EP0256940B1 - Verfahren zur Entasphaltierung eines Schwerkohlenwasserstoffeinsatzes - Google Patents
Verfahren zur Entasphaltierung eines Schwerkohlenwasserstoffeinsatzes Download PDFInfo
- Publication number
- EP0256940B1 EP0256940B1 EP87401848A EP87401848A EP0256940B1 EP 0256940 B1 EP0256940 B1 EP 0256940B1 EP 87401848 A EP87401848 A EP 87401848A EP 87401848 A EP87401848 A EP 87401848A EP 0256940 B1 EP0256940 B1 EP 0256940B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- charge
- shearing
- solvent
- phase
- process according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229930195733 hydrocarbon Natural products 0.000 title claims description 27
- 150000002430 hydrocarbons Chemical class 0.000 title claims description 27
- 238000000034 method Methods 0.000 title claims description 22
- 239000004215 Carbon black (E152) Substances 0.000 title description 15
- 239000002904 solvent Substances 0.000 claims description 37
- 238000010008 shearing Methods 0.000 claims description 29
- 150000001875 compounds Chemical class 0.000 claims description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 5
- 229910052799 carbon Inorganic materials 0.000 claims description 5
- 125000005842 heteroatom Chemical group 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 5
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 4
- 238000011084 recovery Methods 0.000 claims 1
- UDHXJZHVNHGCEC-UHFFFAOYSA-N Chlorophacinone Chemical compound C1=CC(Cl)=CC=C1C(C=1C=CC=CC=1)C(=O)C1C(=O)C2=CC=CC=C2C1=O UDHXJZHVNHGCEC-UHFFFAOYSA-N 0.000 description 19
- 239000000203 mixture Substances 0.000 description 18
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 10
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 9
- 239000010426 asphalt Substances 0.000 description 8
- 125000004432 carbon atom Chemical group C* 0.000 description 8
- 238000004821 distillation Methods 0.000 description 8
- 239000000047 product Substances 0.000 description 8
- 239000011347 resin Substances 0.000 description 8
- 229920005989 resin Polymers 0.000 description 8
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 7
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 6
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- 238000004876 x-ray fluorescence Methods 0.000 description 6
- 125000004429 atom Chemical group 0.000 description 5
- 239000010779 crude oil Substances 0.000 description 5
- 229910052759 nickel Inorganic materials 0.000 description 5
- 229910052720 vanadium Inorganic materials 0.000 description 5
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 238000001556 precipitation Methods 0.000 description 4
- 239000001294 propane Substances 0.000 description 4
- 229920006395 saturated elastomer Polymers 0.000 description 4
- 229910052717 sulfur Inorganic materials 0.000 description 4
- 239000011593 sulfur Substances 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 238000005194 fractionation Methods 0.000 description 3
- 239000000295 fuel oil Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 239000002244 precipitate Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 2
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 2
- 238000004523 catalytic cracking Methods 0.000 description 2
- AFABGHUZZDYHJO-UHFFFAOYSA-N dimethyl butane Natural products CCCC(C)C AFABGHUZZDYHJO-UHFFFAOYSA-N 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 239000001282 iso-butane Substances 0.000 description 2
- QWTDNUCVQCZILF-UHFFFAOYSA-N iso-pentane Natural products CCC(C)C QWTDNUCVQCZILF-UHFFFAOYSA-N 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- NNPPMTNAJDCUHE-UHFFFAOYSA-N trimethylmethane Natural products CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical group C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 1
- 241001080024 Telles Species 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- VQTUBCCKSQIDNK-UHFFFAOYSA-N iso-butene Natural products CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000004058 oil shale Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G21/00—Refining of hydrocarbon oils, in the absence of hydrogen, by extraction with selective solvents
- C10G21/003—Solvent de-asphalting
Definitions
- the present invention relates to a process for deasphalting a heavy hydrocarbon feed.
- heavy hydrocarbon filler is meant, within the meaning of the present invention, a filler having a density at 15 ° C greater than about 930 kg / m 3 , composed essentially of hydrocarbons, but also containing other chemical compounds which, in addition to carbon and hydrogen atoms, have heteroatoms, such as oxygen, nitrogen, sulfur and metals, such as vanadium or nickel.
- This charge can be constituted, in particular, by a crude oil or a heavy oil having the density indicated above.
