EP0329968A1 - Method of producing a keyboard switch and keyboard switch obtained - Google Patents
Method of producing a keyboard switch and keyboard switch obtained Download PDFInfo
- Publication number
- EP0329968A1 EP0329968A1 EP89101321A EP89101321A EP0329968A1 EP 0329968 A1 EP0329968 A1 EP 0329968A1 EP 89101321 A EP89101321 A EP 89101321A EP 89101321 A EP89101321 A EP 89101321A EP 0329968 A1 EP0329968 A1 EP 0329968A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- housing component
- metal disc
- keyboard switch
- domed
- base housing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H13/00—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
- H01H13/02—Details
- H01H13/26—Snap-action arrangements depending upon deformation of elastic members
- H01H13/48—Snap-action arrangements depending upon deformation of elastic members using buckling of disc springs
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
- H01H11/0056—Apparatus or processes specially adapted for the manufacture of electric switches comprising a successive blank-stamping, insert-moulding and severing operation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2207/00—Connections
- H01H2207/032—Surface mounted component
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2229/00—Manufacturing
- H01H2229/018—Testing
Definitions
- the present invention relates to the technical field of production of electric or electronic components, particularly the production of keyboard switches and such keyboard switches.
- An object of the present invention is to provide a method rendering it possible to produce a keyboard switch in a few and simple production steps from a few components.
- a further object of the present invention is to provide a novel technique of producing a keyboard switch, which may be used in accordance with so-called SMT-technique (SMT: Surface Mounting Technique), i.e. which may stand exposure to solder metal material, such as tin heated to a temperature of e.g. 240°C, for approx. 60 sec.
- SMT-technique SMT: Surface Mounting Technique
- a still further object of the present invention is to provide a novel technique of producing a keyboard switch, produced in a sequential process and tested prior to its delivery from the production line.
- a still further object of the present invention is to provide a keyboard switch and to provide a method of producing such keybaord switch, which keyboard switch is of a compact, modular structure which allows the keybaord switch to be used in connection with accessory components, such as modular display units, keyboard pads, etc.
- a method of producing a keyboard switch comprising: a housing of an insulating material having outer side walls, a switching element enclosed in said housing, and at least two metallic terminal components, each including: an outer terminal extending outwards from an outer side wall of said housing and defining an outer terminal end, and an electric contact means being enclosed in said housing and integrally connected to said outer terminal at an end thereof opposite to said outer terminal end; said switching element being switchable between a first state in which said switching element is out of electrically conductive contact with at least one of said electric contact means of said at least two metallic terminal components, and a second state in which said switching element is establishing electrically conductive contact between said electric contact means of said at least two metallic components; the method comprising the following sequence of steps:
- the keyboard switch is manufactured from only five components, viz. the continuous track, the base housing component, the switching element, the stem means, and the top housing component. since the base housing component is mechanically connected to the carrier strip through the tag, the keyboard switch is, during its manufacturing process, advanced through a number of production stations corresponding to the above steps by moving the carrier strip.
- the keyboard switch is very easily tested in the above step (i) as the keyboard switch produced in the above steps (a)-(h) is simply presented to the test stand integrally connected to the carrier strip through the tag.
- two carrier strips are processed in the above step (b) from said continuous track, between which carrier strips said metallic components are arranged having their outer terminal ends integrally connected to said carrier strips through said outer terminal ends, and two tags are further cast in the above step (c) to a respective carrier strip.
- each metallic terminal component constitutes a link between said two carrier strips, and each of said metallic components has two outer terminals defining outer terminal ends integrally connected to a respective carrier strip.
- said switching element is a domed metal disc, which disc in step (d) is arranged with its dome protruding outwards from said recess, and which disc in its normally domed shape is in said first state and is deformable from said domed shape into a deflected shape constituting said second state, and said stem means provided in step (f) and arranged in said aperture of said top housing component in step (g) is actuatably acting on said metal disc for deforming it from said domed shape to said deflected shape by activation.
- an elastically compressible body means is preferably arranged in accordance with the method according to the present invention between said stem means and said metal disc in step (f), and, as will be explained below, the elastically compressible body means serves more purposes, viz. to increase the travel or stroke of the metal disc when deformed and optionally to protect the metal disc by sealing along the circumferential edge of the disc and consequently protecting the metal disc and the electric contact means from corrosive gases and exposure to high temperatures in a surface mounting process, when the keyboard switch is soldered to a supporting circuit board, e.g. in a wave soldering machine.
- a domed metal disc produces an unpleasant and harsh click, when it is deformed.
- the click may be damped resulting in a more pleasant sound by providing an acoustically damping material coating or layer on the one side surface of the domed metal disc, which side surface constitutes the outer or convex side surface of the domed metal disc.
- the metal disc is preferably punched from a metal foil, which is provided with a coating of an acoustically damping material on one side surface, which side surface in said domed metal disc constitutes the outer or convex side surface of said domed metal disc.
- the keyboard switch produced in accordance with the method according to the present invention is preferably a keyboard switch which may stand exposure to elevated temperatures, such as 240°C, during e.g. 60 sec, e.g. in a surface mounting process, e.g. in a wave soldering machine, as the base and top housing components of the keyboard switch are preferably cast from a high-temperature resistant plastics material.
- a keyboard switch comprises: a housing of an insulating material having outer side walls, a domed metal disc enclosed in said housing, and at least two metallic terminal components, each including: an outer terminal extending outwards from an outer side wall of said housing and defining an outer terminal end, and an electric contact means being enclosed in said housing and integrally connected to said outer terminal at an end thereof opposite to said outer terminal end; said domed metal disc being switchable between a first state in which said domed metal disc is in its normally domed shape and is out of electrically conductive contact with at least one of said electric contact means of said at least two metallic terminal components, and a second state in which said domed metal disc is in a deflected shape and establishes electrically conductive contact between said electric contact means of said at least two metallic components by deforming said disc from its normally domed shape to a deflected shape; said housing comprising: a base housing component of said insulating material cast around said metallic terminal components, and
- the keyboard switch according to the present invention preferably further comprises an elastically compressible body means arranged between the stem means and the metal disc, which body means constitutes a means for increasing the stroke of the metal disc to a larger stroke of the stem means.
- the keyboard switch is a keyboard switch which may stand exposure to high temperatures, such as 240°C, for e.g. 60 sec, as the keyboard switch is exposed to e.g. solder in a surface mounting process.
- the base and top housing components are made from a high temperature resistant plastics material, such as high-crystal-line copolymers, epoxy resins, olefin-carbon-monoxide copolymers, polycarbonates, polyolefin sulphonates, e.g. polyethylene sulphonate, PES, or polyethylene-terephthalates, e.g. PETP or PET.
- the keyboard switch according to the present invention may further have its stem means, body means and domed metal disc arranged coaxially relative to each other, and the elastically compressible body means may preferably comprise a circular membrane part having a circumferential bead and a central stem part, said stem part of said body means constituting an elastically compressible part for the transmission of the actuation of said stem means to said domed metal disc, which domed metal disc is preferably arranged within the circumferential bead of the membrane part so as to have said bead seal along the circumferential edge of the domed metal disc and consequently seal the domed metal disc relative to the environment.
- the elastically compressible body means is advantageously made from silicon rubber
- the domed metal disc is advantageously made from a CuBe foil of a thickness of e.g. 0.075 mm.
- a method according to the present invention of producing a keyboard switch according to the present invention comprising five individual production steps schematically illustrated by positions designated the reference numerals 1-5.
- a metal plate is provided constituting a continuous track of a metal foil 10.
- the metal foil track 10 is machined in a punching tool, not shown in Fig. 1, and processed into two carrier strips 11 and 12 between which two terminal assemblies 13 and 14 extend.
- each of the terminal assemblies 13 and 14 is in a subsequent production step machined into two terminals.
- the terminal assemblies 13 and 14 are integrally connected to the carrier strips 11 and 12 through ends of the terminal assemblies, which ends are intended to constitute the outer terminal ends of the above mentioned terminals.
- the terminal assembly 13 is machined into a shape defining a centrally indented bar 15, from which a contact bar 17 extends towards the adjacent terminal assembly 14.
- the outer end of the contact bar 17 remote from the indented bar 15 is further machined into a domed contact pad 19.
- the terminal assembly 14 is also machined into a shape defining a centrally indented part 16, from which two connector bars 18 extend towards the adjacent terminal assembly 13.
