EP0285722A2 - An air cured composite coating and method for applying same - Google Patents
An air cured composite coating and method for applying same Download PDFInfo
- Publication number
- EP0285722A2 EP0285722A2 EP87308177A EP87308177A EP0285722A2 EP 0285722 A2 EP0285722 A2 EP 0285722A2 EP 87308177 A EP87308177 A EP 87308177A EP 87308177 A EP87308177 A EP 87308177A EP 0285722 A2 EP0285722 A2 EP 0285722A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- composite coating
- air cured
- substrate
- coating
- cured composite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 44
- 239000011248 coating agent Substances 0.000 title claims abstract description 38
- 239000002131 composite material Substances 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims description 9
- 239000000758 substrate Substances 0.000 claims abstract description 28
- 239000011159 matrix material Substances 0.000 claims abstract description 27
- 229910052751 metal Inorganic materials 0.000 claims abstract description 22
- 239000002184 metal Substances 0.000 claims abstract description 22
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 10
- 239000010703 silicon Substances 0.000 claims abstract description 10
- 238000005299 abrasion Methods 0.000 claims abstract description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 2
- 229910018487 Ni—Cr Inorganic materials 0.000 claims description 2
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 claims description 2
- 238000010285 flame spraying Methods 0.000 claims description 2
- 229910052750 molybdenum Inorganic materials 0.000 claims description 2
- 239000011733 molybdenum Substances 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 229910001220 stainless steel Inorganic materials 0.000 claims description 2
- 239000010935 stainless steel Substances 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims 1
- 238000011065 in-situ storage Methods 0.000 abstract description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 2
- 238000013007 heat curing Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 229920002313 fluoropolymer Polymers 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- RLAWWYSOJDYHDC-BZSNNMDCSA-N lisinopril Chemical compound C([C@H](N[C@@H](CCCCN)C(=O)N1[C@@H](CCC1)C(O)=O)C(O)=O)CC1=CC=CC=C1 RLAWWYSOJDYHDC-BZSNNMDCSA-N 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/18—After-treatment
Definitions
- the present invention relates to a composite coating which imparts an abrasion resistant release surface to a substrate and a method for applying the coating to the substrate. More particularly, the present invention relates to an air cured composite coating comprising a porous metal matrix and a silicon impregnant which seals the porosity of the matrix.
- Prior art composite coatings applied to substrates to a enhance their abrasion resistence and release properties are old in the art.
- Prior art composite coatings usually include either a ceramic or a metal matrix applied to substrate, with the matrix being impregnated with a silicon polymer or fluorocarbon polymer release agent.
- the major drawback to all the prior art composite coatings is that they must be heat cured at temperatures near or above 500 degrees fahrenheit. Heat curing of the composite coating presents significant problems where the substrate is of substantial size or weight or where the substrate is a component of a larger machine. Where the substrate is large and/or heavy, it may be expensive to ship the substrate to a distant coating facility. Further, when the substrate is a component of a larger machine, productivity of the machine is lost while the component is removed from the machine and sent away to be coated.
- the air cured composite coating of the present invention comprises a porous metal matrix impregnated with a silicone to seal the porosity of the matrix.
- the coating is continuously operable to temperatures of up to 400 degrees fahrenheit and exhibits a hardness of up to 72 Rc.
- a porous metal matrix is initially formed on a substrate and then impregnated with a film forming, polymerizable, silicon impregnate which is polymerized in situ to serve as a release agent.
- the resulting composite coating thus formed has the abrasion resistance of the metal matrix and the release properties of the impregnating silicon.
- a substrate coated with the air cured conposite coating of the present invention is shown generally at 10.
- the substrate 12 such as an idler roller or drum, carries the composite coating, represented at 14.
- the composite coating comprises a porous metal matrix which in cross section exhibits a multitude of depressions 16 and plateaus 18 formed therein.
