EP0324128A2 - Method and apparatus for the wet treatment of elongate textile materials - Google Patents
Method and apparatus for the wet treatment of elongate textile materials Download PDFInfo
- Publication number
- EP0324128A2 EP0324128A2 EP88121105A EP88121105A EP0324128A2 EP 0324128 A2 EP0324128 A2 EP 0324128A2 EP 88121105 A EP88121105 A EP 88121105A EP 88121105 A EP88121105 A EP 88121105A EP 0324128 A2 EP0324128 A2 EP 0324128A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- container
- bobbin
- elongate
- textile material
- liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004753 textile Substances 0.000 title claims abstract description 65
- 238000011282 treatment Methods 0.000 title claims abstract description 64
- 239000000463 material Substances 0.000 title claims abstract description 61
- 238000000034 method Methods 0.000 title claims description 19
- 238000010438 heat treatment Methods 0.000 claims abstract description 83
- 239000007788 liquid Substances 0.000 claims abstract description 37
- 239000007792 gaseous phase Substances 0.000 claims abstract description 15
- 230000002093 peripheral effect Effects 0.000 claims description 8
- 230000000087 stabilizing effect Effects 0.000 claims description 7
- 230000003014 reinforcing effect Effects 0.000 claims description 6
- 238000007654 immersion Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 2
- 239000000975 dye Substances 0.000 description 24
- 238000004043 dyeing Methods 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000001816 cooling Methods 0.000 description 6
- 230000000717 retained effect Effects 0.000 description 6
- 239000011148 porous material Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- 238000010014 continuous dyeing Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000009976 warp beam dyeing Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 101100493713 Caenorhabditis elegans bath-45 gene Proteins 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 208000016261 weight loss Diseases 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B17/00—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours
- D06B17/04—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours in wound form
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/14—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in wound form
Definitions
- the present invention relates to a method of and an apparatus for treating elongate textile materials such as continuous fabric tapes including slide fastener chains or stringer tapes, webs, ribbons, fiber strands, fiber yarns, etc. through a processing step such as dyeing, bleaching, scouring, glazing or alkaline weight-reduction.
- elongate textile materials such as continuous fabric tapes including slide fastener chains or stringer tapes, webs, ribbons, fiber strands, fiber yarns, etc.
- a processing step such as dyeing, bleaching, scouring, glazing or alkaline weight-reduction.
- the container 3 is removed from the heating bath 7, then immersed into a cooling bath 8 to cool the dyed textile material 1.
- the textile material 1 is unwound from the bobbin 2 and introduced into a post-treatment bath 9 in which the dyed textile material 1 is washed and subjected to a post-treatment.
- the textile material 1 is dried by a dryer 10. The thus-finished textile material is stored into a product container for sale or storage.
- the support shaft 34 is not positively driven to rotate the two friction rollers 35 secured thereto but freely rotatably supported. It is further possible to arrange the support shafts 34 horizontally movable toward and away from each other, thereby varying the supporting height of the container 3 relative to the surface of the heating medium 6. Alternately, the support shafts 34 may be movable vertically to adjust the vertical position of the container 3.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
- The present invention relates to a method of and an apparatus for treating elongate textile materials such as continuous fabric tapes including slide fastener chains or stringer tapes, webs, ribbons, fiber strands, fiber yarns, etc. through a processing step such as dyeing, bleaching, scouring, glazing or alkaline weight-reduction.
- In the manufacture of textile articles, an elongate textile material is subjected to a series of treatments including dyeing. In general, there are known three dyeing methods or systems, i.e. the cheese-dying, beam-dyeing and continuous dyeing. One example of the beam-dyeing is disclosed in Japanese Patent Publication No. 58-5301, in which a treatment liquid is circulated by a pump to first flow into the interior space of a perforated hollow cylindrical beam, then penetrate successively through perforations or pores in the beam and an elongate textile material wound around the outer wall of the beam, and finally return to the pump.
