EP0127590B1 - Roll for strip rolling mill stands - Google Patents
Roll for strip rolling mill stands Download PDFInfo
- Publication number
- EP0127590B1 EP0127590B1 EP84830148A EP84830148A EP0127590B1 EP 0127590 B1 EP0127590 B1 EP 0127590B1 EP 84830148 A EP84830148 A EP 84830148A EP 84830148 A EP84830148 A EP 84830148A EP 0127590 B1 EP0127590 B1 EP 0127590B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roll
- core
- rings
- shell
- ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000005096 rolling process Methods 0.000 title claims abstract description 21
- 239000012530 fluid Substances 0.000 claims abstract description 6
- 239000002184 metal Substances 0.000 abstract description 4
- 230000004323 axial length Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002706 hydrostatic effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 210000003739 neck Anatomy 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/02—Shape or construction of rolls
- B21B27/03—Sleeved rolls
- B21B27/05—Sleeved rolls with deflectable sleeves
Definitions
- the present invention relates to a roll for strip rolling mill stands, in particular but not exclusively for a backing roll in a four-high or six-high stand and possibly also as an intermediate roll in six-high stands.
- a roll is of the type pointed out in the pre-characterising part of the claim.
- the rolling mills presently used for producing strips are of the so-called four-high stand type (or four-high rolling mills) in which the rolling mill stands include four rolls, two working rolls in contact with the strip to be rolled and two backing rolls which bear on the working cylinders transmitting their rolling forces.
- a rolling mill of the said type is designed to produce good results when working strips of a predetermined width ; when used to roll strips of different widths the resultant product is of notably inferior quality.
- reaction forces are applied to the necks of the backing rolls to withstand and counter the pressure which the strip of sheet metal exerts on the rolls during rolling.
- the backing rolls are thus forced to bend, their fibres being compressed by the strip, with resulting curving.
- the working rolls follow the deformation of the backing rolls and, as a result, the rolled strip has a transverse section which, instead of being rectangular, tends to take on a form substantially like a biconvex lens, that is, with a greater thickness in the middle.
- a further disadvantage is that, taking account of the relatively long lifetime of the rolls, which is of the order of several tens of years, there is often a problem of refurbishing existing installations in which the introduction of the new technology would involve, at a very high cost, the replacement of complete stands by the above-said special six-high stands.
- the technical problem underlying this invention is that of making it possible to roll sheet metal strips of different widths accurately without the need to replace existing structures of rolling plants.
- the conventional four-high stands already operating in the plant under consideration must, above all else, still be usable.
- a four-high stand is schematically shown at 2 the uprights 6 and 7 whereof support a stiffening cross-beam 2a.
- the stand 2 includes two backing rolls, 1, 3 and two working rolls 4 and 5 each rotatably supported by the uprights 6, 7 of the stand 2 in a conventional manner not shown in detail.
- the backing roll 1 includes a cylindrical core 8 constituted by a larger-diameter central portion 9 and two identical portions 10, 11 of smaller diameter than the central portion 9 and extending symmetrically relative thereto.
- the central portion 9 is encased by a cylindrical shell 8a rigid with the core 8.
- portions 10, 11 of the core 8 coaxially mount a plurality of expansion rings each indicated 12 (in the example illustrated there are three rings 12 on each of the portions 10, 11).
- the rings 12 are all identical and similarly arranged on their respective portions 10, 11 of the core 8.
- the rings 12 touch each other and the shall 8a and are retained in this disposition by annular shoulders 15.
- pressurised fluid in particular, oil
- each expansion ring 12 is isotropically deformed from a contracted (inoperative) condition in which its outer diameter is less than the outer diameter of the shell 8a, to an expanded (operative) condition in which its outer diameter is the same as the outer diameter of the shell 8a.
- Each expansion ring 12 has an outer cylindrical wall and an internal, conical wall with a taper that extends towards the shell 8a of the backing roll under consideration.
- a support ring 14 is coaxially mounted on the corresponding portion 10, 11 of the core 8 and is movable axially within the chamber 13 formed between the ring 12 and the core 8.
