EP0111865A2 - A different circumferential speed rolling mill - Google Patents
A different circumferential speed rolling mill Download PDFInfo
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- EP0111865A2 EP0111865A2 EP83112482A EP83112482A EP0111865A2 EP 0111865 A2 EP0111865 A2 EP 0111865A2 EP 83112482 A EP83112482 A EP 83112482A EP 83112482 A EP83112482 A EP 83112482A EP 0111865 A2 EP0111865 A2 EP 0111865A2
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- European Patent Office
- Prior art keywords
- rolling
- strip
- tension
- roll
- rolls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B1/222—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a rolling-drawing process; in a multi-pass mill
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
Definitions
- This invention relates to different circumferential speed continuous rolling mill capable of increasing the rolling reduction.
- F ig. 1 shows a four-high rolling mill (hereinafter 4H mill) typical of rolling mills of the prior art.
- the 4H mill comprises upper and lower working rolls 1 and 2 supported by backing-up rolls 4 and 5 respectively to perform rolling between the upper and lower working rolls .1 and 2.
- the 4H mill further comprises other expensive equipment, including a roll stand, a screw-down device, a roll drive, etc.
- an additional working roll were used with a 4H mill to enable rolling simultaneously at two rolling points as shown in Fig. 2, excellent economic effects could be achieved.
- there is some snag which stands in the way of realizing benefits from use of an additional roll for the aforesaid purpose.
- the working rolls 1 and 2 or 2 and 3 which form a set have the same circumfernetial speed which is substantially equal to the delivery speed of a rolled strip and the entering speed of the roller strip is lower than the circumferential speed of the rolls by a magnitude substantially corresponding to the rolling reduction rate y.
- circumferential speeds v 1 , v 2 and v 3 of the upper and lower working rolls 1, 2 and 3 respectively are equal to one another.
- a strip to be rolled 10 by the working rolls 1 and 2 has a speed v s2 which has the following relation:
- the rolled strip 10 introduced to between the working rolls 2 and 3 has a speed v s2 ' which has the following relation:
- v s2 ' ⁇ v s2 and the rolled strip 10 will have a loop at the delivery end of the working rolls 1 and 2. This makes it necessary to use a loop car 6 for accommodating the loop of the rolled strip 10.
- the speed V at which the loop car 6 should move while rolling is being performed can be expressed as follows:
- the loop car should be moved at the speed of 75 m/min during rolling, making it impossible to use the loop car 6 with a production line for performing continuous rolling.
- Fig. 3a shows constant circumferential speed rolling (NR) of the prior art in which the circumferential speed of the roll becomes equal to the speed of the rolled strip at a neutral angle ⁇ in both the upper and lower working rolls.
- NR constant circumferential speed rolling
- a drive torque of the roll gives a tangential force F to a rolled strip by the friction between the rolls and the rolled strip.
- a rolling pressure P and a coefficient of friction p between the rolls and the rolled strip are approximately constant during the time they are in contact with each other. Then, the following relation holds:
- Fig. 3c shows NPV rolling which is intermediate between the NR rolling and PV rolling and intended to obviate the defects of the PV rolling while sacrificing its merits to a certain extent.
- Fig. 4 shows the manner in which continuous rolling is performed by the NPV rolling process, in which the strip 10 to be rolled is successively rolled by the rolls 1, 2, 3 and 4 and, following completion of rolling, the strip 10 is wound on the rolls 2 and 3 to be rolled again.
- the PV rolling process and NPV rolling process may be used. It is not possible to use the NR process, as aforesaid. Table 1 summarized the characteristics of continuous rolling performed by the PV and NPV rolling processes.
- the rolling reduction rate is about 30 - 50%. If it is desired to perform three pass rolling simultaneously, then a rolling reduction of 66 - 87% corresponding to three pass rolling performed at the rate of 30 - 50% is desirable. If this rolling reduction is to be achieved only by the difference in tension applied to the strip, then the following relation is obtained from equation (4) and rupture of the strip might result:
- Fig. 4 a rolling mill in which the NPV continuous rolling process is incorporated.
