EP0160262A2 - Electrical connector for multiple connection of lands on circuit boards - Google Patents
Electrical connector for multiple connection of lands on circuit boards Download PDFInfo
- Publication number
- EP0160262A2 EP0160262A2 EP85104884A EP85104884A EP0160262A2 EP 0160262 A2 EP0160262 A2 EP 0160262A2 EP 85104884 A EP85104884 A EP 85104884A EP 85104884 A EP85104884 A EP 85104884A EP 0160262 A2 EP0160262 A2 EP 0160262A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- connector
- lands
- accordance
- connecting elements
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/51—Fixed connections for rigid printed circuits or like structures
- H01R12/52—Fixed connections for rigid printed circuits or like structures connecting to other rigid printed circuits or like structures
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/22—Contacts for co-operating by abutting
- H01R13/24—Contacts for co-operating by abutting resilient; resiliently-mounted
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R31/00—Coupling parts supported only by co-operation with counterpart
- H01R31/08—Short-circuiting members for bridging contacts in a counterpart
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/30—Clamped connections, spring connections utilising a screw or nut clamping member
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
Definitions
- This invention relates to electrical connectors for high-density electrical circuits and more particularly to an elastomeric contact pressure device for establishing electrical connections between circuits on adjacent printed circuit cards or printed circuit boards.
- US-A-4,057,311 discloses an electrical board-to-board connector for coupling semiconductor module circuits on two spaced-apart cards. According to the teaching of this reference, two boards to be connected are mounted in different planes with edges overlapping. The connector body has multiple parallel connection elements sandwiched between the overlapping edges of the two adjacent boards. This approach requires connector leads to be placed on oppositely directed surfaces of the boards.
- US-A-3,597,660 discloses an off-card connector for coupling high-density edge conductors on module circuit boards with input/output circuit conductors of a cabling network.
- the overlays are formed on a flexible thin layer of polyimide material by printed circuit techniques and contact pressure is achieved through a resilient body under a pressure applying mechanism.
- the connector should establish connections along the shortest possible distance, both in the wiring and in the connector itself.
- the connector should further provide positive mechanical retention and positive spring action. For uniform spring action at multiple connector contacts, high rigidity and stiffness are required.
- a further object of the invention is to provide for a multiple card-to-card connector having. a wiping action. More particularly it is a further object of the invention to provide for a truss displacement of the connector elements across the lands to be connected when applying a force upon mounting the connector body.
- multiple preformed connector elements are shaped to a radius, truss or similar form between the lands to be connected.
- the resilient layer carrying the connector elements has a force applied thereto by a fastening or clamping means, truss displacement of the connector elements across the lands takes place, thus assuring a reliable contact under all circumstances.
- a layer of relatively high durometer material is attached to the other surface of the resilient layer to provide stiffness.
- a high density electrical connector for multiple connection of closely spaced juxtapositioned lands on a first circuit board to corresponding lands on a second circuit board abutting said first circuit board.
- the connector is characterized by a connector body having a first layer of relatively high stiffness, a second relatively resilient layer and a plurality of preformed connecting elements, said connector body being adapted to be mounted on one surface of said first and second circuit boards for establishing spring-loaded multiple connections so that each one of said preformed connecting elements wipes across associated lands to be connected on said first and second circuit boards.
- FIGURE 1 there is shown a first printed circuit board 10 on which is mounted one or more semiconductor modules and associated connecting circuits, not shown.
- the board 10 abuts a second printed circuit board 20 along common edges 25.
- a land 30 Disposed on printed circuit board 10 is a land 30, which terminates circuitry and is used to connect the semiconductor modules to outside devices.
- Circuit cards or boards carrying a highly integrated semiconductor module can have at least twenty lands per centimeter which are to be connected to corresponding lands on an abutting card or board. In spite of careful, automated manufacturing of the cards and attached lands to close tolerances, dimensional differences do occur and are compensated for by spring biasing as hereinbelow described.
- land 40 Corresponding to land 30 on printed circuit board 10 is another land 40 disposed on printed circuit board 20.
- Extruded copper 50 is placed directly above the lands 30 and 40 and forms an electrical conductor therebetween. It should be understood, however, that any electrically conductive material, such as platinum, aluminum and the like, can be used in place of copper 50. When oxidizable material such as copper is used, a plating process should be performed before connections are made. Gold or phosphor bronze plating of the copper lines 50 is preferred.
- a relatively resilient material 70 such as low durometer rubber. Any suitable polymer, such as polyvinyl chloride, thermoplastic elastomer (TPE) or the like with a durometer range of 60A-50D, can be used for this function.
- TPE thermoplastic elastomer
- the resilient material acts as a spring to urge the cooper conductor 50 against the lands 30 and 40.
- Bonded to the resilient material 70 is a more stiff, relatively high durometer rubber 80.
- Any high durometer material such as styrene, acrylonitrilebutadiene-styrene (ABS), polypropylene or the like with a durometer range greater than 50D, may be used as the relatively stiff material 80, whose function it is to distribute a force transversely along the length of the common edges 25 of the boards 10 and 20.