- Japanese Patent Publication No. 52-8867 discloses an example of the continuous-dyeing system in which an elongate textile material of polyester is continuously fed through a series of treatment stations including a dye bath for dye application, a steam box for steam-heating, a dry box for drying, a baking box for color development, and water washing baths for finishing.
- The foregoing known dyeing systems are particularly suitable for the mass production of textile articles but they do not show any commercial success when used for the production of various kinds of articles in small quantities at a relatively short production cycle. Another problem is that the color reproducibility between different batches or lots of treated articles is unstable.
- The present invention seeks to provide a method of and an apparatus for treating an elongate textile material which is suitable for the production of various kinds of textile articles in small quantities and is capable of treating different kinds of elongate textile material continuously and uniformly at a relatively short production cycle without the necessity of a long downtime for setting the apparatus.
- According to a first aspect of the present invention, there is provided a method of treating an elongate textile material with a treatment liquid, comprising the steps of: sealingly holding in a container an elongate textile material to be treated which is liquid-permeably wound on a bobbin and a treatment liquid while keeping a gaseous phase portion within the container; and conveying the container longitudinally through an elongate high-temperature treatment zone to heat the treatment liquid at a predetermined temperature while rotating the container together with the bobbin held therein to cause the textile material to move alternately through the treatment liquid and the gaseous phase portion within the container, thereby treating the textile material with the treatment liquid.
- According to a second aspect of the present invention, there is provided an apparatus for treating an elongate textile material with a treatment liquid, comprising: a bobbin for winding thereon an elongate textile material and having a liquid-permeable structure; a container for sealingly holding therein the bobbin and a treatment liquid with a gaseous phase portion kept within the container, the bob-bin being immovably held within the container; means defin-ing an elongate high-temperature treatment zone; a conveyor device for conveying the container longitudinally through the elongate high-temperature zone for heating said treatment liquid at a predetermined temperature; and a rotating device for rotating the container to cause the textile material to move alternately through said treatment liquid and said gaseous phase portion while said conveyor is being conveyed by said conveyor device.
- Many other advantages and features of the present invention will become manifest to those versed in the art upon making reference to the detailed description and the accompanying sheets of drawings in which preferred structural embodiments incorporating the principles of the present invention are shown by way of example.
- Figure 1 diagrammatic view showing a series of processing steps for dyeing an elongate textile material according to the present invention;
- Figure 2 is a schematic perspective view of an apparatus for achieving the processing steps shown in Figure 1;
- Figure 3 is an exploded perspective view of a container incorporated in the apparatus shown in Figure 2;
- Figure 4 is a perspective view of a bobbin with parts cut-away for clarity;
- Figure 5 is a longitudinal cross-sectional view showing the bobbin held in the container;
- Figure 6 is a schematic cross-sectional view of a heating bath constituting a part of the apparatus shown in Figure 2, the view showing the arrangement of a heating unit;
- Figure 7 is a schematic perspective view of a conveyor device incorporated in the apparatus shown in Figure 2;
- Figure 8 is a view similar to Figure 7, showing a modified conveyor device;
- Figure 9 is a view similar to Figure 7, showing still another modified conveyor device;
- Figure 10 is a schematic perspective view of a container rotating device which constitutes part of the apparatus shown in Figure 2;
- Figure 11 is a view similar to Figure 10, showing a modified container rotating device;
- Figure 12 is a diagrammatic view showing another dyeing apparatus according to the present invention;
- Figure 13 is a view similar to Figure 12, showing a modified dyeing apparatus;
- Figure 14 is a view similar to Figure 12, showing still another modified dyeing apparatus; and
- Figure 15 is a view similar to Figure 12, showing another form of modification of the dyeing apparatus according to the present invention.
- Figure 1 diagrammatically shows a method of dyeing an elongate textile article according to the present invention.