- the support ring 14 has an outer conical wall with the same taper and taper direction as that of the inner wall of the expansion ring 12.
- annular chamber 18 is formed between the support ring 14, the corresponding portion 10, 11 of the core 8, and two annular seals 16,17 spaced axially on the portion 10, 11.
- annular chamber 21 is formed between the support ring 14, the expansion ring 12 and two annular seals 19, 20 concentric with the annular seals 16, 17 mentioned above.
- the chambers 18 and 21 are in fluid communication through a passage 22 extending radially through the support ring 14.
- the support ring 14 has an axial length less than the axial length of the corresponding expansion ring 12 and hence of the chamber 13 in which it is axially movable.
- annular chambers 23, 24 and 25 are defined between adjacent support rings 14, between one end support ring 14 and the portion 9, and between the other end ring and the annular shoulder 15. The sealing of these annular chambers against pressurised fluid is ensured by seals each schematically indicated 26.
- a plurality of ducts generally indicated 27 extend axially through the core 8 of the backing roll under consideration and communicate at one end with a hydraulic control unit, not shown, and at the opposite end with each of the chambers 18-21, 23, 24 and 25.
- the backing roll 1 is adapted for rolling a strip of a minimum width, and behaves as a backing roll of a width equal to the width of the shell 8a only.
- the underlying working roll 4 is thus subject to thrust from the backing roll 1 over only its central part just as the opposing forces produced by the strip being rolled act only on this central part.
- the working roll 4 thus only takes on the deformation of the central portion or shell of the backing roll 1, a deformation which is substantially zero.
- the outer diameter of the cylindrical walls of the expansion rings is the same as the diameter of the shell 8a.
- pressurised oil is delivered into the corresponding annular chambers 18 and 21 to expand the ring 12, and into the chamber 23 adjacent thereto to move the support ring 14 towards the shell 8a as the ring 12 expands.
- a roll according to the invention thus allows the rolling of strips of different widths, with the resultant rolled strips having flat rectangular cross sections.
- backing roll may be used either in an existing four-high stand, or in a conventional six-high stand as an intermediate roll.
- either a single backing roll may be used as described above, acting on only one working roll, or a pair of backing rolls embodying the invention may be used each acting on a respective working roll in this case, naturally the effectiveness of the invention will be increased.
- a backing roll according to the invention may be used together with conventional corrective loads further increasing the working precision. It will thus be clear that a backing roll according to the invention solves the technical problem previously explained, ensuring rolling results which are technically consistent, with reasonable production, installation and operating costs.
Landscapes
- Physics & Mathematics (AREA)
- Geometry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
- Packaging Of Machine Parts And Wound Products (AREA)
- Metal Rolling (AREA)
Abstract
Description
- The present invention relates to a roll for strip rolling mill stands, in particular but not exclusively for a backing roll in a four-high or six-high stand and possibly also as an intermediate roll in six-high stands. Such a roll is of the type pointed out in the pre-characterising part of the claim.
- In strip rolling mills it is frequently necessary to roll sheet metal strips of different widths. The rolling mills presently used for producing strips are of the so-called four-high stand type (or four-high rolling mills) in which the rolling mill stands include four rolls, two working rolls in contact with the strip to be rolled and two backing rolls which bear on the working cylinders transmitting their rolling forces.
- Generally a rolling mill of the said type is designed to produce good results when working strips of a predetermined width ; when used to roll strips of different widths the resultant product is of notably inferior quality.
- Indeed, as is well known, reaction forces are applied to the necks of the backing rolls to withstand and counter the pressure which the strip of sheet metal exerts on the rolls during rolling. The backing rolls are thus forced to bend, their fibres being compressed by the strip, with resulting curving. The working rolls follow the deformation of the backing rolls and, as a result, the rolled strip has a transverse section which, instead of being rectangular, tends to take on a form substantially like a biconvex lens, that is, with a greater thickness in the middle.