- the contact bars 18 are further provided with raised, outer contact parts 20.
- a base housing component 22 is cast around the above described components 15-20 of the terminal assemblies 13 and 14.
- the base housing component 22 is cast with a central recess 23 defining a circumferential inner surface 24 and a bottom surface 25, in which the contact pad 19 and the raised, outer contact parts 20 are exposed and protrude upwards.
- the base housing component 22 further defines a top surface 26, a bottom surface, not shown in Fig. 1, a first outer side surface 27, which faces the carrier strip 12, and a second outer side surface 28.
- the surfaces 26, 27 and 28 are perpendicular to each other.
- the base housing component 22 further has a bottom surface, not shown in Fig. 1, parallel with the top surface 26, and two outer side surfaces, not shown in Fig.
- carrier tags 29 protrude.
- the carrier tags 29 are cast integrally with the base housing component 22 and are cast to the respective carrier strips 11 and 12.
- the base housing component 22 is further at its top surface 26 and its outer side surfaces 27 and 28 provided with indents mating with a top housing component 30 and accessory components to be described below, respectively.
- a domed metal disc 31 is arranged, which metal disc has its dome facing upwards, i.e. outwards from the recess 23 of the base housing component 22.
- the domed metal disc 31 is in its normally domed shape in contact with the contact parts 20, however, out of contact with the central contact pad 19, and does consequently not in its normally domed shape establish electrically conductive connection between the contact pad 19 and the outer contact parts 20 and further between the terminal assemblies 14 and 13.
- the domed metal disc 31 is at its upper or convex side surface provided with a central coating 32 of an acoustically damping material, e.g.
- a rubber component 33 is arranged, which comprises two integrally connected parts, a membrane part 34 and a stem part 35.
- the membrane part 34 has, as is evident from Fig. 1, a larger outer diametre than the domed metal disc 31 and is further at its lower side surface, shown in Fig. 2, provided with a circumferential bead 36.
- the bead 36 serves the purpose of sealing along the outer circumferential edge of the domed metal disc 31.
- the stem part 35 is a hollow part, which is elastically deformable and serves the purpose of transmitting a mechanical force from a button 37 to which said mechanical force is applied to the domed metal disc and further the purpose of increasing the stroke of travel of the botton 37 relative to the stroke of travel of the domed metal disc, as the metal disc is deformed or allowed to revert to its normally domed shape from its deformed shape, by the elastic deformation of the stem part 35.
- the membrane part 34 is at its lower side surface provided with a protruding part 38 serving the purpose of contacting the central part of the domed metal disc 31, when the stem part 35 is actuated and forced downwards by the button 37.
- the top housing component 30 is, with the button 37 arranged in a central aperture of the top housing component 30, arranged on top of the base housing component 22 and fixed thereto.
- the top housing component 30 is, as is evident from fig. 1, provided with a central cylindrical bottom part fitting into the recess 23 in a snap fitting, as is evident from Fig.
- the above described keyboard switch assembly is assembled from the base housing component 22, the top housing component 30, the button 37, the domed metal disc 31, and the rubber component 33 enclosed in the housing of the keyboard switch assembly. From the first outer side surface 27 and the opposite, parallel side surface, the terminal assemblies 13 and 14 protrude. As the keyboard switch assembly leaves position 4, the terminal assemblies 13 and 14 are separated from the carrier strips 11 and 12 at the outer ends thereof. Consequently, the keyboard switch assembly is connected to the carrier strips 11 and 12 through the tags 29, exclusively. As the keyboard switch assembly leaves position 4, the outer terminals defined by the parts of the terminal assemblies 13 and 14 extending outwards from the base housing component 22 are, furthermore, bent downwards, as is evident from the keyboard switch assembly disclosed in position 5 of Fig. 1. By the separation of the terminal assemblies 13 and 14 from the carrier strips 11 and 12, the short circuiting connection between the terminal assemblies 13 and 14 through the carrier strips 11 and 12 is eliminated.
- the keyboard switch assembly When still mechanically supported by the carrier strips 11 and 12 through the tags 29 connecting the base housing component 22 to the carrier strips 11 an 12 the keyboard switch assembly may in position 5 be tested in an automatic electric test stand.
- the test stand is illustrated schematically by a test block 41, which is moved from the position shown in Fig 1 upwards so as to receive the outer ends of the terminals defined by the terminal assemblies 13 and 14 in apertures 42 of the block 41.
- metal contact means are provided for establishing electrically conductive contact to the terminals 13 and 14 and are connected to a test circuit, not shown in Fig. 1, which is capable of determining the presence or absence of a short-circuiting condition.
- the keyboard switch assembly is easily tested.
- the object is to determine if the keyboard switch assembly is a properly functional keyboard switch, which in its unactuated state does not establish electrically conductive connection between the terminals 13 and the terminals 14, and which in its actuated state establishes electrically conductive connection between the terminals 13 and 14.
- the keyboard switch assembly has been identified as a properly working keyboard switch assembly, it is separated from the carrier strips 11 and 12 by cutting or breaking the keyboard switch assembly loose from the tags 29.
- the carrier strips 11 and 12 are provided with through-going holes 43 and 44.
- the above described process of producing a keyboard switch assembly according to the present invention is indicated above and carried out by moving the track 10 from position 1 to position 5 by well-known computer controlled mechanical advancing means.
- the holes 43 and 44 consequently serve the purpose of co-operating with gripping means for advancing the track 10 and further, or alternatively, with e.g. optical or proximity detector means to inform the process controlling computer about the position of the track or the carrier strips 11 and 12 relative to an intended position in one of the positions 1-5 shown in Fig. 1.
- Fig. 2 a vertical sectional view of the keyboard switch assembly described above is shown disclosing the above described components and further in greater detail the sealing of the domed metal disc 31 relative to the environment by the bead 36 of the membrane part 34 of the rubber component 33.
- the metal plate 10 from which the keyboard switch is produced may be advanced through a number of processing stations.
- the metal plate 10 may be stationary and the production stations may be moved in relation to the metal plate.
- the production line may constitute any appropriate combination of the above possibilities, viz. the advancing of the metal plate 10 in relation to the stations and the movement of the stations in relation to the metal plate.
- a very important aspect of the present invention is the permanent fixation of the keyboard switch n relation to the metal plate 10 or to the carrier strips 11 and 12 until the keyboard switch has been tested and positively identified as a properly functioning key.
- the keyboard switch is not to be transferred from its production line to a test stand as the keyboard switch is permanently fixed to the carrier strips 11 and 12 and consequently in a fixed position in relation to the tools of the individual stations 2-5, particularly in a fixed position in relation to the block 41 constituting part of a test stand shown in position 5 of Fig. 1.
- the keyboard switch assembly described with reference to Figs. 1 and 2 is adapted to co-operate with accessory components, such as a display assembly 50 shown in Fig. 4.
- the display assembly 50 is in Fig. 4 mechanically connected to a keyboard switch assembly according to the present invention, which keyboard switch assembly is designated the reference numeral 48 in its entirety, through outwardly protruding dovetail shaped locking means co-operating with the above mentioned indents of the outer side surface 28 shown in Fig. 1.
- the display assembly 50 is connected and mechanically fixed to the keyboard switch assembly 48.
- the keyboard switch assembly 48 differs from the keyboard switch assembly described with reference to Figs. 1 and 2 in that the button 37 is substituted by a button 47 and in that the top housing component 30 is substituted by a top housing component 60, the top surface of which is at the same level as the button 47.
- the display assembly 50 comprises two light emitting diodes 51 and 52, which are received in the housing of the display assembly 50 and connected to terminals thereof, which terminals are designated the reference numerals 113 and 114 and, like the terminals 13 and 14 of the keyboard switch assembly 48, of a configuration allowing the mounting of the keyboard switch assembly 48 and the display assembly 50 in a surface mounting process, which terminals are known in the art as terminal type "J" SMD.
- the accessory assembly 50 may comprise alternative components.
- the two light emitting diodes 51 and 52 only constitute examples of components of the display assembly 50 and may in an alternative embodiment be replaced by e.g. a single light emitting diode, one or more incandescent lamps etc.
- the accessory assembly 50 may comprise one or more active or passive components, such as an integrated circuit, a transistor, a resistor, a capacitor, or a relay.
