EP0137315B1 - Process and apparatus for the manufacture of high-purity alloys - Google Patents
Process and apparatus for the manufacture of high-purity alloys Download PDFInfo
- Publication number
- EP0137315B1 EP0137315B1 EP84110654A EP84110654A EP0137315B1 EP 0137315 B1 EP0137315 B1 EP 0137315B1 EP 84110654 A EP84110654 A EP 84110654A EP 84110654 A EP84110654 A EP 84110654A EP 0137315 B1 EP0137315 B1 EP 0137315B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- melt
- crucible
- melting
- casting
- container
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/15—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting by using vacuum
Definitions
- the starting material forming the alloy is melted in an induction crucible, subjected to a vacuum treatment and then poured into a resistance-heated casting funnel, from which it is poured to form a certain metallostatic height and z. B. passes through a spray system into a spray chamber.
- ceramic particles from the lining of the induction crucible and slag particles - the latter also when the pouring funnel flows empty - can get into the atomization chamber - especially in the initial phase of the pouring, in which there is still no metallostatic height in the pouring funnel.
- the liquid material reacts with the lining of the pouring funnel to form further impurities which also end up in the end product.
- a method and a device for producing metallurgical products in which or in which an alloy melts in an induction furnace located in a vacuum chamber arrangement and within the vacuum chamber arrangement possibly via a tilting ladle onto a Gutter arrangement is given, from which it is possibly poured through the closable bottom outlet of the ladle of a mobile trolley by a plug.
- the alloy in the ladles and on the tundish arrangement is heated by electron beams arranged above it in order to keep it flowable and pourable. In the ladles, however, there is only an energy supply from the surface.
- the invention is based on the object of specifying a method for producing high-purity alloys, the use of which improves the degree of purity of the alloy and can be maintained throughout the entire casting phase. Furthermore, an installation for carrying out the method is to be created.
- melt located in the second crucible therefore has a higher degree of purity than the conditions in the induction crucible. Since the enrichment of the non-metallic impurities is already on the surface of the melt before it flows out through the pouring opening below, a high-purity alloy material flows from the beginning of the opening. By timely actuation of the closing arrangement, the outflow of the non-metallic impurities can be prevented and the high degree of purity can thus be maintained over the entire casting phase.
- the system comprises an induction melting crucible 1, which is housed in a vacuum vessel 2.
- a resistance-heated melting furnace 3 which has an outflow nozzle 4 in its bottom.
- the melting furnace 3 is assigned a closing arrangement 5, which has a stopper rod 6, which is inserted from above through a vacuum guide 7 into the vacuum vessel 2 and can be operated by a control device 8.
- the plug rod 6 is provided with a casing and / or coating 9.
- the part of the sealing rod 6 located above the casing, the vacuum guide 7 and / or the control device 8 can be connected to a cooling system (not shown) in order to keep harmful thermal influences as low as possible.
- nozzles 10 which point into the interior of the melting furnace 3 and which are connected to an inert gas line (not shown) on the outside.
- the stopper rod 6 has nozzles 11 directed laterally into the cavity of the melting furnace 3 and a nozzle 12 directed in the direction of the outflow nozzle 4.
- the nozzles 11 and 12 are connected to an inert gas supply (not shown).
- a spraying chamber 13 which has at its upper end a spraying arrangement 14 located exactly below the outflow nozzle 4.
- the starting material is first introduced into the induction crucible 1.
- the alloy is used to set the required casting temperature and for refining treatment, ie to remove all non-metallic impurities due to density Buoyancy and transferred to the setting of the casting temperature in the resistance-heated melting furnace 3.
- the density-related buoyancy of the non-metallic impurities can be supported by the inert gas that passes through the nozzles 10 and / or 11 into the melt.
- the melt is kept at a constant casting temperature for the duration of the refining treatment.
- the stopper rod 6 is raised by actuating the control device 8 and the outflow nozzle 4 is thereby opened.
- the inert gas jet emerging through the nozzle 12 can be used to support the atomization of the alloy stream flowing into the atomization chamber 13.
