EP0157268B1 - Injection improver for a fuel mixture - Google Patents

Injection improver for a fuel mixture Download PDF

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Publication number
EP0157268B1
EP0157268B1 EP85103095A EP85103095A EP0157268B1 EP 0157268 B1 EP0157268 B1 EP 0157268B1 EP 85103095 A EP85103095 A EP 85103095A EP 85103095 A EP85103095 A EP 85103095A EP 0157268 B1 EP0157268 B1 EP 0157268B1
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Prior art keywords
nitrocellulose
parts
ethylene oxide
ignition
fuel
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EP85103095A
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German (de)
French (fr)
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EP0157268A2 (en
EP0157268A3 (en
Inventor
Christian Dr. Wegner
Helmut Dr. Waniczek
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Bayer AG
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Bayer AG
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Priority to AT85103095T priority Critical patent/ATE30737T1/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/143Organic compounds mixtures of organic macromolecular compounds with organic non-macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/192Macromolecular compounds
    • C10L1/198Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
    • C10L1/1985Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid polyethers, e.g. di- polygylcols and derivatives; ethers - esters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/222Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/23Organic compounds containing nitrogen containing at least one nitrogen-to-oxygen bond, e.g. nitro-compounds, nitrates, nitrites
    • C10L1/231Organic compounds containing nitrogen containing at least one nitrogen-to-oxygen bond, e.g. nitro-compounds, nitrates, nitrites nitro compounds; nitrates; nitrites
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B2275/00Other engines, components or details, not provided for in other groups of this subclass
    • F02B2275/14Direct injection into combustion chamber