- the keyboard switch assembly 48 co-operates in Fig. 4 with a push button assembly 54, which comprises two parts, viz. a fixed housing part 55, which is mounted and fixed relative to the assemblies 48 and 50, and a movable or pivotable part 56.
- the top housing component 60 also differs from the above described top housing component 30 shown in Figs. 1 and 2 in that the top housing component 60 is provided with a further component 61 defining an outer groove 62 for co-operating with an axial part of the pivotable part 56 of the push button assembly 54.
- Fig. 5 the above assemblies 48, 50 and 54 are shown turned upside down.
- the above mentioned axial part co-operating with the groove 62 is shown designated the reference numerals 63.
- two protruding parts 64 of the fixed housing part 55 of the push button assembly 54 is further shown serving the purpose of co-operating with the indents mentioned above with reference to Fig. 1 of the outer side surface 27 and further of the opposite outer side surface of the base housing component 22.
- the fixed housing part 55 is further provided with snap-locking means 65 serving the purpose of gripping around the keyboard switch assembly 48 and fixing the housing part 55 thereto.
- the housing part 55 is further provided with two protruding journalling means 67 co-operating with mating journalling means 68 of the pivotable part 56 of the push button assembly 54, which is further provided with a protruding stem means 66 for transferring a mechanical pressure applied to the pivotable part 56 to the push button 47 and further to the internal contact element of the keyboard switch constituted by the domed metal disc 31, shown in Figs. 1 and 2.
- the keyboard switch assembly 48 and the display assembly 50 shown in Fig. 5 differ from the keyboard switch assembly 48 and the display assembly 50 shown in Fig. 4 in that the terminals 13, 14 and 113, 114 are of a different configuration, viz. the SMD terminal configuration known in the art as "Gull Wing".
- Fig. 3 three positions 6, 7 and 8 of a sequential process according to the present invention of producing the component or display assembly 50 described above with reference to Figs. 4 and 5 are shown.
- a metal track similar to the above described metal track 10 shown in Fig. 1 two carrier strips 111 and 112 are punched and brought to the first position designated 6 in Fig. 3.
- two terminal assemblies 113 and 114 are further punched from the above mentioned metal track.
- the terminal assemblies 113 and 114 differ from the terminal assemblies 13 and 14 shown in Fig. 1 in that the terminal assemblies 113 and 114 do not constitute links between the carrier strips 111 and 112.
- the terminal assembly 113 is connected to the carrier strip 111, exclusively, whereas the terminal assembly 114 is connected to the carrier strip 112, exclusively.
- the terminal assemblies 113 and 114 are further processed and each separated into two individual terminal assemblies.
- the terminal assembly 113 is divided into two terminal assemblies 113a and 113b, while the terminal assembly 114 is separated into two terminal assemblies 114a and 114b.
- the parts of the terminal assemblies 113a,b and 114a,b remote from the carrier strips 111 and 112, respectively, are further indented and bent into the shape shown in Fig. 3.
- a housing part 122 is cast around the terminals 113a,b and 114a,b.
- the component constituting the housing of the display assembly 50 shown in Figs. 4 and 5 is separated from the carrier strips 111 and 112.
- the carrier strips 111 and 112 are provided with through-going holes 143 corresponding to the holes 43 and 44 of the carrier strips 11 and 12 shown in Fig. 1.
- the above described keyboard switch or keyboard switch assembly is of a modular configuration, as the keyboard switch assembly may co-operate with an accessory component such as the above described display assembly and the above described push button assembly, which as will be evident to the skilled art worker is translucent or is provided with a translucent part.
- the pivotable part 56 of the push button 54 may advantageously be made from a translucent material, which is illuminated by the light emitting diodes 51 and 52 of the display assembly 50.
- the push button or the top housing component of the keyboard switch assembly 48 may be modified in order to meet special requirements.
- a keyboard switch assembly for the present invention is shown, which keyboard switch assembly is modified relative to the above described keyboard switch assembly 48 shown in Figs. 4 and 5, in that a push button extender 70 is arranged on top of the push button 47 shown in Fig. 4, which push-button extender 70 is of a cylindrical configuration.
- the push button extender 70 defines an inner space 71, in which a light emitting diode 72 is arranged, which diode is mounted in a socket 73 received in the inner space 71.
- the light emitting diode 72 has its pins extending through slits 75 and 76 of the push button extender 70 and further through apertures of the top housing component 60 of the keyboard switch assembly.
- one of the apertures of the top housing component 60 of the keyboard switch assembly is designated the reference numeral 74.
- One of the pins of the light emitting diode 72 is also shown in Fig. 6 and designated the reference numeral 77.
- the terminals 13 and 14 of the keyboard switch assembly and further the pin 77 of the light emitting diode 72 are of a configuration different from the terminal configurations shown in Figs. 4 and 5.
- the terminals 13 and 14 and further any pins or terminals of accessory components such as the pin 77 or the terminals 113 and 114 may be of any appropriate configuration.
- the carrier strips 11 and 12 and the terminal assemblies 13 and 14 were machined from 0.3 mm silver-plated tin-bronze.
- the carrier strips 11 and 12 had a width of 3 mm, and the distance between the centre lines of the carrier strips 11 and 12 was 23.96 mm.
- the distance between the terminal assemblies 13 and 14 was 7.6 mm, the diametre of the holes 44 was 1.2 mm, which holes were arranged at the centre lines of the carrier strips 11 and 12 and further at intermediate positions relative to the terminal assemblies 13 and 14, the diametre of the holes 43 was 1.8 mm.
- the width of the indented part 16 was 4.4 mm, the raised contact parts 20 were raised 0.5 mm relative to the indented part 16.
- the raised contact parts 20 and the contact pad 19 were positioned centrally or at the intermediate line of the terminal assemblies 13 and 14.
- the contact pad 19 was raised 0.45 mm relative to the indented bar 15, and was constituted by a dome with a radius of 1.35 mm defining a circular contact pad of a diametre of 1.224 mm.
- the base housing component 22, the top housing component 30 and the button 37 were cast from polycarbonate (or in alternative implementations from PES or PETP). The shrinkage of the components was less than approx. 0.5 per cent.
- the push button 37 was of a diametre of 6.5 mm and a height of 2.8 mm.
- the fins 40 had a height of 0.8 mm, and oppositely positioned fins defined a maximum outer diametre of 7.65 mm.
- the button 37 further had a central, inwardly protruding part shown in Fig. 2, which part defined a height of 0.95 mm from the lower side surface of the bottom.
- the assembly comprising the base housing component 22 and the top housing component 30 defined a height of 5 mm, while the maximum height of the keyboard switch assembly from the lower side surface of the base housing component 22 to the top surface of the keyboard switch 37 and 6.4 mm.
- the outer dimensions of the bottom and top housing parts were 10 mm x 10 mm.
- the rubber component 33 was made from silicone rubber of a hardness of 38 Shore +-2.
- the outer diametre of the membrane part 34 was 8.83 mm
- the inner diametre defined within the bead 36 was 6.8 mm
- the thickness of the membrane part 34 was 0.3 mm
- the overall thickness of the bead was 0.63 mm.
- the central protruding part 38 defined a circular surface of a diametre of 1.4 mm protruding 0.4 mm from the lower side surface of the membrane part 34.
- the stem part 35 was a hollow, cylindrical part of a height of 3.16 mm, which stem part defined an upper outer diametre of 2.8 mm, an angle of taper of the outer cylindrical side surface of the stem part 35 of 7°, an inner recess of a depth of 2.5 mm and of a inner diametre of 1 mm and defining by its inner cylindrical surface an angle of taper of 5°.
- the domed metal disc 31 was made from 0.075 mm copper beryllium alloy.
- the outer diametre of the metal disc 31 was 6.4 mm and the maximum diametre of the acoustically damping coating 32 was 5 mm.
- the arch or dome radius of the disc wad 39.1 mm, and the height of the dome was 0.25 mm.
- the domed metal disc was deformed from its normally domed shape by the application of a pressure of 155-165 g and reverted from its deformed shape to its normally domed shaped when the pressure applied to the domed metal disc was less than 115-125 g.
- the rubber component 33 and the domed metal disc 31 provided an increase of the stroke of the domed metal disc 31 of approximately 0.25 mm-0.3 mm to a total stroke or travel of the push button 37 of approximately 0.8 mm-1 mm.