- According to the illustrated method, an elongate textile material 1 to be dyed is relatively loosely wound around a
bobbin 2 until a predetermined number of turns of the textile material 1 are retained on thebobbin 2. The textile material thus wound untightly has an increased degree of permeability to a dye liquor. After thebobbin 2 is received in a cup-shaped body of acontainer 3, an end cap or cover 5 (Figure 3) is connected to an open end of the container body to close thecontainer 3. In this instance, thebobbin 2 is concentrically non-rotatably retained within thecontainer 3. Then, a metered amount of dye liquor 4 is supplied into thecontainer 3. The amount of the dye liquor 4 is determined by the amount of the textile material 1 to be dyed. In this instance, however, the amount of dye liquor is smaller than the volume of thecontainer 3 such that a space or gaseous phase portion always remains in thecontainer 3. Thebobbin 2 has a perforated hollow structure so that the dye liquor 4 in thecontainer 3 is permitted to flow through the textile material 1 and pores in thebobbin 2 into the inside of thehollow bobbin 2. More particularly, a perforated hollowcylindrical bobbin 2 having a polygonal cross-sectional shape is preferable because the dye liquor 4 is uniformly stirred by side edges of the polygonal bobbin as the latter is rotated together with thecontainer 3 as described later on. - Thereafter, the closed
container 3 is introduced into the inlet end of anelongate heating bath 7 containing aheating medium 6 such as polyethylene glycol, for example, then fed either continuously or intermittently at a predetermined cycle time toward the outlet end of theheating bath 7. During that time, the vertical position of thecontainer 3 is varied relative to the level of theheating medium 6 to thereby adjust the surface area of thecontainer 3 immersed in theheating medium 6. At the same time, thecontainer 3 while being fed longitudinally along theheating bath 7 is rotated about its own axis in one direction or alternately in forward and reverse directions at a suitable cycle time. With this rotation of thecontainer 3, thecontainer 3 itself and hence the dye liquor 4 retained therein is heated efficiently. At the same time, the thus heated dye liquor 4 is distributed uniformly over the entire surface of the textile material 1 wound on thebobbin 2 as the textile material 1 move alternately through the dye liquor 4 and the gaseous phase portion within thecontainer 3. After the lapse of a predetermined period of time, thecontainer 3 is set to arrive the outlet end of theheating bath 7 whereupon a dyeing process is completed. - Thereafter, the
container 3 is removed from theheating bath 7, then immersed into acooling bath 8 to cool the dyed textile material 1. After thebobbin 2 is removed from thecontainer 3, the textile material 1 is unwound from thebobbin 2 and introduced into apost-treatment bath 9 in which the dyed textile material 1 is washed and subjected to a post-treatment. Finally, the textile material 1 is dried by adryer 10. The thus-finished textile material is stored into a product container for sale or storage. - The method as stated above with reference to Figure 1 is reduced into practice by an apparatus diagrammatically shown in Figure 2.
