EP0151567A1 - Kitchen ventilating system - Google Patents

Kitchen ventilating system

Info

Publication number
EP0151567A1
EP0151567A1 EP19830902849 EP83902849A EP0151567A1 EP 0151567 A1 EP0151567 A1 EP 0151567A1 EP 19830902849 EP19830902849 EP 19830902849 EP 83902849 A EP83902849 A EP 83902849A EP 0151567 A1 EP0151567 A1 EP 0151567A1
Authority
EP
European Patent Office
Prior art keywords
damper
extraction unit
actuator
ventilating system
gutter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP19830902849
Other languages
German (de)
French (fr)
Inventor
Frank Muckler
Edward B. Vandas
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of EP0151567A1 publication Critical patent/EP0151567A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24CDOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
    • F24C15/00Details
    • F24C15/20Removing cooking fumes
    • F24C15/2057Removing cooking fumes using a cleaning liquid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24CDOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
    • F24C15/00Details
    • F24C15/20Removing cooking fumes
    • F24C15/2021Arrangement or mounting of control or safety systems

Definitions

  • a powered exhaust system commonly is used to remove the cooking fumes from the kitchen for discharge to the outside atmosphere.
  • a hood in the kitchen generally overlying the particular cooking appliances collects the f mes, and an exhaust duct from the hood in turn typically extends upwardly within the building structure to an outside outlet higher than the hood.
  • a blower commonly provides negative pressure in the duct for forced venting of the kitchen air and fumes from the hood and through the exhaust duct.
  • Vandas U. S. Patent 4,066,064 discloses an improved arrangement providing for powered opening and closing of the damper with, a cylinder operated by water under pressure. This has certain advantages since the damper is opened and closed under power and provision can be made for using the cylinder to open and. close the damper daily. This further allows for the tie-in of a fire control system to the same damper which, because of its frequent opening and closing, provides increased assurance that the damper will work in the event of a fire. However, a problem of this ⁇ system has become evident in cold climates where the down- draft of freezing air within the open duct system can easily freeze the water in the cylinder and/or water lines.
  • An object of the invention is to provide an improved so-called kitchen ventilating system of the type providing for venting of cooking gases, etc. by interconnection with an exhaust duct communicating to the atmosphere exterior to the kitchen, and useful in myriad industrial, restaurant, fast food and in institutional cooking applications.
  • Another object of the invention is the provision of such a kitchen ventilating system which provides automatic deter gent-and-water washing of the interior of the ventilating system to wash out grease, deposits, and so forth on a daily basis, it being also an object of the invention to provide such a system which carries out water spraying therein in the unlikely event of a fire.
  • Still other objects of the invention include the pro ⁇ vision of such a system which is readily usable in any of a wide variety of industrial, restaurants, fast food and institutional cooking applications from large through small; which is extremely well suited to the expansion of kitchen facilities by adding more ventilating systems; which can be used equally well in single or multiple ventilation install ⁇ ations; and which can be designed in an extremely wide range of widths dependent upon the type of installation desired.
  • FIGURE 1 is a perspective view of a kitchen ventilating system in accordance with and embodying the present invention, being of a fragmentary nature and illustrating, by broken away portions, a certain actuating mechanism, of the invention.
  • FIGURE 2 is a vertical cross-section taken generally along line 2—2 of FIGURE 1., and particularly illustrating the path of air flow within the system as well as the actuation of a damper of the system.
  • FIGURE 3 is a transverse cross-section, as taken generally along line 3—3 of FIGURE 2, of the actuating mechanism.
  • FIGURE 6 is a schematic circuit diagram of control circuitry of the system.
  • the interior of unit 11 and its structure provides a centri ⁇ fugal grease extractor. More specifically, an interior passage ⁇ way is provided by a wall 30 disposed generally parallel to the sloping bottom wall 19 of chairber 22. Alternating baffles 31, 32 and 33 extend partly across the passageway defined in chamber 22, being slanted inwardly so that the air flow is initially directed upwardly around the lower end of the front baffle 31, is then directed downwardly around the upper end of the intermediate baffle 32, and then is directed upwardly around the flanged lower ' end 33* of rear baffle 33. A3 the air is forced to curve around the interrupting baffles, the entrained grease and especially heavier grease particles, droplets, etc. , suspended in the air are thrown off by centrifugal force and are separated out from the air stream and accumulated in a gutter 34. ⁇ he relatively clean air, substantially freed of particles and droplets of grease, is then drawn up into exhaust collar 24.
  • a housing 54 encloses power screw 53 and telescopes over a smaller housing 55 operatively secured to power screw 53.
  • Housing 55 thus acts as a follower,mechanically connected to the power screw 53 adapted to follow linearly along the power screw,driven by cooperation with a helical thread 56 formed on the power screw.
  • a coupling rod 57 is further secured to the follower housing 55 to define part of the swivel connection 48 with the damper.
  • the opening and closing forces on the damper can be quite large because of the high mechanical advantage of the drive link- age, although the time required for opening or closing the damper is at most only a second or two.
  • An important feature is a breakaway connection between the actuator 44 and damper 40 to minimize damage to the damper or to any structure or person accidentally trapped between the closing damper and the adjacent vent opening structure.
  • This is specifically illustrated in FIGURE 4 with the swivel connection 48 having a pair of opposed balls 58 biased by springs 59 or compressive material such as resilient synthetic material into opposing recesses or bores formed on the coupling element 57 secured to the follower housing 55.
  • switch 71 If switch 71 is in the position shown, power provided from lead LI upon closing of switch 70 is supplied to timer 65.
  • the timer thereupon supplies energization by means of a first motor lead 50L-1 to motor 50 which then operates in a direction for opening the damper.
  • timer 65 having timed out (.e.g., 2-5-5 seconds)
  • motor 50 ceases to operate.
  • pilot light PLl also serves to indicate that the damper is opening or, when fully opened, that it has opened.
  • Timer actuator 64 (and also to-pump 74).
  • Timer 64 is, accordingly, energized to begin its timing cycle, during which It provides power through lead 50L-2 to motor 50.
  • the motor is driven in a direction for closing damper 40, if not already closed. Even if the damper were already closed, the actuating mechanism 44 will operate to permit running of the motor 50 without damage to the apparatus, a decided advantage, and will, in any event, ensure that the damper 40 moves quickly to the closed position.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Ventilation (AREA)