- the accessory component or display assembly 50 shown in Fig. 4 was in a prototype implementation made from a terminal plate constituted by a silver-plated tin-bronze plate and a housing cast from polycarbonate (or, alternatively, PES or PETP), like the keyboard switch described above in example 1.
Abstract
Description
- The present invention relates to the technical field of production of electric or electronic components, particularly the production of keyboard switches and such keyboard switches.
- Within the above technical field, numerous methods of producing electric or electronic components are known as well as numerous keyboard switches. Reference is made to the following patent specifications: EP 0030473, DE 2740746, DE 3542953, DE 3545798, EP 0164799, SE 440836, US 4331851, US 4690484 (corresponding to DE 3542953), US 4659881, US 4352964, and US 4102039.
- An object of the present invention is to provide a method rendering it possible to produce a keyboard switch in a few and simple production steps from a few components.
- A further object of the present invention is to provide a novel technique of producing a keyboard switch, which may be used in accordance with so-called SMT-technique (SMT: Surface Mounting Technique), i.e. which may stand exposure to solder metal material, such as tin heated to a temperature of e.g. 240°C, for approx. 60 sec.
- A still further object of the present invention is to provide a novel technique of producing a keyboard switch, produced in a sequential process and tested prior to its delivery from the production line.
- A still further object of the present invention is to provide a keyboard switch and to provide a method of producing such keybaord switch, which keyboard switch is of a compact, modular structure which allows the keybaord switch to be used in connection with accessory components, such as modular display units, keyboard pads, etc.
- The above and other objects and advantages obtained in accordance with the teachings of the present invention will be evident from the description below.
- Thus, in accordance with a first aspect of the present invention, a method of producing a keyboard switch, said keyboard switch comprising:
a housing of an insulating material having outer side walls, a switching element enclosed in said housing, and
at least two metallic terminal components, each including:
an outer terminal extending outwards from an outer side wall of said housing and defining an outer terminal end, and an electric contact means being enclosed in said housing and integrally connected to said outer terminal at an end thereof opposite to said outer terminal end;
said switching element being switchable between a first state in which said switching element is out of electrically conductive contact with at least one of said electric contact means of said at least two metallic terminal components, and a second state in which said switching element is establishing electrically conductive contact between said electric contact means of said at least two metallic components;
the method comprising the following sequence of steps: - (a) providing a continuous track of the metal of said metallic terminal components,
- (b) processing said continuous track so as to form said metallic terminal components and a carrier strip, said metallic terminal components being integrally connected to said carrier strip through said outer terminal ends,
- (c) casting a base housing component of said insulating material around said metallic terminal components, said base housing component defining outer side walls constituting at least part of said outer side walls of said housing through which outer side walls of said base housing component said outer terminals extend, said base housing component comprising at least one tag protruding outwards from an outer side wall of said base housing component and being cast to said carrier strip for establishing mechanical connection between said base housing component and said carrier strip, said base housing component further having a recess in which said electric contact means are exposed,
- (d) arranging said switching element in said recess of said base housing component so as to be switchable between said first and second states,
- (e) providing a top housing component having an aperture,
- (f) providing a stem means,
- (g) arranging said stem means in said aperture of said top housing component and arranging said top housing component relative to said base housing component together constituting said housing, said stem means being arranged relative to said switching element so as to switch said switching element between said first and said second states by actuation,
- (h) separating said metallic terminal components from said carrier strip by separating said outer terminals from said carrier strip at said outer terminal ends,
- (i) testing said keyboard switch produced in steps (a)-(h) in a test stand, while said base housing component is mechanically connected to said carrier strip through said tag, by actuating said stem means in order to test if said switching element is switchable between said first and second states, and by determining whether said at least two metallic terminal components are electrically insulated relative to one another or not insulated relative to one another when said switching element is in said first state and further determining whether said at least two metallic terminal components are in electrically conductive connection with one another or not when said switch element is in said second state, and
- (j) provided said keyboard switch is identified in step (i) as a properly working component, separating said tag from said base housing component.
- In accordance with the method according to the present invention, the keyboard switch is manufactured from only five components, viz. the continuous track, the base housing component, the switching element, the stem means, and the top housing component. since the base housing component is mechanically connected to the carrier strip through the tag, the keyboard switch is, during its manufacturing process, advanced through a number of production stations corresponding to the above steps by moving the carrier strip. In accordance with a particular feature of the above method according to the present invention, the keyboard switch is very easily tested in the above step (i) as the keyboard switch produced in the above steps (a)-(h) is simply presented to the test stand integrally connected to the carrier strip through the tag.
- In accordance with a preferred embodiment of the method according to the present invention, two carrier strips are processed in the above step (b) from said continuous track, between which carrier strips said metallic components are arranged having their outer terminal ends integrally connected to said carrier strips through said outer terminal ends, and two tags are further cast in the above step (c) to a respective carrier strip. By the provision of two carrier strips and two tags cast to a respective carrier strip, the keyboard switch is to a high degree mechanically supported in its fixation to the two carrier strips when the keyboard switch is advanced through the above steps.
- A further increase in the mechanical fixation and support of the keyboard switch when advanced through the above steps, is obtained in accordance with an alternative of the above preferred embodiment of the method according to the present invention in that each metallic terminal component constitutes a link between said two carrier strips, and each of said metallic components has two outer terminals defining outer terminal ends integrally connected to a respective carrier strip.
- In accordance with the presently preferred embodiment of the method according to the present invention, said switching element is a domed metal disc, which disc in step (d) is arranged with its dome protruding outwards from said recess, and which disc in its normally domed shape is in said first state and is deformable from said domed shape into a deflected shape constituting said second state, and said stem means provided in step (f) and arranged in said aperture of said top housing component in step (g) is actuatably acting on said metal disc for deforming it from said domed shape to said deflected shape by activation.
- In step (g), an elastically compressible body means is preferably arranged in accordance with the method according to the present invention between said stem means and said metal disc in step (f), and, as will be explained below, the elastically compressible body means serves more purposes, viz. to increase the travel or stroke of the metal disc when deformed and optionally to protect the metal disc by sealing along the circumferential edge of the disc and consequently protecting the metal disc and the electric contact means from corrosive gases and exposure to high temperatures in a surface mounting process, when the keyboard switch is soldered to a supporting circuit board, e.g. in a wave soldering machine.
- It has been realised that a domed metal disc produces an unpleasant and harsh click, when it is deformed. In accordance with a particular aspect of the present invention, it has further been realised that the click may be damped resulting in a more pleasant sound by providing an acoustically damping material coating or layer on the one side surface of the domed metal disc, which side surface constitutes the outer or convex side surface of the domed metal disc. Consequently, in accordance with a further embodiment of the method according to the present invention, the metal disc is preferably punched from a metal foil, which is provided with a coating of an acoustically damping material on one side surface, which side surface in said domed metal disc constitutes the outer or convex side surface of said domed metal disc.
- Furthermore, the keyboard switch produced in accordance with the method according to the present invention is preferably a keyboard switch which may stand exposure to elevated temperatures, such as 240°C, during e.g. 60 sec, e.g. in a surface mounting process, e.g. in a wave soldering machine, as the base and top housing components of the keyboard switch are preferably cast from a high-temperature resistant plastics material.
- In accordance with a second aspect of the present invention, a keyboard switch is provided, which keyboard switch comprises:
a housing of an insulating material having outer side walls,
a domed metal disc enclosed in said housing, and
at least two metallic terminal components, each including:
an outer terminal extending outwards from an outer side wall of said housing and defining an outer terminal end, and an electric contact means being enclosed in said housing and integrally connected to said outer terminal at an end thereof opposite to said outer terminal end;
said domed metal disc being switchable between a first state in which said domed metal disc is in its normally domed shape and is out of electrically conductive contact with at least one of said electric contact means of said at least two metallic terminal components, and a second state in which said domed metal disc is in a deflected shape and establishes electrically conductive contact between said electric contact means of said at least two metallic components by deforming said disc from its normally domed shape to a deflected shape;
said housing comprising:
a base housing component of said insulating material cast around said metallic terminal components, and
a top housing component having an aperture and a stem means,
said base housing component defining outer side walls constituting at least part of said outer side walls of said housing through which outer side walls of said base housing component said outer terminals extend, said base housing component further having a recess in which said electric contact means are exposed, said domed metal disc being arranged in said recess of said base housing component with its dome protruding outwards from said recess so as to be switchable between said first and second states,
said stem means being arranged in said aperture of said top housing component and being arranged relative to said domed metal disc so as to switch said domed metal disc between said first and said second states by actuation, and
said metal disc being made from a metal foil, which is coated with an acoustically damping material on one side surface constituting the outer or convex side surface of said domed metal disc. - As explained above, the keyboard switch according to the present invention preferably further comprises an elastically compressible body means arranged between the stem means and the metal disc, which body means constitutes a means for increasing the stroke of the metal disc to a larger stroke of the stem means.
