
- the present invention is therefore based on the object of applying the thickest possible layer with a small pore volume without disturbing foreign phases, which can then be subjected directly to the HIP process in order to obtain a homogeneous base and layer material of the same type, or a heterogeneous one with different base and To produce layer material, molded body or a component, in the latter case both materials are homogeneous in themselves. In any case, the transition area should have a diffusive bond.
- the diffusion zone is set by optimizing the HIP parameters, whereby the properties are to be harmonized.
- the solution to this problem is that on the base body at a temperature of at least 600 ° C by means of plasma spraying at a chamber pressure of 140-180 mbar, which is set to at least 10-2 mbar after evacuation of the chamber more than 5 mm thick are sprayed on and the layer is connected to the base body by the HIP process at least 500 ° C. and at least 500 bar diffusively and without pores.
- a reducing gas is advantageously added in addition to the inert gas.
- the advantage of the method according to the invention is above all that a vacuum atmosphere in the chamber and an optimal base body and layer temperature of more than 600 ° C can be maintained during the coating process without a disturbing oxygen influence taking place, which in the sprayed layer, an optimal residual porosity of less than 3% is achieved, so that the subsequent HIP process makes a pore-free molded body possible, the two starting components - base body and layer with a thickness of more than 5 mm - are diffusively connected to one another.
- a base body A) is produced, which is also produced by powder metallurgy by means of encapsulation using the HIP process can be and which consists of a nickel-based superalloy.
- the base body A) is provided with a layer C) of Ni-based superalloy in a vacuum chamber, in which inert gas and a reducing gas are present, at a pressure of approx. 160 mbar after the plasma spraying process
- the chamber was evacuated to at least 10 ⁇ 2 mbar and the necessary reducing atmosphere was then created by flooding with the appropriate gas mixture.
- the special spray parameters for the plasma gases of 40 to 60 l argon per minute and 7 to 12 l hydrogen gas per minute are also prerequisites for producing these high-quality, technologically demanding layers.
- the surface of the hot basic body is then coated with known powder conveying of the plasma spraying process, without interruption by cooling or heat compensation phases up to a minimum layer thickness of 26 mm.
- This sprayed layer C) adheres adhesively to the carrier material A) in the transition phase B).
- the targeted procedure thus enables a low-pore and foreign phase-free layer production, which results in a shaped body by the subsequent hot isostatic pressing (HIP).
- the HIP process takes place at a temperature of at least 500 ° C and a pressure of at least 500 bar.
- Figures 1 and 2 show a molded article produced according to this process, Figure 1 showing a micro-grinding in 500x magnification of a layer C) made of a heat-resistant Ni-base superalloy on a base body A) made of the same material with a pronounced transition zone B) before the implementation of the HIP process and Figure 2 shows the same part as Figure 1 but after the HIP process has been carried out.
- the transition phase B) has disappeared and the base body and layer form a homogeneous, completely dense structure without Pores D), a diffusive bond being present in the transition phase B) which can no longer be determined, which forms the basis of high strength in the entire material composite.
Abstract
Description
Die Erfindung betrifft ein Verfahren zur Herstellung von Formteilen und Bauelementen, welche aus einem Grundkörper und einer auf diesen Körper aufgebrachten Schicht zusammengesetzt sind, die mit dem Heiß-Isostatischen-Press-Verfahren (HIP-Verfahren) miteinander verbunden werden, wobei die Schicht aus einem gleichen oder ungleichen Material wie der Grundkörper besteht.The invention relates to a method for producing molded parts and components, which are composed of a base body and a layer applied to this body, which are connected to one another by the hot isostatic press method (HIP method), the layer comprising a same or different material as the base body.
