EP0228116A1 - Resin composition and process for the preparation of this resin composition - Google Patents
Resin composition and process for the preparation of this resin composition Download PDFInfo
- Publication number
- EP0228116A1 EP0228116A1 EP86202139A EP86202139A EP0228116A1 EP 0228116 A1 EP0228116 A1 EP 0228116A1 EP 86202139 A EP86202139 A EP 86202139A EP 86202139 A EP86202139 A EP 86202139A EP 0228116 A1 EP0228116 A1 EP 0228116A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- resin composition
- resin
- resins
- carboxylic acid
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011342 resin composition Substances 0.000 title claims abstract description 39
- 238000002360 preparation method Methods 0.000 title claims description 18
- 238000000034 method Methods 0.000 title claims description 11
- 229920005989 resin Polymers 0.000 claims abstract description 46
- 239000011347 resin Substances 0.000 claims abstract description 46
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 17
- -1 fatty acid ester Chemical class 0.000 claims abstract description 16
- 239000000203 mixture Substances 0.000 claims abstract description 14
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 13
- 229930195729 fatty acid Natural products 0.000 claims abstract description 13
- 239000000194 fatty acid Substances 0.000 claims abstract description 13
- 150000002148 esters Chemical class 0.000 claims abstract description 12
- 238000006243 chemical reaction Methods 0.000 claims abstract description 8
- 239000007795 chemical reaction product Substances 0.000 claims abstract description 8
- 150000001735 carboxylic acids Chemical class 0.000 claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- 235000019441 ethanol Nutrition 0.000 description 15
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 12
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 12
- 239000003921 oil Substances 0.000 description 8
- 235000019198 oils Nutrition 0.000 description 8
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- 239000004568 cement Substances 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 5
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 150000001298 alcohols Chemical class 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 239000000944 linseed oil Substances 0.000 description 4
- 235000021388 linseed oil Nutrition 0.000 description 4
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 150000008064 anhydrides Chemical class 0.000 description 3
- 150000004665 fatty acids Chemical class 0.000 description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 3
- 229920000098 polyolefin Polymers 0.000 description 3
- 239000003784 tall oil Substances 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- 239000013032 Hydrocarbon resin Substances 0.000 description 2
- 235000019486 Sunflower oil Nutrition 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 230000032050 esterification Effects 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- 229920006270 hydrocarbon resin Polymers 0.000 description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 239000003549 soybean oil Substances 0.000 description 2
- 235000012424 soybean oil Nutrition 0.000 description 2
- 239000002600 sunflower oil Substances 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 2
- 235000015112 vegetable and seed oil Nutrition 0.000 description 2
- 239000008158 vegetable oil Substances 0.000 description 2
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- KIHBGTRZFAVZRV-UHFFFAOYSA-N 2-Hydroxyoctadecanoic acid Natural products CCCCCCCCCCCCCCCCC(O)C(O)=O KIHBGTRZFAVZRV-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- JGHSBPIZNUXPLA-UHFFFAOYSA-N 2-hydroxyhexadecanoic acid Chemical compound CCCCCCCCCCCCCCC(O)C(O)=O JGHSBPIZNUXPLA-UHFFFAOYSA-N 0.000 description 1
- IIFFFBSAXDNJHX-UHFFFAOYSA-N 2-methyl-n,n-bis(2-methylpropyl)propan-1-amine Chemical compound CC(C)CN(CC(C)C)CC(C)C IIFFFBSAXDNJHX-UHFFFAOYSA-N 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- 240000000491 Corchorus aestuans Species 0.000 description 1
- 235000011777 Corchorus aestuans Nutrition 0.000 description 1
- 235000010862 Corchorus capsularis Nutrition 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 235000019484 Rapeseed oil Nutrition 0.000 description 1
- 235000019485 Safflower oil Nutrition 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 150000001244 carboxylic acid anhydrides Chemical group 0.000 description 1
- 125000002843 carboxylic acid group Chemical group 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- QSAWQNUELGIYBC-UHFFFAOYSA-N cyclohexane-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCCCC1C(O)=O QSAWQNUELGIYBC-UHFFFAOYSA-N 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 229960004756 ethanol Drugs 0.000 description 1