Definitions

  • the invention relates to ignition improvers for alcoholic fuels and alcoholic fuel mixtures which can be used for the operation of diesel engines.
  • Methanol and ethanol cannot be used in place of the mineral hydrocarbons in conventional diesel engines because the cetane number of ethanol and methanol is only 8 and 3, respectively.
  • diesel engines require a fuel with a cetane number of at least 45 (DIN 51 601; Winnacker-Küchler, Chemical Technology, Volume 3 / I. 326 (1971)).
  • Ignition improvers are therefore required to increase the cetane number.
  • Alkyl and cycloalkyl nitrates are known for fuels based on methanol and ethanol (DE-A-2 701 588, DE-A-20 39 609, Mineralogietechnik 80, 25 (4), 1 to 12), but their preparation is expensive and which can hydrolyze in the presence of water. This creates nitric acid, which destroys the motors through corrosion.
  • Nitric acid salts of primary, secondary and tertiary amines, such as. B. mono-, di- and triethylammonium nitrate are known as ignition improvers for methanol and ethanol (DE-A-29 09 565), but they also have corrosive properties.
  • ignition improvers for alcoholic fuels which contain nitric acid esters of mono- and / or polysaccharides, e.g. B. nitrocellulose.
  • these ignition improvers are used in the fuel-carrying parts of the engines, however, films of nitrocellulose form on the walls, which can lead to solid, constipating residues. This disadvantage cannot be solved satisfactorily by adding further solvents.
  • US-A-4,298,352 discloses the use of polyoxyalkylene compounds to increase the cetane number of fuels based on methanol.
  • ignition improvers for alcoholic fuels for internal combustion engines which contain nitrocellulose with a nitrogen content of 9 to 14% and polyether with at least three ethylene oxide units.
  • the ignition improvers according to the invention do not leave any residues which lead to blockages. They are fully compatible with petroleum-based fuels.
  • Nitrocellulose with a nitrogen content of 10 to 13% is preferred for the ignition improvers according to the invention.
  • Nitrocelluloses which increase the viscosity of the alcoholic fuel as little as possible are particularly preferred. Therefore, according to the invention, nitrocelluloses with an intrinsic viscosity k of less than 1,000, preferably from 800 to 200, are used particularly advantageously.
  • the intrinsic viscosity of nitrocellulose can be determined in a manner known per se (Fikentscher, Cellulosechemie 13, 58 (1932)).
  • nitrocellulose for the ignition improvers is known per se (K. Fabel, nitrocellulose production and properties, Enke Verlag, Stuttgart (1950)). It can be produced, for example, by reacting it in a homogeneous and / or heterogeneous phase with nitric acid or its anhydride in the presence of water-drawing agents such as sulfuric acid, phosphoric acid, phosphorus pentoxide or acetic anhydride. The degree of nitration can be controlled as desired by the amount and concentration of the nitric acid or the dehydrating additives.
  • Polyethers having at least three ethylene oxide units, preferably 4 to 100 ethylene oxide units, are used for the ignition improvers according to the invention. According to the invention, preference is given to polyethers which are prepared by reacting compounds which have at least one OH and / or NH group with ethylene oxide in a manner known per se. It is of course possible and possibly also technically expedient to use polyethers with different degrees of ethoxylation and different OH and NH compounds.
  • the polyethers can also contain alkylene oxide units, preferably 0.1 to 0.5 propylene oxide units, based on an ethylene oxide unit.
  • Alkyl here generally represents a straight-chain or branched hydrocarbon radical having 1 to 6 carbon atoms.
  • the following alkyl radicals may be mentioned, for example: methyl, ethyl, propyl, isopropyl, butyl, isobutyl, pentyl, isopentyl, hexyl and isohexyl.
  • the compounds having at least one OH or NH group are substituted by further hydroxyamino groups, compounds having 1 to 5, preferably 1 or 2, hydroxyl and / or amino groups are preferred.
  • Examples of compounds with an OH and / or NH group are water, mono- and polyols such as methanol, ethanol, propanol, butanol, amyl alcohol, ethylene glycol, propylene glycol, glycerin, trimethylolpropane, pentaerythritol, and nitrogen-containing compounds such as ammonia, ethanolamine, triethanolamine and dimethylethanolamine. Mixtures of these compounds can also be used as starter molecules for the addition of ethylene oxide. Water and lower mono- and polyols are particularly preferred as starters.
  • the concentrates generally contain 15 to 60 parts by weight of nitrocellulose and 20 to 70 parts by weight of polyether.
  • the ignition improvers according to the invention preferably contain 20 to 50 parts by weight of nitrocellulose and 30 to 60 parts by weight of polyether.
  • the ignition improvers according to the invention can of course also contain other additives known per se.
  • other, known ignition improvers as well as the addition of components that are suitable for diesel engine combustion, such as.
  • the addition of detergents and starting aids is also possible.
  • the fuels containing the ignition improvers according to the invention can be obtained directly from the individual components, i.e. H. Nitrocellulose, polyether and alcohol can be produced. However, it is preferred to prepare a concentrate consisting of these components, which is then to be diluted with alcohol to such an extent that the concentration of the ignition improver according to the invention ensures that an engine runs properly.
  • the ignition improvers according to the invention can be used as an additive to alcoholic fuels.
  • the present invention also relates to fuel mixtures which contain alcohol and an ignition improver which contains nitrocellulose with a nitrogen content of 9 to 14% and a polyether with at least three ethylene oxide units.
  • the fuel mixtures according to the invention are suitable for the operation of diesel engines, in particular vehicle diesel engines and those which place similar demands on the fuel.
  • alcohol is a lower aliphatic alcohol with 1 to 6 carbon atoms. Methanol and / or ethanol is particularly preferred here.
  • the alcohols can optionally contain up to 10% by weight of water.
  • ethanol can be used, which is obtained by fermentation and is produced as an azeotrope with 4.5% water.
  • concentration of the nitrocellulose in the fuel mixtures according to the invention depends on the cetane number to be achieved. Concentrations of 2 to 12% by weight, preferably 4 to 8% by weight, are preferred for trouble-free operation in a conventional diesel engine.
  • the concentration of the polyether in the fuel mixtures according to the invention depends on the concentration of the nitrocellulose, its k value and the desired consistency of the residue after the alcohol has evaporated.
  • the ratio of nitrocellulose to polyether should be from 1: 0.2 to 1: 2.0. It is preferably 1: 0.5 to 1: 1.5, particularly preferably 1: 0.8 to 1: 1.2.
  • polyethers with at least three ethylene oxide units are particularly advantageous since these products also serve as desensitizing agents for the nitrocellulose.
  • the nitrocellulose can be mixed with the polyethers immediately after production, and it is therefore excluded that deflagrations or explosions occur during the transport of the nitrocellulose to be used as an ignition improver or after the alcohol component has evaporated.
  • Another advantageous aspect of the use of ethylene oxide polyethers is their lubricating effect, which is particularly important since, in contrast to conventional diesel oil, lower alcohols have no self-lubricating effect.
  • ethylene oxide polyethers with at least three ethylene oxide units can advantageously be used in ignition improvers, since low homologs of this class of compounds, which are likewise not volatile at room temperature, such as, for. B. ethylene glycol or diethylene glycol, not are suitable if they are used in a comparable way.
  • the propylene oxide polyethers which are structurally closely related to the ethylene oxide polyethers, do not suppress the tendency to form films when used in terms of weight, even if they have three or more propylene oxide units.
  • the plasticizers used for the nitrocelluloses in the paint sector such as. B. phthalate of butanol and 2-ethylhexanol also show poor effectiveness.
  • the concentrate has a viscosity of 4,000 mPa - s (cp) at 25 ° C.
  • a concentrate which must be diluted with three parts of ethanol to arrive at the mixture of embodiment A, is made from 32 parts of nitrocellulose, 50 parts of polyether and 18 parts of ethanol. At 25 ° C it has a viscosity of 60,000 mPa - s (cp).
  • Example 1 The fuel mixture described in Example 1 is used in a diesel engine with direct injection, with 1.4 times the amount being injected in accordance with the lower calorific value of the mixture compared to conventional diesel fuel.
  • the diesel engine runs well with an ignition delay identical to that of conventional diesel fuel. The engine will still run if the concentration of nitrocellulose is reduced to 6%.
  • Example 2 The fuel mixture described in Example 2 is used in a prechamber diesel engine, double the amount of fuel being injected in accordance with the lower calorific value of the mixture.
  • the diesel engine runs well with an ignition delay identical to that of conventional diesel fuel. The engine will still run if the concentration of nitrocellulose is reduced to 5%.
  • a fuel mixture consisting of 6 parts of a nitrocellulose with a k value of 460, 6 parts of a homologue mixture of an ethylene oxide polyether started on water with an average of 8 ethylene oxide units and 88 parts of methanol are used in a direct-injection diesel engine, with twice the amount corresponding to the lower calorific value of the mixture Fuel compared to petroleum-based diesel fuel is used. Good runnability is obtained in all speed ranges, the ignition delay of the mixture according to the invention being identical to that of a conventional diesel fuel with a cetane number of 51.
  • Equal parts of the fuel mixture described in Example 1 and of conventional diesel fuel are converted into an emulsion under the action of shear forces.
  • the emulsion separates within 1 hour with the formation of the initial phases. Cloudiness or precipitation are not observed.

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  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Liquid Carbonaceous Fuels (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)
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Abstract

Mixtures of nitrocellulose and polyether are used as ignition improvers for alcoholic propellants.