Nach den bisher bekannten Methoden und Verfahren, insbesondere nach dem DE-PS 34 34 529 und GB-PS 20 25 469, ist es nicht möglich, eine Plasma-Spritzschicht von mehr als 5 mm Schichtdicke auf einen Grundkörper aufzubringen, um ein Formteil oder Bauelement zu erhalten. Plasma-Spritzschichten besitzen verfahrensbedingt Eigenspannungen, die mit steigender Schichtdicke ebenfalls größer werden und ihren Grenzwert bei Erreichen der Haftzugfestigkeit zwischen Grundkörper und aufgebrachter Schicht haben. Dies bedeutet, daß in Abhängigkeit vom Werkstoff die aufgebrachte Schicht als Funktion der Schichtdicke abplatzt. Weiterhin sind verfahrensbedingt bei den konventionellen Beschichtungsweisen bei den zum Einsatz kommenden Schichten geringer Dicke Poren vorhanden, die insbesondere bei dynamischer und/oder korrosiver Beanspruchung des Bauteils zu desen Ausfall führen.According to the previously known methods and processes, in particular according to DE-PS 34 34 529 and GB-PS 20 25 469, it is not possible to apply a plasma spray layer of more than 5 mm layer thickness to a base body in order to form a molded part or component to obtain. Due to the process, plasma sprayed coatings have residual stresses that also increase with increasing layer thickness and have their limit value when the adhesive tensile strength between the base body and the applied layer is reached. This means that, depending on the material, the applied layer flakes off as a function of the layer thickness. Furthermore, due to the process involved, conventional layers have thin pores in the layers that are used, which lead to failure particularly when the component is subjected to dynamic and / or corrosive stress.
Der vorliegenden Erfindung liegt daher die Aufgabe zugrunde, eine möglichst dicke Schicht mit geringem Porenvolumen ohne störende Fremdphasen aufzubringen, die anschließend unmittelbar dem HIP-Verfahren unterworfen werden kann, um einen homogenen bei artgleichem Grund- und Schichtwerkstoff, oder einen heterogenen bei unterschiedlichem Grund- und Schichtwerkstoff, Formkörper oder ein Bauelement herzustellen, wobei im letzteren Fall beide Werkstoffe in sich homogen sind. Der Übergangsbereich soll in jedem Fall eine diffusive Bindung aufweisen.The present invention is therefore based on the object of applying the thickest possible layer with a small pore volume without disturbing foreign phases, which can then be subjected directly to the HIP process in order to obtain a homogeneous base and layer material of the same type, or a heterogeneous one with different base and To produce layer material, molded body or a component, in the latter case both materials are homogeneous in themselves. In any case, the transition area should have a diffusive bond.
Die Diffusionszone wird durch Optimierung der HIP-Parameter eingestellt, wodurch die Angleichung der Eigenschaften erreicht werden soll.The diffusion zone is set by optimizing the HIP parameters, whereby the properties are to be harmonized.
Die Lösung dieser Aufgabe besteht darin, daß auf den Grundkörper bei einer Temperatur von mind. 600 °C mittels Plasma-Spritzen bei einem Kammerdruck von 140 - 180 mbar, welcher nach Evakuieren der Kammer auf mind. 10⁻² mbar eingestellt ist, Schichten von mehr als 5 mm Dicke aufgespritzt werden und die Schicht mit dem Grundkörper durch das HIP-Verfahren bei mind. 500 °C und mind. 500 bar diffusiv und porenfrei verbunden wird.The solution to this problem is that on the base body at a temperature of at least 600 ° C by means of plasma spraying at a chamber pressure of 140-180 mbar, which is set to at least 10-2 mbar after evacuation of the chamber more than 5 mm thick are sprayed on and the layer is connected to the base body by the HIP process at least 500 ° C. and at least 500 bar diffusively and without pores.
Vorteilhaft wird bei Verwendung von Cobalt- oder Nickel-Basis-Superlegierungen, Refraktärmetallen der Nebengruppe IVa bis VIa des periodischen Systems der Elemente und bei Karbiden, Nitriden und Boriden in der Atmosphäre der Kammer zusätzlich zu dem Inertgas ein reduzierendes Gas zugegeben.When using cobalt or nickel-based superalloys, refractory metals from subgroup IVa to VIa of the periodic system of the elements and with carbides, nitrides and borides in the atmosphere of the chamber, a reducing gas is advantageously added in addition to the inert gas.