- the problem is that, since the rolling is not performed by the NR rolling process, the rolling energy supplied to the rolls is below that corresponding to one pass of the rolling process of the prior art in spite of the fact that three pass rolling is performed. Thus, it is necessary to provide means for supplying additional rolling energy to the rolls to enable the desired results to be achieved by the NPV continuous rolling process.
- Japanese Patent Laid-Open No. 39104/81 and Japanese Patent Laid-Open No. 111504/81 disclose a continuous rolling mill of the different circumferential speed type equipped with tension adjusting means for adjusting the magnitude of tension applied to the strip to be rolled between the rolling passes, to enable rolling to be performed at a high rolling reduction rate.
- the object of this invention is to provide a different circumferential speed continuous rolling mill capable of supplying rolling energy of high magnitude to a strip between rolling passes, to enable continuous rolling with a high degree of efficiency.
- a different circumferential speed continuous rolling mill comprising a plurality of rolls including one roll cooperating with other rolls to roll a strip simultaneously at a plurality of rolling points so as to continuously roll the strip by rotating the one roll at a circumferential speed distinct from the circumferential speed of other rolls, and tension difference applying means located in a path of travel of the strip between a first rolling point at which the strip is brought into contact with the one roll and rolled thereby and a second rolling point at which the strip is brought into contact with the one roll again and rolled thereby after clearing the first rolling point, to produce a difference the temperature of the strip between an delivery end of the first rolling point and an entering end of the second rolling point.
- Fig. 5 shows one embodiment in which the different circumferential speed continuous rolling mill comprises working rolls 1, 2, 3 and 4 similar to the #1, #2, #3 and #4 rolls respectively shown in Table 2, backing-up rolls 5 and 6, rollers (which may be bridle rollers) 7 and 8 for avoiding winding of a strip 10 on the rolls, and roll coolant spray means 9 for spraying the rolls with a coolant to cool and lubricate the rolls.
- the numeral 11 is a support lever for supporting the bridle roller 7 which also supports a load cell 12 for measuring a tension T 2 of the strip 10.
- Drives 15 and 16 are provided to the bridle rollers 7 and 8 respectively for increasing the tension applied to the strip 10 by actuating the drives 15 and 16, as shown in Table 3.
- the working rolls 1, 2, 3 and 4 have circumferential speeds v 1 , v 2 , v 3 and v 4 respectively which are set at values distinct from one another.
- the working rolls 2 and 3 each serves as one roll cooperating with other working rolls to continuously perform rolling on the strip 10 at two rolling points at the same time.
- the function of the bridle rollers 7 and 8 as tension applying means will be described.
- the rolling rolls can exert a sufficiently high tangential force F to the strip to impart rolling energy sufficiently high.
- F shown in equation (1) is sufficiently even if the value of F is reduced by, for example, making the value of ⁇ 1 large in comparison with the maximum tangential force F obtained by NR rolling.
- the coefficient of friction p becomes smaller in value, then a slip occurs between the rolls and the strip, making, it impossible to continue a rolling operation.
- the higher the rolling speed becomes the lower the coefficient of friction becomes. This relationship is shown in Fig.
- curves A and B represent rolling operations using as a roll coolant a mineral oil base soluble oil and a beef tallow base soluble oil, respectively, which are usually used when a steel strip is subjected to cold rolling.
- the curves A and B indicate that coefficient of friction p is greatly changed in compliance with the rolling speed.
- the idea of using a roll coolant of high coefficient of friction to avoid the occurrence of a slip might come to mind. However, when such idea is put into practice, galling would occur between the rolls and the strip and it would be impossible to continue the rolling operation. To obviate this problem, the invention imparts rolling energy to a strip in the form of a difference in tension between one rolling point and another. In the system of the prior art shown in Fig.