- the resistance-heated melting furnace 3 can be used for casting the alloy in the form, block and continuous casting process.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Crucibles And Fluidized-Bed Furnaces (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Furnace Details (AREA)
Abstract
Description
Bei einem bekannten Verfahren wird das die Legierung bildende Ausgangsmaterial in einem Induktionstiegel erschmolzen, einer Vakuumbehandlung unterzogen und anschließend in einen widerstandsbeheizten Gießtrichter abgegossen, aus dem es unter Bildung einer bestimmten metallostatischen Höhe abgegossen und z. B. durch ein Verdüsungssystem in eine Verdüsungskammer gelangt. Bei diesem Verfahren können - insbesondere in der Anfangsphase des Abgießens, in der sich noch keine metallostatische Höhe im Gießtrichter eingestellt hat - keramische Teilchen der Auskleidung des Induktionstiegels und Schlackenteilchen - letztere auch beim Leerfließen des Gießtrichers - in den Verdüsungsraum gelangen. Weiterhin besteht bei diesem Verfahren die Gefahr, daß das flüssige Material mit der Auskleidung des Gießtrichters unter Bildung weiterer Verunreinigungen reagiert, die mit in das Endprodukt gelangen.In a known process, the starting material forming the alloy is melted in an induction crucible, subjected to a vacuum treatment and then poured into a resistance-heated casting funnel, from which it is poured to form a certain metallostatic height and z. B. passes through a spray system into a spray chamber. With this method, ceramic particles from the lining of the induction crucible and slag particles - the latter also when the pouring funnel flows empty - can get into the atomization chamber - especially in the initial phase of the pouring, in which there is still no metallostatic height in the pouring funnel. Furthermore, there is a risk with this method that the liquid material reacts with the lining of the pouring funnel to form further impurities which also end up in the end product.
Es ist auch bekannt, das die Legierung bildende Ausgangsmaterial in einem Induktionstiegel mit einer im Boden angeordneten Ausflußöffnung zu erschmelzen, wobei die Bodenöffnung durch eine entsprechende Stopfenanordnung verschließbar ist. Bei diesem Verfahren bleiben zwar die Schlackenteilchen weitgehend an der Oberfläche der Schmelze, es besteht jedoch die Gefahr, daß die Verschließanordnung sowohl bei der Beschickung des Tiegels mit dem festen Ausgangsmaterial beschädigt wird, als auch, daß die dichtenden Flächen der Verschließanordnung, d. h. sowohl des schließenden Teils als auch der Ausgußöffnung, bei der ständig im Induktionstiegel erzeugten Durchwirbelung der Schmelze erodiert werden.It is also known to melt the starting material forming the alloy in an induction crucible with an outflow opening arranged in the bottom, the bottom opening being closable by a corresponding plug arrangement. With this method, the slag particles remain largely on the surface of the melt, but there is a risk that the sealing arrangement will be damaged both when the crucible is loaded with the solid starting material and that the sealing surfaces of the sealing arrangement, i.e. H. both the closing part and the pouring opening, in which the swirling of the melt continuously generated in the induction crucible is eroded.
Weiterhin ist aus der FR-A-2 005 441 ein Verfahren und eine Vorrichtung zum Herstellen metallurgischer Erzeugnisse bekannt, bei dem bzw. in der eine Legierung in einem in einer Vakuumkammeranordnung befindlichen Induktionsofen erschmolzen und innerhalb der Vakuumkammeranordnung ggf. über eine kippbare Gießpfanne auf eine Gießrinnenanordnung gegeben wird, von der es ggf. durch den durch einen Stopfen verschließbaren bodenseitigen Auslaß der Gießpfanne eines fahrbaren Gießwagens vergossen wird. Dabei wird die Legierung in den Gießpfannen und auf der Gießrinnenanordnung durch darüber angeordnete Elektronenstrahler beheizt, um sie fließ- und gießfähig zu halten. In den Gießpfannen ergibt sich dabei aber nur eine Energiezufuhr von der Oberfläche her.Furthermore, from FR-A-2 005 441 a method and a device for producing metallurgical products is known, in which or in which an alloy melts in an induction furnace located in a vacuum chamber arrangement and within the vacuum chamber arrangement possibly via a tilting ladle onto a Gutter arrangement is given, from which it is possibly poured through the closable bottom outlet of the ladle of a mobile trolley by a plug. The alloy in the ladles and on the tundish arrangement is heated by electron beams arranged above it in order to keep it flowable and pourable. In the ladles, however, there is only an energy supply from the surface.
