EP0117194B1 - Installation pour le moulage en modèle perdu - Google Patents
Installation pour le moulage en modèle perdu Download PDFInfo
- Publication number
- EP0117194B1 EP0117194B1 EP19840400269 EP84400269A EP0117194B1 EP 0117194 B1 EP0117194 B1 EP 0117194B1 EP 19840400269 EP19840400269 EP 19840400269 EP 84400269 A EP84400269 A EP 84400269A EP 0117194 B1 EP0117194 B1 EP 0117194B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tanks
- end position
- ladle
- pivoting
- installation according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000465 moulding Methods 0.000 title claims description 7
- 238000009434 installation Methods 0.000 claims description 18
- 239000002184 metal Substances 0.000 claims description 15
- 229910052751 metal Inorganic materials 0.000 claims description 15
- 239000008187 granular material Substances 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 238000001816 cooling Methods 0.000 description 9
- 238000005266 casting Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000000605 extraction Methods 0.000 description 2
- 238000005243 fluidization Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000004794 expanded polystyrene Substances 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000012256 powdered iron Substances 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D47/00—Casting plants
- B22D47/02—Casting plants for both moulding and casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/02—Sand moulds or like moulds for shaped castings
- B22C9/04—Use of lost patterns
- B22C9/046—Use of patterns which are eliminated by the liquid metal in the mould
Definitions
- the present invention relates to an installation for molding in a lost pattern, according to the preamble of claim 1.
- a plastic model such as expanded polystyrene
- a granulated or pulverulent material such as powdered iron with spherical grains
- Baccalaureat a granulated or pulverulent material
- the plastic material sublimes and the metal takes its place so that one obtains a metal part having the shape of the model.
- This process is known as lost pattern molding.
- the granulated material is fluidized by admitting compressed air into the tank during the introduction of the model and the extraction of the molded part.
- the model or the casting moves in the granulated material as in a liquid.
- a process of this kind is described in documents FR-A 2001 291 or USA 3842899.
- This installation comprises at least four trays intended to contain a granulated or pulverulent material, at least one furnace intended to contain a molten metal, at least one manipulator suitable for introducing the models into trays of granulated material and for extracting the molded parts therefrom , and at least one ladle capable of taking molten metal in an oven and pouring it into a tank, and is characterized in that the tanks are arranged in pairs, the two tanks of the same pair being carried by the same platform pivotally mounted relative to a fixed frame, and in that it comprises means for pivoting the platform, at an angle of approximately 180 °, the tanks thus being able to occupy a first extreme position and a second diametrically opposite extreme position compared to the first.
- the installation comprises two pairs of tanks and two ovens as well as a single manipulator which can serve the tanks in their first extreme position, and a single ladle which can serve the ovens and the bins located in their second extreme position.
- the manipulator can be mounted privately with respect to a fixed support around an axis located equidistant from the axes of the tanks being in their first extreme position.
- the ladle can be pivotally mounted with respect to a fixed support around an axis located at equal distance from the axes of the ovens and the axes of the tanks being in their second extreme position.
- control circuits are advantageously arranged so that the manipulator introduces the model into the tanks located in their first extreme position or extracts the molded parts while the ladle pours molten metal into the tanks located in their second extreme position.
- the molding installation according to the invention comprises two pairs of casting pans 1a-1'a and 1b-1'b, each of pairs 1a-1'a or 1b-1 'b being carried by a platform 2a or 2b which can pivot relative to a fixed frame 3 and being surmounted by a suction hood 4; the two tanks of the same pair are angularly offset from each other by 180 °.
- a cooling coil 5 connected to a source of water; moreover, each tank comprises means for introducing compressed air into it in order to fluidize the granulated or pulverulent material which it contains.
- the installation also includes a manipulator 6 carried by a support 7 which is pivotally mounted on a fixed frame 8 around an axis 9 equidistant from the axes of the tanks 1a and 1b.
- This manipulator allows on the one hand to grasp a model 10 which is on the conveyor 11 and to place it in the tins 1 a and 1 b and, on the other hand to grasp in a tapping pan a molded part 12 and deposit it in a cooling tank 13.
- a conveyor 14 Near this cooling tank is a conveyor 14 on which an operator can deposit the molded part 12 after it has sufficiently cooled.
- the installation also includes a ladle 15 carried by a support 16 which is pivotally mounted on a fixed frame 17 around an axis 18. This axis is equidistant from the axes of the tanks a and 1'b as well as the axes of two ovens 19a and 19b.
- a bucket 20 carried by an arm 21 can be placed above the tins located in positions t'a a and 1'b.
- the ladle 15 makes it possible to take molten metal from the furnace 19a or 19b and to pour it into the bucket 20.
- Each ejection tank has an associated ejector 22 constituted by a grid which is connected by an arm 23 to the piston rod of a jack 24 (see Figure 3).
