EP0186909B1 - Apparatus for adjusting tool length of bending machine - Google Patents
Apparatus for adjusting tool length of bending machine Download PDFInfo
- Publication number
- EP0186909B1 EP0186909B1 EP85116595A EP85116595A EP0186909B1 EP 0186909 B1 EP0186909 B1 EP 0186909B1 EP 85116595 A EP85116595 A EP 85116595A EP 85116595 A EP85116595 A EP 85116595A EP 0186909 B1 EP0186909 B1 EP 0186909B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- die segments
- die
- segments
- corner
- central
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000005452 bending Methods 0.000 title claims abstract description 41
- 230000007246 mechanism Effects 0.000 claims description 19
- 239000002184 metal Substances 0.000 abstract description 28
- 238000003462 Bender reaction Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/04—Bending sheet metal along straight lines, e.g. to form simple curves on brakes making use of clamping means on one side of the work
- B21D5/042—With a rotational movement of the bending blade
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/02—Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/02—Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
- B21D5/0209—Tools therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/02—Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
- B21D5/0209—Tools therefor
- B21D5/0218—Length adjustment of the punch
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/04—Bending sheet metal along straight lines, e.g. to form simple curves on brakes making use of clamping means on one side of the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/04—Bending sheet metal along straight lines, e.g. to form simple curves on brakes making use of clamping means on one side of the work
- B21D5/047—Length adjustment of the clamping means
Definitions
- This invention relates to an apparatus for adjusting the tool length of a bending machine according to the prior art portion of claim 1, i.e. wherein the effective length of the upper tool can be changed to the dssired bending length according to the bending width of a sheet metal plate.
- Rectangular sheet metal plates having the edges at the four sides bent at least one or two times so as to have L- or U-rims are used for cabinets, display cases, refrigerators, freezers, air conditioners, computer units, various office machines, etc.
- wiping benders, folding machines or press brakes are used which bend each side edge of the sheet metal previously cut into a quadrilateral.
- the edge of one short side of the sheet metal is bent by two steps (short side bending) and then, after the sheet metal is turned 180° on a handling table, the edge of the other short side is bent.
- the sheet metal is turned 90° and the edge of one long side is bent (long side bending) by a clamp die or punch set to the bending width adjusted to the inside of the short side bending. Further, the sheet metal is turned 180° and the other long side is bent so that the rectangular metal plate having the four sides bent in the U-shaped form is obtained from the first step bending and the following second step bending.
- auxiliary die segments can be inverted, i.e. pivoted into or out of alignment of the active die segments. Longitudinally offsetting the lateral die segments results in any one of them being used as corner die segments, which is not always satisfactory since the corner die segments are sometimes required to present special performance, particularly in case of a U-rim.
- a special corner die segment is to be used which can be one comprising an openable die portion (or rotary die portion) mounted at the upper corner die segements by the use of a pin. And to pivot this openable die portion without any troubles, a clearance is provided in an edge portion of the upper corner die body to avoid the contact with the pivotal part of the openable die portion.
- this clearance provides a cut-out portion of the edge line of the upper die, the bending line of the sheet metal has irregularites on the clearance portion so that an accurate being form cannot be obtained.
- An object of the present invention is to provide an apparatus for adjusting the tool length of a bending machine in which the tool length can be changed easily and quickly, leaving the possibility of special corner constructions of the upper die.
- This can be realized by the invention characterized in claim 1.
- the invention characterized in claim 1.
- the construction of claim 6 which provides an upper bending die in which the edge lines of the upper corner die segment body and the openable die portion are interconnected continuously.
- the tool lenth can be freely adjusted between the maximum and the minimum by 100 mm or 5 mm pitch.
- the upper die length has each 2.5 mm pitch at both ends, assuming each auxiliary die is 5 mm thick, so that the change in the work length within said extent can be substantially coped with.
- the operation of said drive mechanism, reversing mechanism, etc. permits the bending operation of differently sized sheet metal to be flexibly carried out by employing the NC control.
- the upper tool corners are always constituted by the upper corner die segments so that these can be constructed according to any special desire.
- the upper corner die segments at both ends of the upper die group are improved to make the bending operation of the four sides of sheet metal very easy and fast.
- the present invention can be applied not only to press brakes, but also to bending machines such as folding machines, wiping benders, etc.
- reference numeral 10 designates left and right frames
- 11 is a front plate stretched in front of the frames
- 12 press cylinders mounted on the upper ends of the frames
- 13 a ram moved vertically to the front plate 11 by the actuation of the press cylinders
- Reference numeral 14 designates a bed on the upper surface of the front plate, 15 a slide member provided on the bed 14, 16 a lower die, 17 a V-shaped groove formed in the lower die 16,18 a back gauge, 19 a T-shaped groove formed in the lower end of the ram and 20 a group of upper die segments (punch).
- the group of upper die segments 20 are constituted from a pair of left and right central die segments 1A, 1B slidable longitudinally of the tool length, a pair of left and right upper corner die segments 7A, 7B slidable similarly, a plurality of upper slit, lateral die segments 2A to 6A and 2B to 6B which are inserted between the central die segments and the upper corner die segments and a plurality of thin upper auxiliary die segments 8 which are inserted between the left and right central die segments.