- FIGURE 2 there is shown a cross-sectional view taken along line 2-2 of FIGURE 1. It can be seen that a plurality of lands 30 can be interconnected with corresponding adjacent lands, not shown in FIGURE 2, and can be held in position by positive clamping action as hereinbelow further described.
- the multiple connector elements 50 formed of copper conductors are all spring loaded due to their relationship to the resilient material 70 in which they are embedded.
- the multiple connections between the multiple connector elements 50 and the lands 30 and 40 (FIGURE 1) on cards 10 and 20 are made under positive spring pressure. When the relatively rigid, stiff member 80 bears down on the more resilient material 70, a substantially uniform pressure is urged against each individual connector element 50.
- FIGURE 3 there is shown the connector body, shown generally as reference numeral 210, made of dual durometer rubber.
- the resilient portion 70 for providing spring action, is in the upper position in FIGURE 3. Bonded to the resilient material 70 is a more stiff material 80 to provide rigidity.
- a horizontal arrow indicates the direction in which the connector body 210 and copper lines 50 are extruded.
- the extrusion process can be performed by any suitable means well known in the art. By adding to this extrusion process coils of plated copper wire which are fed into the extrusion die, the wires 50 are bounded with the elastomer 70, thus providing the actual multiple connectors.
- the relatively low durometer material 70 is bonded to the high durometer material 80 by heat in the preferred embodiment. It should be understood that any suitable means of bonding is acceptable and, in fact, the connection between the low durometer and the high durometer material need not even be permanent.
- the extruded part 210 can be produced in various lengths and cut to the required engagement length. Clearance holes, not shown, are drilled or stamped in the connector body for mounting to an understructure.
- adjustable bolts or screws 160 and 170 are screwed into corresponding nuts 190 and 200 to mount and clamp the connector body 210, previously cut to length, to the printed circuit board 10.
- the copper wire conductors 50 are thereby clamped between the conductor body 210 and the printed circuit board 10.
- nuts and bolts are shown in FIGURES 2 and 4 as the means for clamping the resilient rubber layer 70 to the printed circuit board 10, thereby sandwiching the copper wires 50 and lands 30, any suitable positive clamping means can be employed, such as snap latches and the like.
- the high durometer layer 80 is made to bear down upon low durometer layer 70, thus forcing the copper wires 50 against the lands 30 and 40 (FIGURE 1) of the abutting cards or boards 10 and 20 with uniform pressure applied at each individual connection.
- the semiconductor module circuitry on card or board 10 is connected to the semiconductor module circuitry on card 20 through the connector device shown in detail in FIGURE 4, providing multiple connections between the lands 30 on card 10 and corresponding lands 40 on card 20.
- the high durometer layer 80 provides the required stiffness, while the low durometer layer 70 provides specified spring action and equal torque at each individual copper connector element 50.
- FIGURE 5 there is shown a cross-sectional view of the clamping device.
- One bolt 160 and corresponding nut 190 are used to clamp the connector body 210 (resilient material 70 facing down) to appropriately aligned and abutting printed circuit boards 10 and 20.
- the copper line 50 is sandwiched between the connector body 210 and the printed circuit boards 10 and 20 and forms an electrical connection between the lands 30 and 40 on the edges of the boards 10 and 20.
- FIGURE 6 there is shown an exploded cross-sectional view of one of the copper lines 50 embedded in the low durometer material 70 which, in turn, is bonded to the more rigid high durometer material 80.
- a void 230 is originally manufactured in the low durometer material 70 for receiving the copper line or wire 50.
- the copper wire 50 is placed in the low durometer material 70 so that the center or origin 270A of the wire 50 lies substantially in the plane defined by the upper level of the low durometer material 70.
- the copper wire 50 has a cross-section which is generally circular but includes a triangular protrusion 240 culminating in an apex 245.
- the apex 245 of the protrusion 240 is affixed to a bond line 248 formed between the resilient rubber layer 70 and the hard rubber layer 80, substantially parallel to the outer surfaces thereof.
- the copper 50 is thus affixed to both the resilient material 70 and the hard material 80 at the apex 245.
- the straight sides of the triangularly shaped protrusion 240 formed in the copper wire 50 are identified by reference numerals 250 and 260 respectively. Along these sides 250 and 260 of the copper wire 50 is bonded the resilient rubber 70. An angle 6 is formed between the bond line 248 and an imaginary line 249A that bisects the protuberance 240, passing through the origin 270A. The size of the angle 6 is significant in regard to the wiping action as hereinbelow described.
- the initial position of the copper line 50 relative to circuit board 10 is such that the copper line 50 touches the land 30. at a point identified by reference numeral 272.
- Dimension X is the displacement area of the lands 30 and 40, perpendicular to the common edges 25 (FIGURE 1).
- the copper line 50 shifts position relative to the connector body 210.
- the final location of the copper line 50 is identified by phantom lines in FIGURE 6. Also shown in phantom is the final position of the imaginary line 249B that bisects the triangular protuberance 240, forming one side of the apex 245 thereof and defining a final angle ⁇ .