- The apparatus includes, at its supply side, at least one storage container (three in the illustrated embodiment) 11 for storing an elongate textile material 1 to be dyed or treated, a
winder 12 for winding the textile material 1 on a bobbin (identical to thebobbin 2 shown in Figure 4), afirst container holder 13 for holding a container (identical to thecontainer 3 shown in Figure 3), abobbin loader 14 for loading the bobbin into the container held by thecontainer holder 13, and aloading carrier 15 for transferring the container with the bobbin loaded therein from thecontainer holder 13 to the inlet end of theheating bath 7. - The
container holder 13 includes agripper 17 provided on the distal end of arotatable arm 16 for releasably holding thecontainer 3. Therotatable arm 16 is turned about its own axis to move thecontainer 3 between a horizontal position shown in Figure 2 and a vertical position in which thecontainer 3 is disposed vertically. Thebobbin loader 14 includes apivot arm 18 having at its distal end a support portion 19 on which thebobbin 2 is horizontally supported. Thepivot arm 18 is angularly movable between a first position in which the support portion 19 is held in alignment with the axis of thebobbin 2 held on thewinder 12, and a second position in which the support portion 19 is held in alignment with the central axis of thecontainer 3 held on thecontainer holder 13. Thebobbin loader 14 is reciprocally movable toward and away from thewinder 12 and thecontainer holder 13 for receiving thebobbin 2 from thewinder 12 and then loading thesame bobbin 2 in thecontainer 3 supported on thecontainer holder 13. Theloading carrier 15 is reciprocally movable on and along a pair of rails (not designated) disposed one on each side of theheating bath 7 and extending lontigudinally beyond the inlet and outlet ends of theheating bath 7. Theloading carrier 15 includes a lift composed of a pair of parallel spaced vertical cylinders (not designated) for transferring thecontainer 3 from thecontainer holder 13 to the inlet end of theheating bath 7 as theloading carrier 15 reciprocates therebetween along the rails. - With this arrangement of the supply end of the apparatus, an elongate textile material 1 is wound on a
bobbin 2 while the latter is revolved on thewinder 12 until a predetermined number of turns are retained on thebobbin 2. Then thebobbin 2 is detached from thewinder 12 by thebobbin loader 14 which in turn inserts the thus detachedbobbin 2 into acontainer 3 horizontally held on thecontainer holder 13. Thereafter a metered supply of dye liquor 4 is filled into thecontainer 3 while the latter is held in the vertical position with its open end faced upwardly. The amount of dye liquor 4 is determined such that the textile material 1 wound around thebobbin 2 is efficiently dyed by the dye liquor 4, and a liquid phase portion and a guseous phase portion exist concurrently in thecontainer 3. The dye liquor 4 preferably has a bath ratio of 1:5 - 1:10. Then thecontainer 3 is closed by acover 5 in which instance thebobbin 2 is held immovably within thecontainer 3 in concentrical relation to the latter. After thecontainer 3 is moved from the vertical position to the horizontal position, it is retained on the lift of theloading carrier 15 and then transferred to the inlet end of theheating bath 7. - The
container 3, as shown in Figure 3, is composed of a cup-shaped body 3a of a corrosion-resistant metal, and adetachable cover 5 releasably connected to an open end of thecontainer body 3a to close the same. Thecontainer body 3a and thecover 5 havecoaxial support shafts container body 3a and thecover 5. Thecontainer body 3a has a pair of parallel spaced reinforcingrings container body 3a. - The
bobbin 2, as shown in Figure 4, includes a pair of opposedcircular ring plates ring plates splushing fins 23 for splushing the dye liquor while thebobbin 2 is rotated concurrently with the rotation of thecontainer 3 as described later on. The textile material 1 (Figures 1 and 2) is wound around the support bars 22. Thebobbin 2 is concentrically held in thecontainer 3 as shown in Figure 5, in which instance thering plates opposed retainer projections container body 3a andcap 5. Thebobbin 2 may be replaced with a perforated hollow cylindrical bobbin having in its peripheral wall a number of pores or perforations. - The