- There thus exists a problem of devising a rolling mill which allows strips of different widths to be rolled while always producing strips with a flat rectangular cross-section.
- The most obvious solution - that is, the use of rolls appropriate for the width of the strip to be rolled - cannot be adopted in practice due to the very high costs both of the apparatus (the need to have a store of rolls with different dimensions) and particularly of operation (extremely long setting up times for the rolling mill).
- One attempt to resolve this problem has been to apply to the working rolls corrective loads tending to force the facing ends of the two working rolls apart and induce a bending force in the opposite sense to that caused by the rolling force. In this respect GB-A-2 094 687 teaches the use of a backing roll in which the effective profile is adjusted by means of bearing means, e. g. hydrostatic bearings. The effectiveness of this solution is not however sufficient and the precision obtained is again often poor.
- In order to solve the said problem it has also been proposed to interpose axially-movable intermediate rolls between the working rolls and the backing rolls. During the rolling of strips of a maximum width, these intermediate rolls are located symmetrically relative to the rolling axis. When it is necessary to roll narrower strips, the intermediate rolls are moved along their axes in opposite directions by a distance substantially equal to the difference between the half-width of the strip to be rolled and that of the widest strip rollable. In this manner the intermediate rolls cause the action of the backing rolls to be distributed only over a central part of the working rolls that is as wide as the strip ; the working rolls are thus subject to smaller forces and curve less.
- The solution described immediately above, even though satisfactory from a technical point of view is unsatisfactory from a economic viewpoint. Indeed, not only does it involve the use of a six-high stand which has a more complicated structure than the conventional four-high stands, but it is also heavier and more bulky as well as being further complicated structurally and functionally by the fact the intermediate rolls must be axially movable in a registerable manner.
- A further disadvantage is that, taking account of the relatively long lifetime of the rolls, which is of the order of several tens of years, there is often a problem of refurbishing existing installations in which the introduction of the new technology would involve, at a very high cost, the replacement of complete stands by the above-said special six-high stands.
- Consequently, and more precisely, the technical problem underlying this invention is that of making it possible to roll sheet metal strips of different widths accurately without the need to replace existing structures of rolling plants. In other words, the conventional four-high stands already operating in the plant under consideration must, above all else, still be usable.
- According to the present invention this problem is resolved by a roll characterised in the following claim.
- Further characteristics and advantages of the invention will become more apparent from one embodiment of a roll for strip rolling mill stands, described below with reference to the appended drawings, given purely by way of non-limiting example in which :
- Figure 1 is a schematic view of a four-high stand including a roll according to the invention;
- Figure 2 is a partially sectioned view of a detail of the roll according to the invention in an operative condition,
- Figure 3 is a partial schematic view in section of the same detail of the roll of Figure 2 in a different operative condition of the roll.
- With reference to the drawings, a four-high stand is schematically shown at 2 the
uprights stiffening cross-beam 2a. Thestand 2 includes two backing rolls, 1, 3 and twoworking rolls 4 and 5 each rotatably supported by theuprights stand 2 in a conventional manner not shown in detail. - The
backing roll 1 includes acylindrical core 8 constituted by a larger-diametercentral portion 9 and twoidentical portions central portion 9 and extending symmetrically relative thereto. Thecentral portion 9 is encased by acylindrical shell 8a rigid with thecore 8. - In contrast,
portions core 8 coaxially mount a plurality of expansion rings each indicated 12 (in the example illustrated there are threerings 12 on each of theportions 10, 11). According to a preferred but non-limiting embodiment, therings 12 are all identical and similarly arranged on theirrespective portions core 8. In particular, therings 12 touch each other and the shall 8a and are retained in this disposition byannular shoulders 15. Between each of theexpansion rings 12 and thecorresponding portion core 8 is an annular chamber into which pressurised fluid (in particular, oil) can be passed. As will become clearer from the following description, upon an increase in fluid pressure, eachexpansion ring 12 is isotropically deformed from a contracted (inoperative) condition in which its outer diameter is less than the outer diameter of theshell 8a, to an expanded (operative) condition in which its outer diameter is the same as the outer diameter of theshell 8a. - Solely for the purpose of simplification, the following description relates to only one of the