- Angle ⁇ is related to dimension X such that as 6 decreases to B, the wiped surface measured by X increases as the cosine of the angle.
- the area denoted as X, bounded by the initial contact position 272 between the copper wire 50 and land 30 and the final contact position 276, is cleaned of dust particles, contaminants, oxidation and the like during the interconnection process.
- the electrical resistance between the copper wire 50 and the two lands 30 and 40 of printed circuit boards 10 and 20 is greatly reduced due to wiping action.
- the origin 270A of the copper wire 50 is displaced to its final position identified by reference numeral 270B.
- the copper line 50 and lands 30 are compressed and forced into contact along the major portion of area X.
- FIGURE 7 there is shown a schematic illustration of another embodiment of a connector body, shown generally as reference numeral 211, made of dual durometer rubber.
- the connector body 211 is shown in its initial position.
- a resilient portion or layer 71 provides spring action. Bonded to the resilient material 71 is a layer of more stiff material 81 to provide rigidity.
- the stiff material 81 has a protuberance 85 that is positioned in a corresponding upper surface depression formed in the resilient layer 71.
- a layer 90 of polyimide or other suitable material is bonded to the lower surface of the resilient layer 71.
- the layer 90 has embedded therein electrically connecting elements, not shown in FIGURE 7.
- the resilient layer 71 also has a lower surface depression 92 across its width over the common edges 25 between the abutting boards 10 and 20. Since the opposite surface of the resilient layer 71 facing the layer of high stiffness 81 contains a similar transverse depression 85, the resilient layer 71 is thinner between the lands to be connected.
- the connector body 211 is shown in its final, compressed position.
- the lower depression 92 in the low durometer layer 71 is flattened by the protuberance 85 in the high durometer layer 81, pressing down the printed circuit connectors on layer 90 against the lands 30 and 40 (FIGURE 1) on the abutting cards 10 and 20, performing a wiping action.
- FIGURE 9 there is shown an exploded view of the polyimide layer 90 with spaced apart substantially parallel copper lines 50 embedded therein.
- the resilient layer 71 and stiff layer 81 are shown partially covering the layer 90.
- a vertical arrow indicates the direction in which the connector body 211 and layer 90 with circuitry 50 are extruded.
- the extrusion process can be performed by any suitable means well known in the art.
- the extrusion die has a corresponding inverted V - shaped form. After this extrusion process is complete, circuitry on layer 90 is bonded to the connector body 211 to form the connector.
- the relatively leu durometer material 71 is bonded to the high durometer material 81 by heat in the preferred embodiment. It should be understood that any suitable means of bonding is acceptable and, in fact, the connection between the low durometer and the high durometer material need not even be permanent.
- the extruded part 211 can be produced in various lengths and cut to the required engagement length. Clearance holes, not shown, are drilled or stamped in the connector body for mounting to an understructure.
- FIGURE 10 there is shown an alternate embodiment of a card-to-card connector according to the invention.
- the card 10 is provided with a number of circuit termination lands 30 which are connected to lands 40 on abutting card 20 through the multiple connector body 212.
- the connector body 212 consists of a first relatively high durometer rubber layer 82 and a second relatively low durometer rubber layer 72 having an inverted approximate V-shape configuration.
- the connector layers 82 and 72 are mounted on the edge surfaces of abutting cards 10 and 20 by a screw 161 and nut 191.
- the adjustable bolt or screw 161 is screwed into corresponding nut 191 to mount and clamp the connector body 212, previously cut to length, to the printed circuit boards 10 and 20.
- the copper lines 50 are thereby clamped between the connector body 212 and the printed circuit boards 10 and 20.
- any suitable positive clamping means can be employed, such as snap latches and the like.
- a truss displacement action results.
- a wiping action takes place between the connecting element 212 and the corresponding lands 30 and 40 on the abutting cards 10 and 20.
- the copper connector leads 50 are forced against the lands 30 and 40 of the abutting cards or boards 10 and 20 with uniform pressure applied at each individual connection.
- the semiconductor module circuitry on card or board 10 is connected to the semiconductor module circuitry on card 20 through the connector device shown in detail in FIGURE 9, providing multiple connections between the lands 30 on card 10 and corresponding lands 40 on card 20.
- the high durometer layer 82 provides the required stiffness, while the low durometer layer 72 provides specified spring action and equal torque at each individual copper connector element 50.
- FIGURE 11 there is shown an exploded isometric view of the connector body 212 consisting of a three-layer V-shaped sandwich: high durometer layer 82 connected to low durometer layer 72 connected to layer 90, the layer 90 having electrically conductive elements (FIGURE 9) embedded therein.
- the distance D from the apex 94 to layer 90 is approximately 6...18 mm in the preferred embodiment.
- the arrow in FIGURE 11 indicates the direction that the preformed connector body 211 is extruded during manufacture, corresponding to the direction shown in FIGURE 9.
- FIGURE 12 illustrates a free body diagram of the connector 212 and the fastener comprising screw 161 and nut 191 (FIGURE 10) subjected to a specific force F.
