EP0228489B1 - Procédé pour la sulfuration d'oléfines et leurs produits, et compositions contenant ces oléfines et leur production - Google Patents
Procédé pour la sulfuration d'oléfines et leurs produits, et compositions contenant ces oléfines et leur production Download PDFInfo
- Publication number
- EP0228489B1 EP0228489B1 EP85309479A EP85309479A EP0228489B1 EP 0228489 B1 EP0228489 B1 EP 0228489B1 EP 85309479 A EP85309479 A EP 85309479A EP 85309479 A EP85309479 A EP 85309479A EP 0228489 B1 EP0228489 B1 EP 0228489B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sulfur
- sulfurized olefin
- olefin
- adduct
- lubricating oil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M135/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
- C10M135/02—Sulfurised compounds
- C10M135/04—Hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/02—Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds
- C10M2219/022—Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds of hydrocarbons, e.g. olefines
Definitions
- No 3 471 404 describes a product in which sulfur monochloride is reacted with olefin to obtain an intermediate which is reacted with sulfur and alkali metal sulfide at a critical ratio of 1.8-2.2 gram moles of metal sulfide per gram mole of sulfur. This material is then refluxed for 1-24 hours with aqueous alkali metal hydroxide.
- an effective sulfurized olefin is made by reacting sulfur monochloride with an olefin in the presence of a lower alkanol promoter to obtain an adduct which is reacted with sodium sulfide and sulfur in aqueous alkanol.
- U.S. 4 188 297 discloses a method for making a lubricating additive in which an olefinically unsaturated hydrocarbon is reacted with elemental sulfur and a mercaptan.
- a sulfurized olefin having improved solubility especially in alpha-olefin oligomer lubricating oil is made by a process comprising:
- the olefins used are the monoethylenically unsaturated aliphatic hydrocarbons referred to as aliphatic monoolefins containing 3 to 6 carbon atoms.
- Useful olefins are the monoethylenically unsaturated aliphatic hydrocarbons referred to as aliphatic monoolefins containing 3 to 6 carbon atoms. These include 1-butene, 2-butene, isobutene, 1-pentene, 2-pentene, 2-methyl-1-butene, 3-methyl-1-butene, 2-methyl-2-butene, 1-hexene, 2-hexene, 3-hexene, 2-methyl-1-pentene, 2-methyl-2-pentene, 2-ethyl-2-butene and the like including mixtures thereof.
- the olefins are branched-chain olefin such as isobutene, 2-methyl-1-butene, 2-methyl-2-butene, 2-methyl-2-pentene and the like. More preferably the ethylenic double bond adjoins a tertiary carbon atom such as isobutylene, the most preferred olefin.
- the first stage reaction is preferably conducted by adding the olefin to sulfur monochloride.
- the olefin can be added as a gas or liquid. Preferably it is added beneath the surface of the sulfur monochloride as a liquid.
- olefin is added until the reaction with the sulfur monochloride stops as indicated by loss of exotherm.
- An amount of 0.75-3.0 gram moles of olefin for each 0.3-0.75 gram mole of sulfur monochloride usually suffices.
- a preferred amount is 1.5-2.0 gram moles of olefin per gram mole of sulfur monochloride.
- the reaction between sulfur monochloride and olefin will proceed without adding an alcohol promoter, and since alcohol will tend to cause corrosion of metal equipment, it is not a highly preferred method of conducting the first stage.
- the use of an alcohol promoter is included in one embodiment of the invention.
- Lower alcohol promoters which can be used in the first stage contains from 1 to 4 carbon atoms. Typical examples are methanol, ethanol, n-propanol, isopropanol, isobutanol, tert-butanol and the like.
- a preferred promoter is methanol.
- the amount of alcohol promoter is preferably 0.001 to 0.3 gram moles for each 0.3-0.75 gram mole of sulfur monochloride.
- the first stage reaction can be conducted at any temperature high enough to cause the reaction to proceed, but not so high as to cause decomposition of the reactants or products.
- a useful range is 30 ° -100 ° C.
- a more preferred range is 40 ° -75 ° C and a most preferred range is 50 ° -60 ° C.
- the first stage reaction should be conducted for a time sufficient to complete the reaction between the sulfur chloride and olefin. This time is controlled by the rate at which heat can be removed. Olefin feed rate is preferably controlled to hold the temperature within the desired range. When the sulfur chloride has been consumed the temperature will drop. External heat may be added to continue the reaction for a further time, but this does not appear to be necessary.