expansion rings 12 and is given with reference to Figure 2 in which the structural details of the other rings are identified by the same reference numerals. - Each
expansion ring 12 has an outer cylindrical wall and an internal, conical wall with a taper that extends towards theshell 8a of the backing roll under consideration. - A
support ring 14 is coaxially mounted on thecorresponding portion core 8 and is movable axially within thechamber 13 formed between thering 12 and thecore 8. Thesupport ring 14 has an outer conical wall with the same taper and taper direction as that of the inner wall of theexpansion ring 12. - An
annular chamber 18 is formed between thesupport ring 14, thecorresponding portion core 8, and twoannular seals portion annular chamber 21 is formed between thesupport ring 14, theexpansion ring 12 and twoannular seals annular seals - The
chambers passage 22 extending radially through thesupport ring 14. - The
support ring 14 has an axial length less than the axial length of thecorresponding expansion ring 12 and hence of thechamber 13 in which it is axially movable. - Consequently, respective
annular chambers adjacent support rings 14, between oneend support ring 14 and theportion 9, and between the other end ring and theannular shoulder 15. The sealing of these annular chambers against pressurised fluid is ensured by seals each schematically indicated 26. - A plurality of ducts generally indicated 27 extend axially through the
core 8 of the backing roll under consideration and communicate at one end with a hydraulic control unit, not shown, and at the opposite end with each of the chambers 18-21, 23, 24 and 25. - The operation of the
backing roll 1 embodying the invention will now be described starting from an initial situation in which all thesupport rings 14 have been moved as far towards theannular shoulder 15 as possible. Under these initial conditions, therings 12 are in their contracted states and their outer cylindrical walls have a smaller diameter than the diameter of theskirt 8a. - In this situation the
backing roll 1 is adapted for rolling a strip of a minimum width, and behaves as a backing roll of a width equal to the width of theshell 8a only. The underlying working roll 4 is thus subject to thrust from thebacking roll 1 over only its central part just as the opposing forces produced by the strip being rolled act only on this central part. The working roll 4 thus only takes on the deformation of the central portion or shell of thebacking roll 1, a deformation which is substantially zero. - When it is necessary to roll strips of a greater width than that considered above, it it necessary to increase the operative width of the
backing roll 1 and this is achieved by bringing into operation one or more pairs ofexpansion rings 12 by transforming them from their contracted condition considered previously to an expanded condition. Under these conditions, the outer diameter of the cylindrical walls of the expansion rings is the same as the diameter of theshell 8a. - In order to expand, for example, the first expansion ring (that is, the
ring 12 adjacent thecylindrical shell 8a), pressurised oil is delivered into the correspondingannular chambers ring 12, and into thechamber 23 adjacent thereto to move thesupport ring 14 towards theshell 8a as thering 12 expands. - Once the expanded condition is reached, the oil pressure is removed and the
ring 12 remains locked in the expanded condition due to the action of thesupport ring 14 which thus behaves as a wedge. The operations of expanding theremaining rings 12 are entirely similar. - In order to return, for example, the
first ring 12 to its contracted condition, it is necessary to deliver pressurised oil into thecorresponding chambers chamber 24 to move thesupport ring 14 into a position opposite to that previously considered, that is towards theannular shoulder 15. After this displacement, the oil pressure is removed and thering 12 takes up its initial contracted condition again. Thesame support ring 14 keeps theexpansion ring 12 in this position. - A roll according to the invention thus allows the rolling of strips of different widths, with the resultant rolled strips having flat rectangular cross sections.
- Furthermore such a backing roll may be used either in an existing four-high stand, or in a conventional six-high stand as an intermediate roll.
- Depending on operational requirements, either a single backing roll may be used as described above, acting on only one working roll, or a pair of backing rolls embodying the invention may be used each acting on a respective working roll in this case, naturally the effectiveness of the invention will be increased.