- In the preferred embodiment of the keyboard switch according to the present invention, the keyboard switch is a keyboard switch which may stand exposure to high temperatures, such as 240°C, for e.g. 60 sec, as the keyboard switch is exposed to e.g. solder in a surface mounting process. The base and top housing components are made from a high temperature resistant plastics material, such as high-crystal-line copolymers, epoxy resins, olefin-carbon-monoxide copolymers, polycarbonates, polyolefin sulphonates, e.g. polyethylene sulphonate, PES, or polyethylene-terephthalates, e.g. PETP or PET.
- In order to seal the domed metal disc and consequently protect the domed metal disc against exposure to gases, such as corrosive gases, and to elevated temperatures, e.g. in the above mentioned surface mounting process, the keyboard switch according to the present invention may further have its stem means, body means and domed metal disc arranged coaxially relative to each other, and the elastically compressible body means may preferably comprise a circular membrane part having a circumferential bead and a central stem part, said stem part of said body means constituting an elastically compressible part for the transmission of the actuation of said stem means to said domed metal disc, which domed metal disc is preferably arranged within the circumferential bead of the membrane part so as to have said bead seal along the circumferential edge of the domed metal disc and consequently seal the domed metal disc relative to the environment.
- In the above described preferred embodiment of the keyboard switch according to the invention, the elastically compressible body means is advantageously made from silicon rubber, and the domed metal disc is advantageously made from a CuBe foil of a thickness of e.g. 0.075 mm.
- The invention will now be further described with reference to the drawings, in which
- Fig. 1 is a schematical and perspective view of a production line in which a keyboard switch is produced in accordance with the methods according to the present invention,
- Fig. 2 is a partly vertical sectional view of the keyboard switch shown in Fig. 1,
- Fig. 3 is a schematical and perspective view illustrating the production of an accessory component of the keyboard switch shown in Figs. 1 and 2 in accordance with the method of the present invention,
- Fig. 4 is a schematical, perspective and partly exploded view of a combination of a keyboard switch according to the present invention, and an accessory component including two light emitting diodes and produced in accordance with the method according to the present invention, and a manually operable keyboard switch housing component,
- Fig. 5 is a schematical, perspective and partly exploded view of the combination shown in Fig. 4, turned upside down, and
- Fig. 6 is a schematical and perspective view of a combination of a keyboard switch according to the present invention and a light emitting diode support constituting an accessory top housing component of the key.
- In Fig. 1, a method according to the present invention of producing a keyboard switch according to the present invention is illustrated comprising five individual production steps schematically illustrated by positions designated the reference numerals 1-5.
- In
position 1, a metal plate is provided constituting a continuous track of ametal foil 10. - In position 2, the
metal foil track 10 is machined in a punching tool, not shown in Fig. 1, and processed into twocarrier strips terminal assemblies terminal assemblies terminal assembly 13 is machined into a shape defining a centrally indented bar 15, from which a contact bar 17 extends towards the adjacentterminal assembly 14. The outer end of the contact bar 17 remote from the indented bar 15 is further machined into adomed contact pad 19. As is also evident from Fig. 1, theterminal assembly 14 is also machined into a shape defining a centrallyindented part 16, from which two connector bars 18 extend towards the adjacentterminal assembly 13. The contact bars 18 are further provided with raised,outer contact parts 20. - In
position 3, abase housing component 22 is cast around the above described components 15-20 of theterminal assemblies base housing component 22 is cast with acentral recess 23 defining a circumferentialinner surface 24 and a bottom surface 25, in which thecontact pad 19 and the raised,outer contact parts 20 are exposed and protrude upwards. Thebase housing component 22 further defines a top surface 26, a bottom surface, not shown in Fig. 1, a firstouter side surface 27, which faces thecarrier strip 12, and a secondouter side surface 28. Thesurfaces base housing component 22 further has a bottom surface, not shown in Fig. 1, parallel with the top surface 26, and two outer side surfaces, not shown in Fig. 1, parallel with the first and a second outer side surfaces 27 and 28, respectively. From the firstouter side surface 27 and further from the outer side surface not shown in Fig. 1 parallel therewith carrier tags 29 protrude. The carrier tags 29 are cast integrally with thebase housing component 22 and are cast to the respective carrier strips 11 and 12. - As is evident from Fig. 1, the
base housing component 22 is further at its top surface 26 and its outer side surfaces 27 and 28 provided with indents mating with atop housing component 30 and accessory components to be described below, respectively. - In the above described
base housing component 22, adomed metal disc 31 is arranged, which metal disc has its dome facing upwards, i.e. outwards from therecess 23 of thebase housing component 22. Thedomed metal disc 31 is in its normally domed shape in contact with thecontact parts 20, however, out of contact with thecentral contact pad 19, and does consequently not in its normally domed shape establish electrically conductive connection between thecontact pad 19 and theouter contact parts 20 and further between theterminal assemblies domed metal disc 31 is at its upper or convex side surface provided with acentral coating 32 of an acoustically damping material, e.g. of silicone, serving the purpose of altering the unpleasant and harsh noise generated by an undamped domed metal disc, when the metal disc is deformed from its domed shape to a deformed shape and vice versa into a more pleasant, damped noise. On top of thedomed metal disc 31, arubber component 33 is arranged, which comprises two integrally connected parts, amembrane part 34 and astem part 35. Themembrane part 34 has, as is evident from Fig. 1, a larger outer diametre than thedomed metal disc 31 and is further at its lower side surface, shown in Fig. 2, provided with acircumferential bead 36. Thebead 36 serves the purpose of sealing along the outer circumferential edge of thedomed metal disc 31. - The
stem part 35 is a hollow part, which is elastically deformable and serves the purpose of transmitting a mechanical force from abutton 37 to which said mechanical force is applied to the domed metal disc and further the purpose of increasing the stroke of travel of the botton 37 relative to the stroke of travel of the domed metal disc, as the metal disc is deformed or allowed to revert to its normally domed shape from its deformed shape, by the elastic deformation of thestem part 35. - As is evident from Fig. 2, the
membrane part 34 is at its lower side surface provided with a protrudingpart 38 serving the purpose of contacting the central part of thedomed metal disc 31, when thestem part 35 is actuated and forced downwards by thebutton 37. As thedomed metal disc 31 and therubber component 33 are arranged in therecess 23 of thebase housing component 22, thetop housing component 30 is, with thebutton 37 arranged in a central aperture of thetop housing component 30, arranged on top of thebase housing component 22 and fixed thereto. Thetop housing component 30 is, as is evident from fig. 1, provided with a central cylindrical bottom part fitting into therecess 23 in a snap fitting, as is evident from Fig. 2, and further provided with downwards protruding fins for co-operating with the above mentioned indents of the top surface 26 of thebase housing component 22. The travel of thebutton 37 within theaperture 39 of thetop housing component 30 is controlled byfins 40 protruding outwards from the circumferential outer side surface of thebutton 37 at the lower edge thereof, as is evident from Fig. 1, whichfins 40 are adapted to co-operate with indents of the inner wall of theaperture 39 of thetop housing component 30. - In position 4 of Fig. 1, the above described keyboard switch assembly is assembled from the