Abstract

Un système de ventilation pour cuisinières (A) possède une unité d'extraction (11) reliée au travers d'une conduite d'échappement (24) avec l'atmosphère externe, et un régulateur de tirage (40) pouvant basculer entre des positions d'ouverture et de fermeture de la conduite d'échappement. Un mécanisme électrique d'ouverture et de fermeture du régulateur de tirage comprend un moteur électrique (50) et un dispositif d'actionnement linéaire à billes (44) entraîné par le moteur. L'écoulement d'air au travers du système est régulé pour empêcher le passage dans la conduite d'échappement des particules de graisse en suspension dans l'air refoulé. Le régulateur de tirage est monté de manière à se fermer dans le sens d'écoulement de l'air au travers du système et, lorsqu'il est ouvert, de manière à abriter le mécanisme d'entraînement de la fumée et de la graisse présentes dans l'écoulement d'air. Des circuits de commande assurent un fonctionnement normal automatiquement cadencé du moteur, ainsi que le fonctionnement des dispositifs de pulvérisation de détergent et de lavage (36, 37) du système de ventilation. Les circuits de commande comprennent également un agencement de capteur thermostatique (TH1) servant à détecter la température à l'intérieur de l'unité d'extraction. En cas d'incendie, le régulateur de tirage est fermé automatiquement par le moteur tandis qu'est déclenchée la pulvérisation d'eau par le dispositif de lavage par pulvérisation.A ventilation system for cookers (A) has an extraction unit (11) connected through an exhaust pipe (24) with the external atmosphere, and a draft regulator (40) which can switch between positions opening and closing the exhaust pipe. An electrical mechanism for opening and closing the draft regulator includes an electric motor (50) and a linear ball actuator (44) driven by the motor. The flow of air through the system is regulated to prevent the passage of grease particles suspended in the exhaust air through the exhaust pipe. The draft regulator is mounted so as to close in the direction of air flow through the system and, when open, so as to shelter the mechanism for driving the smoke and grease present in the air flow. Control circuits ensure normal, automatically clocked engine operation, as well as the operation of the detergent spraying and washing devices (36, 37) of the ventilation system. The control circuits also include a thermostatic sensor arrangement (TH1) for detecting the temperature inside the extraction unit. In the event of a fire, the draft regulator is automatically closed by the motor while the spraying of water is triggered by the spray washing device.