- a film forming, polymerized, silicon impregnate 20 fills the depressions 16 in the matrix 14 and penetrates into the matrix to seal its porosity. It is also preferred that an excess of the impregnate 20 extends above the plateaus 18 to completely cover the matrix 14.
- the metallic matrix is applied to the substrate 12 in a flame spraying process.
- the material of the metal matrix 14 may vary widely within the scope of the invention, and can be of any metal which is of powder form. Metals from the group consisting of stainless steel, nickel, nickel chromium, molybdenum or the carbides are some of the materials used.
- the metal matrix 14 is deposited onto the substrate 10 to a depth of from 0.002 to 0.010 of an inch, depending upon the purpose for which the coated substrate is employed.
- the silicon may be applied to the metal matrix 14 such that the silicon fills the depressions 16, extends above the plateaus 18 and penetrates into the matrix 14. It is permitted to polymerize in situ at ambient temperatures for a period of from 16 to 24 hours. As noted above, this is the major advantage of the present invention over prior art composite release coatings; the coating can be applied and cured on site, eliminating the need for heat-curing in an oven.
- the composite coating which results has a hardness of up to 72 Rc and a surface finish of from 250 to 700 microinches.
- the composite exhibits thermal stability at continuous operating temperatures of up to 400 degrees fahrenheit and intermittent operating temperatures of up to 500 degrees fahrenheit.
- the composite coating also provides 2 1/2 - 3 times longes release life than composite coatings utilizing fluorocarbon release agents.
- absolute release is offered with no adhesive transfer onto the release surface, whereas resistance as well as adhesive transfer is apparent when used with the above mentioned fluorocarbon release coatings. It also has a high coefficient of friction which is desireable for web tracking.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Laminated Bodies (AREA)
- Coating By Spraying Or Casting (AREA)
Abstract
Description
- The present invention relates to a composite coating which imparts an abrasion resistant release surface to a substrate and a method for applying the coating to the substrate. More particularly, the present invention relates to an air cured composite coating comprising a porous metal matrix and a silicon impregnant which seals the porosity of the matrix.
- Composite coatings applied to substrates to a enhance their abrasion resistence and release properties are old in the art. Prior art composite coatings usually include either a ceramic or a metal matrix applied to substrate, with the matrix being impregnated with a silicon polymer or fluorocarbon polymer release agent. The major drawback to all the prior art composite coatings is that they must be heat cured at temperatures near or above 500 degrees fahrenheit. Heat curing of the composite coating presents significant problems where the substrate is of substantial size or weight or where the substrate is a component of a larger machine. Where the substrate is large and/or heavy, it may be expensive to ship the substrate to a distant coating facility. Further, when the substrate is a component of a larger machine, productivity of the machine is lost while the component is removed from the machine and sent away to be coated.
- It is the general object of the described embodiments to provide a composite coating which imparts an abrasion resistant release surface to a substrate where, because the composite coating is air cured, it can be applied on site. That is, because the composite coating of the present invention does not require oven-heating for proper curing, the substrate does not have to be shipped to a distant coating facility. The air cured composite coating of the present invention comprises a porous metal matrix impregnated with a silicone to seal the porosity of the matrix. The coating is continuously operable to temperatures of up to 400 degrees fahrenheit and exhibits a hardness of up to 72 Rc.
-
- Fig. 1 is a semi-schematic, enlarged, cross-sectional view of a substrate having a composite layer produced in accordance with the present invention.
- Fig. 2 is an enlarged cross-section of Fig. 1 on the line 2-2.
- In accordance with the present invention, a porous metal matrix is initially formed on a substrate and then impregnated with a film forming, polymerizable, silicon impregnate which is polymerized in situ to serve as a release agent. The resulting composite coating thus formed has the abrasion resistance of the metal matrix and the release properties of the impregnating silicon.