- Said upper lateral die segments and the upper auxiliary die segments cannot slide and are supported by the shaft to be inverted rearwardly, i.e.
- the lateral die segments and the auxiliary die segments each have two stable positions, one of which is the working position wherein the respective segment is in alignment with the central die segments, and the other one is the inverted position wherein the respective segment is spaced from alignment with the central die segments.
- the central die segments 1A, 1 B have the upper portions inserted into a groove 19 in the lower end of the ram to be slidably supported thereby.
- Brackets 21, 22 extend to the back of the central die segments to hold the thin auxiliary die segments 8 group and spline cylinders 23, 24 having a split respectively, as will be later described.
- the left and right upper corner die segments 7A, 7B have the upper portions inserted into the groove 19, while being supported slidably by a drive mechanism 30 (Fig. 10-13). That is, each upper corner die segment is formed in the interior with a female thread 31 (Fig.
- each upper corner die segment 7A, 7B has an openable die segment portion 72 pivotably connected to the upper corner die segment body; the constitution and features of the openable die segment portion will be described later.
- a pair of left and right shafts 35, 36 are disposed on the back of said central die segments 1A, 1B and provided near the ends with a reversing drive unit 34 such as a rack-pinion or gear mechanism so as to be supportably rotated about 180°.
- the shafts 35, 36 are provided at the ends with cylinders 38, 39 operated when the number of the thin auxiliary die segments 8 to be reversed is selected, and further at an end of one cylinder with a shift cylinder 40 for centering the whole upper die segment group when an odd number of the upper lateral die segments are used.
- cylinders 41, 42 for fastening the upper lateral die segments group in the inverted, ascended state.
- the upper lateral die segments 2A, 2B-6A, 6B are constituted respectively from body portions 57 and die segment portions 58, and the shafts 35,36 are inserted into a hole 45 laterally provided in the body portions 57 and are provided with a longitudinal key way 46 on a portion supporting the upper lateral die segments (Figs. 5 and 10).
- a movable body 51 urged normally to advance by a spring 48.
- a wedge 50 is provided which is bent and inserted into the key way 46 in said shafts 35, 36 from the upper end of this movable body 51.
- the upper corner die segments 7A, 7B have a tool length of integral times that of the upper lateral die segments (two times in the drawing), and as shown in Figs. 5 and 10, the upper portions thereof each have such tool length plus the length of one upper lateral die segment (one corresponding to three upper lateral die segments in the drawing).
- the upper corner die segments are each provided three wedge releasing mechanisms 55 (Fig. 4, 5) each consisting of a piston 53 and a cylinder 54 to release the wedges 50 of the adjacent upper lateral die segments, for maintaining said upper lateral die segments in the inverted positions while turning the other ones into the non-inverted condition of Fig. 2 by pivoting the shafts 35, 36.
- the thin auxiliary die segments 8 are provided respectively with a spline hole 26 meshing with a spline cylinder and supported on a mechanism 25 for selecting the number of the upper lateral die segments to be inverted.
- This mechanism 25 consists of the spline cylinders 23, 24 having splits near the position in which the shafts 35, 36 are butted against each other, and the cylinders 38, 39 for shifting each shaft outward.
- the spline cylinder 23 is secured fixedly to an end of the shaft 36 by the use of a pin 27 to invert the auxiliary die segments. 8 engaging the corresponding spline cylinder 23 in rotating the shaft.
- the other spline cylinder 24 is secured fixedly to the bracket 22 for one central die segment to support the auxiliary upper die segments 8 engaging the corresponding spline cylinder 24 under the non-inverted condition.
- the upper corner die segments are arranged left and right of the upper lateral die segment row and moved in the opposite directions to each other by the left and right reversely threaded rod 32.
- the upper corner die segments 7A, 7B consist of main bodies 71 having the height equal about a half of that of the adjacent upper lateral die segments, and the openable die segment portions 72 mounted on the lower part of each main body 71.
- a T-shaped part formed on the upper portion of the main body 71 is inserted into the T-shaped groove 19 in the lower portion of the ram 13 and is screwed onto the screw rod 32 extending through the T-shaped groove 19.
- Said openable die segment portion 72 is mounted removably on the main body 71 through a link 75 provided on the lower portion of the main body 71. That is, a bracket 76 is suspended from the lower corner of the main body 71 at the side contacting the upper lateral die segment, and a pin 77 extends through this bracket 76 in the direction orthogonal to the bending line to mount said link 75, on the end of which is supported the openable die segment portion 72 by the use of a pin 78 (Figs. 9, 15). As shown in Fig. 9, the openable die segment portion 72 has a recess 79 to avoid the interference with a rise 95 at the work end side as viewed from the front and is formed with a cavity 80 at the side adjacent the upper lateral die segment.
- the cavity 80 has a side oblique surface 82 abutting against an end face 81 of the adjacent upper lateral die segment upon withdrawing the die segment upwardly, preventing the openable die segment portion 72 from further pivoting. Furthermore, a side oblique surface 83 extending from the lower end of the side oblique surface 82 toward the edge of said upper die segment portion is designed so as to form a vertical flat surface 84 in the lower end of said side oblique surface, surface 84 contacting closely said end face 81 of the upper lateral die segment in the non-opened condition of the die segment portion 72.