- BEFDCLMNVWHSGT-UHFFFAOYSA-N ethenylcyclopentane Chemical compound C=CC1CCCC1 BEFDCLMNVWHSGT-UHFFFAOYSA-N 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- OLAPPGSPBNVTRF-UHFFFAOYSA-N naphthalene-1,4,5,8-tetracarboxylic acid Chemical compound C1=CC(C(O)=O)=C2C(C(=O)O)=CC=C(C(O)=O)C2=C1C(O)=O OLAPPGSPBNVTRF-UHFFFAOYSA-N 0.000 description 1
- 239000004006 olive oil Substances 0.000 description 1
- 235000008390 olive oil Nutrition 0.000 description 1
- 150000002924 oxiranes Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 235000005713 safflower oil Nutrition 0.000 description 1
- 239000003813 safflower oil Substances 0.000 description 1
- 239000004334 sorbic acid Substances 0.000 description 1
- 235000010199 sorbic acid Nutrition 0.000 description 1
- 229940075582 sorbic acid Drugs 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N1/00—Linoleum, e.g. linoxyn, polymerised or oxidised resin
Definitions
- the invention relates to a resin composition
- a resin composition comprising a mixture of at least two resins A and B, wherein the resin A is the reaction product of an epoxidized fatty acid ester of a polyvalent alcohol with a carboxylic acid and the resin B is a carboxylic acidmodified ester of a polyvalent alcohol, as well as to a process for the preparation of such a resin composition.
- Such a resin composition is known from NL-A-8402455. This reference aims at a resin composition suitable as linoleum cement.
- linoleum cement in the linoleum industry it is also called Bedford cement, after the manner it is formed
- linoleum cement the resin composition hereinafter to be referred to as linoleum cement; in the linoleum industry it is also called Bedford cement, after the manner it is formed
- polyunsaturated oils which can be 'dried' (cured) by air oxidation. Drying oils are understood to mean esters of natural fatty acids with polyvalent alcohols, in particular glycerol or pentaerithrytol. During or after drying, these drying oils are mixed with a resin, in particular with rosin, which yields the Bedford cement.
- the linoleum mix obtained is applied to a, mostly jute, substrate, usually by means of a calander.
- the product thus formed is then cured at 60-80 ⁇ C for a number of weeks (see, e.g., Ullmann, Encyklopädie der ischen Chemie, band 12 (1976), p. 24 ff., and Encycl. of Pol. Sci. and Techn., Vol. 1 (1964), p. 403 ff.).
- the disadvantage of these processes for the preparation of linoleum is the long time required for curing of the product, which depends on the thickness of the linoleum layer. Furthermore, intensive, manual inspection is required to determine whether the desired hardness has been reached.
- NL-A-8402455 describes a resin composition that is suitable as linoleum cement, and wherein the duration of the necessary curing of the linoleum is strongly reduced and the homogeneity of the material obtained is improved.
- This resin composition comprises a mixture of two resins A and B.
- the resin A is the reaction product of an epoxidized fatty acid ester of a polyvalent alcohol with a monovalent carboxylic acid
- the resin B is a carboxylic acid-modified ester of a polyvalent alcohol.
- the term 'carboxylic acid-modified' in this context also embraces the presence of carboxylic anhydride groups instead of, or besides, carboxylic acid groups.
- This resin composition has however the disadvantage that its viscosity is such as to render it difficult to process the resin composition using the existing production equipment in the linoleum industry.
- the object of the invention is to provide a resin composition comprising a mixture of at least two resins A and B, wherein the resin A is the reaction product of an epoxidized fatty acid ester of a polyvalent alcohol with a carboxylic acid, and the resin B is a carboxylic acid-modified ester of a polyvalent alcohol, which can conveniently be processed using the existing equipment in the linoleum industry.
- the resin composition according to the invention is characterized in that the resin composition is obtainable by mixing the resins A and B during such a time and at such a temperature that a partial pre-reaction takes place.
- the dynamic viscosity ( ⁇ d ) may be between 102 and 105 Pas, by preference between 103 and 104 Pas, giving the resin composition the consistency needed to yield an excellent product upon further processing to linoleum.
- This dynamic viscosity as a function of the frequency of 1 Hz at 100 ⁇ C is determined by using a parallel plate viscometer (Rheometric RMS 605).
- the resins A and B are partially pre-reacted during 5 minutes - 4 hours at a temperature between 60 ⁇ C and 250 ⁇ C, more preferably during 0.5-2.5 hours at a temperature between 120 ⁇ C and 180 ⁇ C.