base housing component 22, thetop housing component 30, thebutton 37, thedomed metal disc 31, and therubber component 33 enclosed in the housing of the keyboard switch assembly. From the firstouter side surface 27 and the opposite, parallel side surface, theterminal assemblies terminal assemblies tags 29, exclusively. As the keyboard switch assembly leaves position 4, the outer terminals defined by the parts of theterminal assemblies base housing component 22 are, furthermore, bent downwards, as is evident from the keyboard switch assembly disclosed in position 5 of Fig. 1. By the separation of theterminal assemblies terminal assemblies - When still mechanically supported by the carrier strips 11 and 12 through the
tags 29 connecting thebase housing component 22 to the carrier strips 11 an 12 the keyboard switch assembly may in position 5 be tested in an automatic electric test stand. The test stand is illustrated schematically by atest block 41, which is moved from the position shown in Fig 1 upwards so as to receive the outer ends of the terminals defined by theterminal assemblies apertures 42 of theblock 41. In theapertures 42, metal contact means are provided for establishing electrically conductive contact to theterminals button 37 and consequently deforming thedomed metal disc 31 from its normally domed shape into its deformed shape by the interaction of therubber component 33, and still monitoring the presence or absence of a short-circuiting condition between theterminals terminals 13 and theterminals 14, and which in its actuated state establishes electrically conductive connection between theterminals tags 29. - In Fig. 1, the carrier strips 11 and 12 are provided with through-going
holes track 10 fromposition 1 to position 5 by well-known computer controlled mechanical advancing means. Theholes track 10 and further, or alternatively, with e.g. optical or proximity detector means to inform the process controlling computer about the position of the track or the carrier strips 11 and 12 relative to an intended position in one of the positions 1-5 shown in Fig. 1. - In Fig. 2 a vertical sectional view of the keyboard switch assembly described above is shown disclosing the above described components and further in greater detail the sealing of the
domed metal disc 31 relative to the environment by thebead 36 of themembrane part 34 of therubber component 33. - In a production line for the production of the keyboard switch described above with reference to Fig. 1, the
metal plate 10 from which the keyboard switch is produced may be advanced through a number of processing stations. Alternatively, themetal plate 10 may be stationary and the production stations may be moved in relation to the metal plate. Furthermore, the production line may constitute any appropriate combination of the above possibilities, viz. the advancing of themetal plate 10 in relation to the stations and the movement of the stations in relation to the metal plate. However, a very important aspect of the present invention is the permanent fixation of the keyboard switch n relation to themetal plate 10 or to the carrier strips 11 and 12 until the keyboard switch has been tested and positively identified as a properly functioning key. Thus, the keyboard switch is not to be transferred from its production line to a test stand as the keyboard switch is permanently fixed to the carrier strips 11 and 12 and consequently in a fixed position in relation to the tools of the individual stations 2-5, particularly in a fixed position in relation to theblock 41 constituting part of a test stand shown in position 5 of Fig. 1. - As mentioned above, the keyboard switch assembly described with reference to Figs. 1 and 2 is adapted to co-operate with accessory components, such as a
display assembly 50 shown in Fig. 4. Thedisplay assembly 50 is in Fig. 4 mechanically connected to a keyboard switch assembly according to the present invention, which keyboard switch assembly is designated thereference numeral 48 in its entirety, through outwardly protruding dovetail shaped locking means co-operating with the above mentioned indents of theouter side surface 28 shown in Fig. 1. By these interlocking dovetail shaped male and female locking means, thedisplay assembly 50 is connected and mechanically fixed to thekeyboard switch assembly 48. Thekeyboard switch assembly 48 differs from the keyboard switch assembly described with reference to Figs. 1 and 2 in that thebutton 37 is substituted by abutton 47 and in that thetop housing component 30 is substituted by atop housing component 60, the top surface of which is at the same level as thebutton 47. - The
display assembly 50 comprises two light emittingdiodes display assembly 50 and connected to terminals thereof, which terminals are designated thereference numerals terminals keyboard switch assembly 48, of a configuration allowing the mounting of thekeyboard switch assembly 48 and thedisplay assembly 50 in a surface mounting process, which terminals are known in the art as terminal type "J" SMD. Obviously, theaccessory assembly 50 may comprise alternative components. Thus, the twolight emitting diodes display assembly 50 and may in an alternative embodiment be replaced by e.g. a single light emitting diode, one or more incandescent lamps etc. Furthermore or alternatively, theaccessory assembly 50 may comprise one or more active or passive components, such as an integrated circuit, a transistor, a resistor, a capacitor, or a relay. Apart from the accessory component ordisplay assembly 50, thekeyboard switch assembly 48 co-operates in Fig. 4 with apush button assembly 54, which comprises two parts, viz. a fixedhousing part 55, which is mounted and fixed relative to theassemblies pivotable part 56. Thetop housing component 60 also differs from the above describedtop housing component 30 shown in Figs. 1 and 2 in that thetop housing component 60 is provided with afurther component 61 defining anouter groove 62 for co-operating with an axial part of thepivotable part 56 of thepush button assembly 54. - In Fig. 5, the
above assemblies groove 62 is shown designated the reference numerals 63. In Fig. 5, two protrudingparts 64 of the fixedhousing part 55 of thepush button assembly 54 is further shown serving the purpose of co-operating with the indents mentioned above with reference to Fig. 1 of theouter side surface 27 and further of the opposite outer side surface of thebase housing component 22. The fixedhousing part 55 is further provided with snap-locking means 65 serving the purpose of gripping around thekeyboard switch assembly 48 and fixing thehousing part 55 thereto. As is evident from Fig. 5, thehousing part 55 is further provided with two protruding journalling means 67 co-operating with mating journalling means 68 of thepivotable part 56 of thepush button assembly 54, which is further provided with a protruding stem means 66 for transferring a mechanical pressure applied to thepivotable part 56 to thepush button 47 and further to the internal contact element of the keyboard switch constituted by thedomed metal disc 31, shown in Figs. 1 and 2. - The
keyboard switch assembly 48 and thedisplay assembly 50 shown in Fig. 5, however, differ from thekeyboard switch assembly 48 and thedisplay assembly 50 shown in Fig. 4 in that theterminals - In Fig. 3, three
positions 6, 7 and 8 of a sequential process according to the present invention of producing the component ordisplay assembly 50 described above with reference to Figs. 4 and 5 are shown. From a metal track similar to the above describedmetal track 10 shown in Fig. 1, twocarrier strips terminal assemblies terminal assemblies terminal assemblies terminal assemblies terminal assembly 113 is connected to thecarrier strip 111, exclusively, whereas theterminal assembly 114 is connected to thecarrier strip 112, exclusively. In position 7, theterminal assemblies terminal assembly 113 is divided into twoterminal assemblies terminal assembly 114 is separated into twoterminal assemblies terminal assemblies 113a,b and 114a,b remote from the carrier strips 111 and 112, respectively, are further indented and bent into the shape shown in Fig. 3. Inposition 8, ahousing part 122 is cast around theterminals 113a,b and 114a,b. After the casting step shown inposition 8, the component constituting the housing of thedisplay assembly 50 shown in Figs. 4 and 5 is separated from the carrier strips 111 and 112. As is evident from Fig. 3, the carrier strips 111 and 112 are provided with through-goingholes 143 corresponding to theholes - It is to be realised that the above described keyboard switch or keyboard switch assembly according to the present invention is of a modular configuration, as the keyboard switch assembly may co-operate with an accessory component such as the above described display assembly and the above described push button assembly, which as will be evident to the skilled art worker is translucent or is provided with a translucent part. Thus, the