- the strip to be rolled wound on the rolling rolls has rolling energy imparted thereto by the frictional force exerted by the rolling rolls.
- a slip occurs in this system, there is a care of causing the roll marks.
- the invention aims at imparting a difference in tension to the strip without relying on the rolling rolls as has been the case with the prior art. The end is attained by increasing tension at the delivery end of one rolling point and decreasing the tension at the entering end of the next following rolling point. Operation of the system of the invention with a marked increase in rolling reduction and a greatly improved efficiency of multiple pass rolling will now be described.
- Fig. 8 shows the balancing of forces.
- a force urging the strip to move rearwardly is obtained by T 2 ' - T 3 + 2 x P sin because there is no acceleration.
- the force with which the rolling rolls urge the strip to move forwardly is expressed by F shown by equation (1).
- F is 2 ⁇ P, and 6 is small in value.
- means is provided for varying the tension applied to the strip so as to effect a rolling reduction of large magnitude at each of the first, second and third rolling points as described hereinabove and perform three pass rolling with a high degree of efficiency at a single stand rolling mill by increasing the delivery side tension T 2 at the first rolling point and decreasing the entering side tension T 2 ' at the second rolling point.
- the tensions at the delivery end and the entering end of the bridle roller 7 are distinct from each other as designated by T 2 and T 2 '.
- T 2 and T 2 ' are compared with set values 21 to see whether they are optimum values, and a command signal is issued based on the result of comparison and fed into the drive 15 for the bridle roller 7, to positively control the tension of the strip 10.
- the speed of the strip 10 can be sensed by speed sensors 17 and 18 attached to the bridle rollers 7 and 8 respectively.
- the ability to apply tension to the strip can be increased by increasing the coefficient of friction of the surfaces of the bridle rollers and increasing the angle at which the strip is wound on each roller.
- An increase in the coefficient of friction of the surfaces of the bridle rollers can be achieved by coarsening the surfaces of the bridle rollers by applying a shot blast thereto or by applying to the surfaces of the bridle rollers a material tending to increase the coefficient of friction.
- An increase in the strip winding angle may be achieved by using a plurality of sets of bridle rollers 37, 38 and 39 and 32, 33 and 34 as shown in Fig. 6 which shows another embodiment of the invention.
- the numerals 46, 47 and 48 designate guide rollers. However, these are not restrictive and tension gauges may be used in place of the guide rollers. Also, a drive may be connected to each of the bridle rollers 32 - 39.
- the one rolling roll of the plurality of rolling rolls cooperating with other rolls to roll a strip simultaneously at a plurality of rolling points is two in number.
- the invention is not limited to this specific number of the one rolling roll and the number of the one rolling roll may be one as shown in Fig. 10 which shows still another embodiment in which rolling is performed simultaneously at two rolling points, in this case, the number of the rolling rolls performing rolling of the strip 10 includes three working rolls 1, 2 and 3.
- tension difference applying means is one in number which creates a difference in tension in a portion of the strop 10 disposed between a rolling point at which rolling is effected by the working rolls 1 and 2 of different circumferential speeds and the other rolling point at which rolling is effected by the working rolls 2 and 3 of different circumferential speed.
- the construction of the different circumferential speed continuous rolling mill shown in Fig. 10 having tension difference applying means attached to the bridle roller 7 is basically the same as the construction of the different circumferential speed continuous rolling mill shown in Fig. 5, so that the description of the construction shown in Fig. 10 will be omitted.
- the rolling points at which rolling is simultaneously effected by the one roll in cooperation with other rolling rolls are two in number.
- this is not restrictive and the invention may bave application in a continuous rolling system in which rolling is performed simultaneously at three or four rolling points by the one rolling roll cooperating with other rolling rolls.
- Fig. 11 shows a further embodiment in which an internal working roll 40 is surrounded by external working rolls 50a, 50b and 50c supported by respective backing-up rolls 60 and rotating at circumferential speeds v 2 , v3 and v 4 respectively which are distinct from the circumferential speed v I of the internal working roll 40, so that the strip 10 can be rolled simultaneously at three rolling points.