- the overall time required to complete the reaction depends upon the scale of the process and can vary from a few minutes up to 12 or more hours. The time is not critical.
- HCI gas is evolved so means should be provided to scrub the vent gas from the reactor to remove HCI prior to releasing it to the atmosphere.
- adduct from the first stage is reacted with sodium sulfide, sulfur, alkyl mercaptan and optionally sodium hydrosulfide in an aqueous alcohol reaction medium.
- the second stage is preferably carried out by charging aqueous sodium hydrosulfide, sodium hydroxide, water, alcohol and elemental sulfur flowers or powdered sulfur to a reactor and then adding the adduct and alkyl mercaptan to this at reaction temperature.
- the NaSH and NaOH react to form sodium sulfide. Excess NaSH remains.
- the sodium sulfide may be obtained from any of a number of sources. For example, it can be made by mixing approximately equal mole amounts of sodium hydrosulfide and sodium hydroxide. If hydrogen sulfide is available, it can be adsorbed in aqueous NaOH to form a solution of sodium sulfide and/or sodium hydrosulfide depending upon the amount of hydrogen sulfide absorbed. Whatever the source, the resulting solution should be adjusted with either NaOH, NaSH or H 2 S so that the resulting solution consists mainly of sodium sulfide and optionally sodium hydrosulfide with little or no free sodium hydroxide.
- the amount of sodium sulfide can vary from 0.5-2.0 gram mole for each gram mole of sulfur chloride used in the first reaction stage.
- the amount of sodium sulfide is 0.5-1.0 gram mole per mole of sulfur chloride and most preferably 0.6-1.0 gram mole per gram mole sulfur chloride.
- Presence of NaSH is optional. Use of up to 0.5 gram moles of NaSH per mole of S 2 CI 2 has given satisfactory results. A preferred amount is 0.1-0.3 gram moles and most preferably 0.25 moles per mole of S 2 CI 2 .
- Alcohol is required in the second stage reaction.
- these are lower alcohols containing 1-4 carbon atoms such as methanol, ethanol, n-propanol, n-butanol, isobutanol, tert-butanol and the like, including mixtures thereof.
- the preferred alcohol is isopropanol either alone or mixed with other alkanols such as tert-butanol.
- the amount of alcohol can likewise vary over a wide range.
- a useful range is 0.25-0.75 parts by weight per each part by weight of water.
- a more preferred range is 0.4-0.6 parts by weight alcohol per each part by weight water.
- the alkyl mercaptan can be added separately to the aqueous alcohol reaction medium or it can be mixed with the first stage adduct and the mixture added to the aqueous alcohol containing the sodium sulfide and sulfur. When added separately it is preferred that it be added concurrently with the first stage adduct to the aqueous alcohol containing the sodium sulfide and sulfur. Sequential addition can be used but it is not preferred.
- the alkyl mercaptans used are those in which the alkyl group contains 1 to 12 carbon atoms. Representative example of these are methyl mercaptan, ethyl mercaptan, n-propyl mercaptan, i-propyl mercaptan, n-butyl mercaptan, isobutyl mercaptan, sec-butyl mercaptan, tert-butyl mercaptan, n-pentyl mercaptan, isopentyl mercaptan, tert-pentyl mercaptan, 2-ethyl hexyl mercaptan, n-octyl mercaptan, 1-methyl-heptyl mercaptan, 1-ethyl-decyl mercaptan and the like including mixtures thereof.
- mercaptans are the tert-alkyl mercaptans. Of these the more preferred are the tert-alkyl mercaptans containing 4-8 carbon atoms. The most preferred alkyl mercaptan is tert-butyl mercaptan.
- the amount of alkyl mercaptan can vary over a wide range.
- a useful range in which to test is 0.05 to 0.8 moles for each mole of sulfur monochloride used in the first stage.
- a preferred range is 0.08 to 0.5 moles of alkyl mercaptan per mole of sulfur monochloride and a more preferred range is 0.1 to 0.4 moles per mole of sulfur monochloride.
- the most preferred amount of alkyl mercaptan is 0.25 to 0.35 moles per mole of sulfur monochloride.
- the preferred amount of sulfur added is 0-0.3 gram atom for each gram mole of S 2 CI 2 . More preferably, 0.05-0.15 gram atom of sulfur and most preferably 0.0-0.15 gram atom are used per gram mole of S P OI 2 .
