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This application is a continuation-in-part of application Serial No. 322,627, filed November 9, 1981, which, in turn, is a continuation of application Serial No. 86,225, filed October 18, 1979, now abandoned.
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The present invention relates to a liquid applicator for dispensing toiletries to the skin, and particularly for the application of antiperspirants and deodorants to the human axilla.
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Liquid applicators in general are well-known in the prior art, particularly the roll-on type commonly used for antiperspirants and deodorants. These are disclosed, for example, in U.S. Patents 2,749,566; 2,923,957; and 2,998,616. Because of problems with roll-on type applicators, Karl-Heinz Rosenthal, OLS 2,151,741 and Berghahn et al., U.S. Patents 4,050,826 and 4,111,567, devised liquid applicators comprising a container fitted with an applicator head having a fixed, solid, shaped form made of a non-flexible, non-deformable, sintered porous synthetic plastic resin having a controlled porosity and having omni-directional, interconnecting pores. In a real sense, these porous plastic applicators resemble the conventional roll-on applicator except that it is stationary.
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The present invention provides a delivery system for liquid toiletry products which is an improvement over the delivery systems of Rosenthal and Berghahn et al. and comprises a substantially hollow non-flexible, non-deformable, sintered, porous synthetic plastic resin applicator head having a controlled porosity and omni-directional interconnecting pores, which applicator head has a convex upper surface, in combination with a container which has the product to be delivered therein.
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The substantially hollow applicator head of the device of the present invention may be of any suitable configuration, but a convex upper surface has been found to be particularly suitable for contact with various parts of the human body. Thus the applicator head may have, for example, a hemispherical or mushroom-like shape. The use of a substantially hollow applicator head, it has been discovered, provides significantly improved delivery of product. The delivery of product through the substantially hollow applicator head is markedly more uniform than through a solid applicator head, wherein, due to the varying distances to be travelled through the solid structure by the product contacting the bottom of the solid shape, much more of the product is delivered through the lower exterior regions of the structure since the product will more quickly travel the shorter distance between the bottom surface of the solid shape and the lower exterior surfaces of the applicator head. Such a preferential delivery through the lower exterior surface of the applicator head is particularly undesirable, inasmuch as the apex of the applicator head is generally the portion thereof which is in contact with the skin during use.
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The substantially hollow, shaped applicator head also has the advantage of being substantially more uniform in density and porosity than a solid structure, thereby also contributing to a more uniform rate of flow of product through all portions of the applicator head.
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The substantially hollow, shaped applicator head of the present invention's system further provides quicker delivery of the product to be dispensed therethrough since there is a shorter distance for said product to travel through the applicator head. Accordingly, the user need not wait as long for there to be delivery of product.
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The substantially hollow, shaped applicator head of the present invention's system has the further advantage over the solid head of, for example, U.S.Patent No. 4,050,826, in that it will vent more easily, the applicator of U.S. Patent No. 4,050,826 holding a vacuum for a longer period of time, thereby impeding, and perhaps even preventing, delivery.
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Finally, the substantially hollow, shaped applicator head of the present invention's system permits much greater flexibility in controlling flow of the product to be delivered therethrough inasmuch as a wide variety of materials may be used in combination therewith, if desired, such as flow restrictors and the like, to yield optimum delivery for any given situation. Obviously, too, controlling the porosity and/or thickness of the porous plastic material will also permit the attainment of this objective in many instances.
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In a preferred embodiment the substantially hollow, shaped applicator head of the system of the present invention is relatively thinner at the apex of the convex upper surface thereof than on the sides thereof, so that there is preferential flow through the apex which would generally be the portion of the applicator head in contact with the surface to which product would be applied through the head, when the device is inverted during use. Such a thickening of the lower area of the applicator head offers the further advantage of providing greater structural support for the head. Such an applicator head is disclosed, for example, in commonly assigned copending application Serial No. 368,327 filed April 14, 1982, the pertinent portions of the disclosure of which are hereby incorporated by reference thereto. Of course, depending upon the pattern of delivery of product desired, this thinning of a portion or portions of the applicator head relative to other portions thereof may be used to achieve any such-pattern.
