GAS DETECTING SYSTEM AND METHOD OF MAKING SUCH GAS DETECTING SYSTEM.
The object of the present invention is to indicate a method and give an example of an embodiment of an inexpensive and readily demountable gas detecting system which is made of a plastics material, e.g. nylon, which in accordance with international as well as national heavy-cur¬ rent regulations for "Electrical equipment for potentially explosive atmospheres" can be made as an "EEx"-type device, having a "d"-type flame proof enclosure, an "e"-type increased safety together with an "s"-type special protection.
It is previously known to provide gas detecting systems for an "i"-type intrinsic safety circuit, as indicated in for instance the German pa- tent specification No. 2625891, and the British patent specification No. 2068561. Those systems implies that the employed electronic con¬ trols become very expensive since they have to be secured as an "EEx"- type equipment. Or popularly speaking, then the "i"-type embodiment will delimit the power in the conductors in the dangerous area by means of an electronic unit, whereas the "e"-, "d"- and "s"-type embodiments permit the power to exist in det dangerous area.
An "i"-type embodiment with an "EEx"-type gas detecting equipment may involve a multiplication of the expenditure on the electronic measuring apparatus. Thus, an EX-type embodiment of the gas detector enclosure plus a "d"- and "e"-type sensor results in a low-cost electronic device. However, it has hitherto involved the Ex-protected gas detecting equipment being of a very complex design and very expensive.
In German patent specification No. 2625891, in which an "i"-type in¬ trinsic safety current circuit is disclosed, the possibility of having a forced gas supply, e.g. via a pump, during the operation of l e diffusion measuring head is also indicated. Hitherto, this has b t*n arduous and expensive in connection with other EEX-type embodiment*?. Further, the embodiment disclosed in said German specification is complex too.
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In said British patent specification No. 2068561 there is disclosed, in connection with a single gas sensor having a filter, an embodiment which can only operate in an "i"-type intrinsic safety circuit. Fur¬ thermore, it is suggested therein that the sensor socket of the house- iήg itself being made of a plastics material.
The embodiment indicated therein can only be used together with elec¬ tronic devices the circuits of which are of the "i"-type intrinsic safety type, but it will not have a "d"-type flame proof enclosure or an "e"-type increased safety enclosure, and it will not as indicated in the German specification be readily demountable or permit a forced gas supply during operational conditions.
The present invention represents a substantial improvement of previous¬ ly known embodiments, since the safety has moved up from an "EEx"-type protection within an "i"-type intrinsic safety circuit to a "d"-type flame proof enclosure involving an "e"-type increased,security; addi¬ tionally, flash-overs are eliminated through the choice of material, which at the same time is made More corrosion-resistant and much more favourable having regard to production costs. Further, in the chosen design the capability of the plastics material to be gas-proof is utilized. The design is furthermore so good that the unit during ope¬ ration may be readily connected to a forced gas supply unit.
Fig. 1 shows in a sectional view an example of a gas detecting system which complies with international as well as national heavy-current re¬ gulations for electrical equipment for potentially explosive atmos¬ pheres under the "EEx"-type of protection which is provided with a "d"-type flame proof enclosure, involving an "e"-type increased safety and an "s"-type special protection for gas detection within the "II C"- group of materials, in which 1 designates an "EEx"-type terminal box of a plastics material provided with an "e"-type increased safety for the mounting thereon of a gas detector housing of a plastics material and having a "d"-type flame proof enclosure comprising of a readily de¬ mountable top part 3 and a bottom part 2 in which the removable gas sensor 4 with its six electrode legs 7 is placed and plugged into a protrusion 5 which, in connection with the flat connection 6 and the
gas-proof property of the plastics material together with said "EEx"- type tolerances, makes an "EEx"-type gas-proof and "d"-type flame proof enclosure. The sensor head 4 is kept in place against the socket member 5 by being plugged into six separate socket holes 7 for the electrode legs. Additionally, the inside top section of the flame arresting filter 8 prevents the sensor 4 from dropping out owing to e.g. vibrations.
The bottom and top parts 2 and 3 of the "EEx"-type gas sensor housing are here kept together by means of two steel bolts 10 thus providing a "d"-type flame proof assembly. Between the outer atmosphere and the gas sensor 4 there is placed a flame arresting member 8 which permits a through-flow of gas and which for instance may be made of vitrified stainless steel. It is shaped and dimensioned with tolerances accord- ing to Fig. 1 which renders the gas sensor housing 2, 3 a "d"-type flame proof enclosure and, if made of nylon »6.6, strong enough to en¬ dure a small gas explosion within the sensor compartment 4, and this applies to a temperature of the outer atmosphere or an ambient tempe¬ rature of approximately 100° Centigrade as well as e.g. a gas like acetylene or a gas chosen from the "EEx"-safety group II C.
The current and voltage supplied from the terminal box 1 to the gas sensor compartment 4 is provided as an "EEx"-type safety facility and a "d"-type flame proof facility by means of, in the present case, six specially designed single electrodes 9 which, due to their larger dia¬ meter thread towards the flame chamber 4 and smaller diameter thread towards the inside of the terminal box 1 and due to two holes in each end of each separate electrode, makes an assembly or joint which, when seen from the sensor compartment 4, is "d"-type flame proof and, when seen from the terminal box compartment 1, represents an "e"-type in¬ creased safety facility, through which current and voltage can be ;ujμ- plied and delivered. Embedding a standard socket for the sensor Irijy in the nylon material 2, 3 by means of e.g. epoxy bodies will not b»« possible because no glue or cement of known types will be able to .nl- here to nylon or teflon in a "d"-type flame proof manner so that neither the "e"-type nor "d"-type safety facility will be available.
During operational conditions, for example, the gas sensor housing 3 may be readily mounted with, as an auxiliary device, a closed cover 11 in front of the entrance 8 to the sensor 4, and the cover 11 may then by means of two pipe stubs 13 be used to conduct a predetermined amount of gas or gasflow 14 across the sensor head 2, 3 and 4.
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