Description

KITCHΞN VENTILATING SYSTEM BACKGROUND AND SUMMARY OF THE INVENTION This invention relates to cooking or kitchen ventil¬ ation systems and, more particularly, to an improved ventilation system of this type for use in various commercial and institutional establishments.
In commercial and institutional cooking kitchens, restaurants and fast food service establishments, a powered exhaust system commonly is used to remove the cooking fumes from the kitchen for discharge to the outside atmosphere. A hood in the kitchen generally overlying the particular cooking appliances collects the f mes, and an exhaust duct from the hood in turn typically extends upwardly within the building structure to an outside outlet higher than the hood. A blower commonly provides negative pressure in the duct for forced venting of the kitchen air and fumes from the hood and through the exhaust duct.
Because of the need to be concerned with increasingly stringent fire regulations and the desire to increase safety and efficiency, these so-called kitchen ventilation systems have become increasingly technically complex, requiring painstaking and scientific design during which many parameters, specifications, concerns and hazards must be kept in mind by the design engineer.
OMPI The possibility of fire is a most important hazard to be addressed because of the presence of grease, smoke gases, volatiles and other flammable substances rising from the cooking area or carried upward into the ventilation, in view Ξf of the cooking- heat or even open flames from cooking. Con¬ sequently, a fire damper is often required to be installed in the duct system, the damper being held open by a heat fusible link and closed by a weight or spring when the link is melted. Fire dampers are seldom operated on a regular Q: basis, so that the grease-laden air can bind the damper journals, linkages and other parts to prohibit closing of the damper,as by the action of a weight, if there is a fire.
Another problem of prior art damper arrangements is that if the damper stays open at all times, even when the 5" exhaust blower is off at night, for example, a strong chimney effect can produce loss of significant heat energy, especially in colder climates as heat escapes from the heated building out the open duct.
Manually operated dampers have also been used but 0 usually are not operated regularly and properly over extended periods and, if configured to be closed, for example, by a spring or weight in the event of a fire, are prone to failure just like other fire dampers.
For example, a conventional system long used in the 5 industry is typified by the Graswiσh et al U. S. Patents
"2,961,941 and 2,971,452 where the damper is manually opened and spring closed. Various release means are described in¬ cluding manually activated, fire activated, and/or electrically activated means to shift a link so that the damper could be 0: spring closed; but manual effort is required to open the damper. In practice, it is rare indeed when such a damper is opened and closed on a regular daily basis, particularly where there are many such damper systems in a single commercial place of business or institution. A later system is typified by Gaylord U. S. Patent 3,785,124 which utilizes a similar operating mechanism for the so-called make-up damper but which further employs a fresh air damper which is motor opened and spring closed. A limit switch secured adjacent the motor drive is tripped upon the damper being opened fully to deenergize the motor and simultaneously to energize a brake for holding the damper opened. To close the damper, the brake is released and a spring hopefully closes the damper against fixed stops.
Vandas U. S. Patent 4,066,064 discloses an improved arrangement providing for powered opening and closing of the damper with, a cylinder operated by water under pressure. This has certain advantages since the damper is opened and closed under power and provision can be made for using the cylinder to open and. close the damper daily. This further allows for the tie-in of a fire control system to the same damper which, because of its frequent opening and closing, provides increased assurance that the damper will work in the event of a fire. However, a problem of this ~ system has become evident in cold climates where the down- draft of freezing air within the open duct system can easily freeze the water in the cylinder and/or water lines. This, of course, renders the system inoperative while posing also the risk of rupturing the water lines connected to the actuating cylinder. If there is a multiple ventilator system with multiple actuating cylinders, all operated from a single source of water pressure, the rate of operation of the various cylinders can be different. Another* disadvantage is that each such hydraulic cylinder has to be made of durable materials that will resist liquid leakage, heat and corrosion. The system of this patent also requires costly control valving. Apart from the above, additional problems exist with known damper arrangements. For example, the hood opening typically is defined in wall structure lying in a near vertical plane and, in the usual arrangement, the damper when opened is pivoted about a horizontal upper damper edge, opening into the interior of the hood. Consequently, air exhausted through the hood opening necessarily is passed over the damper itself and grease coats the exposed outer face of the damper. Resultant fouling of the outside surface with grease is itself objectionable, but a more serious problem is that to close the damper, it has to be moved against the direction of the exhausted air moving through the rather restricted hood opening. Even if the blower were deenergized before closing the damper, the inertia, chinmey effect, etc. could yet impose a large force on the damper tending to keep it open. Because of this, the damper closing spring or power cylinder must be designed to be powerful enough to be certain to overcome the possible airflow forces. A further drawback typically has the actuator extended when the damper is opened and exposed to the exhausted air. This means that in time the exposed operating mechanism can become grease coated and bound, and a cause of malfunction. This would be true, for example, with the power cylinder used in the ventilator arrangement disclosed in Vandas U. S. Patent 4,066,064 which cylinder has an extended- piston rod which is exposed to the exhausted air, and thus, may become grease coated and sticky with consequent risk of failure to retract. " An object of the invention is to provide an improved so-called kitchen ventilating system of the type providing for venting of cooking gases, etc. by interconnection with an exhaust duct communicating to the atmosphere exterior to the kitchen, and useful in myriad industrial, restaurant, fast food and in institutional cooking applications. It is an object of the invention to provide such a kitchen ventilating system having a damper which is power actuated for being quickly, easily and reliably opened or closed on periodic intervals, for example, daily, and preventing, when closed, wasteful escape of heat up the exhaust duct.