- drying oil in the case of resin A is applied in epoxidized form, use being made in particular of an epoxide of soy-bean oil, linseed oil, sunflower oil and/or a tall oil fatty acid ester.
- the polyvalent alcohol in the ester is preferably chosen from the group formed by glycerol, pentaerithrytol, trimethylolpropane and/or polyalkene glycol. Mixtures of these or other polyvalent alcohols may also be applied.
- the carboxylic acid with which the epoxidized drying oil is reacted is for instance, a monovalent carboxylic acid such as benzoic acid, para-tertiary-butyl-benzoic acid, tall oil fatty acid, bi- or polyvalent carboxylic acids, rosin, acid hydrocarbon resins, and/or mixtures thereof.
- a monovalent carboxylic acid such as benzoic acid, para-tertiary-butyl-benzoic acid, tall oil fatty acid, bi- or polyvalent carboxylic acids, rosin, acid hydrocarbon resins, and/or mixtures thereof.
- rosin preference is given in particular to rosin as acid, so as to retain the properties characteristic of linoleum, which originate from the rosin.
- Suitable polyvalent carboxylic acids are carboxylic acids with 4-54 C atoms in the molecule.
- a di- or trimer fatty acid, or a mixture thereof may be applied as polyvalent carboxylic
- the carboxylic acid-modified ester in resin B may consist of the reaction product of an unsaturated fatty acid ester of a polyvalent alcohol with one or more ethylenically unsaturated mono-or polyvalent carboxylic acids or the anhydrides thereof.
- An unsaturated fatty acid ester, a vegetable oil or a tall oil fatty acid ester may be started from, esterification taking place in particular with a polyvalent alcohol taken from the group formed by glycerol, pentaerithrytol, trimethylolpropane and/or polyalkene glycol, while mixtures of these or other polyvalent alcohols may also be applied.
- vegetable oil to be applied in the context of the invention particularly soy-bean oil, linseed oil, sunflower oil, olive oil, safflower oil and/or rape seed oil are suitable.
- the ethylenically unsaturated carboxylic acid or the anhydride thereof, which is applied for the preparation of resin B, may contain one or more ethylenically unsaturated groups in the molecule.
- monovalent carboxylic acid use can preferably be made of acrylic acid, methacrylic acid, sorbic acid and/or crotonic acid.
- polyvalent carboxylic acid use can preferably be made of maleic acid and/or fumaric acid and/or the anhydride thereof.
- Maleic anhydride is particularly suitable for the purpose, for the so-called maleinized oils can easily be prepared and are commercially available.
- the carboxylic acid-modified ester in resin B may also consist of the reaction product of a hydroxy-functional fatty acid ester of a polyvalent alcohol with a polyvalent carboxylic acid.
- a hydroxy-functional fatty acid ester of a polyvalent alcohol with a polyvalent carboxylic acid.
- the polyvalent alcohol used for esterification is then preferably chosen from the group formed by glycerol, pentaerithrytol, trimethylolpropane and/or polyalkene glycol. Mixtures of these or other polyvalent alcohols may also be applied.
- the polyvalent carboxylic acid that is reacted with the said hydroxy-functional fatty acid ester can preferably be taken from the group formed by phthalic acid, tetra- or hexahydrophthalic acid and trimellitic acid.
- Resin B may also consist of one or more acid-functional alkyd resins and/or acid-functional hydrocarbon resins and/or mixtures thereof.
- first of all resin A can be prepared by reaction of the epoxidized ester with the carboxylic acid. This preparation takes place at a temperature between 100 to 250 ⁇ C, and preferably at a temperature between 150 to 200 ⁇ C, optionally in the presence of a catalyst.
- catalyst use is preferably made of a customary catalyst for the acid-epoxy reaction, such as, for instance, triethylamine.
- resin A When resin A is combined with resin B, a catalyst of the same type as used in the preparation of resin A may be added.
- the resin composition according to the invention can also be applied in combination with resin compositions on the basis of one or more polyunsaturated oils that are 'dried' by air oxidation.
- the application of the resin composition according to the invention is not limited thereto.
- Other systems using resin compositions, customarily in the form of so-called two-components resins, with a view to obtaining a surface covering layer, are suitable for application of this resin composition.
- the applications that may be considered are roof coverings and the so-called "Schönschutz" in the automotive industry.