Description

Die Erfindung betrifft Zündverbesserer für alkoholische Treibstoffe und alkoholische Kraftstoffgemische, die für den Betrieb von Dieselmotoren verwendet werden können.The invention relates to ignition improvers for alcoholic fuels and alcoholic fuel mixtures which can be used for the operation of diesel engines.

Methanol und Ethanol können nicht anstelle der mineralischen Kohlenwasserstoffe in Dieselmotoren üblicher Bauart verwendet werden, da die Cetanzahl von Ethanol und Methanol nur 8 bzw. 3 beträgt. Dieselmotoren benötigen jedoch für den störungsfreien Betrieb einen Treibstoff mit einer Cetanzahl von mindestens 45 (DIN 51 601 ; Winnacker-Küchler, Chemische Technologie, Band 3/I. 326 (1971)).Methanol and ethanol cannot be used in place of the mineral hydrocarbons in conventional diesel engines because the cetane number of ethanol and methanol is only 8 and 3, respectively. For trouble-free operation, however, diesel engines require a fuel with a cetane number of at least 45 (DIN 51 601; Winnacker-Küchler, Chemical Technology, Volume 3 / I. 326 (1971)).

Zur Anhebung der Cetanzahl sind daher Zündverbesserer erforderlich. Für Treibstoffe auf Basis von Methanol und Ethanol sind Alkyl- und Cycloalkylnitrate bekannt (DE-A-2 701 588, DE-A-20 39 609, Mineralogie Technik 80, 25 (4), 1 bis 12), deren Herstellung jedoch aufwendig ist und die in Anwesenheit von Wasser hydrolysieren können. Hierbei entsteht Salpetersäure, welche die Motoren durch Korrosion zerstört. Auch Salpetersäuresalze von primären, sekundären und tertiären Aminen, wie z. B. Mono-, Di-und Triethylammonium-nitrat sind als Zündverbesserer für Methanol und Ethanol bekannt (DE-A-29 09 565), jedoch weisen auch sie korrosive Eigenschaften auf.Ignition improvers are therefore required to increase the cetane number. Alkyl and cycloalkyl nitrates are known for fuels based on methanol and ethanol (DE-A-2 701 588, DE-A-20 39 609, Mineralogie Technik 80, 25 (4), 1 to 12), but their preparation is expensive and which can hydrolyze in the presence of water. This creates nitric acid, which destroys the motors through corrosion. Nitric acid salts of primary, secondary and tertiary amines, such as. B. mono-, di- and triethylammonium nitrate are known as ignition improvers for methanol and ethanol (DE-A-29 09 565), but they also have corrosive properties.

Aus der EP-A 0 071 134 sind Zündverbesserer für alkoholische Treibstoffe bekannt, die Salpetersäureester von Mono- und/oder Polysacchariden, z. B. Nitrocellulose, enthalten. Bei der Anwendung dieser Zündverbesserer in den kraftstofführenden Teilen der Motoren bilden sich jedoch Filme aus Nitrocellulose an den Wandungen, die zu festen, verstopfend wirkenden Rückständen führen können. Dieser Nachteil läßt sich durch den Zusatz von weiteren Lösungsmitteln nicht befriedigend lösen.From EP-A 0 071 134 ignition improvers for alcoholic fuels are known which contain nitric acid esters of mono- and / or polysaccharides, e.g. B. nitrocellulose. When these ignition improvers are used in the fuel-carrying parts of the engines, however, films of nitrocellulose form on the walls, which can lead to solid, constipating residues. This disadvantage cannot be solved satisfactorily by adding further solvents.

Bei der Verwendung von Treibstoffen auf Alkoholbasis mit den in der EP-A 0 071 134 offenbarten Zündverbesserern treten außerdem Probleme auf, wenn sie mit konventionellen Treibstoffen auf Mineralölbasis in Kontakt kommen. Durch die schlechtere Löslichkeit dieser Zündverbesserer in Mineralöl bedingt, treten Ausfällungen des Zündverbesserers auf, die ebenfalls zu einer Verstopfung des Motors führen.Problems also arise when using alcohol-based fuels with the ignition improvers disclosed in EP-A 0 071 134 if they come into contact with conventional mineral-oil-based fuels. Due to the poorer solubility of these ignition improvers in mineral oil, malfunctions of the ignition improver occur, which likewise lead to a blockage of the engine.

Aus der US-A-4 298 352 ist die Verwendung von Polyoxyalkylenverbindungen zur Anhebung der Cetanzahl von Treibstoffen auf Basis von Methanol bekannt.US-A-4,298,352 discloses the use of polyoxyalkylene compounds to increase the cetane number of fuels based on methanol.

Für die Anwendung in der Praxis ist die Kompatibilität von Treibstoffen auf Mineralölbasis und Alkoholbasis jedoch besonders wichtig.However, the compatibility of petroleum-based and alcohol-based fuels is particularly important for practical use.

Es wurden erfindungsgemäß Zündverbesserer für alkoholische Treibstoffe für Verbrennungskraftmaschinen gefunden, die Nitrocellulose mit einem Stickstoffgehalt von 9 bis 14 % und Polyether mit mindestens drei Ethylenoxideinheiten enthalten.According to the invention, ignition improvers for alcoholic fuels for internal combustion engines were found which contain nitrocellulose with a nitrogen content of 9 to 14% and polyether with at least three ethylene oxide units.