- Fig. 10 shows the tool length of 850 mm using all die segments except for the upper auxiliary die segments 8
- Fig. 11 shows the tool length of 350 mm with the central and corner die segments only.
- the rotary unit 33 is driven by an NC control to rotate the screw rod 32 and move left and right the corner die segments 7A, 7B each by 12.5 mm, so as to be aligned with the lateral die segments 3A to 5A and 3B to 5B, respectively.
- the three pistons 53 (Fig. 4, 6) of the wedge releasing mechanisms 55 in the upper corner die segments 7A, 7B are moved to hit and offset the respective movable bodies 51 of the wedges 50 for the upper lateral die segments 3A to 5A, 3B to 5B.
- the cylinder 54 is operated to move left in Fig.
- the ram 13 is lowered to bend the proximity of the edge of the sheet metal 90 and to bend the long and short sides for providing a completed product as shown in Fig. 18.
- the inverting drive unit 34 is driven in the opposite direction to the previous one to invert simultaneously the five upper auxiliary die segments 8 inserted beween the central die segments 1A, 1B and the upper lateral die segments 2A, 2B left wedged in the shafts 35, 36 to the condition shown in Fig. 12.
- the upper corner die segments 7A, 7B before and after the bending are operated as follows: As shown in Figs. 2 and 9, until the openable die segment 7A, 7B portion 72 of each upper corner die segment descends from the ram lifting position and touches the sheet metal 90, it is supported and brought down inwardly slanted by the link 75 as shown by the chain line in said drawings. When the ram 13 is lowered in such state, it does not abut against the rise 95 of the sheet metal. When the ram 13 is then further lowered, the openable die segment portion 72 touches the work before the upper lateral die segments 2A, 2B-6A, 6B touch same, and begins to pivot clockwise in Fig. 9.
- the edges 86 of the upper lateral die segments touch the work, as shown by the solid line in the same drawing, the flat surface 84 of the openable die segment contact closely the end face 81 of the adjacent upper lateral die segment 6A or 6B, while the edges 85, 86 are arranged on the same line. Since the edge line does not have any gaps, it can withstand a large load so that the sheet metal can be bent along a clear even bending line by pressing it under such condition.
- the rod 88 guided by the hole 89 is regulated to descend for example 3 to 5 mm vertically at the beginning of the pivoting. Since the flat surface 84 of the openable die segment portion is moved out of the end face 81 by that vertical descend, the openable die segment portion is thereafter pivoted about the pin 77 and the side oblique surface 82 abuts against the end face of the upper lateral die segment and stops so that it can return to the condition shown by the chain line and be withdrawn without interfering with the rise 95 of the work.
- Figs. 14 and 15 are respectively sectional and front views showing a modification of the upper corner die segment.
- a main body 101 is provided on the lower corner with the backet 76 for supporting the goose-neck-shaped openable die segment portion 102 through a link 103.
- An arm 104 is provided upward from the pivotal fulcrum side of the link 103, while an air cylinder 105 parallel to the edge line is provided in the main body 101 and an end of a piston 106 inserted into the cylinder 105 is disposed to abut against an end of said arm 104.
- presurized air is supplied from an approach port 107 of the cylinder to move the piston 106 right, hold the link 103 horizontally and make the openable die segment portion 102 contact closely the main body 101 and the upper lateral die segment.
- air in the cylinder 105 is vented to slant the openable die segment 102 by its own weight and avoid the interference with the rise 95 of the sheet metal similarly to the previously mentioned embodiment.
- the edge line is formed without any gaps between the openable die segment portion and the adjacent upper lateral die segments.
- Fig. 16 shows a further modification of the upper corner die segment applied to a folding machine according to the present invention.
- This upper corner die segment is almost the same as that in Figs. 14 and 15.
- the die itself applies to a clamp die segment 110 of the folding machine which is opposed to a lower die 111 and lowered by the press cylinder of the ram to clamp the sheet metal 90 and bend the sheet metal edge by pivoting a rotary die segment 112 in the direction of arrow.
- all of the upper lateral die segments, central die segments and thin upper die segments have the same shape as the clamp die segment 110, the illustration of them is omitted.
- the operational effect of the upper corner die segment is the same as that of the before-mentioned embodiment.
- the apparatus for adjusting the tool length of a bending machine since the apparatus for adjusting the tool length of a bending machine according to the present invention has the invertible upper lateral die segments together with the invertible thin upper auxiliary die segments for fine adjustment of the tool length, it can sufficiently cope with the change of the sheet metal length and easily accurately carry out the working to bend four sides.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Braking Arrangements (AREA)
Abstract
Description
- This invention relates to an apparatus for adjusting the tool length of a bending machine according to the prior art portion of
claim 1, i.e. wherein the effective length of the upper tool can be changed to the dssired bending length according to the bending width of a sheet metal plate. - Such an apparatus is known from EP-A--0105091.