- the feedstock can also come from the fractionation or processing of crude oil, heavy oil, oil shale or even coal. It may thus be the residue from the distillation under reduced pressure or the residue from the distillation at atmospheric pressure of the starting materials mentioned above or, for example, the products obtained by the heat treatment of these starting materials or their distillation residues.
- the heaviest part of the heavy hydrocarbon charges consists of a mixture of an oily phase and an asphaltic phase.
- the asphaltic phase is the phase which precipitates by the addition of a low boiling point hydrocarbon (for example, propane, butane, pentane, hexane, heptane), the oily phase being soluble in said hydrocarbon.
- a low boiling point hydrocarbon for example, propane, butane, pentane, hexane, heptane
- the oily phase that is to say the lighter phase, which is economically more advantageous than the asphaltic phase. It can indeed serve as a catalytic cracking charge leading to the production of light products. It can also serve as a filler for obtaining bases for lubricating oils. The value of these products is higher than those of the fuels and bitumens obtained from the asphalt phase.
- heavy hydrocarbon feedstocks contain compounds having, in addition to hydrogen and carbon atoms, heteroatoms, such as oxygen, nitrogen, sulfur and metals. Some of these compounds, especially those having metals, are contained in particular in the asphalt phase.
- Asphaltenes like resins have polycyclic aromatic structures. Next to the aromatic rings are thiophenic and pyridine rings. But resins have less condensed structures than asphaltenes and lower molecular weights.
- the compounds which precipitate by addition to the charge of a saturated aliphatic hydrocarbon having from 5 to 7 carbon atoms are generally designated under the name of asphaltenes: pentane, hexane, heptane.
- pentane, hexane, heptane pentane, hexane, heptane.
- a hydrocarbon with a lower boiling point for example propane.
- this distinction is conventional and it is obvious that, if a given hydrocarbon is used for treating a charge at a given temperature, it will be possible, if the hydrocarbon and the temperature are suitable, to obtain the precipitation of compounds of the type asphaltenes. If the charge freed from asphaltenes is then treated with the same hydrocarbon at a higher temperature, precipitation of the resins can be obtained.
- the oily phase and the asphaltic phase are separated in the well-known deasphalting process, as indicated above, by the operation which consists in extracting the oily phase from a hydrocarbon charge using a body called by man. solvent art.
- the solvent is both a solvent for the oily phase and a precipitant for the asphalt phase. In the remainder of this description, it will simply be called a solvent.
- the deasphalting can be carried out in a single step, obtaining, in this case, an oily phase and an asphaltic phase, the latter containing both the asphaltenes and the resins. It can also be carried out in two stages, with the use of two different solvents and / or different operating conditions in the two stages.
- the oily phase, the resins and the asphaltenes are obtained separately in this two-step process (see for example French patent application No. 86 06994, filed on May 15, 1986, in the name of the applicant).
- FR-A-716 703 describes a deasphalting process in which the precipitated asphalt passes through a screw and is therefore subjected to shearing, while the treated load is simply agitated in a tower intended to ensure the mixing of the constituents and the homogenization of this mixture.
- FR-A-2 218 920 describes a deasphalting tower in which a rotor drives blades in different compartments which successively borrows the load to be treated. No information is given on the rotation speeds of the blades.
- the object of the present invention is therefore, in a deasphalting process, to increase the yield in the oily phase, while retaining the latter the characteristics desired for the application which is targeted.
- a “Conradson” residue (measured according to the AFNOR NFT 60-116 standard) of less than 10% by weight is desirable.
- shearing is meant the application of a high stress to the load, whether diluted or not.
- the shear can be applied to the load after and / or before the addition of at least part of the solvent.
- the shearing can in particular be obtained by forced passage of the load, optionally containing at least part of the solvent, in an air gap limited by a fixed part and a coaxial part rotating therein.
- the shearing can also be caused by the use of a turbine or any other means of agitation, possibly in the deasphalting tower.
- the deasphalting operation which follows the shearing or which is carried out at the same time as this, can be carried out in one or two stages.
- This drawing schematically represents a deasphalting unit comprising a shearing installation.
- the heavy hydrocarbon feedstock for example an oil with a density at 15 ° C. greater than 930 kg / m 3 , is introduced via line 1 into the middle part of an extractor liquid-liquid 2.
- the oily phase is extracted from the feedstock with a solvent, which is introduced into the extractor through line 3.