- a 3-l reaction vessel provided with a mechanical stirrer, thermometer and a vertical cooler, is charged with 60 parts by weight epoxidized linseed oil (Edenol B 316 of Henkel, oxirane content higher than 8.5 %), 40 parts by weight rosin and 1 part by weight triisobutylamine. While nitrogen is being passed over, the reaction mixture is heated to 180 ⁇ C. The contents of the reaction vessel are kept at this temperature until the acid number has decreased to 3 mg KOH/g. The product is subsequently cooled.
- the epoxy equivalent weight is 600.
- the resins A and resin B obtained above are mixed in a weight ratio of 1 : 1 at 100 ⁇ C and heated to 125 ⁇ C.
- the resins are subsequently kept at this temperature for two hours, after which the composition is cooled. Immediately after this the resin composition can be processed into linoleum in the customary manner.
- the dynamic viscosity ( ⁇ d ) of the resin composition is determined as a function of the frequency at 100 ⁇ C. This viscosity (at 1 Hz) is 6 ⁇ 103 Pas.
- test sheets are produced. From these test sheets, subsequently plates (250 ⁇ 250 ⁇ 4 mm) are moulded at 100 ⁇ C during 4 minutes. From these, test bars are punched, of which, after curing, the E-modulus, tensile strength and elongation at break are determined.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Epoxy Resins (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Paints Or Removers (AREA)
Abstract
Description
- The invention relates to a resin composition comprising a mixture of at least two resins A and B, wherein the resin A is the reaction product of an epoxidized fatty acid ester of a polyvalent alcohol with a carboxylic acid and the resin B is a carboxylic acidmodified ester of a polyvalent alcohol, as well as to a process for the preparation of such a resin composition.
- Such a resin composition is known from NL-A-8402455. This reference aims at a resin composition suitable as linoleum cement.
- In many processes applied for the preparation of a resin composition for linoleum manufacture (the resin composition hereinafter to be referred to as linoleum cement; in the linoleum industry it is also called Bedford cement, after the manner it is formed), use is made of one or more polyunsaturated oils, which can be 'dried' (cured) by air oxidation. Drying oils are understood to mean esters of natural fatty acids with polyvalent alcohols, in particular glycerol or pentaerithrytol. During or after drying, these drying oils are mixed with a resin, in particular with rosin, which yields the Bedford cement. After mixing of this cement with fillers and pigments, the linoleum mix obtained is applied to a, mostly jute, substrate, usually by means of a calander. The product thus formed is then cured at 60-80◊C for a number of weeks (see, e.g., Ullmann, Encyklopädie der technischen Chemie, band 12 (1976), p. 24 ff., and Encycl. of Pol. Sci. and Techn., Vol. 1 (1964), p. 403 ff.). The disadvantage of these processes for the preparation of linoleum is the long time required for curing of the product, which depends on the thickness of the linoleum layer. Furthermore, intensive, manual inspection is required to determine whether the desired hardness has been reached.
- NL-A-8402455 describes a resin composition that is suitable as linoleum cement, and wherein the duration of the necessary curing of the linoleum is strongly reduced and the homogeneity of the material obtained is improved. This resin composition comprises a mixture of two resins A and B. The resin A is the reaction product of an epoxidized fatty acid ester of a polyvalent alcohol with a monovalent carboxylic acid, while the resin B is a carboxylic acid-modified ester of a polyvalent alcohol. The term 'carboxylic acid-modified' in this context also embraces the presence of carboxylic anhydride groups instead of, or besides, carboxylic acid groups. This resin composition has however the disadvantage that its viscosity is such as to render it difficult to process the resin composition using the existing production equipment in the linoleum industry.
- The object of the invention is to provide a resin composition comprising a mixture of at least two resins A and B, wherein the resin A is the reaction product of an epoxidized fatty acid ester of a polyvalent alcohol with a carboxylic acid, and the resin B is a carboxylic acid-modified ester of a polyvalent alcohol, which can conveniently be processed using the existing equipment in the linoleum industry.
- The resin composition according to the invention is characterized in that the resin composition is obtainable by mixing the resins A and B during such a time and at such a temperature that a partial pre-reaction takes place.