Die erfindungsgemäßen Zündverbesserer hinterlassen bei der Anwendung in den Motoren keine Rückstände, die zu Verstopfungen führen. Sie sind völlig kompatibel gegenüber Treibstoffen auf Mineralölbasis.When used in the engines, the ignition improvers according to the invention do not leave any residues which lead to blockages. They are fully compatible with petroleum-based fuels.

Für die erfindungsgemäßen Zündverbesserer wird Nitrocellulose mit einem Stickstoffgehalt von 10 bis 13 % bevorzugt.Nitrocellulose with a nitrogen content of 10 to 13% is preferred for the ignition improvers according to the invention.

Besonders bevorzugt sind Nitrocellulosen, welche die Viskosität des alkoholischen Treibstoffes in möglichst geringem Maße erhöhen. Es werden daher erfindungsgemäß Nitrocellulosen mit einer Eigenviskosität k von kleiner als 1 000, bevorzugt von 800 bis 200, besonders vorteilhaft eingesetzt. Die Eigenviskosität der Nitrocellulose kann in an sich bekannter Weise bestimmt werden (Fikentscher, Cellulosechemie 13, 58 (1932)).Nitrocelluloses which increase the viscosity of the alcoholic fuel as little as possible are particularly preferred. Therefore, according to the invention, nitrocelluloses with an intrinsic viscosity k of less than 1,000, preferably from 800 to 200, are used particularly advantageously. The intrinsic viscosity of nitrocellulose can be determined in a manner known per se (Fikentscher, Cellulosechemie 13, 58 (1932)).

Die Herstellung der Nitrocellulose für die erfindungsgemäßen Zündverbesserer ist an sich bekannt (K. Fabel, Nitrocellulose-Herstellung und Eigenschaften, Enke Verlag, Stuttgart (1950)). Sie kann beispielsweise hergestellt werden, indem sie in homogener und/oder heterogener Phase mit Salpetersäure oder dessen Anhydrid in Anwesenheit von wasserziehenden Mitteln wie Schwefelsäure, Phosphorsäure, Phosphorpentoxid oder Essigsäureanhydrid umgesetzt wird. Der Nitrierungsgrad kann durch die Menge und Konzentration der Salpetersäure bzw. der wasserentziehenden Zusätze beliebig gesteuert werden.The production of the nitrocellulose for the ignition improvers according to the invention is known per se (K. Fabel, nitrocellulose production and properties, Enke Verlag, Stuttgart (1950)). It can be produced, for example, by reacting it in a homogeneous and / or heterogeneous phase with nitric acid or its anhydride in the presence of water-drawing agents such as sulfuric acid, phosphoric acid, phosphorus pentoxide or acetic anhydride. The degree of nitration can be controlled as desired by the amount and concentration of the nitric acid or the dehydrating additives.

Für die erfindungsgemäßen Zündverbesserer werden Polyether mit mindestens drei Ethylenoxideinheiten, bevorzugt 4 bis 100 Ethylenoxideinheiten, eingesetzt. Erfindungsgemäß werden Polyether bevorzugt, die durch Umsetzung von Verbindungen, die mindestens eine OH- und/oder NH-Gruppe aufweisen, mit Ethylenoxid in an sich bekannter Weise hergestellt werden. Es ist selbstverständlich möglich und gegebenenfalls auch technisch zweckmäßig Polyether mit verschiedenen Ethoxylierungsgraden und verschiedenen OH- und NH-Verbindungen einzusetzen. Die Polyether können außer den erfindungsgemäßen Ethylenoxideinheiten auch weiter Alkylenoxideinheiten, bevorzugt 0,1 bis 0,5 Propylenoxideinheiten, bezogen auf eine Ethylenoxideinheit, enthalten.Polyethers having at least three ethylene oxide units, preferably 4 to 100 ethylene oxide units, are used for the ignition improvers according to the invention. According to the invention, preference is given to polyethers which are prepared by reacting compounds which have at least one OH and / or NH group with ethylene oxide in a manner known per se. It is of course possible and possibly also technically expedient to use polyethers with different degrees of ethoxylation and different OH and NH compounds. In addition to the ethylene oxide units according to the invention, the polyethers can also contain alkylene oxide units, preferably 0.1 to 0.5 propylene oxide units, based on an ethylene oxide unit.

Als Verbindungen, die eine OH-Gruppe aufweisen, seien bevorzugt Verbindungen der Formel

Figure imgb0001
in der R' Wasserstoff oder gegebenenfalls durch Hydroxy oder Amino substituiertes Alkyl bedeutet, genannt.Compounds of the formula are preferred as compounds which have an OH group
Figure imgb0001
in which R 'is hydrogen or alkyl which is optionally substituted by hydroxy or amino.

Als Verbindungen, die eine NH-Gruppe aufweisen, seien bevorzugt Verbindungen der Formel

Figure imgb0002
in der R2 und R3 gleich oder verschieden sind und Wasserstoff oder gegebenenfalls durch Hydroxy oder Amino substituiertes Alkyl bedeuten, genannt.Compounds of the formula are preferred as compounds which have an NH group
Figure imgb0002
in which R 2 and R 3 are the same or different and are hydrogen or alkyl which is optionally substituted by hydroxyl or amino.

Alkyl steht hierbei im allgemeinen für einen geradkettigen oder verzweigten Kohlenwasserstoffrest mit 1 bis 6 Kohlenstoffatomen. Beispielsweise seien die folgenden Alkylreste genannt : Methyl, Ethyl, Propyl, Isopropyl, Butyl, Isobutyl, Pentyl, Isopentyl, Hexyl und Isohexyl.Alkyl here generally represents a straight-chain or branched hydrocarbon radical having 1 to 6 carbon atoms. The following alkyl radicals may be mentioned, for example: methyl, ethyl, propyl, isopropyl, butyl, isobutyl, pentyl, isopentyl, hexyl and isohexyl.