- the mixture of sodium sulfide, sulfur and aqueous alkanol is stirred and heated to reaction temperature and then the adduct and alkyl mercaptan are added to it.
- the reaction can be carried out in other ways such as by adding the sodium sulfide, sulfur, alkyl mercaptan and aqueous alkanol mixture to the adduct or by mixing everything together and heating the mixture.
- Preferred second stage reaction temperature is 50 ° C up to reflux temperature.
- a more preferred 10 reaction temperature is 75-85°C.
- the mixture is preferably heated to reflux just below for 2-8 hours to assure completion of the reaction.
- a very convenient way in which to make an effective sulfurized isobutylene is to base the amount of Na 2 S and NaSH (or NaOH plus NaSH or NaOH plus H 2 S), sulfur and tert-butyl mercaptan on the weight of S 2 CI 2 - isobutylene adduct.
- the Kg of Na 2 S, NaSH, sulfur and tert-butyl mercaptan per each 100 Kg of sulfurized isobutylene is preferably 15-45:0-12:0-7.5:3-20:100, more preferably 20-35:2-10:1-6:4-18:100 and most preferably 25-30:4-8:2-5:5-15:100.
- a sulfurized isobutylene adduct was made by adding isobutylene to sulfur monochloride at 50-65°C until reaction stopped.
- aqueous alcohol (64.7 wt% isopropanol, 13.8 wt% tert-butanol, 20.3 wt% water), 23.4g water, 240.4g 29.09% aqueous NaSH solution (0.9 moles), 76.2g 81.6g 50% aqueous NaOH solution (0.95 moles) and 12.3g (0.38 moles) sulfur.
- aqueous alcohol (same as in Example 1), 23.3g water 246.0g 29.09 wt% aqueous NaSH (1.27 moles), 78.0g 50% aqueous NaOH (0.98 moles) and 6.1g sulfur (0.44 moles).
- This mixture was stirred and heated to 75 ° C and then 270.0g of the sulfurized isobutylene adduct described in Example 1 was fed to the reaction mixture together with 33.9g tert-butyl mercaptan over a two hour period at 75 ° to reflux. Reflux was continued for three hours and then solvent was distilled out up to liquid temperature of 90 ° C. Vacuum was applied and heating stopped.
- Example 3 Another product was made following the same procedure as Example 3 except using 98.27g 34.3 wt% aqueous NaSH, 36.48g 50wt% aqueous NaOH, 2.95g sulfur, 42.70g water, 84.66g of same aqueous isopropanol tert-butanol solution 16.33g tert-butyl mercaptan and 130.64g S 2 CI 2 - isobutylene adduct. The product analyzed 46.4 weight percent sulfur.
- Example 3 followed the same procedure as Example 3 except using 94.85g 35.04 wt% aqueous NaSH, 35.96g 50 wt% aqueous NaOH, 6.22g sulfur, 29.77g water, 99.83g 56.39 wt% isopropanol - 13.85 wt% tert-butanol - water solution, 16.21g tert-butyl mercaptan and 129.70g S 2 CI 2 - isobutylene adduct. The product analyzed 48 weight percent sulfur.
- the sulfurized olefins are especially useful in lubricating oil formulations used in gear applications.
- the base oil may be a mineral oil or a synthetic oil.
- Useful synthetic oils include olefin oligomers such as decene trimer, tetramer and pentamer made by oligomerizing 1-decene using a BFa catalyst.
- Useful olefin oligomers can be made using other catalysts such as the aluminum alkyl Ziegler catalyst.
- other olefins can be used such as Cs- 14 1-olefins.
- Synthetic alkylbenzenes can also be used such as di-dodecylbenzene and the like.
- Synthetic ester lubricating oil can also be employed such as the alkyl esters of dicarboxylic acid (e.g. di-2-ethylhexylsebacate), fatty acid esters of polyols (e.g. trimethylolpropane, tripelargonate) or complex esters of alkanols, alkane, polyols and carboxylic or polycarboxylic acid.
- dicarboxylic acid e.g. di-2-ethylhexylsebacate
- fatty acid esters of polyols e.g. trimethylolpropane, tripelargonate
- complex esters of alkanols, alkane, polyols and carboxylic or polycarboxylic acid e.g. di-2-ethylhexylsebacate
- the sulfurized olefin is added in an amount sufficient to improve the EP property of the lubricant.