- the references 25 and 26 respectively designate a hydraulic group which supplies all the installation cylinders and partitions which protect the installation during operation.
- the manipulator 6 introduces a model 10 into the tank 1 a, then another model into the tank 1 b, the two tanks being successively fluidized. After stopping the fluidization, each bin is vibrated in order to compact the powder. Then the two platforms 2a and 2b are rotated by 180 ° in order to swap the trays 1 a and a, 1 b and 1'b.
- the cups 20 are brought above the tanks a and 1'b which contain the model parts and using the ladle 15 molten metal is poured therefrom respectively from the oven 19a or from the oven 19b. The tanks are then cooled by passing water through the coils.
- the cups 20 are removed from the tanks 1'a and 1'b and the platforms 2a and 2b are again pivoted to bring the tanks back to their initial position.
- the manipulator 6 the molded parts are gripped in the tanks 1 a and 1b and they are successively deposited in the cooling tank 13.
- the operator deposits it on the conveyor 14 which brings it to the finishing area.
- the control circuits are arranged so that the pouring of the molten metal using the ladle 15 takes place while the manipulator 6 transports a molded part in the cooling tank 13. They are also arranged so that the platform 2b pivots after the platform 2a, the time separating the two pivotings being approximately equal to a quarter of the total duration of the work cycle.
- the ladle 15 alternately feeds the tank which is in a and that which is in 1'b.
- the manipulator 6 takes a model part 10, deposits it in the tank 1a, takes a few moments later, the platform 2a having privileged, the molded part which was in the tank has it to deposit it in the cooling tank 13, then takes up a new model part to place it in the tray 1b, and finally, the platform 2b having pivoted, takes the molded part which was in the tray 1'b to place it in the tray 13.
- Figure 4 shows the cycle diagram.
- the tracks 1, II, III and IV correspond to the pieces which are at the instant t in the tanks 1a, 1b, 1'a and 1'b respectively, the instant t being that of the beginning of a cycle for the model part located in tray 1 a.
- the portion 27 corresponds to the taking of the model part, to its transfer into the casting tray, to the release of the manipulator 6 and to its return;
- the portion 28 corresponds to the rotation of the platform;
- the portion 29 corresponds to the casting of the molten metal;
- the portion 30 corresponds to the cooling of the molded part and to the extraction of the pouring cup 20;
- the portion 31 corresponds to the rotation of the platform bringing it back to its initial position;
- the portion 32 corresponds to the transfer of the molded part in the cooling tank 13; and the portion 33 corresponds to the cooling of this part in said tank 13.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
- Mold Materials And Core Materials (AREA)
- Fats And Perfumes (AREA)
- Casting Devices For Molds (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR8302622A FR2540761A1 (fr) | 1983-02-15 | 1983-02-15 | Installation pour le moulage en modele perdu |
FR8302622 | 1983-02-15 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0117194A1 EP0117194A1 (fr) | 1984-08-29 |
EP0117194B1 true EP0117194B1 (fr) | 1987-04-22 |
Family
ID=9286025
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19840400269 Expired EP0117194B1 (fr) | 1983-02-15 | 1984-02-09 | Installation pour le moulage en modèle perdu |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0117194B1 (enrdf_load_stackoverflow) |
JP (1) | JPS59218260A (enrdf_load_stackoverflow) |
DE (1) | DE3463225D1 (enrdf_load_stackoverflow) |
FR (1) | FR2540761A1 (enrdf_load_stackoverflow) |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH502861A (de) * | 1968-02-03 | 1971-02-15 | Gruenzweig & Hartmann | Verfahren und Vorrichtung zur Herstellung von Gussstücken |
US3557867A (en) * | 1969-06-04 | 1971-01-26 | Gruenzweig & Hartmann | Casting apparatus |
US3842899A (en) * | 1971-04-13 | 1974-10-22 | Gruenzweig & Hartmann | Apparatus for carrying out full-form casting process |
US3868986A (en) * | 1974-01-04 | 1975-03-04 | Ford Motor Co | Pattern alignment means for use with lost foam molding process |
-
1983
- 1983-02-15 FR FR8302622A patent/FR2540761A1/fr active Granted
-
1984
- 1984-02-09 DE DE8484400269T patent/DE3463225D1/de not_active Expired
- 1984-02-09 EP EP19840400269 patent/EP0117194B1/fr not_active Expired
- 1984-02-15 JP JP2689284A patent/JPS59218260A/ja active Pending
Also Published As
Publication number | Publication date |
---|---|
FR2540761A1 (fr) | 1984-08-17 |
FR2540761B1 (enrdf_load_stackoverflow) | 1985-04-12 |
JPS59218260A (ja) | 1984-12-08 |
DE3463225D1 (en) | 1987-05-27 |
EP0117194A1 (fr) | 1984-08-29 |
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