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The materials which are used to make the substantially hollow, shaped applicator head of the system of the present invention are non-flexible, non-deformable, sintered porous synthetic resins having a controlled porosity and having omni-directional interconnecting pores, formed of aggregates of united polymer particles. The degree of porosity of the porous materials can be controlled in their manufacture, thus insuring a wide range of porosity to suit a wide range of liquid products of varying viscosities. Sintered, porous applicator heads may be fabricated of hiQh-densitv polyethylene, low-density polyethylene, ultra-high molecular weight polyethylene, polypropylene, polyvinylidene fluoride, and the like. Products are available commercially under, for example, the trade designations "Porex" porous plastics and "Porous Poly". Preferably, ultra-high molecular weight, low bulk density polyethylene is the porous plastic used. Such a material is available, for example, from American Hoescht Corporation as HOSTALENTM GUR 212. The pore size of the applicator head may vary widely, depending on the liquid to be delivered. Low-viscosity liquids, such as perfumes, may best be delivered via a small-pore plastic applicator, e.g., one micron or less. In general, the pore size may vary between about one and 200 microns, and for most purposes, generally about 10-50 microns are preferred.
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The container may obviously be of any suitable shape and/or design and may be constructed of any suitable material, such as metal, glass, or plastic.
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The delivery system of the present invention may be used to deliver any topical liquid product to the skin. These may include, for example, after-shave lotions, pre-shave lotions, skin lubricants or emollients, suntan lotions, fragrances (perfumes, colognes, etc.), topical therapeutics (analgesics, acne formulations, antiseptics, etc.), and the like. The delivery system is particularly useful in applying antiperspirants and deodorants and avoids the problems associated with roll-on applicators, the Berghahn et al. and/or the Rosenthal device. Thus, for example, the device of the present invention provides a means for applying a low viscosity, fast drying, non-sticky solution of aluminum chlorhydrate, avoiding the undesirable features of roll-ons, pump sprays, and sticks.
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Since the porous plastic materials are hydrophobic and do not "wet" with water, it may be necessary to add alcohol to an antiperspirant formula to transfer the product from the container to the applicator head. Crystallization of the solid components of the solution, such as aluminum chlorhydrate, may be avoided by the addition of certain esters, such as isopropyl myristate or isopropyl palmitate.
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The invention may be better understood by reference to the drawings in which,
- Figure 1 is a perspective view of a liquid delivery system within the scope of the instant invention with the cap of the package removed to show a substantially hollow, hemispherically shaped applicator head; and
- Figure 2 is an elevational view with parts broken away to show a cross-section of the applicator head and container of the embodiment of Figure 1;
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Referring to the Figures 1 and 2, the liquid delivery system of the present invention comprises an outer case 10 having a base 12 and a cap 14 which is attached by means of threads 16 at the top of case 10. It will be understood that cap 14 could be attached in another manner, such as, for example by a friction fit. Case 10 contains the liquid product to be dispensed. A substantially hollow porous plastic applicator head 20 is fitted into the open end 22 of case 10. In the embodiment shown in the Figures, the applicator head 20 has a hemispherical outer surface 24. Applicator head 20 will be saturated with the liquid product upon inversion of the system, and friction or pressure against applicator head outer surface 24 delivers liquid product from the pores of applicator head 20. In the embodiment shown, an air vent 21 is provided through head 20 to equalize pressure in case 10 and provide continuous flow of liquid product.
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As aforesaid, a variety of liquid products may be dispensed by means of the system of the present invention. Illustrative products are set forth in the following specific Examples.
AFTER SHAVE LOTIONS
Example 1 - After shave Lotion
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Example 2 - after shave lotion (high emollience)
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Example 3 - after shave lotion (low alcohol, antiseptic)
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PRE-SHAVE LOTIONS
Example 4 - pre-shave (beard softener and lubricant)
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Example 5 - pre-shave lotion
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Example 6 - pre-electric shave
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Example - pre-electric shave
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Example 8 - pre-electric shave (astringent type)
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SKIN LUBRICANTS/EMOLLIENTS
Example 9
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Example 10
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SUNTAN LOTIONS
Example 11- suntan oil
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Example 12 - clear hydroalcoholic suntan lotion
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Example 13- clear hydroalcoholic suntan lotion (cont'd.)
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Example 14- suntan liquid
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Example 15
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FRAGRANCE
Example 16- cologne (men's or ladies)
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Example 17- emollient cologne
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TOPICAL THERAPEUTICS
Example 18- analgesic (for relief of muscular pain)
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Example 19-acne treatment
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ANTIPERSPIRANT COMPOSITION
Example 20
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