Der Vorteil des erfindungsgemäßen Verfahren besteht vor allem darin, daß eine Vakuum-Atmosphäre in der Kammer und eine optimale Grundkörper- und Schichttemperatur von mehr als 600 °C während des Beschichtungsablaufs gehalten werden kann, ohne daß ein störender Sauerstoff-Einfluß stattfindet, wodurch in der gespritzten Schicht eine optimale Restporosität von weniger als 3 % erreicht wird, so daß der nachfolgende HIP-Prozess einen porenfreien Formkörper möglich macht, dessen beide Ausgangskomponenten - Grundkörper und Schicht mit mehr als 5 mm Dicke - diffusiv miteinander verbunden sind. Hierdurch entfällt eine aufwendige Kapselung bei pulvermetallurgisch hergestellten Form- und Bauteilen, die nur unter Reinraumbedingungen bei der vorliegenden Werkstoffauswahl durchgeführt werden kann.The advantage of the method according to the invention is above all that a vacuum atmosphere in the chamber and an optimal base body and layer temperature of more than 600 ° C can be maintained during the coating process without a disturbing oxygen influence taking place, which in the sprayed layer, an optimal residual porosity of less than 3% is achieved, so that the subsequent HIP process makes a pore-free molded body possible, the two starting components - base body and layer with a thickness of more than 5 mm - are diffusively connected to one another. This eliminates the need for expensive encapsulation in the case of molded parts and components manufactured using powder metallurgy, which can only be carried out under clean room conditions in the case of the present selection of materials.
Nachfolgend ist anhand eines Beispiels die vorliegende Erfindung beschrieben.
Zuerst wird ein Grundkörper A) gefertigt, der auch pulvermetallurgisch mittels Kapselung im HIP-Verfahren hergestellt werden kann und der aus einer Nickel-Basis-Superlegierung besteht. Der Grundkörper A) wird in einer Vakuum-Kammer, in der Inertgas und ein reduzierendes Gas vorhanden ist, bei einem Druck von ca. 160 mbar nach dem Plasma-Spritzverfahren mit einer Schicht C) aus Ni-Basis-Superlegierung versehen, nachdem vorher eine Evakuierung der Kammer auf mind. 10⁻² mbar erfolgt ist und anschließend durch Fluten mit den entsprechenden Gasgemisch die notwendige reduzierende Atmosphäre hergestellt wurde. Auch die speziellen Spritzparameter für die Plasmagase von 40 bis 60 l Argon pro Minute und 7 bis 12 l Wasserstoffgas pro Minute sind Voraussetzung zur Erzeugung dieser hochwertigen, technologisch anspruchsvollen Schichten. Unter Konstanthaltung einer Grundkörpertemperatur von mind. 600 °C wird anschließend bei bekannter Pulverförderung des Plasmaspritzprozesses die Oberfläche des heißen Grundkörpers beschichtet und zwar ohne Unterbrechung durch Abkühl- oder Wärmeausgleichsphasen bis zu einer Mindestschichtdicke von 26 mm. Diese gespritzte Schicht C) haftet in der Übergangsphase B) adhäsiv am Trägerwerkstoff A). Wie das Schliffbild 1 zeigt, sind nur wenig Poren D) in der aufgespritzten Schicht C) vorhanden. Die gezielte Vorgehensweise ermöglicht also eine porenarme und fremdphasenfreie Schichtherstellung, die einen Formkörper durch das nachfolgende Heiß-Isostatische-Pressen (HIP) ergibt. Der HIP-Prozess erfolgt bei einer Temperatur von mind. 500 °C und einem Druck von mind. 500 bar.The present invention is described below using an example.