Another object of the invention is to provide such a kitchen ventilating system in which the damper is oriented and pivotally disposed for closing in the direction of air flow through the ventilating system; and, contrariwise, opening into the air flow.
It is a related object of the invention to provide such a kitchen ventilating system in which the damper, when opened, conceals and protects the actuating mechanism to keep grease-laden air and gases from contacting the actuating mechanism; it being also an object of the invention to provide for the actuating mechanism to be in a contracted configuration when the damper is opened so that the actuating mechanism is intrinsically not prone to being fouled, coated with grease, or otherwise interferred with, while the damper is open.
Another object of the invention is to provide such a kitchen ventilating system in which the damper is electrically actuated but which obviates the need for limit switches, external stops, and other devices which would otherwise be needed to limit movement of the damper.
A further object of the invention is to provide such a kitchen ventilating system in which the electrically-powered actuating mechanism is provided with sufficiently high operatin power and leverage to provide not only rapid but forceful operation of the damper.
It"is an object of the invention to provide such a kitchen ventilating system which provides protection during the damper actuating to minimize damage and to prevent injury of persons or objects trapped between the damper and the adjacent structure.
O PI Yet another object of the invention is the provision of such a kitchen ventilating system in which the movement of air through the system is accomplished so as to extract grease, grease particles and the like from the air moving through the ventilating system and to preclude the moving air from picking up and carrying the grease, particles, etc. up the exhaust duct.
Another object of the invention is the provision of such a kitchen ventilating system which provides automatic deter gent-and-water washing of the interior of the ventilating system to wash out grease, deposits, and so forth on a daily basis, it being also an object of the invention to provide such a system which carries out water spraying therein in the unlikely event of a fire. Still other objects of the invention include the pro¬ vision of such a system which is readily usable in any of a wide variety of industrial, restaurants, fast food and institutional cooking applications from large through small; which is extremely well suited to the expansion of kitchen facilities by adding more ventilating systems; which can be used equally well in single or multiple ventilation install¬ ations; and which can be designed in an extremely wide range of widths dependent upon the type of installation desired. Other objects and features will be in part apparent and in part pointed out hereinbelow.
- & Xf BRIEF DESCRIPTION OF THE DRAWINGS FIGURE 1 is a perspective view of a kitchen ventilating system in accordance with and embodying the present invention, being of a fragmentary nature and illustrating, by broken away portions, a certain actuating mechanism, of the invention. FIGURE 2 is a vertical cross-section taken generally along line 2—2 of FIGURE 1., and particularly illustrating the path of air flow within the system as well as the actuation of a damper of the system. FIGURE 3 is a transverse cross-section, as taken generally along line 3—3 of FIGURE 2, of the actuating mechanism.
FIGURE 4 is a similar cross-section, taken generally along line 4—4 of FIGURE 2, and illustrating a certain break-away feature of the actuating mechanism.
FIGURE 5 is an enlarged perspective view of the actuating mechanism shown in FIGURES 1-4.
FIGURE 6 is a schematic circuit diagram of control circuitry of the system.
DESCRIPTION OF THE PREFERRED EMBODIMENT Referring to the drawings, and particularly to FIGURE 1, A generally designates a so-called kitchen ventilating system of the present invention which is installed above a cooking range or stove 10 representative of the type wliich might be used in a restaurant, fast food service installation, in¬ dustrial cooking facility, or other institution. The present invention may be used above grills, open broilers and various other forms of cooking apparatus, ϊhe ventilating system A is installed such as against a wall extending along the back of range 10 and provides a ventilator or extraction unit 11 having a top wall 12 and opposed side or end walls 13 (only one being shown) and opposed front and rear walls 14 and 21, respectively, each of -which depends from the top wall. The extraction unit 11 captures hot air, smoke and fumes as well as grease and grease vapors rising from range 10. Unit 11 also defines an interior enclosure or plenum 18, confined in part by the top wall 12, by a sloping bottom wall 19, by the opposed front and rear walls 14 and 21, respectively, and by the two end walls 13. An extraction chamber 22 is formed within unit 11. A hood 23 may extend outwardly from unit 11, as shewn, or may be separate from unit 11.