pivotable part 56 of thepush button 54 may advantageously be made from a translucent material, which is illuminated by thelight emitting diodes display assembly 50. Furthermore, as will be evident from the description of Fig. 4, the push button or the top housing component of thekeyboard switch assembly 48 may be modified in order to meet special requirements. - In Fig. 6, a keyboard switch assembly for the present invention is shown, which keyboard switch assembly is modified relative to the above described
keyboard switch assembly 48 shown in Figs. 4 and 5, in that apush button extender 70 is arranged on top of thepush button 47 shown in Fig. 4, which push-button extender 70 is of a cylindrical configuration. Thepush button extender 70 defines aninner space 71, in which alight emitting diode 72 is arranged, which diode is mounted in asocket 73 received in theinner space 71. Thelight emitting diode 72 has its pins extending throughslits push button extender 70 and further through apertures of thetop housing component 60 of the keyboard switch assembly. In Fig. 6, one of the apertures of thetop housing component 60 of the keyboard switch assembly is designated thereference numeral 74. One of the pins of thelight emitting diode 72 is also shown in Fig. 6 and designated thereference numeral 77. In Fig. 6, theterminals pin 77 of thelight emitting diode 72 are of a configuration different from the terminal configurations shown in Figs. 4 and 5. Thus, it is to be realised that theterminals pin 77 or theterminals - In a prototype implementation of the method of producing the keyboard switch assembly shown in Figs. 1 and 2, the carrier strips 11 and 12 and the
terminal assemblies terminal assemblies holes 44 was 1.2 mm, which holes were arranged at the centre lines of the carrier strips 11 and 12 and further at intermediate positions relative to theterminal assemblies holes 43 was 1.8 mm. The width of theindented part 16 was 4.4 mm, the raisedcontact parts 20 were raised 0.5 mm relative to theindented part 16. The raisedcontact parts 20 and thecontact pad 19 were positioned centrally or at the intermediate line of theterminal assemblies contact pad 19 was raised 0.45 mm relative to the indented bar 15, and was constituted by a dome with a radius of 1.35 mm defining a circular contact pad of a diametre of 1.224 mm. - The
base housing component 22, thetop housing component 30 and thebutton 37 were cast from polycarbonate (or in alternative implementations from PES or PETP). The shrinkage of the components was less than approx. 0.5 per cent. Thepush button 37 was of a diametre of 6.5 mm and a height of 2.8 mm. Thefins 40 had a height of 0.8 mm, and oppositely positioned fins defined a maximum outer diametre of 7.65 mm. Thebutton 37 further had a central, inwardly protruding part shown in Fig. 2, which part defined a height of 0.95 mm from the lower side surface of the bottom. - The assembly comprising the
base housing component 22 and thetop housing component 30 defined a height of 5 mm, while the maximum height of the keyboard switch assembly from the lower side surface of thebase housing component 22 to the top surface of thekeyboard switch 37 and 6.4 mm. The outer dimensions of the bottom and top housing parts were 10 mm x 10 mm. - The
rubber component 33 was made from silicone rubber of a hardness of 38 Shore +-2. The outer diametre of themembrane part 34 was 8.83 mm, the inner diametre defined within thebead 36 was 6.8 mm, the thickness of themembrane part 34 was 0.3 mm, and the overall thickness of the bead was 0.63 mm. The central protrudingpart 38 defined a circular surface of a diametre of 1.4 mm protruding 0.4 mm from the lower side surface of themembrane part 34. Thestem part 35 was a hollow, cylindrical part of a height of 3.16 mm, which stem part defined an upper outer diametre of 2.8 mm, an angle of taper of the outer cylindrical side surface of thestem part 35 of 7°, an inner recess of a depth of 2.5 mm and of a inner diametre of 1 mm and defining by its inner cylindrical surface an angle of taper of 5°. - The
domed metal disc 31 was made from 0.075 mm copper beryllium alloy. The outer diametre of themetal disc 31 was 6.4 mm and the maximum diametre of theacoustically damping coating 32 was 5 mm. The arch or dome radius of the disc wad 39.1 mm, and the height of the dome was 0.25 mm. The domed metal disc was deformed from its normally domed shape by the application of a pressure of 155-165 g and reverted from its deformed shape to its normally domed shaped when the pressure applied to the domed metal disc was less than 115-125 g. - Together the
rubber component 33 and thedomed metal disc 31 provided an increase of the stroke of thedomed metal disc 31 of approximately 0.25 mm-0.3 mm to a total stroke or travel of thepush button 37 of approximately 0.8 mm-1 mm. - The accessory component or
display assembly 50 shown in Fig. 4 was in a prototype implementation made from a terminal plate constituted by a silver-plated tin-bronze plate and a housing cast from polycarbonate (or, alternatively, PES or PETP), like the keyboard switch described above in example 1. - Although the invention has been described above with reference to specific embodiments and implementations, it is to be understood that the present invention is not limited to the above embodiments and implementations, thus numerous modifications and amendments are obvious to a person having ordinary skill in the art within the scope of the present invention as defined in the appending claims.
Claims (12)
a housing of an insulating material having outer side walls,
a switching element enclosed in said housing, and
at least two metallic terminal components, each including:
an outer terminal extending outwards from an outer side wall of said housing and defining an outer terminal end, and an electric contact means being enclosed in said housing and integrally connected to said outer terminal at an end thereof opposite to said outer terminal end;
said switching element being switchable between a first state in which said switching element is out of electrically conductive contact with at least one of said electric contact means of said at least two metallic terminal components, and a second state in which said switching element is establishing electrically conductive contact between said electric contact means of said at least two metallic components;
the method comprising the following sequence of steps:
a domed metal disc enclosed in said housing, and
at least two metallic terminal components, each including:
an outer terminal extending outwards from an outer side wall of said housing and defining an outer terminal end, and an electric contact means being enclosed in said housing and integrally connected to said outer terminal at an end thereof opposite to said outer terminal end;
said domed metal disc being switchable between a first state in which said domed metal disc is in its normally domed shape and is out of electrically conductive contact with at least one of said electric contact means of said at least two metallic terminal components, and a second state in which said domed metal disc is in a deflected shape and establishes electrically conductive contact between said electric contact means of said at least two metallic components by deforming said disc from its normally domed shape to a deflected shape;
said housing comprising:
a base housing component of said insulating material cast around said metallic terminal components, and
a top housing component having an aperture and a stem means,
said base housing component defining outer side walls constituting at least part of said outer side walls of said housing through which outer side walls of said base housing component said outer terminals extend, said base housing component further having a recess in which said electric contact means are exposed, said domed metal disc being arranged in said recess of said base housing component with its dome protruding outwards from said recess so as to be switchable between said first and second states,
said stem means being arranged in said aperture of said top housing component and being arranged relative to said domed metal disc so as to switch said domed metal disc between said first and said second states by actuation, and
said metal disc being made from a metal foil, which is coated with an acoustically damping material on one side surface constituting the outer or convex side surface of said domed metal disc.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT8989101321T ATE104801T1 (en) | 1988-01-28 | 1989-01-26 | METHOD OF MANUFACTURING A SWITCH FOR KEYBOARDS AND SWITCHES FOR KEYBOARDS. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DK043088A DK163391C (en) | 1988-01-28 | 1988-01-28 | PROCEDURE FOR MANUFACTURING A PRESSURE CONNECTOR AND SUCH A PRESSURE CONNECTOR |