- Lines BA and BC correspond to the legs of the inverted V-shaped connector body.
- Letter h indicates the height of the connector.
- Variable X 1 represents one half the initial distance between the legs of the inverted V-shaped connector body 212 at the surface of the boards or cards 10 and 20.
- FIGURES 13-15 another alternate embodiment of the card-to-card connector is shown.
- the high durometer rubber layer 83 for rigidity is provided with low durometer rubber layers 73 and 74 for spring action.
- the connector body of an inverted V-shaped configuration with legs 123 and 124 is supported by a central part 125.
- the legs 123 and 124 are provided with high durometer rubber parts 126 and 127 for rigidity, provided with a polyimid layer 95 or a layer of a similar material, carrying the printed connector circuitry (FIGURE 9).
- the connector body is again fabricated by an extrusion process, extrusion being carried out in a direction perpendicular to the plane of the drawing.
- FIGURES 14 and 15 show different stages of the connector device when being mounted with pressure applied to the high durometer rubber layer 83.
- FIGURE 14 shows an intermediate stage, in which the lower parts of the legs 123 and 124 of the connector are wiped across the lands 30 and 40 (FIGURE 1) on the upper surfaces of the abutting cards 10 and 20.
- FIGURE 15 shows the final stage.
- both legs 123 and 124 of the inverted V-shaped connector body are pressed bodily against the lands 30 and 40 on the upper surfaces of the cards 10 and 20, resulting in a wiping action.
- the resilient layers 73 and 74 contact the stiff layers 126 and 127, respectively, thus providing a positive spring action at each individual contact between each printed circuit connector element and associated lands on the abutting cards, which spring action is applied after the wiping action has taken place.
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- Coupling Device And Connection With Printed Circuit (AREA)
- Multi-Conductor Connections (AREA)
Abstract
Description
- This invention relates to electrical connectors for high-density electrical circuits and more particularly to an elastomeric contact pressure device for establishing electrical connections between circuits on adjacent printed circuit cards or printed circuit boards.
- Nowadays, highly integrated semiconductor modules are mounted on cards which may be plugged into circuit boards. High-density connector leads are provided for coupling the modules to other devices on the same or on other boards. Separate entities of high computing and memory capacity are created by interconnecting cards or boards, each comprising at least one semiconductor module. Such interconnection of adjacent cards or circuit boards, comprising highly integrated semiconductor modules and associated dense connector leads, is even more critical than off-card connections where card circuitry can be connected to input/output cabling on a rigid frame.
- Generally speaking, the requirements for card-to-card or board-to-board connectors, connecting semiconductor circuitries in adjacent modules, are the following:
- a) the distance covered by the contact should be as short as possible;
- b) positive mechanical retention of contact elements should be provided;
- c) the connector elements should be held in position under positive spring action; and
- d) high rigidity and stiffness of the clamping member should provide for equal and uniform spring action.
- US-A-4,057,311 discloses an electrical board-to-board connector for coupling semiconductor module circuits on two spaced-apart cards. According to the teaching of this reference, two boards to be connected are mounted in different planes with edges overlapping. The connector body has multiple parallel connection elements sandwiched between the overlapping edges of the two adjacent boards. This approach requires connector leads to be placed on oppositely directed surfaces of the boards.
- US-A-3,597,660 discloses an off-card connector for coupling high-density edge conductors on module circuit boards with input/output circuit conductors of a cabling network. The overlays are formed on a flexible thin layer of polyimide material by printed circuit techniques and contact pressure is achieved through a resilient body under a pressure applying mechanism.
- A major problem associated with connecting electrical-circuits on separate circuit boards and providing an electrical connection therebetween, especially during the assembly process, is the potential for attracting dust or other contaminants to the connectors. It is important that the electrical connection be of high quality, due to the relatively small dimensions of the electrical lines. The integrity of the electrical connections is a function of the amount of extraneous material that adheres to the conductive elements. Accordingly, the copper surfaces to be connected should be as clean as possible prior to an< during the assembly process.
- It would be advantageous to provide a system for electrically and structurally connecting circuits on separate printed circuit boards.
- It would further be advantageous for this system of circuit connections to be simply constructed with a minimum of moving parts and assembly complexity.
- Moreover, it would be advantageous to provide a system for electrically connecting circuits on separate boards while ensuring the highest degree of cleanliness prior to and during the final assembly.
- It would also be advantageous to provide an electrical bond between separate circuits on respective circuit boards having a means for positive mechanical retention so that the possibility of eventual disconnection is minimized or eliminated.
- It would further be advantageous to provide a system for connecting a plurality of separate conductors on abutting circuit boards such that positive retention is assured equally for all of the connected conductors.
- It would also be advantageous to provide preformed elements that are deformable under pressure to provide wiping and cleaning action of the copper surfaces immediately prior to completing the electrical connections.
- It is the object of the invention to provide an improved connector between semiconductor module cards or boards. The connector should establish connections along the shortest possible distance, both in the wiring and in the connector itself. The connector should further provide positive mechanical retention and positive spring action. For uniform spring action at multiple connector contacts, high rigidity and stiffness are required.