Referring to FIGURE 2, connected to the plenum 18 is an exhaust collar 24 that extends through the building structure, i.e., through the ceiling, walls or the roof (none shown) to the exterior atmosphere. A blcwer or fan 25 pewered by a motor 26 is operated in normal conditions to create a negative pressure in.the plenum 18 for drawing the hot air, smoke, fumes and so forth through the extraction chaπber 22, -which has an inlet or opening 27 into ventilator unit 11.
The interior of unit 11 and its structure provides a centri¬ fugal grease extractor. More specifically, an interior passage¬ way is provided by a wall 30 disposed generally parallel to the sloping bottom wall 19 of chairber 22. Alternating baffles 31, 32 and 33 extend partly across the passageway defined in chamber 22, being slanted inwardly so that the air flow is initially directed upwardly around the lower end of the front baffle 31, is then directed downwardly around the upper end of the intermediate baffle 32, and then is directed upwardly around the flanged lower' end 33* of rear baffle 33. A3 the air is forced to curve around the interrupting baffles, the entrained grease and especially heavier grease particles, droplets, etc. , suspended in the air are thrown off by centrifugal force and are separated out from the air stream and accumulated in a gutter 34. ϊhe relatively clean air, substantially freed of particles and droplets of grease, is then drawn up into exhaust collar 24.
In accordance with this invention, gutter 34 is of special configuration. Extending across the entire width of back wall 21 of extraction unit 11, gutter 34 has a sloping bottom wall or floor 34a, a sloping rear wall 34b and a further front wall 34£ which drops slopingly frc the floor 19 of chaπtoer 22 to provide a lip or recess with the bottom wall 34a_ of the gutter being located, accordingly, below the plenum floor 19. Because of this arrangement, air directed around the end 33' of baffle 33 substantially follows the floor 19 before being directed back upwardly into the plenum and thence through duct 24 and is prevented from dipping down into the floor 34a, -which is depressed, of gutter 34. Accordingly, the grease which has accumulated and is draining off into gutter 34 is kept well out of the air flow to prevent the air from re-entraining the grease and carryingit up the back wall 21. ϊhe grease in gutter 34 is drained off through a drain connection 35 of conventional character so that grease does not accumulate to any sub¬ stantial extent in gutter 34.
Also illustrated is a wash system having a pipe 36 for providing water and/or a water and detergent mixture under pressure to spray nozzles 37 provided to discharge the mixture at high velocity into the unit 11. A conventional motor driven puπp (not shown) is used for this purpose. This cuts grease and dirt buildup on the walls and flushes the same down drain 35. The exact details of the wash system, baffle arrangement or ventilator structure are subject to variation and the configuration shown is merely representative.
SUBSTITUTESHEET
O PI Opening 2.7 into unit 11 is adapted to be closed by a swingably disposed damper 40 which is hingedly secured for being shifted between an open position (as illustrated in solid FIGURE 2) and a closed position (as illustrated in 1 phantom in FIGURE 2) disposed crosswise to the air flow through the vent opening. The vent opening 27 typically extends the entire width of the hood and substantially to the two spaced end walls 13. When closed, damper 40 has a flange 41' which laps over the side and bottom edges of : vent opening 27. One or more detents 41 are secured to the lower lip of the vent opening to define a surface against which lip 41' of the damper is sealed when closed tightly. The damper is mounted near its upper edge to a horizontal pivot shaft 42, allowing the damper to swing in an arc - between the opened and closed positions.
Mounted within a compartment 43 is an improved actuator mechanism 44 for opening and closing the damper 40 under power by extension and retraction of the actuator within compartment 43. As will be seen from FIGURE 2, the actuator ; *when extended will cause damper 40 to be swung closed by movement into the direction of the air flow into opening 27. By retraction, the door is swung to the position illustrated in FIGURE 2 and, in this position, lies against the bottom of compartment 43, closing it off to shield and protect " actuator 44 and its related components from exposure to the fumes, smoke and greasy vapors which rise from stove 10 into the ventilating system A. Damper actuator compartment 43 is defined at its forward portion by wall 14 having a down¬ wardly angled portion 45 conforming to the angle and position : of damper lip 41' . Therefore, the heated air, smoke, gases and so forth rising from the cooking surface have no opportunity to enter compartment 43 but must instead enter opening 27. Also, it will be manifestly clear that it is the inner face of damper 40 which is thus exposed to the smoke and heated greasy gases so that, when damper 40 is closed by actuator
44, only the outer face (which has never been exposed to these products) will be presented, and thereby contributing to clean appearance and minimizing the efforts of cleaning up after cooking.
Actuator 44 includes an eye 46 pivotally connected to the under surface of top wall 12 by a swivel fitting 47. Actuator 44 is adapted to be extended and contracted by respective elongation or contraction axially.
For this purpose, a reversible electric motor (see FIGURE 5) is mounted in the actuator 44 and has a rotatable output shaft 51 having a helical thread formed on the end of the shaft which engages and rotatably drives a worm wheel 52, and in turn, a power screw 53 keyed to the worm wheel 52 to rotate about its longitudinal axis.
Referring to FIGURES 3 and 4, a housing 54 encloses power screw 53 and telescopes over a smaller housing 55 operatively secured to power screw 53. Housing 55 thus acts as a follower,mechanically connected to the power screw 53 adapted to follow linearly along the power screw,driven by cooperation with a helical thread 56 formed on the power screw. A coupling rod 57 is further secured to the follower housing 55 to define part of the swivel connection 48 with the damper.