DK430/88 | 1988-01-28 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0329968A1 true EP0329968A1 (en) | 1989-08-30 |
EP0329968B1 EP0329968B1 (en) | 1994-04-20 |
Family
ID=8093442
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP89101321A Expired - Lifetime EP0329968B1 (en) | 1988-01-28 | 1989-01-26 | Method of producing a keyboard switch and keyboard switch obtained |
Country Status (12)
Country | Link |
---|---|
EP (1) | EP0329968B1 (en) |
JP (1) | JP2608158B2 (en) |
KR (1) | KR0149161B1 (en) |
AT (1) | ATE104801T1 (en) |
BR (1) | BR8907204A (en) |
CA (1) | CA1329411C (en) |
DE (1) | DE68914702T2 (en) |
DK (1) | DK163391C (en) |
ES (1) | ES2051315T3 (en) |
HK (1) | HK1007629A1 (en) |
IN (1) | IN171096B (en) |
WO (1) | WO1989007328A1 (en) |
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WO1992000597A1 (en) * | 1990-06-29 | 1992-01-09 | Swf Auto-Electric Gmbh | Electric switch |
US5412170A (en) * | 1990-06-29 | 1995-05-02 | Itt Automotive Europe Gmbh | Electric switch with sliding bridging contact |
US5453588A (en) * | 1992-11-06 | 1995-09-26 | Itt Corporation | Steering column stalk switch apparatus |
US5473809A (en) * | 1992-11-06 | 1995-12-12 | Itt Corporation | Method of manufacturing a steering column stalk switch apparatus |
EP0720194A1 (en) * | 1993-09-17 | 1996-07-03 | Omron Corporation | Electromagnetic relay and its manufacture |
US6205650B1 (en) | 1995-06-13 | 2001-03-27 | Mec A/S | Method of producing and electrical switch |
EP1329921A3 (en) * | 2002-01-18 | 2005-06-15 | Urmet Domus S.p.A. | Push-button contactor for activating call signals in push-button panels |
WO2011116944A1 (en) * | 2010-03-25 | 2011-09-29 | Continental Automotive France | Multicontact unit comprising at least two separate blister-effect electric contacts |
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JP3391172B2 (en) * | 1995-11-28 | 2003-03-31 | 松下電器産業株式会社 | Push-on switch |
US5828016A (en) * | 1996-02-12 | 1998-10-27 | Lucas Automation And Control Engineering, Inc. | Low profile tactile switch |
JP2011096683A (en) * | 2011-02-18 | 2011-05-12 | Hokuriku Electric Ind Co Ltd | Manufacturing method of push-on switch |
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DE2740746A1 (en) * | 1976-09-10 | 1978-03-16 | Bk Patent Dev | SWITCH ASSEMBLY AND ITS CALIBRATION |
US4102039A (en) * | 1977-02-14 | 1978-07-25 | Motorola, Inc. | Method of packaging electronic components |
US4207448A (en) * | 1977-06-29 | 1980-06-10 | Oki Electric Industry Co., Ltd. | Pushbutton switch |
US4255638A (en) * | 1979-04-13 | 1981-03-10 | Alco Electronic Products, Inc. | Miniature switch, sealed for soldering, with handle housing exposed |
EP0030473A1 (en) * | 1979-12-10 | 1981-06-17 | Fujitsu Limited | A Process for the simultaneous production of a plurality of push-button switches |
US4331851A (en) * | 1980-06-16 | 1982-05-25 | Texas Instruments Incorporated | Printed circuit board having data input devices mounted thereon and input devices therefor |
US4412113A (en) * | 1979-08-10 | 1983-10-25 | Matsushita Electric Industrial Co., Ltd. | Dust venting contact with a non-circular hole |
US4430531A (en) * | 1982-03-15 | 1984-02-07 | Hewlett-Packard Company | Snap disc keyboard |
EP0146207A2 (en) * | 1983-12-06 | 1985-06-26 | Dubilier Plc | Improvements in electrical components |
EP0164799A2 (en) * | 1984-06-04 | 1985-12-18 | Littelfuse Tracor B.V. | Miniature fuse |
DE3542953A1 (en) * | 1984-12-25 | 1986-04-24 | Alps Electric Co Ltd | Method for producing micro-platelets for an electrical switch |
DE3545798A1 (en) * | 1984-12-25 | 1986-07-03 | Alps Electric Co., Ltd., Tokio/Tokyo | COUNTER |
US4659881A (en) * | 1986-01-27 | 1987-04-21 | Eastman Kodak Company | Multidome multistage switch assembly |
-
1988
- 1988-01-28 DK DK043088A patent/DK163391C/en not_active IP Right Cessation
-
1989
- 1989-01-26 DE DE68914702T patent/DE68914702T2/en not_active Expired - Lifetime
- 1989-01-26 AT AT8989101321T patent/ATE104801T1/en not_active IP Right Cessation
- 1989-01-26 EP EP89101321A patent/EP0329968B1/en not_active Expired - Lifetime
- 1989-01-26 ES ES89101321T patent/ES2051315T3/en not_active Expired - Lifetime
- 1989-01-27 BR BR898907204A patent/BR8907204A/en not_active IP Right Cessation
- 1989-01-27 KR KR1019890701785A patent/KR0149161B1/en not_active IP Right Cessation
- 1989-01-27 WO PCT/DK1989/000015 patent/WO1989007328A1/en unknown
- 1989-01-27 JP JP1502178A patent/JP2608158B2/en not_active Expired - Lifetime
- 1989-01-30 CA CA000589546A patent/CA1329411C/en not_active Expired - Lifetime
- 1989-02-07 IN IN110/CAL/89A patent/IN171096B/en unknown
-
1998
- 1998-06-25 HK HK98106719A patent/HK1007629A1/en not_active IP Right Cessation
Patent Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2740746A1 (en) * | 1976-09-10 | 1978-03-16 | Bk Patent Dev | SWITCH ASSEMBLY AND ITS CALIBRATION |
US4102039A (en) * | 1977-02-14 | 1978-07-25 | Motorola, Inc. | Method of packaging electronic components |
US4207448A (en) * | 1977-06-29 | 1980-06-10 | Oki Electric Industry Co., Ltd. | Pushbutton switch |
US4255638A (en) * | 1979-04-13 | 1981-03-10 | Alco Electronic Products, Inc. | Miniature switch, sealed for soldering, with handle housing exposed |
US4412113A (en) * | 1979-08-10 | 1983-10-25 | Matsushita Electric Industrial Co., Ltd. | Dust venting contact with a non-circular hole |
EP0030473A1 (en) * | 1979-12-10 | 1981-06-17 | Fujitsu Limited | A Process for the simultaneous production of a plurality of push-button switches |
US4331851A (en) * | 1980-06-16 | 1982-05-25 | Texas Instruments Incorporated | Printed circuit board having data input devices mounted thereon and input devices therefor |
US4430531A (en) * | 1982-03-15 | 1984-02-07 | Hewlett-Packard Company | Snap disc keyboard |
EP0146207A2 (en) * | 1983-12-06 | 1985-06-26 | Dubilier Plc | Improvements in electrical components |
EP0164799A2 (en) * | 1984-06-04 | 1985-12-18 | Littelfuse Tracor B.V. | Miniature fuse |
DE3542953A1 (en) * | 1984-12-25 | 1986-04-24 | Alps Electric Co Ltd | Method for producing micro-platelets for an electrical switch |
DE3545798A1 (en) * | 1984-12-25 | 1986-07-03 | Alps Electric Co., Ltd., Tokio/Tokyo | COUNTER |
US4659881A (en) * | 1986-01-27 | 1987-04-21 | Eastman Kodak Company | Multidome multistage switch assembly |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1992000597A1 (en) * | 1990-06-29 | 1992-01-09 | Swf Auto-Electric Gmbh | Electric switch |
US5412170A (en) * | 1990-06-29 | 1995-05-02 | Itt Automotive Europe Gmbh | Electric switch with sliding bridging contact |
US5724719A (en) * | 1992-11-06 | 1998-03-10 | Itt Corporation | Method of manufacturing a steering column stalk switch apparatus |
US5473809A (en) * | 1992-11-06 | 1995-12-12 | Itt Corporation | Method of manufacturing a steering column stalk switch apparatus |
US5453588A (en) * | 1992-11-06 | 1995-09-26 | Itt Corporation | Steering column stalk switch apparatus |
US5852867A (en) * | 1992-11-06 | 1998-12-29 | Itt Industries, Inc. | Method of manufacturing a steering column stalk switch apparatus |
EP0720194A1 (en) * | 1993-09-17 | 1996-07-03 | Omron Corporation | Electromagnetic relay and its manufacture |
EP0720194A4 (en) * | 1993-09-17 | 1997-10-08 | Omron Tateisi Electronics Co | Electromagnetic relay and its manufacture |
US6205650B1 (en) | 1995-06-13 | 2001-03-27 | Mec A/S | Method of producing and electrical switch |
EP1329921A3 (en) * | 2002-01-18 | 2005-06-15 | Urmet Domus S.p.A. | Push-button contactor for activating call signals in push-button panels |
WO2011116944A1 (en) * | 2010-03-25 | 2011-09-29 | Continental Automotive France | Multicontact unit comprising at least two separate blister-effect electric contacts |
FR2958072A1 (en) * | 2010-03-25 | 2011-09-30 | Continental Automotive France | MULTICONTACT BLOCK COMPRISING AT LEAST TWO INDEPENDENT ELECTRICAL CONTACTS OF THE CLOSING EFFECT TYPE |
CN102822924A (en) * | 2010-03-25 | 2012-12-12 | 法国欧陆汽车公司 | Multicontact unit comprising at least two separate blister-effect electric contacts |
Also Published As
Publication number | Publication date |
---|---|
CA1329411C (en) | 1994-05-10 |
JPH03503584A (en) | 1991-08-08 |
KR900701023A (en) | 1990-08-17 |
DK43088D0 (en) | 1988-01-28 |
DK163391C (en) | 1992-08-03 |
ATE104801T1 (en) | 1994-05-15 |
HK1007629A1 (en) | 1999-04-16 |
ES2051315T3 (en) | 1994-06-16 |
DK43088A (en) | 1989-07-29 |
DK163391B (en) | 1992-02-24 |
BR8907204A (en) | 1991-03-05 |
JP2608158B2 (en) | 1997-05-07 |
EP0329968B1 (en) | 1994-04-20 |
IN171096B (en) | 1992-07-18 |
WO1989007328A1 (en) | 1989-08-10 |
DE68914702D1 (en) | 1994-05-26 |
KR0149161B1 (en) | 1998-10-15 |
DE68914702T2 (en) | 1994-08-04 |
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