- Moreover, it is an object of the present invention to provide a system for cleaning the contacts between electrical conductors immediately prior to and during the making of electrical connections therebetween.
- A further object of the invention is to provide for a multiple card-to-card connector having. a wiping action. More particularly it is a further object of the invention to provide for a truss displacement of the connector elements across the lands to be connected when applying a force upon mounting the connector body.
- According to the present invention, multiple preformed connector elements are shaped to a radius, truss or similar form between the lands to be connected. When the resilient layer carrying the connector elements has a force applied thereto by a fastening or clamping means, truss displacement of the connector elements across the lands takes place, thus assuring a reliable contact under all circumstances. A layer of relatively high durometer material is attached to the other surface of the resilient layer to provide stiffness.
- In accordance with the principles of the present invention there is provided a high density electrical connector for multiple connection of closely spaced juxtapositioned lands on a first circuit board to corresponding lands on a second circuit board abutting said first circuit board. The connector is characterized by a connector body having a first layer of relatively high stiffness, a second relatively resilient layer and a plurality of preformed connecting elements, said connector body being adapted to be mounted on one surface of said first and second circuit boards for establishing spring-loaded multiple connections so that each one of said preformed connecting elements wipes across associated lands to be connected on said first and second circuit boards.
- The foregoing and other objects, features and advantages of the invention will be apparent from the following more particular description. of a preferred embodiments of the invention, as illustrated in the accompanying drawings.
-
- FIGURE 1 is a schematic cross-sectional view of part of two abutting circuit boards and a multiple connector in accordance with the present invention across the edges thereof;
- FIGURE 2 is a side view of the multiple connector taken along line 2-2 of FIGURE 1;
- FIGURE 3 is a perspective view of the multiple connector body according to the present invention;
- FIGURE 4 is an exploded cross-sectional side view of the multiple connector and circuit board according to the present invention;
- FIGURE 5 is a cross-sectional end view of the multiple connector, drawing to relative scale and taken along line 5-5 of FIGURE 4; and
- FIGURE 6 is an exploded cross-sectional view of the multiple connector with a copper line positioned therein.
- FIGURE 7 is a cross-sectional view of the preferred embodiment of the multiple connector shown in its initial position;
- FIGURE 8 is a cross-sectional view of the device shown in FIGURE 7 in its final position;
- FIGURE 9 is an exploded cut-away view of the connector element impregnated in polyimide;
- FIGURE 10 is a cross-sectional view of an alternate embodiment of the multiple connector;
- Figure 11 is an isometric view of the connector body of FIGURE 10;
- FIGURE 12 is a free body representation of the connector of FIGURES 10 and 11; and
- FIGURES 13, 14 and 15 are cross-sectional views of another alternate embodiment of the multiple connector according to the present invention, shown in initial, intermediate and final positions, respectively.
- Referring now to FIGURE 1, there is shown a first printed
circuit board 10 on which is mounted one or more semiconductor modules and associated connecting circuits, not shown. Theboard 10 abuts a second printedcircuit board 20 alongcommon edges 25. - Disposed on printed
circuit board 10 is aland 30, which terminates circuitry and is used to connect the semiconductor modules to outside devices. Circuit cards or boards carrying a highly integrated semiconductor module can have at least twenty lands per centimeter which are to be connected to corresponding lands on an abutting card or board. In spite of careful, automated manufacturing of the cards and attached lands to close tolerances, dimensional differences do occur and are compensated for by spring biasing as hereinbelow described. Corresponding to land 30 on printedcircuit board 10 is anotherland 40 disposed on printedcircuit board 20. -
Extruded copper 50 is placed directly above thelands copper 50. When oxidizable material such as copper is used, a plating process should be performed before connections are made. Gold or phosphor bronze plating of thecopper lines 50 is preferred. - Surrounding the
copper conductor 50 is a relativelyresilient material 70 such as low durometer rubber. Any suitable polymer, such as polyvinyl chloride, thermoplastic elastomer (TPE) or the like with a durometer range of 60A-50D, can be used for this function. The resilient material acts as a spring to urge thecooper conductor 50 against thelands - Bonded to the
resilient material 70 is a more stiff, relativelyhigh durometer rubber 80. Any high durometer material, such as styrene, acrylonitrilebutadiene-styrene (ABS), polypropylene or the like with a durometer range greater than 50D, may be used as the relativelystiff material 80, whose function it is to distribute a force transversely along the length of thecommon edges 25 of theboards - Referring now also to FIGURE 2, there is shown a cross-sectional view taken along line 2-2 of FIGURE 1. It can be seen that a plurality of