- Referring to Fig. 1, a substrate coated with the air cured conposite coating of the present invention is shown generally at 10. The
substrate 12, such as an idler roller or drum, carries the composite coating, represented at 14. As shown in Fig. 2, the composite coating comprises a porous metal matrix which in cross section exhibits a multitude ofdepressions 16 andplateaus 18 formed therein. A film forming, polymerized, silicon impregnate 20 fills thedepressions 16 in thematrix 14 and penetrates into the matrix to seal its porosity. It is also preferred that an excess of the impregnate 20 extends above theplateaus 18 to completely cover thematrix 14. - In accordance with the present invention, the metallic matrix is applied to the
substrate 12 in a flame spraying process. The material of themetal matrix 14 may vary widely within the scope of the invention, and can be of any metal which is of powder form. Metals from the group consisting of stainless steel, nickel, nickel chromium, molybdenum or the carbides are some of the materials used. Themetal matrix 14 is deposited onto thesubstrate 10 to a depth of from 0.002 to 0.010 of an inch, depending upon the purpose for which the coated substrate is employed. - Further, and in accordance with the present invention, the silicon may be applied to the
metal matrix 14 such that the silicon fills thedepressions 16, extends above theplateaus 18 and penetrates into thematrix 14. It is permitted to polymerize in situ at ambient temperatures for a period of from 16 to 24 hours. As noted above, this is the major advantage of the present invention over prior art composite release coatings; the coating can be applied and cured on site, eliminating the need for heat-curing in an oven. - The composite coating which results has a hardness of up to 72 Rc and a surface finish of from 250 to 700 microinches. The composite exhibits thermal stability at continuous operating temperatures of up to 400 degrees fahrenheit and intermittent operating temperatures of up to 500 degrees fahrenheit. The composite coating also provides 2 1/2 - 3 times longes release life than composite coatings utilizing fluorocarbon release agents. In the case of certain adhesives, absolute release is offered with no adhesive transfer onto the release surface, whereas resistance as well as adhesive transfer is apparent when used with the above mentioned fluorocarbon release coatings. It also has a high coefficient of friction which is desireable for web tracking.
Claims (10)
a porous metal matrix thermally sprayed onto said substrate to a depth of 0.002 to 0.010 of an inch, said matrix comprising a metal of powdered form and
a film of silicon impregnated into said metal matrix to seal the porosity of said matrix.
providing a substrate;
applying a porous metal matrix to said substrate to a depth of 0.002 to 0.0010 of an inch in a flame spraying process, said metal matrix comprising a metal of powdered form;
impregnating a silicon into said metal matrix to seal the porosity of said matrix; and
air curing said composite coating on said substrate for a period of 16 - 24 hours.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT87308177T ATE71156T1 (en) | 1987-04-07 | 1987-09-16 | AIR-CURED COMPOSITE COATING AND PROCEDURE FOR ITS APPLICATION. |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US3534687A | 1987-04-07 | 1987-04-07 | |
US35346 | 1987-04-07 | ||
GB878719463A GB8719463D0 (en) | 1987-04-07 | 1987-08-18 | Air cured composite coating |
GB8719463 | 1987-08-18 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0285722A2 true EP0285722A2 (en) | 1988-10-12 |
EP0285722A3 EP0285722A3 (en) | 1988-12-14 |
EP0285722B1 EP0285722B1 (en) | 1992-01-02 |
Family
ID=26292617