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren zum Herstellen von hochreinen Legierungen anzugeben, bei dessen Anwendung der Reinheitsgrad der Legierung verbessert wird und durchgehend über die ganze Gießphase einhaltbar ist. Weiter soll eine Anlage zum Durchführen des Verfahrens geschaffen werden.The invention is based on the object of specifying a method for producing high-purity alloys, the use of which improves the degree of purity of the alloy and can be maintained throughout the entire casting phase. Furthermore, an installation for carrying out the method is to be created.
Diese Aufgabe wird durch die im Anspruch 1 gekennzeichneten Merkmale gelöst. Während durch die von dem Induktionstiegel in der Schmelze erzeugte Durchwirbelung ständig die zur Vakuumbehandlung erwünschte Bewegung des Schmelzbades vorhanden ist, wird das Material in dem weiterenThis object is achieved by the features characterized in
Schmelztiegel strömungsmäßig in Ruhe gehalten. Dadurch können die nichtmetallischen Verunreinigungen, ihrem Auftrieb entsprechend, an die Oberfläche gelangen und dort verbleiben. Die in dem zweiten Schmelztiegel befindliche Schmelze erfährt also gegenüber den Bedingungen im Induktionstiegel einen höheren Reinheitsgrad. Da sich die Anreicherung der nichtmetallischen Verunreinigungen bereits vor dem Abfließen durch die unten gelegene Ausgußöffnung an der Oberfläche der Schmelze befindet, fließt vom Beginn des Öffnens an ein hochreines Legierungsmaterial. Durch rechtzeitiges Betätigen der Verschließanordnung kann das Ausfließen der nichtmetallischen Verunreinigungen verhindert und so der hohe Reinheitsgrad über die ganze Gießphase eingehalten werden.Melting crucible kept at rest in terms of flow. As a result, the non-metallic impurities, depending on their buoyancy, can reach the surface and remain there. The melt located in the second crucible therefore has a higher degree of purity than the conditions in the induction crucible. Since the enrichment of the non-metallic impurities is already on the surface of the melt before it flows out through the pouring opening below, a high-purity alloy material flows from the beginning of the opening. By timely actuation of the closing arrangement, the outflow of the non-metallic impurities can be prevented and the high degree of purity can thus be maintained over the entire casting phase.
Durch die Maßnahme nach dem Nebenanspruch, dem Anspruch 2, kann der Reinheitsgrad noch günstiger gestaltet werden. Die Unteransprüche, die Ansprüche 3 bis 12, stellen eine vorteilhafte Anlage zur Durchführung des erfindungsgemäßen Verfahrens dar.The measure according to the secondary claim,
Als ein Ausführungsbeispiel des Gegenstandes der Erfindung ist in der Zeichnung eine Anlage zum Inertgasverdüsen von Legierungspulver schematisch dargestellt, die im folgenden näher beschrieben wird. Die Anlage umfaßt einen Induktionsschmelztiegel 1, der in einem Vakuumkessel 2 untergebracht ist. In dem Vakuumkessel befindet sich außerdem ein widerstandsbeheizter Schmelzofen 3, der in seinem Boden eine Ausflußdüse 4 aufweist. Dem Schmelzofen 3 ist eine Verschließanordnung 5 zugeordnet, die eine Stopfenstange 6 aufweist, die von oben her durch eine Vakuumführung 7 in den Vakuumkessel 2 eingeführt ist und von einer Regelvorrichtung 8 bedient werden kann. An ihrem unteren Ende ist die Stopfenstange 6 mit einer Ummantelung und/oder Beschichtung 9 versehen.As an embodiment of the subject of the invention, a plant for the inert gas atomization of alloy powder is schematically shown in the drawing, which is described in more detail below. The system comprises an