With the electric motor powered mechanical actuator, the opening and closing forces on the damper can be quite large because of the high mechanical advantage of the drive link- age, although the time required for opening or closing the damper is at most only a second or two. An important feature is a breakaway connection between the actuator 44 and damper 40 to minimize damage to the damper or to any structure or person accidentally trapped between the closing damper and the adjacent vent opening structure. This is specifically illustrated in FIGURE 4 with the swivel connection 48 having a pair of opposed balls 58 biased by springs 59 or compressive material such as resilient synthetic material into opposing recesses or bores formed on the coupling element 57 secured to the follower housing 55. If the damper unintentionally binds against something, the balls 58 can be slid out of the recesses in any direction upon the compression of the springs 59. The breakaway force of the detent connection can be increased or decreased by screws 60 adjacently threaded into the bores and against the springs or cαmpressive material.
As more clearly evident later, operation of the electric motor pcwered actuator mechanism 44 obviates the need for any limit switches or the like installed on site in the ventilator hood and permits the actuator to be driven by energization of the electric motor for a fixed period of time slightly more than that adequate to effect closing or opening of damper 40 and dispenses with the need for fixed extrinsic stops or such limit switches, etc. In this regard, design of the power screw 53 is such as to prohibit follower movement beyond a fixed location whereby two opposite end positions of the powered stroke are predetermined. As seen in FIGURE 4, the follower mechanism has an annular cage 61 loosely fitting loosely over power screw 53 and pro*viding clearance also within inner follower housing 55. Cage 61 has several openings 62a_ each of which rotatably confines a ball 62. Hie follower housing in turn has several annular grooves 62b^ formed in it. Each of these grooves can receive one or more of the balls 62 to axially confine cage 61 via^the balls relative to the power screw 53. Each ball 62 also fits in the helical track 56 formed on the power screw 53, so that the cage 61 is restrained relative to the power screw, where each can be abutted by the cage at the respective ends of the power stroke. Rotation of power screw 53 upon activation of motor 50 causes balls 62 to move within helical thread 56 axially along the power screw, and rotating within cage 61 to shift it axially along the power screw. Balls 62 also are confined in grooves 62b^ of follower housing 55 and thereby axially move the follower to extend or retract the housings 54 and 55 relative to one another. Upon cage 61 coming into contact with pins 63a and 63b_ at the end of the stroke, the cage does not move further upon continued power screw rotation, but instead the balls 62 merely roll around grooves 62b formed in follower housing 55. Ihis arrangement, along with the timing control to be noted hereinafter for the operation of motor 50, precludes damage to the motor and while dispensing with on/off limit switches, external limit stops, or the like installed on site in the venting structure. In accordance with the invention, the new ventilating system is provided with one or more thermostats such as that designated TH1 for sensing the temperature within unit 11 at its upper extent and, thus, responding to the temperature of the air rising therein before it enters duct 24. Thermostat TH1, and any additional thermostats which may be provided dependent upon the width of the preferred hood configuration, are interconnected with control circuitry of the invention which operates motor 50 for closing and opening of damper 40. Referring to
FIGURE 5, control circuitry of the invention is illustrated.
AC power for operation of the circuitry is provided across a pair of leads LI and L2. Fan motor 26 is not shown schematically in this circuit but a lead 26L provides .interconnection between this circuit and the starter coil of motor 26. Motor 50, which drives actuator 44, is schematically illustrated, being a reversible type of motor so that it can be driven in opposite directions depending upon the polarity of the connection with it. Designated at 64 and 65 are timers for controlling the operation of motor 50 in a timed-on, cyσled-off manner. Thus, timer 64 controls the timing of motor 50 for closing the damper; while timer 65 controls its energization for opening the damper. In accordance with the invention, motor 50 is energized by the appropriate timer 64, 65 for a pre¬ selected time interval slightly greater than that required for movement of damper 40 between its closed and opened position. Such movement typically may require about 2 seconds so that it will be adequate for the preselected time interval to be, for example, 2.5-5 seconds.
An additional timer 66 provides control over the time interval during which soap and water solution is provided through line 36 for spraying within extraction unit 11. Timer 66 controls the operation of a relay 68. Another relay 69 is interconnected with thermostat TH1 (and any additional thermostats of the system) for providing various control functions in the event that an abnormal temperature is sensed by the thermostat(s) .
^-TE
OMPI Operator control of the system is provided by a control switch 70 of multiple pole type. This allows the operator to close or open the damper as well as automatically initiate operation of a wash cycle daily or more frequently. To open damper 40, and operate the ventilating system, the operator moves switch 70 from the position shown to provide power from lead LI through the normally closed contacts 68-1 of relay 68, providing power through a pressure switch 71 to lead 26L to which the blower fan starter coil is connected. This initiates operation of blower fan motor 26. Pressure switch 71 is a pressure-responsive type of switch which is normally maintained in the position shown as long as there is adequate water pressure. However, if there should be a drop from normal water pressure, switch 71 will move from the position shown to energize pilot light PL2 for signifying this condition. Otherwise, switch 71 will permit power to be supplied to lead 26L for normal operation of the blower, and a pilot light PLl is energized to signify that the blower is operating. Also, more water pressure resulting in movement of switch 71 from the position shown will prevent power from being supplied to timer 65.