- a bridle roller 70a is located in a path of travel of the strip 10 between a first rolling point between the internal working roll 40 and first external working roll 50a and a second rolling point between the internal working roll 40 and second external working roll 50b.
- the bridle roll 70a is provided with a drive 15 and supplies rolling energy to the strip 10.
- Another bridle roll 70 provided with a drive 16 is located in a path of travel of the strip 10 between the second rolling point and a third rolling point between the internal working roll 40 and third external working roll 50c to supply rolling energy to the strip 10.
- the numerals 80 and 9 designate guide rollers for the strip 10 and fluid spray means for effecting cooling and lubrication of the strip 10, respectively.
- rolling energy of sufficiently high magnitude can be supplied to the strip between the rolling passes to enable the continuous rolling with a high degree of efficiency in the same way other embodiments of the invention.
- a different circumferential speed continuous rolling mill capable of supplying rolling energy to the strip between the rolling passes from means other than the rolling rolls, to thereby enable continuous rolling to be effected with a high degree of efficiency.
Abstract
A different circumferential speed continuous rolling mill including a plurality of rolls (1,2,3,4;5,6,) including one roll cooperating with other rolls to roll a trip simultaneously at a plurality of rolling points to continuously roll the strip by rotating the one roll at a circumferential speed distinct from the circumferential speed of other rolls is equipped with a tension difference applying device (7,11,12;8) located in a path of travel of the strip between a first rolling point at which the strip is brought into contact with the one roll and rolled thereby and a second rolling point at which the strip is brought into contact with the one roll again and rolled thereby after clearing the first rolling point, so as to thereby create a difference in the tension applied to the strip between a portion of the strip located at an delivery end of the first rolling point and a portion of the strip located at an delivery end of the second rolling point. The tension difference applying device is operative to increase the tension applied to a portion of the strip located between the first rolling point of the one roll and the tension difference applying device and decrease the tension applied to a portion of the strip located between the tension difference applying device and the second rolling point of the one roll. Thus rolling energy can be fed to the strip not only from the rolls but also from the tension difference applying device to enable continuous rolling with a high degree of efficiency.
Description
- This invention relates to different circumferential speed continuous rolling mill capable of increasing the rolling reduction.
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- Fig. 1 is a schematic view of a four-high rolling mill of the prior art;
- Fig. 2 is a schematic view of a different circumferential speed five-high rolling mill of the prior art;
- Fig. 3a is a view in explanation of a rolling performed at a constant rolling speed referred to as an NR rolling;
- Fig. 3b is a view in explanation of a rolling performed at a different rolling speed referred to as a PV rolling;
- Fig. 3c is a view in explanation of a rolling performed at intermediate between those of the NR rolling and PV rolling which is referred to as an NPV rolling;
- Fig. 4 is a schematic view of a continuous rolling system of the prior art;
- Fig. 5 is a schematic view of an embodiment of the different circumferential speed continuous rolling mill according to the invention;
- Fig. 6 is a schematic view of another embodiment of the different circumferential speed continuous rolling mill according to the invention;
- Fig. 7 is a diagrammatic representation of the relation between the rolling speed and the coefficient of friction with reference to coolant oils;
- Fig. 8 is a view in explanation of balancing of forces exerted in strip material being rolled by the rolling mill according to the invention;
- Fig. 9 is a characteristic view showing allowable maximum rolling reductions in relation to rolling roll diameters;
- Fig. 10 is a schematic view of a further embodiment of the different circumferential speed continuous rolling mill according to the invention; and
- Fig. 11 is a schematic view of a still further embodiment of the different circumferential speed continuous rolling mill according to the invention.