- An amount of 0.1 to 10.0 wt % is usually sufficient.
- Fully formulated gear lubricants include other conventional additives which perform various functions.
- other additives are corrosion inhibitors for ferrous and non-ferrous metals such as tetrapropenyl succinic acid and bis-(2,5-alkyldithia)-1,3,4-thiadiazoles.
- Antiwear additives such as alkyl or aryl phosphonates, phosphite, thiophosphates, dithiophosphates, and phosphoric acids. Also zinc dialkyl or diaryl dithiophosphate, chlorinated hydrocarbons, sulfurized fatty esters and amines.
- the tests were conducted in SAE 90 mineral oil. The first was a 4-ball weld test (ASTM D2783) in which a steel ball is rotated in loaded contact with three fixed balls. The maximum load without weld is recorded as the pass load.
- test additive was blended in the base oil at a concentration which imparted 1.0 weight percent sulfur to the oil. Results obtained were as follows:
- the present additive was used as a component in a formulated gear oil.
- the test was an L-42 High Speed Axle Test. Using the additives of Example 1 or 2 gave a gear oil which passed the test.
- the mercaptan-capped sulfurized olefins of this invention have been found to be much more soluble in hydrogen-treated mineral oil and alpha-olefin oligomer synthetic lubricating oil compared to the same sulfurized olefin made without mercaptans.
- first comparison blends are made at 4.0 weight percent sulfurized olefin in a hydrotreated base oil, a hydrocracked base oil an alpha-decene oligomer.
- the blends were rated as clear or cloudy. The results were as follows:
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Claims (9)
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US06/556,968 US4563302A (en) | 1983-12-01 | 1983-12-01 | Sulfurized olefin process |
DE8585309479T DE3571048D1 (en) | 1985-12-24 | 1985-12-24 | Sulfurized olefin process and products thereof, and compositions containing such olefins and their production |
AT85309479T ATE44043T1 (de) | 1985-12-24 | 1985-12-24 | Verfahren zur herstellung von sulfurierten olefinen und produkte davon und diese olefine enthaltende zusammensetzungen und deren herstellung. |
EP85309479A EP0228489B1 (fr) | 1985-12-24 | 1985-12-24 | Procédé pour la sulfuration d'oléfines et leurs produits, et compositions contenant ces oléfines et leur production |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP85309479A EP0228489B1 (fr) | 1985-12-24 | 1985-12-24 | Procédé pour la sulfuration d'oléfines et leurs produits, et compositions contenant ces oléfines et leur production |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0228489A1 EP0228489A1 (fr) | 1987-07-15 |
EP0228489B1 true EP0228489B1 (fr) | 1989-06-14 |
Family
ID=8194488
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP85309479A Expired EP0228489B1 (fr) | 1983-12-01 | 1985-12-24 | Procédé pour la sulfuration d'oléfines et leurs produits, et compositions contenant ces oléfines et leur production |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0228489B1 (fr) |
AT (1) | ATE44043T1 (fr) |
DE (1) | DE3571048D1 (fr) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA2007144A1 (fr) * | 1989-01-31 | 1990-07-31 | David J. Degonia | Olefines sulfures, solubles dans des huiles traitees a l'hydrogene; leur preparation |
US5428714A (en) * | 1990-11-16 | 1995-06-27 | Seiko Epson Corporation | Status and command function extension for industry standard printer interfaces |
CN108409619A (zh) * | 2018-03-16 | 2018-08-17 | 山东豪迈化工技术有限公司 | 硫氯化异丁烯的合成方法 |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1599288A (en) * | 1977-07-22 | 1981-09-30 | Cooper & Co Ltd Edwin | Sulphurized olefins and their use as lubricant additives |
US4204969A (en) * | 1978-10-10 | 1980-05-27 | Edwin Cooper, Inc. | Lubricant composition containing sulfurized olefin extreme pressure additive |
-
1985
- 1985-12-24 EP EP85309479A patent/EP0228489B1/fr not_active Expired
- 1985-12-24 AT AT85309479T patent/ATE44043T1/de not_active IP Right Cessation
- 1985-12-24 DE DE8585309479T patent/DE3571048D1/de not_active Expired
Also Published As
Publication number | Publication date |
---|---|
ATE44043T1 (de) | 1989-06-15 |
EP0228489A1 (fr) | 1987-07-15 |
DE3571048D1 (en) | 1989-07-20 |
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