heating bath 7 is in the shape of an elongate box and retains therein aheating medium 6 composed of a polyethylene glycol solution or the like. Theheating bath 7 is provided with aheating unit 24, aconveyor device 25 and arotating device 26 illustrated in Figures 6, 7 and 8, respectively. - As shown in Figure 6, the
heating unit 24 includes an electric heater 27 and a steam heater 28 used alone or in combination for heating theheating medium 6 uniformly over the entire region thereof at a predetermined temperature under the control of a non-illustrated control unit. - The
conveyor device 25, as shown in Figure 7, comprises a crane 30 movably supported on a horizontal rail 29 disposed along the heating bath 7 (Figure 2) and extending longitudinally across theheating bath 7. Thecontainer 3 is horizontally suspended by the crane 30 of theconveyor device 25 and is transferred from the inlet end to the outlet end of theheating bath 7 while being at least partly immersed in theheating medium 6. During conveyance by the crane 30, the vertical position or height of thecontainer 3 is adjusted relative to the surface of theheating medium 6, thereby varying the degree of immersion of thecontainer 3. Theconveyor device 25 may be replaced with aconveyor device 25a shown in Figure 8, whichconveyor device 25a comprising a pair ofendless belt conveyors heating bath 7 and supporting thereon thesupport shafts container 3. Theconveyors heating bath 7. As an alternative, it is possible to use aconveyor device 25b shown in Figure 9. Theconveyor device 25b is composed of a pair oflifters guide rails 32 disposed on and along one side of theheating bath 7. Thecontainer 3 is supported at itssupport shafts 20 on thelifters 33. - The
rotating device 26, as shown in Figure 8, includes two laterally spaceddrive rollers 35 secured to asupport shaft 34 and held in frictional engagement with the reinforcingrings container 3 for rotating thecontainer 3. Thesupport shaft 34 is coupled in driven relation to the drive shaft of anelectric motor 36 via conventional belt train (not designated). The reinforcing rings 38, 38 are provided to strengthen the cup-shapedcontainer body 3a against deformation which would otherwise occur when thefriction rollers 35 are forced against the outer peripheral surface of thecontainer 3 to rotate thecontainer 3. - Figure 10 shows a modified
rotating device 26a which is different from therotating device 26 shown in Figure 8 in that the number of thesupport shaft 34 is two and one of the twosupport shafts container 3 and directly connected with the drive shaft of anelectric motor 36. The other of thesupport shafts 34 is freely rotatably disposed on the opposite side of thecontainer 3. A further modified form of the rotating device is shown in Figure 11. The modifieddevice 26b is composed of adrive gear 37a driven by anelectric motor 36, and a drivengear 37b secured to one of thesupport shafts 20 of thecontainer 3 and held in mesh with thedrive gear 37a. In combination with the gear-typerotating device 26b,friction rollers 35 such as shown in Figure 10 may be employed for supporting thecontainer 3. In this instance, however, thesupport shaft 34 is not positively driven to rotate the twofriction rollers 35 secured thereto but freely rotatably supported. It is further possible to arrange thesupport shafts 34 horizontally movable toward and away from each other, thereby varying the supporting height of thecontainer 3 relative to the surface of theheating medium 6. Alternately, thesupport shafts 34 may be movable vertically to adjust the vertical position of thecontainer 3. - As shown in Figure 2, the apparatus includes, at its dischange side, the cooling
bath 8 disposed immediately downstream of the outlet end of theheating bath 7, anunloading carrier 39, asecond container holder 40, abobbin unloader 41, anunwinder 42, thepost-treatment chamber 9 and thedryer 10. The unloadingcarrier 39,second container holder 40,bobbin unloader 41 andunwinder 42 are structurally the same as theloading carrier 15,first container holder 13,bobbin holder 14 andwinder 12, respectively, but they are functionally opposite to thoseunits - The cooling