Der oberhalb der Ummantelung befindliche Teil der Verschlußstange 6, die Vakuumführung 7 und/ oder die Regelvorrichtung 8 können, um schädliche thermische Einflüsse möglichst gering zu halten, an ein (nicht dargestelltes) Kühlsystem angeschlossen sein.The part of the
Im unteren Bereich des Schmelzofens 3 sind Düsen 10 angeordnet, die in das Innere des Schmelzofens 3 weisen und die nach außen an eine (nicht dargestellte) Inertgasleitung angeschlossen sind.In the lower region of the
Die Stopfenstange 6 weist an ihrem unteren Ende seitlich in den Hohlraum des Schmelzofens 3 gerichtete Düsen 11 sowie eine in Richtung der Ausflußdüse 4 gerichtete Düse 12 auf. Die Düsen 11 und 12 sind an eine (nicht dargestellte) Inertgaszuführung angeschlossen.At its lower end, the
Unterhalb der Ausflußöffnung 4 befindet sich eine Verdüsungskammer 13, die an ihrem oberen Ende eine genau unter der Ausflußdüse 4 gelegene Verdüsungsanordnung 14 aufweist.Below the outflow opening 4 there is a
Zum Aufschmelzen und zur Vakuumbehandlung wird das Ausgangsmaterial zunächst in den Induktionsschmelztiegel 1 eingegeben. Nach der Vakuumbehandlung wird die Legierung zur Einstellung der erforderlichen Gießtemperatur und zur Raffinationsbehandlung, d. h. zur Entfernung aller nichtmetallischen Verunreinigungen durch dichtebedingten Auftrieb und zur Einstellung der Gießtemperatur in den widerstandsbeheizten Schmelzofen 3 umgefüllt. Der dichtebedingte Auftrieb der nichtmetallischen Verunreinigungen kann durch das durch die Düsen 10 und/oder 11 in die Schmelze gelangende Inertgas unterstützt werden. In dem widerstandsbeheizten Schmelzofen 3 wird die Schmelze für die Dauer der Raffinationsbehandlung auf einer konstanten Gießtemperatur gehalten.For melting and for vacuum treatment, the starting material is first introduced into the
Zum Abgießen der Legierung in den Verdüsungsraum 13 wird die Stopfenstange 6 durch Betätigen der Regelvorrichtung 8 angehoben und dadurch die Ausflußdüse 4 geöffnet. Dabei kann der durch die Düse 12 austretende Inertgasstrahl zur Unterstützung der Verdüsung des in die Verdüsungskammer 13 einfließenden Legierungsstromes herangezogen werden.To pour the alloy into the
In Abwandlung des beschriebenen Ausführungsbeispiels kann der widerstandsbeheizte Schmelzofen 3 zum Vergießen der Legierung im Form-, Block- und Stranggußverfahren verwendet werden.In a modification of the described embodiment, the resistance-heated
Claims (12)
characterized by the following steps:
characterized by the following steps:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT84110654T ATE34775T1 (en) | 1983-09-26 | 1984-09-07 | PROCESS AND PLANT FOR PRODUCTION OF HIGH PURITY ALLOYS. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3334733 | 1983-09-26 | ||
DE3334733A DE3334733C2 (en) | 1983-09-26 | 1983-09-26 | Process and plant for the production of high-purity alloys |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0137315A2 EP0137315A2 (en) | 1985-04-17 |
EP0137315A3 EP0137315A3 (en) | 1985-08-21 |
EP0137315B1 true EP0137315B1 (en) | 1988-06-01 |
Family
ID=6210057
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP84110654A Expired EP0137315B1 (en) | 1983-09-26 | 1984-09-07 | Process and apparatus for the manufacture of high-purity alloys |