lands 30 can be interconnected with corresponding adjacent lands, not shown in FIGURE 2, and can be held in position by positive clamping action as hereinbelow further described. Themultiple connector elements 50 formed of copper conductors are all spring loaded due to their relationship to theresilient material 70 in which they are embedded. The multiple connections between themultiple connector elements 50 and thelands 30 and 40 (FIGURE 1) oncards stiff member 80 bears down on the moreresilient material 70, a substantially uniform pressure is urged against eachindividual connector element 50. - Referring now also to FIGURE 3, there is shown the connector body, shown generally as
reference numeral 210, made of dual durometer rubber. Theresilient portion 70, for providing spring action, is in the upper position in FIGURE 3. Bonded to theresilient material 70 is a morestiff material 80 to provide rigidity. As theconnector body 210 is extruded from a suitable extruder, not shown,copper wires 50 are embedded in theresilient material portion 70 thereof. In FIGURE 3, a horizontal arrow indicates the direction in which theconnector body 210 andcopper lines 50 are extruded. - The extrusion process can be performed by any suitable means well known in the art. By adding to this extrusion process coils of plated copper wire which are fed into the extrusion die, the
wires 50 are bounded with theelastomer 70, thus providing the actual multiple connectors. - In the course of extrusion, the relatively
low durometer material 70 is bonded to thehigh durometer material 80 by heat in the preferred embodiment. It should be understood that any suitable means of bonding is acceptable and, in fact, the connection between the low durometer and the high durometer material need not even be permanent. Theextruded part 210 can be produced in various lengths and cut to the required engagement length. Clearance holes, not shown, are drilled or stamped in the connector body for mounting to an understructure. - Referring now also to FIGURE 4, adjustable bolts or
screws nuts connector body 210, previously cut to length, to the printedcircuit board 10. Thecopper wire conductors 50 are thereby clamped between theconductor body 210 and the printedcircuit board 10. It should be understood that while nuts and bolts are shown in FIGURES 2 and 4 as the means for clamping theresilient rubber layer 70 to the printedcircuit board 10, thereby sandwiching thecopper wires 50 and lands 30, any suitable positive clamping means can be employed, such as snap latches and the like. - By applying a specified torque to
nuts high durometer layer 80 is made to bear down uponlow durometer layer 70, thus forcing thecopper wires 50 against thelands 30 and 40 (FIGURE 1) of the abutting cards orboards - Thus the semiconductor module circuitry on card or
board 10 is connected to the semiconductor module circuitry oncard 20 through the connector device shown in detail in FIGURE 4, providing multiple connections between thelands 30 oncard 10 andcorresponding lands 40 oncard 20. - The
high durometer layer 80 provides the required stiffness, while thelow durometer layer 70 provides specified spring action and equal torque at each individualcopper connector element 50. - Referring now also to FIGURE 5, there is shown a cross-sectional view of the clamping device. One
bolt 160 andcorresponding nut 190 are used to clamp the connector body 210 (resilient material 70 facing down) to appropriately aligned and abutting printedcircuit boards copper line 50 is sandwiched between theconnector body 210 and the printedcircuit boards lands boards - Referring now also to FIGURE 6, there is shown an exploded cross-sectional view of one of the
copper lines 50 embedded in thelow durometer material 70 which, in turn, is bonded to the more rigidhigh durometer material 80. - A void 230 is originally manufactured in the
low durometer material 70 for receiving the copper line orwire 50. Thecopper wire 50 is placed in thelow durometer material 70 so that the center ororigin 270A of thewire 50 lies substantially in the plane defined by the upper level of thelow durometer material 70. - The
copper wire 50 has a cross-section which is generally circular but includes atriangular protrusion 240 culminating in an apex 245. The apex 245 of theprotrusion 240 is affixed to abond line 248 formed between theresilient rubber layer 70 and thehard rubber layer 80, substantially parallel to the outer surfaces thereof. Thecopper 50 is thus affixed to both theresilient material 70 and thehard material 80 at the apex 245. - The straight sides of the triangularly shaped
protrusion 240 formed in thecopper wire 50 are identified byreference numerals sides copper wire 50 is bonded theresilient rubber 70. Anangle 6 is formed between thebond line 248 and animaginary line 249A that bisects theprotuberance 240, passing through theorigin 270A. The size of theangle 6 is significant in regard to the wiping action as hereinbelow described. - The initial position of the
copper line 50 relative tocircuit board 10 is such that thecopper line 50 touches theland 30. at a point identified byreference numeral 272. - When a constant vertical force is applied from the
lower surface 274 of the relativelyrigid rubber material 80, as indicated by a vertical arrow in FIGURE 6, thecopper wire 50 is pressed into theresilient rubber 70, filling thevoid 230 and decreasingangle 6 linearly and proportionally.Point 245 forms a pivot around which thecopper wire 50 is forced to rotate clockwise during the interconnection process. In the process of forcing thecopper 50 into theresilient material 70, some of theresilient material 290 is displaced. - Dimension X is the displacement area of the