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP87308177A Expired EP0285722B1 (en) | 1987-04-07 | 1987-09-16 | An air cured composite coating and method for applying same |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0285722B1 (en) |
AT (1) | ATE71156T1 (en) |
DE (1) | DE3775759D1 (en) |
ES (1) | ES2039245T3 (en) |
GR (1) | GR3003755T3 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1999062683A1 (en) | 1998-05-29 | 1999-12-09 | Unilever Plc | Hybrid stamping die |
CN111139476A (en) * | 2019-12-26 | 2020-05-12 | 一汽解放汽车有限公司 | Method for eliminating surface coating defects of metal bipolar plate, metal bipolar plate prepared by method and application of metal bipolar plate |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9521929B1 (en) | 2013-11-19 | 2016-12-20 | Vermont Herb & Spice Accessories, Inc. | Self cleaning tribological coated tobacco and herb grinders |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3010843A (en) * | 1958-04-28 | 1961-11-28 | Gen Motors Corp | Abradable protective coating for compressor casings |
FR1523222A (en) * | 1967-02-06 | 1968-05-03 | Pneumatiques, Caoutchouc Manufacture Et Plastiques Kleber-Colombes | Process for producing a coating with a low coefficient of friction and parts provided with this coating |
JPS589971A (en) * | 1981-07-09 | 1983-01-20 | Seiko Epson Corp | Analog display wristwatch |
JPS60138064A (en) * | 1983-12-27 | 1985-07-22 | Showa Denko Kk | Surface treatment of sprayed film |
JPS60234960A (en) * | 1984-05-04 | 1985-11-21 | Seiko Instr & Electronics Ltd | Surface treatment of external parts |
-
1987
- 1987-09-16 DE DE8787308177T patent/DE3775759D1/en not_active Expired - Fee Related
- 1987-09-16 ES ES198787308177T patent/ES2039245T3/en not_active Expired - Lifetime
- 1987-09-16 EP EP87308177A patent/EP0285722B1/en not_active Expired
- 1987-09-16 AT AT87308177T patent/ATE71156T1/en not_active IP Right Cessation
-
1992
- 1992-02-11 GR GR920400177T patent/GR3003755T3/el unknown
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3010843A (en) * | 1958-04-28 | 1961-11-28 | Gen Motors Corp | Abradable protective coating for compressor casings |
FR1523222A (en) * | 1967-02-06 | 1968-05-03 | Pneumatiques, Caoutchouc Manufacture Et Plastiques Kleber-Colombes | Process for producing a coating with a low coefficient of friction and parts provided with this coating |
JPS589971A (en) * | 1981-07-09 | 1983-01-20 | Seiko Epson Corp | Analog display wristwatch |
JPS60138064A (en) * | 1983-12-27 | 1985-07-22 | Showa Denko Kk | Surface treatment of sprayed film |
JPS60234960A (en) * | 1984-05-04 | 1985-11-21 | Seiko Instr & Electronics Ltd | Surface treatment of external parts |
Non-Patent Citations (3)
Title |
---|
PATENT ABSTRACTS OF JAPAN, Vol. 10, No. 103 (C-340)[2160], 18th April 1986; & JP-A-60 234 960 (SEIKO DENSHI KOGYO K.K.) (21-11-1985) * |
PATENT ABSTRACTS OF JAPAN, Vol. 7, No. 77 (C-159)[1222], 30th March 1983; & JP-A-58 009 971 (SUWA SEIKOSHA K.K.) (20-01-1983) * |
PATENT ABSTRACTS OF JAPAN, Vol. 9, No. 301 (C-316)[2024], 28th November 1985; & JP-A-60 138 064 (SHOWA DENKO K.K.) (22-07-1985) * |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1999062683A1 (en) | 1998-05-29 | 1999-12-09 | Unilever Plc | Hybrid stamping die |
US6283744B1 (en) | 1998-05-29 | 2001-09-04 | Unilever Home & Personal Care Usa, Division Of Conopco | Hybrid soap stamping bars |
CN111139476A (en) * | 2019-12-26 | 2020-05-12 | 一汽解放汽车有限公司 | Method for eliminating surface coating defects of metal bipolar plate, metal bipolar plate prepared by method and application of metal bipolar plate |
Also Published As
Publication number | Publication date |
---|---|
ES2039245T3 (en) | 1993-09-16 |
GR3003755T3 (en) | 1993-03-16 |
EP0285722B1 (en) | 1992-01-02 |
DE3775759D1 (en) | 1992-02-13 |
EP0285722A3 (en) | 1988-12-14 |
ATE71156T1 (en) | 1992-01-15 |
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