- This partly pre-reacted condition is hereafter also referred to as B-stage. The dynamic viscosity (ηd) may be between 10² and 10⁵ Pas, by preference between 10³ and 10⁴ Pas, giving the resin composition the consistency needed to yield an excellent product upon further processing to linoleum. This dynamic viscosity as a function of the frequency of 1 Hz at 100◊C is determined by using a parallel plate viscometer (Rheometric RMS 605).
- According to a preferred embodiment of the invention, the resins A and B are partially pre-reacted during 5 minutes - 4 hours at a temperature between 60◊C and 250◊C, more preferably during 0.5-2.5 hours at a temperature between 120◊C and 180◊C.
- In the preparation of both resin A and resin B, it is convenient to start from modified drying oils. The drying oil in the case of resin A is applied in epoxidized form, use being made in particular of an epoxide of soy-bean oil, linseed oil, sunflower oil and/or a tall oil fatty acid ester. The polyvalent alcohol in the ester is preferably chosen from the group formed by glycerol, pentaerithrytol, trimethylolpropane and/or polyalkene glycol. Mixtures of these or other polyvalent alcohols may also be applied.
- The carboxylic acid with which the epoxidized drying oil is reacted is for instance, a monovalent carboxylic acid such as benzoic acid, para-tertiary-butyl-benzoic acid, tall oil fatty acid, bi- or polyvalent carboxylic acids, rosin, acid hydrocarbon resins, and/or mixtures thereof. For linoleum preparation, preference is given in particular to rosin as acid, so as to retain the properties characteristic of linoleum, which originate from the rosin. Suitable polyvalent carboxylic acids are carboxylic acids with 4-54 C atoms in the molecule. In particular a di- or trimer fatty acid, or a mixture thereof, may be applied as polyvalent carboxylic acid.
- The carboxylic acid-modified ester in resin B may consist of the reaction product of an unsaturated fatty acid ester of a polyvalent alcohol with one or more ethylenically unsaturated mono-or polyvalent carboxylic acids or the anhydrides thereof. An unsaturated fatty acid ester, a vegetable oil or a tall oil fatty acid ester may be started from, esterification taking place in particular with a polyvalent alcohol taken from the group formed by glycerol, pentaerithrytol, trimethylolpropane and/or polyalkene glycol, while mixtures of these or other polyvalent alcohols may also be applied. As vegetable oil to be applied, in the context of the invention particularly soy-bean oil, linseed oil, sunflower oil, olive oil, safflower oil and/or rape seed oil are suitable.
- The ethylenically unsaturated carboxylic acid or the anhydride thereof, which is applied for the preparation of resin B, may contain one or more ethylenically unsaturated groups in the molecule. As monovalent carboxylic acid, use can preferably be made of acrylic acid, methacrylic acid, sorbic acid and/or crotonic acid. As polyvalent carboxylic acid, use can preferably be made of maleic acid and/or fumaric acid and/or the anhydride thereof. Maleic anhydride is particularly suitable for the purpose, for the so-called maleinized oils can easily be prepared and are commercially available.
- The carboxylic acid-modified ester in resin B may also consist of the reaction product of a hydroxy-functional fatty acid ester of a polyvalent alcohol with a polyvalent carboxylic acid. For this, use can be made in particular of the esters derived from castor oil, hydroxystearic acid and/or hydroxypalmitic acid. The polyvalent alcohol used for esterification is then preferably chosen from the group formed by glycerol, pentaerithrytol, trimethylolpropane and/or polyalkene glycol. Mixtures of these or other polyvalent alcohols may also be applied. The polyvalent carboxylic acid that is reacted with the said hydroxy-functional fatty acid ester can preferably be taken from the group formed by phthalic acid, tetra- or hexahydrophthalic acid and trimellitic acid.
- Resin B may also consist of one or more acid-functional alkyd resins and/or acid-functional hydrocarbon resins and/or mixtures thereof.
- In the preparation, first of all resin A can be prepared by reaction of the epoxidized ester with the carboxylic acid. This preparation takes place at a temperature between 100 to 250◊C, and preferably at a temperature between 150 to 200◊C, optionally in the presence of a catalyst. As catalyst, use is preferably made of a customary catalyst for the acid-epoxy reaction, such as, for instance, triethylamine.
- When resin A is combined with resin B, a catalyst of the same type as used in the preparation of resin A may be added.
- The resin composition according to the invention can also be applied in combination with resin compositions on the basis of one or more polyunsaturated oils that are 'dried' by air oxidation.