- In recent years, there has been a strong desire to convert production system from that of independent stands to that of a plurality of stands integrated into a single production line, to save power and labor. In this regard, installations have already been realized which are designed to provide facilities in a single production line for performing cold rolling, cleaning, annealing and temper rolling. In this case, the speed of the production line would largely be governed by the speed at which continuous annealing is performed. Generally, the rolling speed of a cold rolling mill is 3-5 times as high the speed at which annealing is performed from the point of view of economy. Thus, integration of cold rolling and annealing into a single line of production would rise to the problem that the speed at which rolling is effected would have to be reduced to an economically unacceptable level. To obviate this problem, it would be necessary to meet the economic requirement by reducing the number of groups of rolling mills or the number of stands of a standem mill.
- Fig. 1 shows a four-high rolling mill (hereinafter 4H mill) typical of rolling mills of the prior art. The 4H mill comprises upper and
lower working rolls rolls working rolls lower working rolls working rolls -
- Thus, vs2' < vs2 and the rolled
strip 10 will have a loop at the delivery end of theworking rolls loop car 6 for accommodating the loop of the rolledstrip 10. - Assume that the rolled
strip 10 delivered from theworking rolls working rolls loop car 6 should move while rolling is being performed can be expressed as follows:loop car 6 with a production line for performing continuous rolling. - To eliminate this condition, the requirement vs2 = vs2' should be met. To this end, it is necessary that at least the relation v3 > v2 or v2 > v1 should hold. This is already known as different circumferential speed rolling (PV).
- To enable the invention to be better understood, the different circumferential speed rolling will be outlined. Fig. 3a shows constant circumferential speed rolling (NR) of the prior art in which the circumferential speed of the roll becomes equal to the speed of the rolled strip at a neutral angle ϕ in both the upper and lower working rolls. Let the neutral angles of the upper and lower working rolls be denoted by φ1 and φ2 respectively. Then the following relation holds:
- In this case, a drive torque of the roll gives a tangential force F to a rolled strip by the friction between the rolls and the rolled strip. The force F is maximized as designated by F when φ1 = φ2 = 0. Assume that, when φ1 = φ2 > 0, a rolling pressure P and a coefficient of friction p between the rolls and the rolled strip are approximately constant during the time they are in contact with each other. Then, the following relation holds:
-
- In the PV rolling shown in Fig. 3b, the following equation can be obtained by substituting φ1 = 6 and φ2 = 0 equation (1):
- where ad, σe: tension (kg/mm2) of the rolled strip at delivery and entering end.
- S : means deformation resistance (1 g/mm2) of the rolled strip.
- y : rolling reduction rate
- Fig. 3c shows NPV rolling which is intermediate between the NR rolling and PV rolling and intended to obviate the defects of the PV rolling while sacrificing its merits to a certain extent.
-
- When this process is used, it is possible to obtain a reduction in rolling load and perform different circumferential speed rolling without excessively increasing the tension of the strip.
- Thus, if it is possible to perform different circumferential speed rolling, it is possible to perform continuous rolling in which the same roll simultaneously performs rolling at two rolling points without the risk of developing a loop. Fig. 4 shows the manner in which continuous rolling is performed by the NPV rolling process, in which the
strip 10 to be rolled is successively rolled by therolls strip 10 is wound on therolls -
- Thus, in Fig. 4, when one considers the rolling torque, it will be seen that the
roll 4 designated by #4 roll in Table 1 has a torque of plus 100 and theroll 3 designated by #3 roll in Table 1 has a torque of minus 100 at the rolling point R34 and a torque of plus 100 at the rolling point R23 with the effects of winding the strip on theroll 3 omitted. The results obtained with therolls - In normal rolling of the prior art, the rolling reduction rate is about 30 - 50%. If it is desired to perform three pass rolling simultaneously, then a rolling reduction of 66 - 87% corresponding to three pass rolling performed at the rate of 30 - 50% is desirable. If this rolling reduction is to be achieved only by the difference in tension applied to the strip, then the following relation is obtained from equation (4) and rupture of the strip might result:
- Also, to keep the tension ad at the level of 0.1S ~ 0.38S for normal stable rolling, the rolling reduction should be kept at a low level which would defeat the aforesaid purpose.