- This solvent can in particular be an aliphatic hydrocarbon, saturated or unsaturated, having 2 to 8 atoms carbon, preferably from 3 to 5 carbon atoms, or the formula diapers of hydrocarbons, called distillates, having from 2 to 8 carbon atoms, or mixtures of all the hydrocarbons previously mentioned.
- the solvent for starting the unit comes from a source external to the unit via line 4. Losses of solvent can be compensated by an external make-up, brought by line 4.
- the pressure inside the extractor 2 can be between 20 ⁇ 10 5 and 1 ⁇ 10 7 absolute pascals, the temperature between 30 and 300 ° C, the mass rate being between 1 and 10.
- the oily phase dissolved in solvent is collected at the head of extractor 2, via line 5.
- This mixture is conducted by line 5 in a fractionation assembly 6.
- this assembly has not been shown in detail, but it generally includes a regulator controlling a pressure drop and evaporators.
- solvent is collected, on the one hand, by line 7, which is recycled to extractor 2 via line 3 and, on the other hand, by the line 8, the oily phase.
- the precipitated asphalt phase and the solvent are recovered at the bottom of the extractor 2.
- This mixture is conducted by line 10 in a fractionation assembly 11, which generally comprises an oven or an exchanger with a hot fluid, an evaporator and a water vapor drive column.
- Part of the solvent in line 3 can optionally be brought to line 1 via line 14 to predilute the charge.
- This restriction can also be placed after or before the intersection of lines 1 and 14, before the deasphalting tower 2.
- This example relates to deasphalting tests carried out on a residue from the distillation under reduced pressure of the residue from the distillation at atmospheric pressure of a Safaniya crude oil, with and without prior shearing of said residue.
- This example relates to deasphalting tests carried out on two loads C 1 and C 2 , with and without prior shearing of the loads. When it is carried out, the shearing takes place in the presence of solvent.
- the feedstock C is identical to that used in Example 1 and is therefore constituted by a distillation residue under reduced pressure of an atmospheric distillation residue of a Safaniya crude oil. Its characteristics are given in Example 1.
- the feed C 2 consists of a residue from the distillation under atmospheric pressure of a Maya crude oil.
- the shearing is carried out at a temperature of 95 ° C. in a turbine having an air gap of 0.6 mm and a crenellated head (2 mm of space between the teeth) with a rotational speed of 17,000 rpm.
- the solvent contains 78.1% by weight of normal pentane and 21.9% by weight of normal heptane.
Landscapes
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Claims (7)
dadurch gekennzeichnet, dass der Einsatz ausserdem einer Scherung unterworfen wird, indem er zwischen zwei gegenseitig bewegten Teilen unter solchen Bedingungen hindurchgezwungen wird, dass die durch das Verhältnis du (du = Geschwindigkeitsdifferenz zwischen den Teilen; dx = Abstand zwischen den Teilen) definierte Scherung zwischen 103 und 106 S-1, vorzugsweise zwischen 104 und 2 · 105s-1, liegt.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR8611638 | 1986-08-12 | ||
FR8611638A FR2602783B1 (fr) | 1986-08-12 | 1986-08-12 | Procede de desasphaltage d'une charge hydrocarbonee lourde |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0256940A1 EP0256940A1 (de) | 1988-02-24 |
EP0256940B1 true EP0256940B1 (de) | 1989-11-08 |
Family
ID=9338237
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP87401848A Expired EP0256940B1 (de) | 1986-08-12 | 1987-08-07 | Verfahren zur Entasphaltierung eines Schwerkohlenwasserstoffeinsatzes |
Country Status (6)
Country | Link |
---|---|
US (1) | US4882035A (de) |
EP (1) | EP0256940B1 (de) |
JP (1) | JPS6346294A (de) |
CA (1) | CA1328420C (de) |