bath 8 retains therein a cooling liquid and is provided with a shower spray 43 for cooling thecontainer 3 which has been transferred from the heating bath by the unloadingcarrier 39. The unloadingcarrier 39 further serves to transfer thecontainer 3 from the coolingbath 8 to thesecond container holder 40. Thebobbin 2 on which the treated or dyed textile material is wound is removed from thecontainer holder 40 and then placed on theunwinder 42 by means of thebobbin unloader 41. The dyed textile material is unwound from thebobbin 2 while the latter is rotatably held on theunwinder 41. The thus unwound textile material is then fed into thepost-treatment bath 9 which is composed of a J-box 44, awater washing bath 45 and a finishingbath 46 disposed in the order named as viewed from the path of movement of the textile material. Thedryer 10 is composed of a pair of vertically arrangedheating rollers - As shown in Figure 1, the apparatus further comprises a dye
liquor supply unit 48 disposed above thegripper 17 of thefirst container holder 13 for supplying a metered amount of dye liquor into thecontainer 3 as the latter is held by thecontainer holder 13. The amount and the kind of the dye liquor 4 are determined by the material and the amount of the textile material 1 to be treated, and the size of thecontainer 3. The apparatus, as shown in Figure 2, further includes a coverreturn conveyor device 49 extending between the first andsecond container holders cover 5 from the dischange side to the supply side of the apparatus. Acontainer return carrier 50 and abobbin return carrier 51 are also provided respectively for returning thecontainer 3 and thebobbin 2 from the discharge side to the supply side of the apparatus. - With the apparatus thus constructed, a predetermined amount of elongate textile material 1 is wound on the
bobbin 2 while the latter is revolved on thewinder 12. Thebobbin 2 is detached from thewinder 12 and then inserted by thebobbin loader 14 into thecontainer body 3a which is held horizontally on thecontainer holder 13. Thecontainer holder 13 angularly moves thecontainer body 3a into the vertical position in which thecontainer body 3a is disposed vertically with its open end facing upwardly. Then, thecontainer body 3a is supplied with an adequate amount of dye liquor 4 which is determined by the amount of textile material 1 such that a gaseous phase portion is maintained in thecontainer 3 when it is closed. The dye liquor 4 preferably has a bath ratio of 1:5 - 1:10. After the open end of thecontainer body 3a is closed by thecover 5, thecontainer 3 is angularly moved again to the horizontal position from which thecontainer 3 is transferred by theloading carrier 15 to the inlet end of theheating bath 7. Thecontainer 3 is fed either continuously or intermittently by theconveyor device 25 from the inlet end to the outlet end of theheating bath 7 while at the same time thecontainer 3 is rotated about its own axis by the rotatingdevice 26 and is adequately varied in its vertical position to adjust the degree of immersion of thecontainer 3 relative to theheating medium 6. The textile material 1 on thebobbin 2 housed in thecontainer 3 is thus dyed with the dye liquor 4. Then thecontainer 3 is transferred from theheating bath 7 to thecooling bath 8 to cool the dyed textile material 1. Thereafter, thecontainer 3 is removed by the unloadingcarrier 39 and then held on thesecond container holder 40. While holding the container in the horizontal position, thecover 5 is detached from thecontainer body 3a, then thebobbin 2 with the dyed textile material 1 wound thereon is removed from thecontainer body 3a by thebobbin unloader 41. The thus removedbobbin 2 is set on theunwinder 42 by means of which the dyed textile material 1 is withdrawn from thebobbin 2 into thepost-treatment bath 9 for washing and finishing. The thus finished textile material 1 is heated as it runs around theheating rollers 47. Thecontainer 3,bobbin 2 andcover 5 which were used for dyeing are washed and returned to the supply side of the apparatus. - A modified treatment apparatus shown in Figure 12 is of the continuous high-temperature high-pressure type and includes