If switch 71 is in the position shown, power provided from lead LI upon closing of switch 70 is supplied to timer 65. The timer thereupon supplies energization by means of a first motor lead 50L-1 to motor 50 which then operates in a direction for opening the damper. Upon timer 65 having timed out (.e.g., 2-5-5 seconds), motor 50 ceases to operate. Of course, when the follower 61 of the actuating mechanism contacts pin 63a, the damper will be in a fully opened position. Accordingly, pilot light PLl also serves to indicate that the damper is opening or, when fully opened, that it has opened.
When the operator desires to close damper 40 and de- energize blower motor 26, switch 70 is returned to the position shown. In that event, power otherwise made available to a winding 66-W is removed, permitting contacts 66-1 to assume the position shown. Power is then supplied through a set of contacts 66-1 and 66-2, which move from the position shown,
OMPI through contact 66-1 and-to a relay winding 68-W. It is noted that as timer 66 begins its timing cycle -upon winding 66-W being deenergized, contacts 66-2 and 66-3 are closed during the timing cycle. Accordingly, power is provided to the timer 64 for controlling the closing operation of motor 50. Motor 50 is then provided with pcwer through a lead 50L-2 for operating it in an opposite direction, and causing actuator 44 to extend and close damper 40.
When switch 70 is turned off, relay winding 66-W is deenergized, contacts 66-3 and 66-2 close and supply power through the new closed contacts 66-3 for energizing the winding 73-W of a solenoid which permits water under pressure to flow into the plumbing connected with line 36. At the same time, a further pilot light PL3 is energized to signify that a wash cycle is being initiated. Further, power is provided through switch 72 for energizing a detergent pump 74 which pumps detergent into the water being supplied to line 36. Here, it may be noted that switch 72 is provided for the purpose of teirporarily energizing pump 74 for test purposes to deter- mine that a soap mixture will be sprayed from nozzle 37 so that the operator can determine, at any time, that detergent will be pumped. After timer 64 has timed out (providing a preselected tine interval slightly greater than that required for motor 50 to effect closing of damper 40) , power is no longer provided to motor 50.
Wash timer 66 may provide a timer interval of 5-15 minutes, typically, depending upon the amount of washing which the user requires, the timer mechanism shifts contacts 66-3 and 66-2 back to their position illustrated, deenergizing wash solenoid 73, detergent pump 74 and, of course, the wash pilot light PL3. Also, this deenergizes relay winding 68-W so that contacts 68-1 move back to the position shown. As control switch 70 is opened, power is then no longer made available to line 26L, terminating operation of blower motor 26 and, similarly, pilot light PLl.
O PI In the event of a fire, thermostat TH1 closes to supply power from lead LI to energize winding 69-W of the fire relay 69. This closes contacts 69-1 and 69-2 to move from the position shown. These contacts are connected through a normally closed reset switch 75 to lead LI. Therefore, even if thermostat TH1 should subsequently open, power will continue to be provided for energizing relay winding 69-W. Contacts 69-1 and 69-2, when operated as just described, supply power to energize relay 68-W. Similarly, power is provided to wash solenoid 73-W and wash pilot light PL3. The energization of the wash solenoid causes water to be provided to line 36 and spray is initiated within the ventilating system. Also, power is then supplied to timer actuator 64 (and also to-pump 74). Timer 64 is, accordingly, energized to begin its timing cycle, during which It provides power through lead 50L-2 to motor 50. The motor is driven in a direction for closing damper 40, if not already closed. Even if the damper were already closed, the actuating mechanism 44 will operate to permit running of the motor 50 without damage to the apparatus, a decided advantage, and will, in any event, ensure that the damper 40 moves quickly to the closed position.
As noted above, even if thermostat TH1 should subsequently open, as when the fire is extinguished by the spraying of the water, or for whatever reason, the connection with lead Ll through switch 75 will cause fire relay winding 69-W to remain locked in and energized and spray will, therefore, continue for an indefinite period to ensure against the possibility of a flare-up or resurgence of the fire. Authorized personnal, such as firemen or the operator of the establishment, can subsequently press reset switch 75 to permit winding 69-W to be deenergized, resetting relay 69 and terminating further spraying resulting from the energization of wash solenoid 73-W. Of course, if the fire had still not been extinguished, thermostat TH1 would again close to reinitiate a wash cycle. In view of the foregoing, automatic operation of the system is relatively fail-safe, providing a very high degree of assurance that the new ventilating system will provide protection against fire even. in the absence of personnel and will operate as necessary to extinguish flame regardless of the time of the fire, whether such be during the hours of operation of the establishment, or when closed. Here again, movement of damper 40 when closing in the direction of the air flow through the ventilating system ensures that the damper will not have to resist the flow of air which may exist in the eventof a fire until blower shut-off.
Although the foregoing includes a description of the best mode contemplated for carrying out the invention, various modifications are contemplated. As various- modifications could be made in the construction herein described and illustrated without departing from the scope of the invention, it is intended that all matter con¬ tained in the foregoing description or shown in the accompanyin drawings shall be interpreted as illustrative rather than limiting.