DE (1) | DE3760957D1 (de) |
FR (1) | FR2602783B1 (de) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7025713B2 (en) * | 2003-10-13 | 2006-04-11 | Icon Ip, Inc. | Weight lifting system with internal cam mechanism |
JP2007537351A (ja) * | 2004-05-13 | 2007-12-20 | ペトロシアー・コーポレイション | 複合混合物の分離の改良 |
US9669381B2 (en) * | 2007-06-27 | 2017-06-06 | Hrd Corporation | System and process for hydrocracking |
JP2009242517A (ja) * | 2008-03-31 | 2009-10-22 | National Institute Of Advanced Industrial & Technology | ジメチルエーテルを用いた重質油の脱レキ方法 |
CA2778964C (en) * | 2009-11-17 | 2019-02-19 | H R D Corporation | Bitumen extraction and asphaltene removal from heavy crude using high shear |
CA2732919C (en) | 2010-03-02 | 2018-12-04 | Meg Energy Corp. | Optimal asphaltene conversion and removal for heavy hydrocarbons |
KR101930580B1 (ko) * | 2012-01-17 | 2018-12-18 | 메그 에너지 코오퍼레이션 | 중질 탄화수소의 낮은 복잡도, 고수율 전환 |
CA2899136A1 (en) * | 2013-01-25 | 2014-07-31 | H R D Corporation | Method of high shear comminution of solids |
BR112015020366A2 (pt) | 2013-02-25 | 2017-07-18 | Meg Energy Corp | separação melhorada de asfaltenos sólidos de hidrocarbonetos líquidos pesados usando-se novos aparelho e processo ("ias") |
JP2017095732A (ja) * | 2017-01-26 | 2017-06-01 | エムイージー エナジー コーポレイション | 複雑性の低い、重質炭化水素の高収率転化 |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR716703A (fr) * | 1930-05-26 | 1931-12-26 | Ig Farbenindustrie Ag | Procédé pour la séparation de l'asphalte et des substances similaires d'avec les goudrons, les huiles minérales, les produits résultant de l'hydrogénation sous pression du charbon, etc., qui en renferment |
US2303023A (en) * | 1940-12-19 | 1942-11-24 | Standard Oil Dev Co | Process for producing improved asphalts |
US2871180A (en) * | 1957-05-24 | 1959-01-27 | Shell Dev | Recovery of oil from tar sands |
US3228870A (en) * | 1964-12-14 | 1966-01-11 | Phillips Petroleum Co | Treatment of asphaltic crude oils |
FR2218920A1 (en) * | 1973-02-22 | 1974-09-20 | Foster Wheeler Corp | Contacting tower for treating petroleum residue - with rotor blades inter-fitting with stator rings and with wash oil recycle from perforate basin |
US3811844A (en) * | 1973-02-22 | 1974-05-21 | Foster Wheeler Corp | Rotating disc contactor draw-off system |
JPS582162B2 (ja) * | 1974-07-02 | 1983-01-14 | 丸善石油株式会社 | ダツアスフアルトユノ セイホウ |
US4315815A (en) * | 1980-06-30 | 1982-02-16 | Kerr-Mcgee Refining Corporation | Process for separating bituminous materials and recovering solvent |
US4508597A (en) * | 1982-04-05 | 1985-04-02 | Kerr-Mcgee Refining Corporation | Recovery of organic solvents from liquid mixtures |
US4666562A (en) * | 1982-09-27 | 1987-05-19 | Kerr-Mcgee Refining Corporation | Solvent recovery from solvent process material mixtures |
US4572781A (en) * | 1984-02-29 | 1986-02-25 | Intevep S.A. | Solvent deasphalting in solid phase |
US4528068A (en) * | 1984-03-22 | 1985-07-09 | Exxon Research And Engineering Co. | Tray apparatus for deasphalting and extraction |
US4686028A (en) * | 1985-04-05 | 1987-08-11 | Driesen Roger P Van | Upgrading of high boiling hydrocarbons |
-
1986
- 1986-08-12 FR FR8611638A patent/FR2602783B1/fr not_active Expired
-
1987
- 1987-08-07 DE DE8787401848T patent/DE3760957D1/de not_active Expired
- 1987-08-07 EP EP87401848A patent/EP0256940B1/de not_active Expired
- 1987-08-10 CA CA000544067A patent/CA1328420C/fr not_active Expired - Fee Related
- 1987-08-12 US US07/084,637 patent/US4882035A/en not_active Expired - Fee Related
- 1987-08-12 JP JP62200121A patent/JPS6346294A/ja active Pending
Also Published As
Publication number | Publication date |
---|---|
CA1328420C (fr) | 1994-04-12 |
US4882035A (en) | 1989-11-21 |
FR2602783B1 (fr) | 1989-06-02 |
EP0256940A1 (de) | 1988-02-24 |
JPS6346294A (ja) | 1988-02-27 |
DE3760957D1 (en) | 1989-12-14 |
FR2602783A1 (fr) | 1988-02-19 |
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