Für den Fall, daß die Verbindungen mit mindestens einer OH- oder NH-Gruppe durch weitere Hydroxyaminogruppen substituiert sind, werden Verbindungen mit 1 bis 5, bevorzugt 1 oder 2, Hydroxy und/oder Aminogruppen bevorzugt.In the event that the compounds having at least one OH or NH group are substituted by further hydroxyamino groups, compounds having 1 to 5, preferably 1 or 2, hydroxyl and / or amino groups are preferred.

Beispiele für Verbindungen mit einer OH- und/oder NH-Gruppe sind Wasser, Mono- und Polyole wie Methanol, Ethanol, Propanol, Butanol, Amylalkohol, Ethylenglykol, Propylenglykol, Glycerin, Trimethylolpropan, Pentaerythrit, und stickstoffhaltige Verbindungen wie Ammoniak, Ethanolamin, Triethanolamin und Dimethylethanolamin. Als Startermoleküle für die Ethylenoxidanlagerung sind auch Gemische dieser Verbindungen einsetzbar. Besonders bevorzugt als Starter sind Wasser und niedere Mono- und Polyole.Examples of compounds with an OH and / or NH group are water, mono- and polyols such as methanol, ethanol, propanol, butanol, amyl alcohol, ethylene glycol, propylene glycol, glycerin, trimethylolpropane, pentaerythritol, and nitrogen-containing compounds such as ammonia, ethanolamine, triethanolamine and dimethylethanolamine. Mixtures of these compounds can also be used as starter molecules for the addition of ethylene oxide. Water and lower mono- and polyols are particularly preferred as starters.

Die Konzentrate enthalten im allgemeinen 15 bis 60 Gew.-Teile an Nitrocellulose und 20 bis 70 Gew.-Teile an Polyether. Bevorzugt enthalten die erfindungsgemäßen Zündverbesserer 20 bis 50 Gew.-Teile an Nitrocellulose und 30 bis 60 Gew.-Teile an Polyether.The concentrates generally contain 15 to 60 parts by weight of nitrocellulose and 20 to 70 parts by weight of polyether. The ignition improvers according to the invention preferably contain 20 to 50 parts by weight of nitrocellulose and 30 to 60 parts by weight of polyether.

Selbstverständlich können die erfindungsgemäßen Zündverbesserer noch andere, an sich bekannte Zusätze enthalten. Insbesondere zu nennen ist hier die Mitverwendung von weiteren, an sich bekannten Zündverbesserern, sowie der Zusatz von Komponenten, die für eine dieselmotorische Verbrennung geeignet sind, wie z. B. Propylenoxidpolyether, Fettalkohole, Fettsäureester, Dieselöl und pflanzliche Öle wie Soja-, Rizinus- oder Tallöl. Der Zusatz von Detergentien und Starthilfen ist ebenfalls möglich.The ignition improvers according to the invention can of course also contain other additives known per se. In particular, the use of other, known ignition improvers, as well as the addition of components that are suitable for diesel engine combustion, such as. B. propylene oxide polyethers, fatty alcohols, fatty acid esters, diesel oil and vegetable oils such as soybean, castor or tall oil. The addition of detergents and starting aids is also possible.

Die die erfindungsgemäßen Zündverbesserer enthaltenden Treibstoffe können direkt aus den Einzelkomponenten, d. h. Nitrocellulose, Polyether und Alkohol hergestellt werden. Bevorzugt ist jedoch die Herstellung eines aus diesen Komponenten bestehenden Konzentrates, welches dann mit Alkohol soweit zu verdünnen ist, daß die Konzentration des erfindungsgemäßen Zündverbesserers die einwandfreie Lauffähigkeit eines Motors gewährleistet.The fuels containing the ignition improvers according to the invention can be obtained directly from the individual components, i.e. H. Nitrocellulose, polyether and alcohol can be produced. However, it is preferred to prepare a concentrate consisting of these components, which is then to be diluted with alcohol to such an extent that the concentration of the ignition improver according to the invention ensures that an engine runs properly.

Die erfindungsgemäßen Zündverbesserer können als Zusatz zu alkoholischen Kraftstoffen verwendet werden.The ignition improvers according to the invention can be used as an additive to alcoholic fuels.

Gegenstand der vorliegenden Erfindung sind auch Kraftstoffgemische, die Alkohol und einen Zündverbesserer, der Nitrocellulose mit einem Stickstoffgehalt von 9 bis 14 % und einen Polyether mit mindestens drei Ethylenoxideinheiten enthält, enthalten. Die erfindungsgemäßen Kraftstoffgemische sind geeignet für den Betrieb von Dieselmotoren, insbesondere Fahrzeugdieselmotoren und solchen, die ähnliche Anforderungen an den Kraftstoff stellen.The present invention also relates to fuel mixtures which contain alcohol and an ignition improver which contains nitrocellulose with a nitrogen content of 9 to 14% and a polyether with at least three ethylene oxide units. The fuel mixtures according to the invention are suitable for the operation of diesel engines, in particular vehicle diesel engines and those which place similar demands on the fuel.