- A backing roll according to the invention may be used together with conventional corrective loads further increasing the working precision. It will thus be clear that a backing roll according to the invention solves the technical problem previously explained, ensuring rolling results which are technically consistent, with reasonable production, installation and operating costs.
Claims (1)
- A roll (1) for a strip rolling mill stand comprising a cylindrical core (8), a cylindrical shell (8a) mounted on a central portion (9) of said core (8), at least one pair of cylindrical expansion rings (12) mounted on the core (8) at opposite ends of the shell (8a), said rings (12) forming corresponding annular chambers (18, 21) with respective portions (10, 11) of the core (8) means (27) for passing a fluid under pressure into said chambers (18, 21) to expand the corresponding rings (12) isotropically from a contracted condition to an expanded condition characterised in that each expansion ring (12) has internal wall tapered and in that a tapered support ring (14) is coaxially mounted on the core (8) for axial movement within each of said annular chambers (18, 21), the support ring (14) acting as a locking wedge for corresponding expansion ring (12) in both contracted and expanded condition thereof.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT84830148T ATE30682T1 (en) | 1983-05-27 | 1984-05-14 | ROLLER FOR STRIP ROLLING STANDS. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT21338/83A IT1163408B (en) | 1983-05-27 | 1983-05-27 | CYLINDER FOR TAPES ROLLING CAGES, IN PARTICULAR AS A SUPPORT CYLINDER IN FOURTH CAGES |
IT2133883 | 1983-05-27 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0127590A1 EP0127590A1 (en) | 1984-12-05 |
EP0127590B1 true EP0127590B1 (en) | 1987-11-11 |
Family
ID=11180318
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP84830148A Expired EP0127590B1 (en) | 1983-05-27 | 1984-05-14 | Roll for strip rolling mill stands |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0127590B1 (en) |
AT (1) | ATE30682T1 (en) |
DE (1) | DE3467307D1 (en) |
IT (1) | IT1163408B (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2563449B1 (en) * | 1984-04-25 | 1994-04-15 | Ishikawajima Harima Jukogyo Kk | IMPROVEMENT IN ROLLING ROLLS |
GB2232106A (en) * | 1989-05-16 | 1990-12-05 | Davy Mckee | Device for shaping an elongate product |
US5001820A (en) * | 1990-06-27 | 1991-03-26 | Ishikawajima-Harima Jukogyo Kabushiki Kaisha | Roll for rolling mill |
DE59207804D1 (en) * | 1991-11-13 | 1997-02-13 | Mannesmann Ag | Hydraulically expandable roller |
DE19835089C2 (en) * | 1998-07-24 | 2000-08-24 | Sms Demag Ag | Back-up or intermediate roll in rolling mills for rolling flat rolling stock |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2013961A1 (en) * | 1970-03-24 | 1971-10-07 | Demag Ag, 4100 Duisburg | Fastening of rolling disks, in particular for wire rolling mills provided with overhung rolling disks |
US4026491A (en) * | 1975-12-31 | 1977-05-31 | Theodore Bostroem | Winder drums for strip slitting lines |
GB2094687B (en) * | 1981-03-12 | 1985-01-23 | Davy Loewy Ltd | Rolling mill rolls |
-
1983
- 1983-05-27 IT IT21338/83A patent/IT1163408B/en active
-
1984
- 1984-05-14 DE DE8484830148T patent/DE3467307D1/en not_active Expired
- 1984-05-14 EP EP84830148A patent/EP0127590B1/en not_active Expired
- 1984-05-14 AT AT84830148T patent/ATE30682T1/en active
Also Published As
Publication number | Publication date |
---|---|
DE3467307D1 (en) | 1987-12-17 |
IT1163408B (en) | 1987-04-08 |
IT8321338A0 (en) | 1983-05-27 |
IT8321338A1 (en) | 1984-11-27 |
EP0127590A1 (en) | 1984-12-05 |
ATE30682T1 (en) | 1987-11-15 |
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