Country Status (5)
Country | Link |
---|---|
US (1) | US4584015A (en) |
EP (1) | EP0137315B1 (en) |
JP (1) | JPS6096738A (en) |
AT (1) | ATE34775T1 (en) |
DE (1) | DE3334733C2 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4664703A (en) * | 1986-06-09 | 1987-05-12 | Inland Steel Company | Method for suppressing fuming in molten steel |
US4948423A (en) * | 1989-07-21 | 1990-08-14 | Energy Conversion Devices, Inc. | Alloy preparation of hydrogen storage materials |
WO1995032312A1 (en) * | 1994-05-25 | 1995-11-30 | Hitachi Metals, Ltd. | Method and apparatus for refining molten metal |
DE69430541T2 (en) * | 1994-11-25 | 2002-10-31 | Hitachi Metals Ltd | METHOD FOR REFINING METAL |
US6340376B1 (en) * | 1998-02-17 | 2002-01-22 | Energy Conversion Devices, Inc. | Method for combining metals with different melting points |
US8061444B2 (en) * | 2008-05-22 | 2011-11-22 | Schlumberger Technology Corporation | Methods and apparatus to form a well |
CN106621429B (en) * | 2015-07-20 | 2019-04-19 | 中国科学院上海应用物理研究所 | The method and distilling apparatus of closed distillation fused salt |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2854228A (en) * | 1954-10-14 | 1958-09-30 | Nat Res Corp | Vacuum furnace useful in the production of metals |
NL102132C (en) * | 1956-03-31 | |||
US3230074A (en) * | 1962-07-16 | 1966-01-18 | Chrysler Corp | Process of making iron-aluminum alloys and components thereof |
US3185565A (en) * | 1962-11-16 | 1965-05-25 | Pennsalt Chemicals Corp | Method and apparatus for safe operation of vacuum chambers |
DE1214359B (en) * | 1963-04-05 | 1966-04-14 | Balzers Vakuum G M B H | System for melting and casting under vacuum |
DE1291760B (en) * | 1963-11-08 | 1969-04-03 | Suedwestfalen Ag Stahlwerke | Process and device for discontinuous and continuous vacuum melting and casting of steel and steel-like alloys (super alloys) |
DE1228291B (en) * | 1963-11-20 | 1966-11-10 | Standard Messo Duisburg | Method and device for the subsequent degassing of molten steels |
US3467167A (en) * | 1966-09-19 | 1969-09-16 | Kaiser Ind Corp | Process for continuously casting oxidizable metals |
GB1260051A (en) * | 1968-04-03 | 1972-01-12 | Air Reduction | Improvements in or relating to the manufacture of metal products |
US3536125A (en) * | 1968-09-17 | 1970-10-27 | Pennwalt Corp | Multiple tundish system for metal refining plant |
US3764297A (en) * | 1971-08-18 | 1973-10-09 | Airco Inc | Method and apparatus for purifying metal |
US3798025A (en) * | 1971-12-29 | 1974-03-19 | Allegheny Ludlum Ind Inc | Vacuum decarburization in rh and dh type degassing systems |
DE2501603B2 (en) * | 1975-01-16 | 1977-08-25 | Institut problem htja Akademn Nauk Ukrainskoj SSR, Kiew (Sowjetunion) | DEVICE FOR VACUUM TREATMENT OF LIQUID METALS |
-
1983
- 1983-09-26 DE DE3334733A patent/DE3334733C2/en not_active Expired
-
1984
- 1984-09-07 AT AT84110654T patent/ATE34775T1/en active
- 1984-09-07 EP EP84110654A patent/EP0137315B1/en not_active Expired
- 1984-09-25 US US06/654,087 patent/US4584015A/en not_active Expired - Fee Related
- 1984-09-25 JP JP59198742A patent/JPS6096738A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
DE3334733A1 (en) | 1985-04-25 |
JPS6096738A (en) | 1985-05-30 |
US4584015A (en) | 1986-04-22 |
EP0137315A2 (en) | 1985-04-17 |
EP0137315A3 (en) | 1985-08-21 |
DE3334733C2 (en) | 1985-08-14 |
ATE34775T1 (en) | 1988-06-15 |
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