Alkohol ist erfindungsgemäß ein niederer aliphatischer Alkohol mit 1 bis 6 Kohlenstoffatomen. Insbesondere bevorzugt ist hier Methanol und/oder Ethanol. Die Alkohole können gegebenenfalls bis zu 10 Gew.-% Wasser enthalten. So kann beispielsweise Ethanol verwendet werden, das durch Gärung gewonnen wird, und dabei als Azeotrop mit 4,5 % Wasser anfällt.According to the invention, alcohol is a lower aliphatic alcohol with 1 to 6 carbon atoms. Methanol and / or ethanol is particularly preferred here. The alcohols can optionally contain up to 10% by weight of water. For example, ethanol can be used, which is obtained by fermentation and is produced as an azeotrope with 4.5% water.

Die Konzentration der Nitrocellulose in den erfindungsgemäßen Treibstoffgemischen ist abhängig von der zu erreichenden Cetanzahl. Für einen störungsfreien Betrieb in einem konventionellen Dieselmotor sind Konzentrationen von 2 bis 12 Gew.-%, bevorzugt 4 bis 8 Gew.-% bevorzugt.The concentration of the nitrocellulose in the fuel mixtures according to the invention depends on the cetane number to be achieved. Concentrations of 2 to 12% by weight, preferably 4 to 8% by weight, are preferred for trouble-free operation in a conventional diesel engine.

Die Konzentration des Polyethers in den erfindungsgemäßen Kraftstoffgemischen richtet sich nach der Konzentration der Nitrocellulose, ihrem k-Wert und der gewünschten Konsistenz des Rückstandes nach Verflüchtigung des Alkohols. Bei den erfindungsgemäßen Kraftstoffgemischen soll das Verhältnis von Nitrocellulose zu Polyether von 1 : 0,2 bis 1 : 2,0 betragen. Vorzugsweise beträgt es 1 : 0,5 bis 1 : 1,5, besonders bevorzugt 1 : 0,8 bis 1 : 1,2.The concentration of the polyether in the fuel mixtures according to the invention depends on the concentration of the nitrocellulose, its k value and the desired consistency of the residue after the alcohol has evaporated. In the fuel mixtures according to the invention, the ratio of nitrocellulose to polyether should be from 1: 0.2 to 1: 2.0. It is preferably 1: 0.5 to 1: 1.5, particularly preferably 1: 0.8 to 1: 1.2.

Man setzt im allgemeinen 3 bis 20 Gew.-Teile, bevorzugt 6 bis 15 Gew.-Teile des erfindungsgemäßen Zündverbesserers bezogen auf den Alkohol ein.In general, 3 to 20 parts by weight, preferably 6 to 15 parts by weight, of the ignition improver according to the invention, based on the alcohol, are used.

Die Verwendung von Polyethern mit mindestens drei Ethylenoxideinheiten ist besonders vorteilhaft, da diese Produkte gleichzeitig auch als Phlegmatisierungsmittel für die Nitrocellulose dienen. So kann die Nitrocellulose sofort nach der Herstellung mit den Polyethern vermischt werden und es ist somit ausgeschlossen, daß es während des Transportes der als Zündverbesserer einzusetzenden Nitrocellulose oder nach Verdunsten der Alkoholkomponente zu Verpuffungen oder Explosionen kommt. Ein weiterer vorteilhafter Aspekt der Mitverwendung von Ethylenoxidpolyethern ist ihre Schmierwirkung, die besonders wichtig ist, da niedere Alkohole im Gegensatz zu konventionellem Dieselöl keine selbstschmierende Wirkung besitzen.The use of polyethers with at least three ethylene oxide units is particularly advantageous since these products also serve as desensitizing agents for the nitrocellulose. Thus, the nitrocellulose can be mixed with the polyethers immediately after production, and it is therefore excluded that deflagrations or explosions occur during the transport of the nitrocellulose to be used as an ignition improver or after the alcohol component has evaporated. Another advantageous aspect of the use of ethylene oxide polyethers is their lubricating effect, which is particularly important since, in contrast to conventional diesel oil, lower alcohols have no self-lubricating effect.

Es ist besonders überraschend, daß nur Ethylenoxidpolyether mit mindestens drei Ethylenoxideinheiten vorteilhaft in Zündverbesserern eingesetzt werden können, da niedere, ebenfalls bei Raumtemperatur nicht flüchtige Homologe dieser Verbindungsklasse, wie z. B. Ethylengkykol oder Diethylenglykol, nicht geeignet sind, wenn sie vergleichbar angewendet werden. Überraschend ist auch die Tatsache, daß die mit den Ethylenoxidpolyethern strukturell eng verwandten Propylenoxidpolyether die Filmbildungstendenz bei gewichtsmäßig äquivalentem Einsatz nicht unterdrücken, auch wenn sie drei oder mehr Propylenoxideinheiten aufweisen. Auch die für die Nitrocellulosen im Lackbereich verwendeten Weichmacher, wie z. B. Phthalsäureester von Butanol und 2-Ethylhexanol zeigel ebenfalls eine schlechte Wirksamkeit.It is particularly surprising that only ethylene oxide polyethers with at least three ethylene oxide units can advantageously be used in ignition improvers, since low homologs of this class of compounds, which are likewise not volatile at room temperature, such as, for. B. ethylene glycol or diethylene glycol, not are suitable if they are used in a comparable way. It is also surprising that the propylene oxide polyethers, which are structurally closely related to the ethylene oxide polyethers, do not suppress the tendency to form films when used in terms of weight, even if they have three or more propylene oxide units. The plasticizers used for the nitrocelluloses in the paint sector, such as. B. phthalate of butanol and 2-ethylhexanol also show poor effectiveness.