- From the consideration set forth hereinabove, it will be seen that the PV continuous rolling process has little practical value. Then, let us consider the NPV continuous rolling process. This rolling process enables the intermediate rolls or #2 roll and #4 roll to supply positive energy to the rolling mill because these rolls have a torque of not +100 - 100 = 0 but a torque of over unity. It is necessary that a suitable value be selected for this torque or a circumferential speed in such a manner that no loop is formed by the strip on the delivery end of the rolling point or excessive slip of the rolls with respect to the strip is availed. Experiments were conducted on single pass different circumferential speed rolling. The results show that the rolling can be performed stably when the rolling torque on the low speed side is up to minus 50 while the rolling torque on the high speed side is kept at plus 100. Thus, if the torque on the minus side is kept at 50, then it is possible to obtain a rolling torque distribution shown in Table 2 in which it will be seen that the total torque is plus 150 and a critical slip force approximate to that of normal rolling is obtained in spite of the rolling being performed by varying the roll speed.
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- However, the following problem should be obviated to enable the NPV continuous rolling process to be put to practical use and achieved the desired results.
- The problem is that, since the rolling is not performed by the NR rolling process, the rolling energy supplied to the rolls is below that corresponding to one pass of the rolling process of the prior art in spite of the fact that three pass rolling is performed. Thus, it is necessary to provide means for supplying additional rolling energy to the rolls to enable the desired results to be achieved by the NPV continuous rolling process.
- Japanese Patent Laid-Open No. 39104/81 and Japanese Patent Laid-Open No. 111504/81 disclose a continuous rolling mill of the different circumferential speed type equipped with tension adjusting means for adjusting the magnitude of tension applied to the strip to be rolled between the rolling passes, to enable rolling to be performed at a high rolling reduction rate.
- However, some disadvantages are associated with the tension adjusting means of the prior art. In the tension adjusting means described in the aforesaid documents, tension is successively given to the strip between the rolling passes. Thus, the larger the number of passes, the higher becomes the value of the tension because it is obtained by integration, thereby causing rupture of the strip. This defect makes it impossible to carry out continuous rolling of a large number of passes.
- Accordingly, the object of this invention is to provide a different circumferential speed continuous rolling mill capable of supplying rolling energy of high magnitude to a strip between rolling passes, to enable continuous rolling with a high degree of efficiency.
- According to the invention, there is provided a different circumferential speed continuous rolling mill comprising a plurality of rolls including one roll cooperating with other rolls to roll a strip simultaneously at a plurality of rolling points so as to continuously roll the strip by rotating the one roll at a circumferential speed distinct from the circumferential speed of other rolls, and tension difference applying means located in a path of travel of the strip between a first rolling point at which the strip is brought into contact with the one roll and rolled thereby and a second rolling point at which the strip is brought into contact with the one roll again and rolled thereby after clearing the first rolling point, to produce a difference the temperature of the strip between an delivery end of the first rolling point and an entering end of the second rolling point.
- In the different circumferential speed continuous rolling mill of the aforesaid construction, it is possible to supply rolling energy to the strip not only from the rolls but also from the tension difference applying means, to enable continuous rolling with a high degree of efficiency.
- Preferred embodiments of the different circumferential speed continuous rolling mill in conformity with the invention will be described by referring to the accompanying drawings.