bucket conveyor 25 having a series ofbuckets 52 each receptive of onecontainer 3. Thebucket 52 corresponds to theheating bath 7 of the foregoing embodiment and contains aheating medium 6. A non-illustrated rotating device is incorporated in thebucket 52 for rotating thecontainer 3 which is received in thebucket 52. Thebucket 52 is fed through a preheatingchamber 53 into aheating chamber 54, then advanced through theheating chamber 54 at a predetermined speed, and finally delivered through a stabilizingchamber 55 to a post-treatment station (not shown). Though not shown, thecontainer 3 retains therein a predetermined amount of textile material wound on a bobbin (identical to thebobbin 2 shown in Figure 4) and a dye liquor. - The preheating
chamber 53 is held at the same temperature as theheating chamber 54 for heating thebucket 52 before thesame bucket 52 is fed into theheating chamber 54. Likewise, the stabilizingchamber 55 is held at the same temperature of theheating chamber 54 for setting dyestuff applied to the textile material. - The preheating
chamber 53,heating chamber 54 and stabilizingchamber 55 are arranged in series. The preheatingchamber 54 has aninlet door 56 and is separated by an interior entrance shutter 57 from theheating chamber 54. Theheating chamber 54 is separated by aninterior exit shutter 58 from the stabilizingchamber 55 which has anoutlet door 59. Each of thechambers horizontal conveyor device 25 for advancing thebuckets 52, aheating unit 24 composed of ahot air generator hot air outlets respective chamber chamber 53,heating chamber 54 and stabilizingchamber 55 are held under pressurized condition for which purposes a pressurizedair supply unit safety device respective chamber safety device - Figure 13 shows a modified treatment apparatus according to the present invention. The apparatus is of the continuous atmospheric steamer type and has a structure substantially the same as the structure of the apparatus shown in Figure 12 with the exception that the preheating, heating and stabilizing chambers 53 - 55 are defined jointly by an
inlet air curtain 72, a movableinterior entrance curtain 74, a movableinterior exit curtain 75 and anoutlet air curtain 73. Further, theheating device 24 comprising a steam heater is disposed only in theheating chamber 54. The continuous atmospheric steamer type treatment apparatus, as opposed to the continuous high-temperature high-pressure type treatment apparatus shown in Figure 12, is no longer required to provide a safety device. - A still modified treatment apparatus shown in Figure 14 is of the continuous hot air heating type. This apparatus is similar to the apparatus shown in Figure 12 but differs therefrom in that the
containers 3 are fed by a non-illustrated conveyor device through thechambers containers 3 are rotated by a rotating device, not shown. This apparatus is particularly suitable for the treatment of textile material formed of polyester synthetic fiber. - Figure 15 shows another modified treatment apparatus which is substantially the same as the apparatus shown in Figure 14, excepting that the
heating unit 24 is composed of a steam heater disposed only in theheating chamber 54. With thissteam heater 24, theheating chamber 54 is held at the atmospheric pressure. This treatment apparatus is particularly suitable for the treatment of a textile material formed of cotton fiber or nylon fiber. - As described above, an elongate textile material wound on a bobbin and a treatment liquid are enclosed in a container while keeping a gaseous phase portion within the container. The container is rotated as it is fed through an elongate high-temperature zone so that the treatment liquid is heated efficiently at a predetermined temperature. At the same time, the textile material moves alternately through the treatment liquid and the gaseous phase portion within the container as the bobbin rotates in unison with the container with the result that the treatment liquid is distributed uniformly over the entire area of the textile material. This uniform treatment liquid distribution is promoted by stirring the treatment liquid by splushing fins provided on the bobbin. A desired treatment such as dyeing can be carried out for each container and hence the color reproducibility is stable between different lots or batches. Thus, the treatment system of the present invention is particularly suitable for the production of various kinds of textile articles in small quantities.