- Rectangular sheet metal plates having the edges at the four sides bent at least one or two times so as to have L- or U-rims are used for cabinets, display cases, refrigerators, freezers, air conditioners, computer units, various office machines, etc. To prepare such plates, wiping benders, folding machines or press brakes are used which bend each side edge of the sheet metal previously cut into a quadrilateral. For example, in order to bend each side edge in the U-shaped form, the edge of one short side of the sheet metal is bent by two steps (short side bending) and then, after the sheet metal is turned 180° on a handling table, the edge of the other short side is bent. Next, the sheet metal is turned 90° and the edge of one long side is bent (long side bending) by a clamp die or punch set to the bending width adjusted to the inside of the short side bending. Further, the sheet metal is turned 180° and the other long side is bent so that the rectangular metal plate having the four sides bent in the U-shaped form is obtained from the first step bending and the following second step bending.
- In the above working, when the long side of the metal is bent, rising portions are produced by bending the previously bent short side, so that the upper die should have the length of the long side obtained by subtracting the thickness corresponding to two sheets and avoid the interference with the rising rim of the short side. Thus, a plurality of the upper dies having different die widths are prepared and every time the sheet width is changed, the die is interchanged which formerly had been carried out manually. To overcome the defects caused by such manual operation, an apparatus for adjusting the tool length has been developed (EP-A 105091) in which the upper die consists of several die segments having different die widths, which segments are combined such that unnecessary upper die segments are retreated or inverted according to the sheet metal length to be adjusted to a desired upper die length. While broader lateral die .segments are retreated in longitudinal direction of the die, narrower auxiliary die segments can be inverted, i.e. pivoted into or out of alignment of the active die segments. Longitudinally offsetting the lateral die segments results in any one of them being used as corner die segments, which is not always satisfactory since the corner die segments are sometimes required to present special performance, particularly in case of a U-rim.
- When the respective side edges of the metal plate are bent in the U-shaped form, since the edges of the short sides are previously bent into the rise having the U-shaped section, the upper corner dies should avoid the interference with this rise to approach the sheet metal. Furthermore, when the die is withdrawn after the U-shaped bending of the long side edge, the upper corner die should not interfere with said rise. Thus, normally, a special corner die segment is to be used which can be one comprising an openable die portion (or rotary die portion) mounted at the upper corner die segements by the use of a pin. And to pivot this openable die portion without any troubles, a clearance is provided in an edge portion of the upper corner die body to avoid the contact with the pivotal part of the openable die portion. However, since in such case this clearance provides a cut-out portion of the edge line of the upper die, the bending line of the sheet metal has irregularites on the clearance portion so that an accurate being form cannot be obtained.
- An object of the present invention is to provide an apparatus for adjusting the tool length of a bending machine in which the tool length can be changed easily and quickly, leaving the possibility of special corner constructions of the upper die. This can be realized by the invention characterized in
claim 1. Of special interest is also the construction of claim 6 which provides an upper bending die in which the edge lines of the upper corner die segment body and the openable die portion are interconnected continuously. - In working the present invention, for example, there are arranged two upper central die segments having 75 mm thickness each, twenty-one upper lateral die segments having 50 mm width each outside the central die, two upper corner die segments having 100 mm width each at the left and right side, and further ten thin upper auxiliary die segments having 5 mm width each. When all these die segments are used, the total tool length reaches 2,500 mm, the maximum length. By leaving the central die segments and the corner die segments as they are and selecting the combination of the segments of left and right lateral die segments and auxiliary die segments to be used, the tool lenth can be freely adjusted between the maximum and the minimum by 100 mm or 5 mm pitch. Further, since the thickness of the sheet metal is normally 1 to 3 mm, the upper die length has each 2.5 mm pitch at both ends, assuming each auxiliary die is 5 mm thick, so that the change in the work length within said extent can be substantially coped with. Also, the operation of said drive mechanism, reversing mechanism, etc. permits the bending operation of differently sized sheet metal to be flexibly carried out by employing the NC control. By moving the corner die segments inwardly or outwardly along the line of the lateral die segments, only those of which becoming active which are kept between the central die segment and the corner die segment at each side, the upper tool corners are always constituted by the upper corner die segments so that these can be constructed according to any special desire. E.g. according to claim 6, the upper corner die segments at both ends of the upper die group are improved to make the bending operation of the four sides of sheet metal very easy and fast.
- The present invention can be applied not only to press brakes, but also to bending machines such as folding machines, wiping benders, etc.
- A preferred embodiment of the invention-illustrative of the bending mode in which applicants have contemplated applying the principles-is set forth in the following description and shown in the drawings.
- Fig. 1 is a perspective view showing a bending machine provided with rockable corner die segments and an apparatus for adjusting the tool length according;
- Fig. 2 is an enlarged front view showing the upper die segments of the machine in Fig. 1;
- Fig. 3 is a side view showing the same as Fig. 2;
- Fig. 4 is an enlarged sectional view taken along the line IV-IV in Fig. 2;
- Fig. 5 is a cross-sectional view taken along the line V-V in Fig. 4;
- Fig. 6 is a sectional view taken along the line VI-VI in Fig. 5 and showing the condition of one of the upper lateral die segments having a wedge (Fig. 4) removed;
- Fig. 7 is a sectional view showing the condition of one of the upper lateral die segments reversed from the condition in Fig. 6;
- Fig. 8 is a sectional view taken along the line VIII-VIII in Fig. 5;
- Fig. 9 is a front view showing an upper corner die segment;
- Figs. 10 to 13 are schematic front views showing an apparatus operated for changing the tool length;
- Fig. 14 is a sectional view of an embodiment of the present invention applied to a goose-neck-shaped press brake;
- Fig. 15 is a front view showing the upper corner die segment of the apparatus shown in Fig. 14;
- Fig. 16 is a sectional view showing an embodiment of the present invention applied to a folding machine.