Claims

WHAT IS CLAIMED IS:
1. In a kitchen ventilating system coitprising an extraction unit, a damper, and a damper opening for being closed or opened by movement of the damper, an exhaust duct connected to said extraction unit, and a fan for causing gases drawn into the extraction unit through such opening for being exhausted through the exhaust duct, the iπprovement characterized by an extend¬ able-retractable actuator for the damper and linkage means connecting the actuator to the damper for causing movement of the damper between an open position to a closed position by extension and retraction of the actuator, said movement of the damper to its closed position'being in the direction of air flow into said opening, the actuator being in a retracted condition when the άairper is open and in an extended condition when the damper is closed.
2. In a kitchen ventilating system according to Claim 1, the iπprovement further characterized by the damper and the actuator being mutually oriented relative to structure of said extraction unit for causing the actuator to be shielded by the daπper when opened for preventing e2_posure of the actuator to gases entering said extraction unit through said opening.
3. In a kitchen ventilating system according to Claim 2, the improvement further characterized by the actuator being located within structure of said extraction unit and connected to the damper through a further opening in said structure, the dairper, -when in its open position, closing said further opening.
4. In a kitchen ventilating system according to Claim 3, the iirprovement further characterized by the damper being of door-like configuration having inner and outer faces, means pivotally connecting the damper to structure of said extraction unit to permit damper opening and closing by rotation on a pivot axis relative to said extraction unit structure, the outer face of the damper being presented when the dairper is closed but lying against said extraction unit structure for being shielded when the damper is closed.
_0 PI 5. In a kitchen ventilating system according to Claim 1, the improvement further characterized by the actuator includin an extension and retraction mechanism, an electric motor for driving said mechanism to produce movement of the damper 5' between its opened and closed positions in a predetermined time interval, and timing means for controlling energizing of the motor from a source of electric power to provide energization of the motor for a preselected time interval' greater than said predetermined time interval.
10 6. In a kitchen ventilating system according to Claim 5, the improvement further characterized by the actuator com¬ prising an elongated screw turned by said motor, follower means driven by tha screw for being advanced in either of the two directions along the direction of rotation of the
15 screw, and ball means interengaging the follower means and screw, the follower means being configured to provide pre¬ determined limits- of axial movement at opposite ends along the screw and for permitting free circulation of the balls relative to the-screw and follower means upon either of the
20. limits being reached.
7. In a kitchen ventilating system according to Claim 6, the improvement further characterized by the linkage means connecting the actuator to the damper including break-away means for providing breaking away of the connection of the
25 actuator to the damper in the event of movement of the damper between its open and closed positions being blocked.
8. In a kitchen ventilating system according to Claim 5, the improvement further characterized by the motor being electrically reversible, the timing means comprising means
30 for establishing first' and second timing intervals for respectively controlling the energization of the motor for rotation in first and second directions, whereby said first timing interval determines the opening of the damper and said second timing interval determines the closing of the 5 damper.
OMPI 9. In a kitchen ventilating" system according to Claim 8, the iπpixive- ent further characterized by thermostat means located within said extrac¬ tion unit for sensing the temperature therein and adapted to provide electrical switching in response to an abnormal hiφ. terrperature within said extraction unit, and circuit means intercαmecting said thermostat means and said second timer for causing energization of the motor for closing of the damper in response to sensing an abnormal temperature.
10. In a kitchen ventilating system according to Claim 1, the i prove- ment further characterized by said extraction unit having st_α_cture defining within said extraction unit a grease-receiving gutter and structure defining within said extraction unit a sharply turning path for gases drawn into said extraction unit through said opening, said path being oriented relative to the gutter for centrif gal extraction of entrained grease, and the like from said gases, and means for causing said path substantially to prevent passing of said gases into the gutter thereby to avoid reentrain ent of grease in said gases.
11. In a kitchen ventilating system according to Claim 10, the im¬ provement further characterized by thermostat means located within the extraction unit for sensing the temperature of gases therein before being exhausted through the exhaust duct and adapted to provide electrical switching in response to an abnormally hiφ terrperature within the extrac¬ tion unit, spray means within the extraction unit for spraying water within the extraction unit, and circuit means interccnnecting with said thermostat means and responsive to the electrical switching thereof for causing operation of the actuator means for effecting movement of the damper to its closed position and for initiating spraying by said spray means.
12. In a kitchen ventilating system according to Claim 11, the iπprove ent f*urther characterized by the actuator being electrically energizable by selective operator initiation for movement of the damper between its open and closed positions, said circuit means being also operative to provide for initiation of spraying by the spray means for a timedinterval upon selective operatore initiation to produce closing of the damper, and circuit means, responsive to the thermostat means, for causing spraying by the spray means beyond said timed interval in response to abnormally hiφ terrperature within the extraction unit. . m comp s ng an ex rac¬ tion unit, an exhaust duct connected to said extraction unit, and a fan for causing gases drawn into the extraction unit through such opening for being exhausted through the exhaust
5 duct, the improvement characterized by said extraction unit having structure defining within said extraction unit a grease- receiving gutter and defining also within said extraction unit a sharply turning path proximate said gutter for gases drawn into said extraction unit through said opening, said path
1.0- being oriented relative to the gutter for centrifugal extrac¬ tion of entrained grease and the like from said gases, causing particles and droplets of said grease to be separated from the gases drawn into said unit, thereby extracted therein, and accumulated in said gutter. 5 14. In a kitchen ventilating system according to Claim 13, the improvement further characterized by said extraction unit having structure for causing said path to be maintained above said gutter for preventing passing of said gasses into said gutter thereby to avoid re-entrainment of grease in said gases. 0 15. In a kitchen ventilating system according to Claim 14, the improvement further characterized by said extraction unit having a lower surface across which said gases flow upon entering said extraction unit, said gutter extending transversely across said surface, said path sharply turning upward proximate said 5, gutter, said gutter including a floor which is depressed from said surface, said path being thereby prevented from dipping down into the floor of said gutter.
O PI
EP19830902849 1983-08-11 1983-08-11 Kitchen ventilating system Withdrawn EP0151567A1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/US1983/001232 WO1985000873A1 (en) 1983-08-11 1983-08-11 Kitchen ventilating system

Publications (1)

Publication Number Publication Date
EP0151567A1 true EP0151567A1 (en) 1985-08-21

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ID=22175399

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Application Number Title Priority Date Filing Date
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WO (1) WO1985000873A1 (en)

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CN106610042A (en) * 2015-10-21 2017-05-03 青岛海尔洗碗机有限公司 Ceiling type self-cleaning core range hood with hidden water tank
CN106610042B (en) * 2015-10-21 2018-12-11 青岛海尔洗碗机有限公司 A kind of top suction type self-cleaning core oil smoke machine with hiding water tank
CN110686289A (en) * 2019-10-08 2020-01-14 宁波方太厨具有限公司 Side-wind prevention method of range hood

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