lands copper 50 is pressed into theresilient material 70, the upper portion of thecopper 50 is caused to rub against the lower surface of bothcards 10 and 20 (FIGURE 1) in a wiping action. Thecopper line 50 shifts position relative to theconnector body 210. The final location of thecopper line 50 is identified by phantom lines in FIGURE 6. Also shown in phantom is the final position of theimaginary line 249B that bisects thetriangular protuberance 240, forming one side of the apex 245 thereof and defining a final angle Φ. Angle Φ is related to dimension X such that as 6 decreases to B, the wiped surface measured by X increases as the cosine of the angle. The area denoted as X, bounded by theinitial contact position 272 between thecopper wire 50 andland 30 and thefinal contact position 276, is cleaned of dust particles, contaminants, oxidation and the like during the interconnection process. Thus, the electrical resistance between thecopper wire 50 and the twolands circuit boards - As the
copper wire 50 is interconnected under pressure, theorigin 270A of thecopper wire 50 is displaced to its final position identified byreference numeral 270B. Thecopper line 50 and lands 30 are compressed and forced into contact along the major portion of area X. - Referring now also to FIGURE 7, there is shown a schematic illustration of another embodiment of a connector body, shown generally as
reference numeral 211, made of dual durometer rubber. Theconnector body 211 is shown in its initial position. A resilient portion orlayer 71 provides spring action. Bonded to theresilient material 71 is a layer of morestiff material 81 to provide rigidity. Thestiff material 81 has aprotuberance 85 that is positioned in a corresponding upper surface depression formed in theresilient layer 71. - A
layer 90 of polyimide or other suitable material is bonded to the lower surface of theresilient layer 71. Thelayer 90 has embedded therein electrically connecting elements, not shown in FIGURE 7. Theresilient layer 71 also has alower surface depression 92 across its width over thecommon edges 25 between the abuttingboards resilient layer 71 facing the layer ofhigh stiffness 81 contains a similartransverse depression 85, theresilient layer 71 is thinner between the lands to be connected. - Referring now also to FIGURE 8, the
connector body 211 is shown in its final, compressed position. When a downward force is applied when mounting the connector, thelower depression 92 in thelow durometer layer 71 is flattened by theprotuberance 85 in thehigh durometer layer 81, pressing down the printed circuit connectors onlayer 90 against thelands 30 and 40 (FIGURE 1) on the abuttingcards - Referring now also to FIGURE 9, there is shown an exploded view of the
polyimide layer 90 with spaced apart substantiallyparallel copper lines 50 embedded therein. Theresilient layer 71 andstiff layer 81 are shown partially covering thelayer 90. - In FIGURE 9, a vertical arrow indicates the direction in which the
connector body 211 andlayer 90 withcircuitry 50 are extruded. The extrusion process can be performed by any suitable means well known in the art. The extrusion die has a corresponding inverted V-shaped form. After this extrusion process is complete, circuitry onlayer 90 is bonded to theconnector body 211 to form the connector. - In the course of extrusion, the relatively
leu durometer material 71 is bonded to thehigh durometer material 81 by heat in the preferred embodiment. It should be understood that any suitable means of bonding is acceptable and, in fact, the connection between the low durometer and the high durometer material need not even be permanent. Theextruded part 211 can be produced in various lengths and cut to the required engagement length. Clearance holes, not shown, are drilled or stamped in the connector body for mounting to an understructure. - Referring now also to FIGURE 10, there is shown an alternate embodiment of a card-to-card connector according to the invention. The
card 10 is provided with a number of circuit termination lands 30 which are connected tolands 40 on abuttingcard 20 through themultiple connector body 212. Theconnector body 212 consists of a first relatively highdurometer rubber layer 82 and a second relatively lowdurometer rubber layer 72 having an inverted approximate V-shape configuration. The connector layers 82 and 72 are mounted on the edge surfaces of abuttingcards screw 161 andnut 191. The adjustable bolt or screw 161 is screwed intocorresponding nut 191 to mount and clamp theconnector body 212, previously cut to length, to the printedcircuit boards connector body 212 and the printedcircuit boards resilient rubber layer 72 to the printedcircuit boards copper lines 50 and lands 30 and 40, any suitable positive clamping means can be employed, such as snap latches and the like. By applying a predetermined torque to screw 161, a truss displacement action results. Under pressure a wiping action takes place between the connectingelement 212 and the corresponding lands 30 and 40 on the abuttingcards lands boards - Thus the semiconductor module circuitry on card or
board 10 is connected to the semiconductor module circuitry oncard 20 through the connector device shown in detail in FIGURE 9, providing multiple connections between thelands 30 oncard 10 andcorresponding lands 40 oncard 20. - The
high durometer layer 82 provides the required stiffness, while thelow durometer layer 72 provides specified spring action and equal torque at each individualcopper connector element 50. - Referring now also to FIGURE 11, there is shown an exploded isometric view of the
connector body 212 consisting of a three-layer V-shaped sandwich:high durometer layer 82 connected tolow durometer layer 72 connected to layer 90, thelayer 90 having electrically conductive elements (FIGURE 9) embedded therein. - The distance D from the apex 94 to layer 90 is approximately 6...18 mm in the preferred embodiment.