- Fig. 17 is a perspective view showing a sheet metal; and
- Fig. 18 is a perspective view showing a finished bent product.
- Referring now to the drawings, a preferred embodiment of the present invention is illustrated therein and
reference numeral 10 designates left and right frames, 11 is a front plate stretched in front of the frames, 12 press cylinders mounted on the upper ends of the frames, and 13 a ram moved vertically to the front plate 11 by the actuation of thepress cylinders 12.Reference numeral 14 designates a bed on the upper surface of the front plate, 15 a slide member provided on thebed 14, 16 a lower die, 17 a V-shaped groove formed in thelower die 16,18 a back gauge, 19 a T-shaped groove formed in the lower end of the ram and 20 a group of upper die segments (punch). - As shown in Figs. 2 to 5, the group of
upper die segments 20 are constituted from a pair of left and right central die segments 1A, 1B slidable longitudinally of the tool length, a pair of left and right uppercorner die segments lateral die segments 2A to 6A and 2B to 6B which are inserted between the central die segments and the upper corner die segments and a plurality of thin upperauxiliary die segments 8 which are inserted between the left and right central die segments. Said upper lateral die segments and the upper auxiliary die segments cannot slide and are supported by the shaft to be inverted rearwardly, i.e. rotated out from the line of the tool, thereby adjusting the tool length i.e., the lateral die segments and the auxiliary die segments each have two stable positions, one of which is the working position wherein the respective segment is in alignment with the central die segments, and the other one is the inverted position wherein the respective segment is spaced from alignment with the central die segments. - As shown in Figs. 5 and 8, the central die segments 1A, 1 B have the upper portions inserted into a
groove 19 in the lower end of the ram to be slidably supported thereby.Brackets auxiliary die segments 8 group andspline cylinders corner die segments groove 19, while being supported slidably by a drive mechanism 30 (Fig. 10-13). That is, each upper corner die segment is formed in the interior with a female thread 31 (Fig. 4) into which is screwed a left and right threadedrod 32 extending through thegroove 19 so that the left and right upper corner die segments are moved in the opposite directions to each other by driving arotary unit 33 on therod 32 end. Further, each upper corner diesegment die segment portion 72 pivotably connected to the upper corner die segment body; the constitution and features of the openable die segment portion will be described later. - As shown in Figs. 3 and 10, a pair of left and
right shafts drive unit 34 such as a rack-pinion or gear mechanism so as to be supportably rotated about 180°. Theshafts cylinders auxiliary die segments 8 to be reversed is selected, and further at an end of one cylinder with ashift cylinder 40 for centering the whole upper die segment group when an odd number of the upper lateral die segments are used. Further, on the way of theshafts cylinders - As shown in Fig. 6 the upper
lateral die segments body portions 57 and diesegment portions 58, and theshafts hole 45 laterally provided in thebody portions 57 and are provided with a longitudinalkey way 46 on a portion supporting the upper lateral die segments (Figs. 5 and 10). To the lower portion of thebody portion 57 is attached amovable body 51 urged normally to advance by aspring 48. Awedge 50 is provided which is bent and inserted into thekey way 46 in saidshafts movable body 51. - On the other hand, the upper
corner die segments piston 53 and acylinder 54 to release thewedges 50 of the adjacent upper lateral die segments, for maintaining said upper lateral die segments in the inverted positions while turning the other ones into the non-inverted condition of Fig. 2 by pivoting theshafts - As shown in Figs. 5 and 8, the thin
auxiliary die segments 8 are provided respectively with aspline hole 26 meshing with a spline cylinder and supported on amechanism 25 for selecting the number of the upper lateral die segments to be inverted. Thismechanism 25 consists of thespline cylinders shafts cylinders spline cylinder 23 is secured fixedly to an end of theshaft 36 by the use of apin 27 to invert the auxiliary die segments. 8 engaging thecorresponding spline cylinder 23 in rotating the shaft. Theother spline cylinder 24 is secured fixedly to thebracket 22 for one central die segment to support the auxiliaryupper die segments 8 engaging thecorresponding spline cylinder 24 under the non-inverted condition. - Now will be described in detail the upper corner die
segments - The upper corner die segments are arranged left and right of the upper lateral die segment row and moved in the opposite directions to each other by the left and right reversely threaded
rod 32. As shown in Figs. 2, 4, 5, 9 and 10, the upper corner diesegments main bodies 71 having the height equal about a half of that of the adjacent upper lateral die segments, and the openabledie segment portions 72 mounted on the lower part of eachmain body 71. A T-shaped part formed on the upper portion of themain body 71 is inserted into the T-shapedgroove 19 in the lower portion of theram 13 and is screwed onto thescrew rod 32 extending through the T-shapedgroove 19. - Said openable