- Though the preceding mainly discussed the application of the resin composition according to the invention in the preparation of surface covering layers, in particular in the linoleum preparation, the application of the resin composition according to the invention is not limited thereto. Other systems using resin compositions, customarily in the form of so-called two-components resins, with a view to obtaining a surface covering layer, are suitable for application of this resin composition. Among the applications that may be considered are roof coverings and the so-called "Unterbodenschutz" in the automotive industry.
- The invention will be elucidated with reference to the following non-restrictive examples.
- 1) Preparation of resin A
- A 3-l reaction vessel, provided with a mechanical stirrer, thermometer and a vertical cooler, is charged with 60 parts by weight epoxidized linseed oil (Edenol B 316 of Henkel, oxirane content higher than 8.5 %), 40 parts by weight rosin and 1 part by weight triisobutylamine. While nitrogen is being passed over, the reaction mixture is heated to 180 ◊C. The contents of the reaction vessel are kept at this temperature until the acid number has decreased to 3 mg KOH/g. The product is subsequently cooled. The epoxy equivalent weight is 600.
- In equipment similar to that used for resin A, 878 parts by weight linseed oil are heated to 200◊C under nitrogen. Subsequently 294 parts by weight maleic anhydride are cautiously added, divided into portions over 2 hours. Care is taken that the temperature does not exceed 200◊C. After everything has been added, the temperature is gradually raised to 225◊C and maintained for 4 hours.
- The resins A and resin B obtained above are mixed in a weight ratio of 1 : 1 at 100◊C and heated to 125◊C. The resins are subsequently kept at this temperature for two hours, after which the composition is cooled. Immediately after this the resin composition can be processed into linoleum in the customary manner.
- Using a parallel plate viscometer (Rheometrics RMS 605 spectrometer), the dynamic viscosity (ηd) of the resin composition is determined as a function of the frequency at 100◊C. This viscosity (at 1 Hz) is 6 × 10³ Pas.
- Using a Schwabenthan twin roller mill (diameter 80 mm, speed 27/35 rpm), test sheets are produced. From these test sheets, subsequently plates (250 × 250 × 4 mm) are moulded at 100◊C during 4 minutes. From these, test bars are punched, of which, after curing, the E-modulus, tensile strength and elongation at break are determined.
-
- This shows that the resin composition results in fast curing and in a product having excellent properties.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT86202139T ATE87986T1 (en) | 1985-12-07 | 1986-12-02 | RESIN COMPOSITION AND PROCESS OF PRODUCTION. |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL8503379 | 1985-12-07 | ||
NL8503379A NL8503379A (en) | 1985-12-07 | 1985-12-07 | RESIN COMPOSITION AND METHOD FOR PREPARING THIS RESIN COMPOSITION. |
NL8600266A NL8600266A (en) | 1985-12-07 | 1986-02-04 | RESIN COMPOSITION AND METHOD FOR PREPARING THIS RESIN COMPOSITION. |
NL8600266 | 1986-02-04 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0228116A1 true EP0228116A1 (en) | 1987-07-08 |
EP0228116B1 EP0228116B1 (en) | 1993-04-07 |
Family
ID=26646089
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP86202139A Expired - Lifetime EP0228116B1 (en) | 1985-12-07 | 1986-12-02 | Resin composition and process for the preparation of this resin composition |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0228116B1 (en) |
AT (1) | ATE87986T1 (en) |
CA (1) | CA1285089C (en) |
DE (1) | DE3688242T2 (en) |
ES (1) | ES2040698T3 (en) |
NL (1) | NL8600266A (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0377258A1 (en) * | 1989-01-04 | 1990-07-11 | Stamicarbon B.V. | Resin composition and process for preparing this resin composition |
WO1998028356A1 (en) * | 1996-12-24 | 1998-07-02 | Dlw Aktiengesellschaft | Material containing polyreactions products and method for the production thereof |