- The arrow in FIGURE 11 indicates the direction that the preformed
connector body 211 is extruded during manufacture, corresponding to the direction shown in FIGURE 9. - FIGURE 12 illustrates a free body diagram of the
connector 212 and thefastener comprising screw 161 and nut 191 (FIGURE 10) subjected to a specific force F. Lines BA and BC correspond to the legs of the inverted V-shaped connector body. Letter h indicates the height of the connector. Variable X1 represents one half the initial distance between the legs of the inverted V-shapedconnector body 212 at the surface of the boards orcards fastener -
- From FIGURE 12 it is apparent that horizontal forces:
connector body 212 in their final, compressed positions. As a result of applying force F to the connector body, displacement occurs and a wiping action Z takes place, according to this equation:connector body 212 in their initial positions and X2 represents one half the final distance between the legs of the inverted V-shaped connector body at the surface of the boards or cards. - This wiping action with force F applied through the
resilient layer 72 to theindividual connector elements 50 assures a reliable contact at eachindividual land - In FIGURES 13-15, another alternate embodiment of the card-to-card connector is shown. The high
durometer rubber layer 83 for rigidity is provided with low durometer rubber layers 73 and 74 for spring action. The connector body of an inverted V-shaped configuration withlegs central part 125. Thelegs durometer rubber parts polyimid layer 95 or a layer of a similar material, carrying the printed connector circuitry (FIGURE 9). The connector body is again fabricated by an extrusion process, extrusion being carried out in a direction perpendicular to the plane of the drawing. - FIGURES 14 and 15 show different stages of the connector device when being mounted with pressure applied to the high
durometer rubber layer 83. FIGURE 14 shows an intermediate stage, in which the lower parts of thelegs lands 30 and 40 (FIGURE 1) on the upper surfaces of the abuttingcards - FIGURE 15 shows the final stage. With pressure applied to the
stiff layer 83, bothlegs lands cards resilient layers stiff layers - From the foregoing description, it can be seen that connecting two separate lands on two separate printed circuit boards or cards-respectively has been shown. This manner of connecting provides the shortest possible distance between the contact lands. Moreover, the manufacture of this connector is relatively inexpensive and space requirements are low.
- While the preferred and alternate embodiments of the invention have been illustrated and described, it is to be understood that there is no intention to limit the invention to the precise constructions herein disclosed and the right is reserved to all changes and modifications coming within the scope of the invention as defined in the appended claims.
Claims (10)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US06/606,086 US4577918A (en) | 1984-05-01 | 1984-05-01 | Copper and dual durometer rubber multiple connector |
US606086 | 1984-05-01 | ||
US06/606,087 US4575166A (en) | 1984-05-01 | 1984-05-01 | Circuitry on mylar and dual durometer rubber multiple connector |
US606087 | 1984-05-01 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0160262A2 true EP0160262A2 (en) | 1985-11-06 |
EP0160262A3 EP0160262A3 (en) | 1988-06-01 |
Family
ID=27085131
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP85104884A Withdrawn EP0160262A3 (en) | 1984-05-01 | 1985-04-23 | Electrical connector for multiple connection of lands on circuit boards |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP0160262A3 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1996010442A1 (en) * | 1994-09-30 | 1996-04-11 | Becton Dickinson And Company | Improved iontophoretic drug delivery device |
EP0738025A1 (en) * | 1995-04-13 | 1996-10-16 | Molex Incorporated | Sealed electrical connector assembly |
US20140127049A1 (en) * | 2012-11-08 | 2014-05-08 | Nidec Servo Corporation | Motor |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2129553A5 (en) * | 1971-03-12 | 1972-10-27 | Plessey Handel Investment Ag | |
US3771100A (en) * | 1970-11-20 | 1973-11-06 | Amp Inc | Printed circuit bridging connector |
US4295700A (en) * | 1978-10-12 | 1981-10-20 | Shin-Etsu Polymer Co., Ltd. | Interconnectors |
-
1985
- 1985-04-23 EP EP85104884A patent/EP0160262A3/en not_active Withdrawn
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3771100A (en) * | 1970-11-20 | 1973-11-06 | Amp Inc | Printed circuit bridging connector |
FR2129553A5 (en) * | 1971-03-12 | 1972-10-27 | Plessey Handel Investment Ag | |
US4295700A (en) * | 1978-10-12 | 1981-10-20 | Shin-Etsu Polymer Co., Ltd. | Interconnectors |
Non-Patent Citations (2)
Title |
---|
MACHINE DESIGN, vol. 55, no. 27, November 1983, pages 87-91, Cleveland, Ohio, US; B. CARLISLE "Solving problems with elastomeric connectors" * |
TOUTE L'ELECTRONIQUE, no. 463, April 1981, page 13, Paris, FR; PANORAMA "Nouvelle technologie pour des connecteurs" * |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1996010442A1 (en) * | 1994-09-30 | 1996-04-11 | Becton Dickinson And Company | Improved iontophoretic drug delivery device |
EP0738025A1 (en) * | 1995-04-13 | 1996-10-16 | Molex Incorporated | Sealed electrical connector assembly |
US20140127049A1 (en) * | 2012-11-08 | 2014-05-08 | Nidec Servo Corporation | Motor |
US9494161B2 (en) * | 2012-11-08 | 2016-11-15 | Nidec Servo Corporation | Motor |
Also Published As
Publication number | Publication date |
---|---|
EP0160262A3 (en) | 1988-06-01 |
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