Beispiel 1example 1 Herstellung einer Treibstoffmischung auf Basis EthanolProduction of a fuel mixture based on ethanol Ausführungsform A - Direkte HerstellungEmbodiment A - Direct Manufacturing

8 Teile einer handelsüblichen Nitrocellulose (Stickstoffgehalt zwischen 10,0 und 11,5, k-Wert = 400) und 12,5 Teile eines Homologengemisches eines auf Wasser gestarteten Ethylenoxidpolyethers mit 4 bis 13 Ethylenoxideinheiten werden mit 80 Teilen 96 %igem Ethanol 15 Min. bei Raumtemperatur gerührt. Man erhält eine klare farblose Lösung.8 parts of a commercially available nitrocellulose (nitrogen content between 10.0 and 11.5, k value = 400) and 12.5 parts of a homologue mixture of a water-started ethylene oxide polyether with 4 to 13 ethylene oxide units are mixed with 80 parts of 96% ethanol for 15 minutes. stirred at room temperature. A clear, colorless solution is obtained.

Ausführungsform B - Herstellung eines KonzentratsEmbodiment B - Preparation of a concentrate

24 Teile der Nitrocellulose und 37,5 Teile des Polyethers aus Ausführungsform A werden mit 38 Teilen 96 %igem Ethanols bis zum Erhalt einer klaren, gelblichen Lösung gerührt. Das Konzentrat weist bei 25 °C eine Viskosität von 4 000 mPa - s (cp) auf. Um die in Ausführungsform A beschriebene Mischung zu erhalten, muß ein Teil des Konzentrats mit zwei Teilen Ethanol verdünnt werden. Ein Konzentrat, welches mit drei Teilen Ethanol verdünnt werden muß, um zu dem Gemisch der Ausführungsform A zu gelangen, wird hergestellt aus 32 Teilen Nitrocellulose, 50 Teilen Polyether und 18 Teilen Ethanol. Es weist bei 25 °C eine Viskosität von 60 000 mPa - s (cp) auf.24 parts of the nitrocellulose and 37.5 parts of the polyether from embodiment A are stirred with 38 parts of 96% ethanol until a clear, yellowish solution is obtained. The concentrate has a viscosity of 4,000 mPa - s (cp) at 25 ° C. To obtain the mixture described in embodiment A, one part of the concentrate must be diluted with two parts of ethanol. A concentrate, which must be diluted with three parts of ethanol to arrive at the mixture of embodiment A, is made from 32 parts of nitrocellulose, 50 parts of polyether and 18 parts of ethanol. At 25 ° C it has a viscosity of 60,000 mPa - s (cp).

Beispiel 2Example 2 Herstellung einer Treibstoffmischung auf Basis MethanolProduction of a fuel mixture based on methanol

8 Teile einer handelsüblichen Nitrocellulose (Stickstoffgehalt zwischen 10,0 und 11,5 %, k-Wert 450) werden mit 12 Teilen eines auf Trimethylolpropan gestarteten Ethylenoxidpolyethers eines Molekulargewichts von 700 und 80 Teilen Methanol 15 Minuten bei Raumtemperatur gerührt. Man erhält eine klare, farblose Lösung.8 parts of a commercially available nitrocellulose (nitrogen content between 10.0 and 11.5%, k value 450) are stirred for 15 minutes at room temperature with 12 parts of an ethylene oxide polyether started on trimethylolpropane with a molecular weight of 700 and 80 parts of methanol. A clear, colorless solution is obtained.

Beispiel 3Example 3 Prüfung auf RückstandbildungCheck for residue formation

Eine alkoholische Lösung, bei der das Verhältnis von der in Beispiel 1 verwendeten Nitrocellulose zu eingesetztem Hilfsstoff 1 1,5 beträgt, wird auf einer Glasplatte verstrichen. Man läßt den Alkohol vollständig verdampfen und prüft den Rückstand in seiner Konsistenz.

Figure imgb0003
Figure imgb0004
An alcoholic solution in which the ratio of the nitrocellulose used in Example 1 to the additive used is 1.5 is spread on a glass plate. The alcohol is allowed to evaporate completely and the consistency of the residue is checked.
Figure imgb0003
Figure imgb0004

Die Beispiele zeigen, daß nur bei Verwendung der erfindungsgemäß einzusetzenden Ethylenoxidpolyether mit mindestens drei Ethylenoxideinheiten die verbleibenden Rückstände den Charakter einer hochviskosen Flüssigkeit mit z. T. noch schmierender Wirkung aufweisen. Alle anderen Substanzen bewirken bei gewichtsmäßig äquivalentem Einsatz Rückstände, welche nach Verdunsten des Treibstoffs bei beweglichen Teilen, z. B. in der Einspritzpumpe, Störungen hervorrufen würden.The examples show that only when using the ethylene oxide polyether to be used according to the invention with at least three ethylene oxide units, the remaining residues have the character of a highly viscous liquid with e.g. T. still have a lubricating effect. All other substances cause residues with equivalent weight use, which after evaporation of the fuel in moving parts such. B. in the injection pump, would cause interference.

Beispiel 4Example 4 Überprüfung der Lauffähigkeit einer Treibstoffmischung auf Basis 96 %igem EthanolsChecking the operability of a fuel mixture based on 96% ethanol

In einem Dieselmotor mit Direkteinspritzung wird die in Beispiel 1 beschriebene Treibstoffmischung eingesetzt, wobei entsprechend dem geringeren Heizwert der Mischung gegenüber konventionellen Dieseltreibstoff die 1,4-fache Menge eingespritzt wird. Man erhält eine gute Lauffähigkeit des Dieselmotors mit einem dem konventionellen Dieseltreibstoff identischen Zündverzug. Die Lauffähigkeit des Motors ist auch dann noch gegeben, wenn die Konzentration der Nitrocellulose auf 6 % herabgesetzt wird.The fuel mixture described in Example 1 is used in a diesel engine with direct injection, with 1.4 times the amount being injected in accordance with the lower calorific value of the mixture compared to conventional diesel fuel. The diesel engine runs well with an ignition delay identical to that of conventional diesel fuel. The engine will still run if the concentration of nitrocellulose is reduced to 6%.