die segment portion 72 is mounted removably on themain body 71 through alink 75 provided on the lower portion of themain body 71. That is, abracket 76 is suspended from the lower corner of themain body 71 at the side contacting the upper lateral die segment, and apin 77 extends through thisbracket 76 in the direction orthogonal to the bending line to mount saidlink 75, on the end of which is supported the openabledie segment portion 72 by the use of a pin 78 (Figs. 9, 15). As shown in Fig. 9, the openabledie segment portion 72 has arecess 79 to avoid the interference with arise 95 at the work end side as viewed from the front and is formed with acavity 80 at the side adjacent the upper lateral die segment. Thecavity 80 has a sideoblique surface 82 abutting against anend face 81 of the adjacent upper lateral die segment upon withdrawing the die segment upwardly, preventing the openabledie segment portion 72 from further pivoting. Furthermore, a sideoblique surface 83 extending from the lower end of the sideoblique surface 82 toward the edge of said upper die segment portion is designed so as to form a verticalflat surface 84 in the lower end of said side oblique surface,surface 84 contacting closely said end face 81 of the upper lateral die segment in the non-opened condition of thedie segment portion 72. When the openabledie segment portion 72 contacts closely the adjacent lateral die segment, no clearances appear betweenedges flat surface 84 to hold a continuous edge line at the same level. Further, arod 88 with ahead 87 is planted into the upper surface of the openabledie segment portion 72. Aguide hole 89 corresponding to therod 88 is provided in themain body 71. When the openabledie segment portion 72 begins to be opened, therod 88 descends vertically through theguide hole 89 before the link pivots about the fulcrum, and after saidflat surface 84 is spaced from the adjacent upper lateral die segment, the link is allowed to pivot about the horizontal fulcrum and brought down to the position shown by the chain line in Fig. 9. As can be seen from the drawing, the fulcrum which is determined by the axis of thepin 77 is at the innermost end of the segment. - Next will be described the operation of said apparatus with reference to Figs. 10 to 13.
- Four side edges of a
sheet metal 90 which has been cut previously into an approximately rectangular shape as shown in Fig. 17 are bent into the U-shaped form as follow: First, the edge of oneshort side 91 is bent in two steps into the U-shaped form and then the work is turned 180° in a plane on a handling table (not shown). The othershort side 92 of themetal 90 is thus bent similarly. In bending these short sides, adjustment of the tool length is not needed and a length of the upperdie segment group 20 larger than that of the short side will do. Next, the work is turned 90° and the edge of onelong side 93 is bent. The work is then further turned 180°, and the otherlong side 94 is bent. As a result, as shown in Fig. 18, a product of rectangular shape having a width W and a length L with the four sides bent in a U shape by the first bends E and the second bends H is obtained. In the above working, since aU-shaped rise 95 is produced by bending the short said edge, the length of the upper die must be adjusted in bending the long side. The upper corner diesegments rise 95 in approaching the work and in withdrawing the die segments after bending the long sides. The present invention can cope with all these requirements. - Now, to simplify the description, the change of work length (length of long side) will be described with reference to two central die segments having 75 mm width each; five times two upper split lateral die segments having 50 mm width each, two upper corner die segments having 100 mm width each, and ten thin upper auxiliary die segments having 5 mm width each.
- Fig. 10 shows the tool length of 850 mm using all die segments except for the upper
auxiliary die segments 8, and Fig. 11 shows the tool length of 350 mm with the central and corner die segments only. - Now will be described the case in which a 350 mm tool length shown in Fig. 11 is changed to 475 mm. First, the
rotary unit 33 is driven by an NC control to rotate thescrew rod 32 and move left and right the corner diesegments lateral die segments 3A to 5A and 3B to 5B, respectively. After this movement, the three pistons 53 (Fig. 4, 6) of thewedge releasing mechanisms 55 in the upper corner diesegments movable bodies 51 of thewedges 50 for the upperlateral die segments 3A to 5A, 3B to 5B. Here, thecylinder 54 is operated to move left in Fig. 4, 6 themovable body 51 and remove thewedge 50 at the upper end out from thekey way 46 by the extension of thepiston 53 as shown in Fig. 6. Then under this condition theshafts cylinders drive unit 34 is driven to pivot theshafts upper die segments 8 being inserted into the 25 mm gap between the central die segments 1A, 1B. At the same time, the upperlateral die segments mechanism 55 are rotated by 180° so that the 475 mm tool length can be set as shown in Fig. 13. - Thereafter, the