Claims (30)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP321007/87 | 1987-12-17 | ||
JP62321007A JPH01162858A (en) | 1987-12-17 | 1987-12-17 | Method and apparatus for dyeing cloth |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0324128A2 true EP0324128A2 (en) | 1989-07-19 |
EP0324128A3 EP0324128A3 (en) | 1990-01-17 |
EP0324128B1 EP0324128B1 (en) | 1993-01-13 |
Family
ID=18127748
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP88121105A Expired - Lifetime EP0324128B1 (en) | 1987-12-17 | 1988-12-16 | Method and apparatus for the wet treatment of elongate textile materials |
Country Status (11)
Country | Link |
---|---|
US (1) | US4888839A (en) |
EP (1) | EP0324128B1 (en) |
JP (1) | JPH01162858A (en) |
KR (1) | KR910006533B1 (en) |
AU (1) | AU603273B2 (en) |
BR (1) | BR8806754A (en) |
CA (1) | CA1286453C (en) |
DE (1) | DE3877552T2 (en) |
ES (1) | ES2037189T3 (en) |
HK (1) | HK194395A (en) |
MY (1) | MY103656A (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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JP4222150B2 (en) * | 2003-08-11 | 2009-02-12 | 日東紡績株式会社 | Glass fiber fabric deoiling equipment |
CN113102362B (en) * | 2021-04-14 | 2022-03-04 | 思立科(江西)新材料有限公司 | Surface decontamination device of functional release film for ultra-thin ceramic capacitor |
CN115074928B (en) * | 2022-06-08 | 2023-07-21 | 塔里木大学 | Textile safety protection textile material flushing device |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE651353A (en) * | ||||
FR1120581A (en) * | 1954-01-23 | 1956-07-09 | Device for the treatment of flexible materials or articles | |
EP0151205A1 (en) * | 1981-09-28 | 1985-08-14 | Rühmkorf, Birgit | Continuous system for treating fabrics |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE566291A (en) * | 1958-03-31 | 1958-04-15 | ||
US3938952A (en) * | 1974-08-20 | 1976-02-17 | Akzona Incorporated | Method and means for multi-colored dyeing textile yarns |
JPS528867A (en) * | 1975-07-11 | 1977-01-24 | Seiko Epson Corp | Electronic watch |
DE2749165A1 (en) * | 1976-11-11 | 1978-05-18 | Sandoz Ag | TEXTILE TREATMENT PROCESS AND APPARATUS FOR IMPLEMENTING IT |
JPS585301B2 (en) * | 1978-05-30 | 1983-01-29 | ワイケイケイ株式会社 | Beam liquid processing equipment |
US4393671A (en) * | 1980-01-19 | 1983-07-19 | Hajime Ito | Apparatus for dyeing fiber by utilizing microwaves |
-
1987
- 1987-12-17 JP JP62321007A patent/JPH01162858A/en active Granted
-
1988
- 1988-12-08 US US07/281,284 patent/US4888839A/en not_active Expired - Fee Related
- 1988-12-15 CA CA000585985A patent/CA1286453C/en not_active Expired - Lifetime
- 1988-12-15 MY MYPI88001456A patent/MY103656A/en unknown
- 1988-12-16 BR BR888806754A patent/BR8806754A/en not_active Application Discontinuation
- 1988-12-16 EP EP88121105A patent/EP0324128B1/en not_active Expired - Lifetime
- 1988-12-16 AU AU26996/88A patent/AU603273B2/en not_active Ceased
- 1988-12-16 KR KR1019880016797A patent/KR910006533B1/en not_active IP Right Cessation
- 1988-12-16 ES ES198888121105T patent/ES2037189T3/en not_active Expired - Lifetime
- 1988-12-16 DE DE8888121105T patent/DE3877552T2/en not_active Expired - Fee Related
-
1995
- 1995-12-28 HK HK194395A patent/HK194395A/en unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE651353A (en) * | ||||
FR1120581A (en) * | 1954-01-23 | 1956-07-09 | Device for the treatment of flexible materials or articles | |
EP0151205A1 (en) * | 1981-09-28 | 1985-08-14 | Rühmkorf, Birgit | Continuous system for treating fabrics |
Also Published As
Publication number | Publication date |
---|---|
DE3877552T2 (en) | 1993-05-13 |
CA1286453C (en) | 1991-07-23 |
HK194395A (en) | 1996-01-05 |
KR910006533B1 (en) | 1991-08-27 |
JPH0515820B2 (en) | 1993-03-02 |
AU2699688A (en) | 1989-06-22 |
KR890010325A (en) | 1989-08-08 |
US4888839A (en) | 1989-12-26 |
EP0324128B1 (en) | 1993-01-13 |
JPH01162858A (en) | 1989-06-27 |
ES2037189T3 (en) | 1993-06-16 |
DE3877552D1 (en) | 1993-02-25 |
EP0324128A3 (en) | 1990-01-17 |
AU603273B2 (en) | 1990-11-08 |
MY103656A (en) | 1993-08-28 |
BR8806754A (en) | 1989-08-29 |
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