WO1998040427A1 (en) * | 1997-03-07 | 1998-09-17 | Dlw Aktiengesellschaft | Material containing polyreaction products for the top coat of fabrics |
WO2000000692A2 (en) * | 1998-06-26 | 2000-01-06 | Dlw Aktiengesellschaft | Flexible multilayer flat material with a reinforced cover layer |
WO2009074645A1 (en) * | 2007-12-13 | 2009-06-18 | Basf Se | Thermoplastic linoleum |
WO2016057077A1 (en) * | 2014-10-10 | 2016-04-14 | Armstrong World Industries, Inc. | Linoleum composition with hydrophobic additive |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2909496A (en) * | 1955-07-19 | 1959-10-20 | Devoe & Raynolds Co | Reaction products of polyepoxides and monomeric partial esters of polyhydric alcohols with maleic anhydrideunsaturated organic acid adducts, and methods and compositionsfor producing the same |
US3308077A (en) * | 1962-12-21 | 1967-03-07 | Canadian Ind | Aqueous coating compositions comprising an acidic ester prepared from a maleinized fatty acid and a partially esterified polyol |
EP0174042A2 (en) * | 1984-08-09 | 1986-03-12 | Dsm Resins B.V. | Resin composition and process for preparing and processing said resin composition |
-
1986
- 1986-02-04 NL NL8600266A patent/NL8600266A/en not_active Application Discontinuation
- 1986-12-02 ES ES198686202139T patent/ES2040698T3/en not_active Expired - Lifetime
- 1986-12-02 AT AT86202139T patent/ATE87986T1/en active
- 1986-12-02 DE DE86202139T patent/DE3688242T2/en not_active Expired - Fee Related
- 1986-12-02 EP EP86202139A patent/EP0228116B1/en not_active Expired - Lifetime
- 1986-12-05 CA CA000524624A patent/CA1285089C/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2909496A (en) * | 1955-07-19 | 1959-10-20 | Devoe & Raynolds Co | Reaction products of polyepoxides and monomeric partial esters of polyhydric alcohols with maleic anhydrideunsaturated organic acid adducts, and methods and compositionsfor producing the same |
US3308077A (en) * | 1962-12-21 | 1967-03-07 | Canadian Ind | Aqueous coating compositions comprising an acidic ester prepared from a maleinized fatty acid and a partially esterified polyol |
EP0174042A2 (en) * | 1984-08-09 | 1986-03-12 | Dsm Resins B.V. | Resin composition and process for preparing and processing said resin composition |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0377258A1 (en) * | 1989-01-04 | 1990-07-11 | Stamicarbon B.V. | Resin composition and process for preparing this resin composition |
US5026770A (en) * | 1989-01-04 | 1991-06-25 | Stamicarbon B.V. | Resin composition and process for preparing this resin composition |
WO1998028356A1 (en) * | 1996-12-24 | 1998-07-02 | Dlw Aktiengesellschaft | Material containing polyreactions products and method for the production thereof |
US6150436A (en) * | 1996-12-24 | 2000-11-21 | Dlw Aktiengesellschaft | Material containing polyreactions products and method for the production thereof |
AU729857B2 (en) * | 1996-12-24 | 2001-02-08 | Dlw Aktiengesellschaft | Materials containing polyreaction products and method for the production thereof |
WO1998040427A1 (en) * | 1997-03-07 | 1998-09-17 | Dlw Aktiengesellschaft | Material containing polyreaction products for the top coat of fabrics |
WO2000000692A2 (en) * | 1998-06-26 | 2000-01-06 | Dlw Aktiengesellschaft | Flexible multilayer flat material with a reinforced cover layer |
WO2000000692A3 (en) * | 1998-06-26 | 2001-12-27 | Dlw Ag | Flexible multilayer flat material with a reinforced cover layer |
WO2009074645A1 (en) * | 2007-12-13 | 2009-06-18 | Basf Se | Thermoplastic linoleum |
US8466215B2 (en) | 2007-12-13 | 2013-06-18 | Sytrolution GmbH | Thermoplastic linoleum |
WO2016057077A1 (en) * | 2014-10-10 | 2016-04-14 | Armstrong World Industries, Inc. | Linoleum composition with hydrophobic additive |
CN107074653A (en) * | 2014-10-10 | 2017-08-18 | Afi许可有限公司 | Felt composition with hydrophobic additive |
Also Published As
Publication number | Publication date |
---|---|
DE3688242T2 (en) | 1993-11-04 |
NL8600266A (en) | 1987-07-01 |
ATE87986T1 (en) | 1993-04-15 |
ES2040698T3 (en) | 1993-11-01 |
DE3688242D1 (en) | 1993-05-13 |
EP0228116B1 (en) | 1993-04-07 |
CA1285089C (en) | 1991-06-18 |
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