ram 13 is lowered to bend the proximity of the edge of thesheet metal 90 and to bend the long and short sides for providing a completed product as shown in Fig. 18. After the completion of bending, when the tool length is again changed, the invertingdrive unit 34 is driven in the opposite direction to the previous one to invert simultaneously the five upperauxiliary die segments 8 inserted beween the central die segments 1A, 1B and the upperlateral die segments shafts rotary drive mechanism 30 is reversely rotated and the left and right threadedscrew rod 32 is rotated to return the upper corner diesegments piston 53 is retreated to insert thewedges 50 of all upper lateral die segments into thekey way 46, and theshafts - The upper corner die
segments openable die segment 7B portion 72 of each upper corner die segment descends from the ram lifting position and touches thesheet metal 90, it is supported and brought down inwardly slanted by thelink 75 as shown by the chain line in said drawings. When theram 13 is lowered in such state, it does not abut against therise 95 of the sheet metal. When theram 13 is then further lowered, the openabledie segment portion 72 touches the work before the upperlateral die segments edges 86 of the upper lateral die segments touch the work, as shown by the solid line in the same drawing, theflat surface 84 of the openable die segment contact closely theend face 81 of the adjacent upperlateral die segment edges - After the completion of bending when the
ram 13 is raised, while the openabledie segment portion 72 hung by thelink 75 tends to pivot about thepin 77 with its own weight, therod 88 guided by thehole 89 is regulated to descend for example 3 to 5 mm vertically at the beginning of the pivoting. Since theflat surface 84 of the openable die segment portion is moved out of theend face 81 by that vertical descend, the openable die segment portion is thereafter pivoted about thepin 77 and the sideoblique surface 82 abuts against the end face of the upper lateral die segment and stops so that it can return to the condition shown by the chain line and be withdrawn without interfering with therise 95 of the work. - Figs. 14 and 15 are respectively sectional and front views showing a modification of the upper corner die segment. In this example, applied to a goose-neck-shaped press brake, same parts as those in Fig. 9 are designated by the same symbols. As shown in Figs. 10 and 15, a
main body 101 is provided on the lower corner with thebacket 76 for supporting the goose-neck-shaped openable diesegment portion 102 through alink 103. Anarm 104 is provided upward from the pivotal fulcrum side of thelink 103, while anair cylinder 105 parallel to the edge line is provided in themain body 101 and an end of apiston 106 inserted into thecylinder 105 is disposed to abut against an end of saidarm 104. Before entering the bending process, presurized air is supplied from anapproach port 107 of the cylinder to move thepiston 106 right, hold thelink 103 horizontally and make the openabledie segment portion 102 contact closely themain body 101 and the upper lateral die segment. Before and after the bending process, air in thecylinder 105 is vented to slant theopenable die segment 102 by its own weight and avoid the interference with therise 95 of the sheet metal similarly to the previously mentioned embodiment. Also, similarly, the edge line is formed without any gaps between the openable die segment portion and the adjacent upper lateral die segments. - Fig. 16 shows a further modification of the upper corner die segment applied to a folding machine according to the present invention. This upper corner die segment is almost the same as that in Figs. 14 and 15. The die itself applies to a
clamp die segment 110 of the folding machine which is opposed to a lower die 111 and lowered by the press cylinder of the ram to clamp thesheet metal 90 and bend the sheet metal edge by pivoting arotary die segment 112 in the direction of arrow. In this case, while all of the upper lateral die segments, central die segments and thin upper die segments have the same shape as the clamp diesegment 110, the illustration of them is omitted. The operational effect of the upper corner die segment is the same as that of the before-mentioned embodiment. - As above mentioned, since the apparatus for adjusting the tool length of a bending machine according to the present invention has the invertible upper lateral die segments together with the invertible thin upper auxiliary die segments for fine adjustment of the tool length, it can sufficiently cope with the change of the sheet metal length and easily accurately carry out the working to bend four sides.
Claims (7)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT85116595T ATE54078T1 (en) | 1984-12-29 | 1985-12-27 | DEVICE FOR ADJUSTING THE TOOL LENGTH OF BENDING MACHINES. |
AT88120283T ATE88927T1 (en) | 1984-12-29 | 1985-12-27 | PRESS BRAKE. |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP59281519A JPS61159224A (en) | 1984-12-29 | 1984-12-29 | Die length changing device of press brake |
JP281519/84 | 1984-12-29 | ||
JP60279224A JPS62142025A (en) | 1985-12-13 | 1985-12-13 | Upper corner die for folding machine |