Beispiel 5Example 5 Überprüfung der Lauffähigkeit einer Treibstoffmischung auf Basis MethanolChecking the operability of a fuel mixture based on methanol

In einem Vorkammerdieselmotor wird die in Beispiel 2 beschriebene Treibstoffmischung eingesetzt, wobei entsprechend des geringeren Heizwertes der Mischung die doppelte Menge Treibstoff eingespritzt wird. Man erhält eine gute Lauffähigkeit des Dieselmotors mit einem dem konventionellen Dieseltreibstoff identischen Zündverzug. Die Lauffähigkeit des Motors ist auch dann noch gegeben, wenn die Konzentration der Nitrocellulose auf 5 % herabgesetzt wird.The fuel mixture described in Example 2 is used in a prechamber diesel engine, double the amount of fuel being injected in accordance with the lower calorific value of the mixture. The diesel engine runs well with an ignition delay identical to that of conventional diesel fuel. The engine will still run if the concentration of nitrocellulose is reduced to 5%.

Beispiel 6Example 6 Überprüfung der Lauffähigkeit einer Treibstoffmischung auf Basis MethanolChecking the operability of a fuel mixture based on methanol

Eine Treibstoffmischung bestehend aus 6 Teilen einer Nitrocellulose eines k-Wertes von 460, 6 Teilen eines Homologengemisches eines auf Wasser gestarteten Ethylenoxidpolyethers mit durchschnittlich 8 Ethylenoxideinheiten und 88 Teilen Methanol werden in einem direkt einspritzenden Dieselmotor eingesetzt, wobei entsprechend dem geringerem Heizwert der Mischung die doppelte Menge Treibstoff im Vergleich zu Dieselkraftstoff auf Mineralölbasis eingesetzt wird. Man erhält in allen Drehzahlbereichen eine gute Lauffähigkeit, wobei der Zündverzug der erfindungsgemäßen Mischung mit dem eines konventionellen Dieseltreibstoffes einer Cetanzahl von 51 identisch ist.A fuel mixture consisting of 6 parts of a nitrocellulose with a k value of 460, 6 parts of a homologue mixture of an ethylene oxide polyether started on water with an average of 8 ethylene oxide units and 88 parts of methanol are used in a direct-injection diesel engine, with twice the amount corresponding to the lower calorific value of the mixture Fuel compared to petroleum-based diesel fuel is used. Good runnability is obtained in all speed ranges, the ignition delay of the mixture according to the invention being identical to that of a conventional diesel fuel with a cetane number of 51.

Beispiel 7Example 7 Kompatibilität einer Treibstoffmischung mit konventionellem DieseltreibstoffCompatibility of a fuel mixture with conventional diesel fuel

Gleiche Teile der in Beispiel 1 beschriebenen Treibstoffmischung und von konventionellem Dieseltreibstoff werden unter Einwirkung von Scherkräften in eine Emulsion umgewandelt. Die Emulsion trennt sich innerhalb von 1 Stunde unter Ausbildung der Ausgangsphasen. Trübungen oder Ausfällungen werden nicht beobachtet.Equal parts of the fuel mixture described in Example 1 and of conventional diesel fuel are converted into an emulsion under the action of shear forces. The emulsion separates within 1 hour with the formation of the initial phases. Cloudiness or precipitation are not observed.

Claims (9)

1. Ignition improver for alcoholic fuels for internal combustion engines, containing nitrocellulose with a nitrogen content of 9 to 14% and polyethers with at least three ethylene oxide units.
2. Ignition improver according to Claim 1, characterised in that the nitrocellulose has an intrinsic viscosity k of < 1 000.
3. Ignition improver according to Claims 1 and 2, characterised in that the nitrocellulose has an intrinsic viscosity in the range from 800 to 200.
4. Ignition improver according to Claims 1 to 3, characterised in that the polyethers have 4 to 100 ethylene oxide units.
5. Ignition improver according to Claims 1 to 4, characterised in that it is employed as a concentrate containing 15 to 60 parts by weight of nitrocellulose and 20 to 70 parts by weight of polyether.
6. Use of an ignition improver which contains nitrocellulose with a nitrogen content of 9 to 14 % and polyethers with at least three ethylene oxide units, as an additive for alcoholic fuels.
7. Fuel mixture, characterised in that it contains alcohol and an ignition improver, which consists of nitrocellulose with a nitrogen content of 9 to 14 % and polyether with at least three ethylene oxide units.
8. Fuel mixture according to Claim 7, characterised in that it contains 3 to 20 parts by weight of the ignition improver, based on the alcohol.
9. Use of a fuel mixture according to Claims 7 and 8 for the operation of diesel engines.
EP85103095A 1984-03-31 1985-03-18 Injection improver for a fuel mixture Expired EP0157268B1 (en)

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BRPI0803522A2 (en) * 2008-09-17 2010-06-15 Petroleo Brasileiro Sa diesel cycle fuel compositions containing dianhydrohexitols and derivatives
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US20130023455A1 (en) 2011-06-30 2013-01-24 Exxonmobil Research And Engineering Company Lubricating Compositions Containing Polyetheramines
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