First, a base body A) is produced, which is also produced by powder metallurgy by means of encapsulation using the HIP process can be and which consists of a nickel-based superalloy. The base body A) is provided with a layer C) of Ni-based superalloy in a vacuum chamber, in which inert gas and a reducing gas are present, at a pressure of approx. 160 mbar after the plasma spraying process The chamber was evacuated to at least 10⁻² mbar and the necessary reducing atmosphere was then created by flooding with the appropriate gas mixture. The special spray parameters for the plasma gases of 40 to 60 l argon per minute and 7 to 12 l hydrogen gas per minute are also prerequisites for producing these high-quality, technologically demanding layers. While maintaining a basic body temperature of at least 600 ° C, the surface of the hot basic body is then coated with known powder conveying of the plasma spraying process, without interruption by cooling or heat compensation phases up to a minimum layer thickness of 26 mm. This sprayed layer C) adheres adhesively to the carrier material A) in the transition phase B). As the
Einen nach diesem Verfahren hergestellten Formkörper zeigen die Bilder 1 und 2, wobei Bild 1 einen Mikroschliff in 500facher Vergrößerung einer Schicht C) aus einer hochwarmfesten Ni-Basis-Superlegierung auf einem Grundkörper A) aus dem gleichen Werkstoff mit ausgeprägter Übergangszone B) vor der Durchführung des HIP-Verfahrens darstellt und Bild 2 das gleiche Teil wie Bild 1 aber nach Durchführung des HIP-Verfahrens zeigt. Die Übergangsphase B) ist verschwunden und Grundkörper und Schicht bilden ein homogenes völlig dichtes Gefüge ohne Poren D), wobei in der nicht mehr feststellbaren Übergangsphase B) eine diffusive Bindung vorhanden ist, was die Grundlage hoher Festigkeit im gesamten Werkstoffverbund bildet.Figures 1 and 2 show a molded article produced according to this process, Figure 1 showing a micro-grinding in 500x magnification of a layer C) made of a heat-resistant Ni-base superalloy on a base body A) made of the same material with a pronounced transition zone B) before the implementation of the HIP process and Figure 2 shows the same part as Figure 1 but after the HIP process has been carried out. The transition phase B) has disappeared and the base body and layer form a homogeneous, completely dense structure without Pores D), a diffusive bond being present in the transition phase B) which can no longer be determined, which forms the basis of high strength in the entire material composite.
Auch mit den anderen oben genannten Legierungen etc. lassen sich Schliffbilder erzielen, die Bild 2 sehr ähnlich sind. Wesentlich bleibt nur, daß die erfindungsgemäßen Schritte eingehalten werden.Cross-sectional images that are very similar to Figure 2 can also be achieved with the other alloys mentioned above. All that remains essential is that the steps according to the invention are followed.
Claims (3)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19883810851 DE3810851C2 (en) | 1988-03-30 | 1988-03-30 | Process for the production of molded parts |
DE3810851 | 1988-03-30 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0335193A2 true EP0335193A2 (en) | 1989-10-04 |
EP0335193A3 EP0335193A3 (en) | 1989-11-15 |
Family
ID=6351102
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP89104699A Withdrawn EP0335193A3 (en) | 1988-03-30 | 1989-03-16 | Process for making preforms |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0335193A3 (en) |
DE (1) | DE3810851C2 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2691477A1 (en) * | 1992-05-22 | 1993-11-26 | Neyrpic | Amorphous alloy coating for hydraulic machinery - having good corrosion and wear resistance with good ductility |
WO1999023272A1 (en) * | 1997-11-03 | 1999-05-14 | Siemens Aktiengesellschaft | Method for producing a protective coating on a base body intended to be impinged upon by a hot gas and corresponding product |
EP1541705A2 (en) * | 2003-11-21 | 2005-06-15 | Seiko Epson Corporation | Method for processing cylinder periphery, processes for producing development roller and photoconductor drum, and development roller and photoconductor drum |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2328441A1 (en) * | 1973-06-05 | 1974-12-19 | Arnold Muellenberg | Glass spinning crucible - lined with stabilised zirconia applied by plasma spraying |