JP279224/85 | 1985-12-13 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP88120283.2 Division-Into | 1988-12-05 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0186909A2 EP0186909A2 (en) | 1986-07-09 |
EP0186909A3 EP0186909A3 (en) | 1987-03-25 |
EP0186909B1 true EP0186909B1 (en) | 1990-06-27 |
Family
ID=26553227
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP88120283A Expired - Lifetime EP0310145B1 (en) | 1984-12-29 | 1985-12-27 | Bending machine |
EP85116595A Expired - Lifetime EP0186909B1 (en) | 1984-12-29 | 1985-12-27 | Apparatus for adjusting tool length of bending machine |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP88120283A Expired - Lifetime EP0310145B1 (en) | 1984-12-29 | 1985-12-27 | Bending machine |
Country Status (4)
Country | Link |
---|---|
EP (2) | EP0310145B1 (en) |
KR (1) | KR890004036B1 (en) |
AT (1) | ATE54078T1 (en) |
DE (2) | DE3578390D1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105992658A (en) * | 2014-02-10 | 2016-10-05 | 萨尔瓦尼尼意大利股份公司 | Sheet metal bending machine |
Families Citing this family (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT385688B (en) * | 1986-08-14 | 1988-05-10 | Voest Alpine Ag | DEVICE FOR BENDING SHEET CUTTINGS |
AT385689B (en) * | 1986-08-14 | 1988-05-10 | Voest Alpine Ag | DEVICE FOR BENDING SHEET CUTTINGS |
AT385690B (en) * | 1986-08-28 | 1988-05-10 | Voest Alpine Ag | Device for folding sheet metal blanks |
IT1201126B (en) * | 1987-01-09 | 1989-01-27 | Salvagnini Transferica Spa | FOLDING MACHINE FOR THE PRODUCTION OF RECTANGULAR SHEET METAL PANELS STARTING FROM SHEET PLATES |
IT1238060B (en) * | 1990-02-09 | 1993-06-26 | Salvagnini Transferica Spa Ora | BENDING GROUP FOR SHEET METAL BENDING MACHINE |
ES2063671B1 (en) * | 1992-12-24 | 1996-12-01 | Goiti S Coop Ltda | AUTOMATIC LONGITUDINAL ADAPTATION DEVICE FOR THE PISADOR IN FOLDING-PANELING MACHINES. |
EP0713734B1 (en) * | 1994-11-24 | 2002-02-20 | AMADA COMPANY, Ltd. | A blank press device for variable assembly with pre-determined steps for folding apparatuses |
DE19636463C2 (en) * | 1996-09-07 | 1998-07-02 | Eht Werkzeugmaschinen Gmbh | Sheet metal working machine for plate-shaped work pieces with a hold-down divided into individual segments |
IE960695A1 (en) * | 1996-10-01 | 1998-04-08 | Rainforest R & D Limited | An apparatus and a method for bending a component |
FR2952580B1 (en) * | 2009-11-18 | 2012-02-24 | Peugeot Citroen Automobiles Sa | BINDING TOOL FOR RAISING AN EDGE OF AN UNMULLED SHEET AFTER RECOVERING |
DE102014116386A1 (en) * | 2014-11-10 | 2016-05-12 | Trumpf Maschinen Austria Gmbh & Co.Kg. | Bending press and feeding device for a bending press |
AT516043B1 (en) | 2014-11-12 | 2016-02-15 | Trumpf Maschinen Austria Gmbh | Bending press and feeding device for a bending press |
CN106391776A (en) * | 2015-09-17 | 2017-02-15 | 佛山高富中石油燃料沥青有限责任公司 | Improved adjustable metal plate bending device |
AT517597B1 (en) * | 2016-03-07 | 2017-03-15 | Trumpf Maschinen Austria Gmbh & Co Kg | Method for simultaneous displacement of at least two, held in a rail of a tool holder bending tools |
CN108144994A (en) * | 2016-12-06 | 2018-06-12 | 湖南家吉盈泰门业有限公司 | A kind of manual bending machine of the preposition regulating mechanism of band |
CN108637100A (en) * | 2018-07-14 | 2018-10-12 | 青岛城之美创意科技股份有限公司 | A kind of omnipotent V-type bending bed die of modularization |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0105091A2 (en) * | 1982-09-08 | 1984-04-11 | Maru Kikai Kogyo Co., Inc. | A tool length changing device in a panel forming machine |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT199032B (en) * | 1956-12-06 | 1958-08-11 | Max Abt | Device for bending sheet metal or the like. |
AT304996B (en) * | 1971-01-19 | 1973-02-12 | Haemmerle Ag Maschf | Bending machine |
JPS52759A (en) * | 1975-06-24 | 1977-01-06 | Tadashi Amano | Freely stretchable metal mold |
-
1985
- 1985-12-27 DE DE8585116595T patent/DE3578390D1/en not_active Expired - Fee Related
- 1985-12-27 AT AT85116595T patent/ATE54078T1/en active
- 1985-12-27 DE DE88120283T patent/DE3587327T2/en not_active Expired - Fee Related
- 1985-12-27 EP EP88120283A patent/EP0310145B1/en not_active Expired - Lifetime
- 1985-12-27 EP EP85116595A patent/EP0186909B1/en not_active Expired - Lifetime
- 1985-12-30 KR KR1019850009980A patent/KR890004036B1/en not_active IP Right Cessation
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0105091A2 (en) * | 1982-09-08 | 1984-04-11 | Maru Kikai Kogyo Co., Inc. | A tool length changing device in a panel forming machine |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105992658A (en) * | 2014-02-10 | 2016-10-05 | 萨尔瓦尼尼意大利股份公司 | Sheet metal bending machine |
CN105992658B (en) * | 2014-02-10 | 2018-10-30 | 萨尔瓦尼尼意大利股份公司 | Metal sheet bender |
Also Published As
Publication number | Publication date |
---|---|
DE3587327T2 (en) | 1993-10-07 |
EP0186909A2 (en) | 1986-07-09 |
KR890004036B1 (en) | 1989-10-18 |
KR860004665A (en) | 1986-07-11 |
EP0310145A3 (en) | 1989-12-06 |
EP0310145B1 (en) | 1993-05-05 |
EP0186909A3 (en) | 1987-03-25 |
DE3587327D1 (en) | 1993-06-09 |
ATE54078T1 (en) | 1990-07-15 |
EP0310145A2 (en) | 1989-04-05 |
DE3578390D1 (en) | 1990-08-02 |
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