GB2002420A (en) * | 1977-08-03 | 1979-02-21 | Howmet Turbine Components | Process for producing elevated temperature corrosion resistant metal articles |
EP0023733A1 (en) * | 1979-08-03 | 1981-02-11 | SKF Industrial Trading & Development Co, B.V. | Method for applying a dense, hard, adhesive and wear-resistant layer of cermets or ceramic material on a metal object |
US4339271A (en) * | 1971-03-15 | 1982-07-13 | Asea Ab | Method of manufacturing a sintered powder body |
JPS58199855A (en) * | 1982-05-18 | 1983-11-21 | Kuroki Kogyosho:Kk | Surface treatment of tuyere |
GB2154614A (en) * | 1984-02-22 | 1985-09-11 | H I P | Densified coatings by application of direct fluid pressure |
EP0223104A1 (en) * | 1985-10-29 | 1987-05-27 | Deutsches Zentrum für Luft- und Raumfahrt e.V. | Coating on a substrate and process for its manufacture |
EP0237780A2 (en) * | 1986-03-20 | 1987-09-23 | Reimbold & Strick GmbH & Co. KG | Method of producing graphite articles provided with an electroconductive and oxidation-resistant film |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2025469A (en) * | 1978-07-17 | 1980-01-23 | United Technologies Corp | Plasma sprayed MCrAlY coatings |
DE3434529C2 (en) * | 1983-10-21 | 1988-12-22 | J. Wizemann Gmbh U. Co, 7000 Stuttgart | Process for making a metallic composite article |
-
1988
- 1988-03-30 DE DE19883810851 patent/DE3810851C2/en not_active Expired - Fee Related
-
1989
- 1989-03-16 EP EP89104699A patent/EP0335193A3/en not_active Withdrawn
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4339271A (en) * | 1971-03-15 | 1982-07-13 | Asea Ab | Method of manufacturing a sintered powder body |
DE2328441A1 (en) * | 1973-06-05 | 1974-12-19 | Arnold Muellenberg | Glass spinning crucible - lined with stabilised zirconia applied by plasma spraying |
GB2002420A (en) * | 1977-08-03 | 1979-02-21 | Howmet Turbine Components | Process for producing elevated temperature corrosion resistant metal articles |
EP0023733A1 (en) * | 1979-08-03 | 1981-02-11 | SKF Industrial Trading & Development Co, B.V. | Method for applying a dense, hard, adhesive and wear-resistant layer of cermets or ceramic material on a metal object |
JPS58199855A (en) * | 1982-05-18 | 1983-11-21 | Kuroki Kogyosho:Kk | Surface treatment of tuyere |
GB2154614A (en) * | 1984-02-22 | 1985-09-11 | H I P | Densified coatings by application of direct fluid pressure |
EP0223104A1 (en) * | 1985-10-29 | 1987-05-27 | Deutsches Zentrum für Luft- und Raumfahrt e.V. | Coating on a substrate and process for its manufacture |
EP0237780A2 (en) * | 1986-03-20 | 1987-09-23 | Reimbold & Strick GmbH & Co. KG | Method of producing graphite articles provided with an electroconductive and oxidation-resistant film |
Non-Patent Citations (1)
Title |
---|
PATENT ABSTRACTS OF JAPAN, Band 8, Nr. 41 (C-211)[1478], 22. Februar 1984; & JP-A-58 199 855 (KUROKI KOGYOSHO K.K.) 21-11-1983 * |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2691477A1 (en) * | 1992-05-22 | 1993-11-26 | Neyrpic | Amorphous alloy coating for hydraulic machinery - having good corrosion and wear resistance with good ductility |
EP0576366A1 (en) * | 1992-05-22 | 1993-12-29 | Gec Alsthom Neyrpic | Metallic coatings consisting of amorphous wear- and corrosion resistant alloys, process for obtaining these alloys and use as wear resistant coatings of hydraulic material |
WO1999023272A1 (en) * | 1997-11-03 | 1999-05-14 | Siemens Aktiengesellschaft | Method for producing a protective coating on a base body intended to be impinged upon by a hot gas and corresponding product |
EP1541705A2 (en) * | 2003-11-21 | 2005-06-15 | Seiko Epson Corporation | Method for processing cylinder periphery, processes for producing development roller and photoconductor drum, and development roller and photoconductor drum |
EP1541705A3 (en) * | 2003-11-21 | 2005-07-06 | Seiko Epson Corporation | Method for processing cylinder periphery, processes for producing development roller and photoconductor drum, and development roller and photoconductor drum |
CN100353260C (en) * | 2003-11-21 | 2007-12-05 | 精工爱普生株式会社 | Method for processing cylinder periphery, development roller and photoconductor drum and producing method thereof |
Also Published As
Publication number | Publication date |
---|---|
DE3810851C2 (en) | 1995-09-28 |
EP0335193A3 (en) | 1989-11-15 |
DE3810851A1 (en) | 1989-10-12 |
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