- Fig. 5 shows one embodiment in which the different circumferential speed continuous rolling mill comprises working
rolls strip 10 on the rolls, and roll coolant spray means 9 for spraying the rolls with a coolant to cool and lubricate the rolls. The numeral 11 is a support lever for supporting thebridle roller 7 which also supports aload cell 12 for measuring a tension T2 of thestrip 10.Drives bridle rollers strip 10 by actuating thedrives strip 10 at two rolling points at the same time. The function of thebridle rollers - It will be seen that, when the
bridle rollers - By increasing the tension applied to the
strip 10 by using thebridle rollers rolls 1 and 2 (#1 and #2 rolls) and decrease a tension T2' which applies the brake to the working rolls 2 and 3 (#2 and #3 rolls). Thus, by increasing the tension applied to a portion of thestrip 10 on the entering end of a rolling point and decreasing the tension applied to a portion of thestrip 10 on the delivery end of the rolling point, the ease with which different circumferential speed rolling is performed can be increased. - The mechanism whereby rolling can be performed at high rolling reduction with increased efficiency as a result of application of the difference in tension to the strip will be discussed.
- Generally, when a coefficient of friction p between a strip to be rolled and rolling rolls is sufficiently high value to perform rolling, the rolling rolls can exert a sufficiently high tangential force F to the strip to impart rolling energy sufficiently high. Thus, the value of F shown in equation (1) is sufficiently even if the value of F is reduced by, for example, making the value of φ1 large in comparison with the maximum tangential force F obtained by NR rolling. However, if the coefficient of friction p becomes smaller in value, then a slip occurs between the rolls and the strip, making, it impossible to continue a rolling operation. Generally, the higher the rolling speed becomes, the lower the coefficient of friction becomes. This relationship is shown in Fig. 7, in which curves A and B represent rolling operations using as a roll coolant a mineral oil base soluble oil and a beef tallow base soluble oil, respectively, which are usually used when a steel strip is subjected to cold rolling. The curves A and B indicate that coefficient of friction p is greatly changed in compliance with the rolling speed. The idea of using a roll coolant of high coefficient of friction to avoid the occurrence of a slip might come to mind. However, when such idea is put into practice, galling would occur between the rolls and the strip and it would be impossible to continue the rolling operation. To obviate this problem, the invention imparts rolling energy to a strip in the form of a difference in tension between one rolling point and another. In the system of the prior art shown in Fig. 4, the strip to be rolled wound on the rolling rolls has rolling energy imparted thereto by the frictional force exerted by the rolling rolls. However, since a slip occurs in this system, there is a care of causing the roll marks. Moreover, owing to the rolling rolls, there are the limitations which are to increase the coefficient of the surface of the rolling rolls and the angle at which the strip is wound on the rolls. The invention aims at imparting a difference in tension to the strip without relying on the rolling rolls as has been the case with the prior art. The end is attained by increasing tension at the delivery end of one rolling point and decreasing the tension at the entering end of the next following rolling point. Operation of the system of the invention with a marked increase in rolling reduction and a greatly improved efficiency of multiple pass rolling will now be described.
- Fig. 8 shows the balancing of forces. When a strip is rolled at a constant rolling speed, a force urging the strip to move rearwardly is obtained by T2' - T3 + 2 x P sin
-
-
- Let us consider the case in which T3 - T2' = 0 in equation (6). In this case, the following relation holds:
- To perform multiple pass simultaneous rolling of a strip without developing a loop in the strip, it is necessary that rolling be performed with the ratio φ1/θ having a value substantially close to unity. This is a decisively important problem, and the invention provides a solution to this problem by applying a difference in tension T3 - T2 1 to the strip between the two rolling points. The effects achieved by the process according to the invention will be described.
- In equation (6), when a strip of a thickness of 2.5 mm is rolled three times at a rolling reduction rate of 40%, the thickness of the strip will be successively reduced from 2.5 mm to 1.5 mm, 0.9 mm and 0.54 mm and the rolling reduction for each pass will be 1.0 mm, 0.6 mm and 0.36 mm respectively.
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- The rolling load P is about 800 kg per 1 mm of the width of the strip when the rolling rolls have a diameter of 500 mm and the strip to be rolled is low-carbon steel, so that (T3 - T2')/P = 19.5/800 = 0.0244.
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- From the foregoing, it will be seen that, by providing a difference in tension to the strip before and after a rolling point, it is possible to greatly increase the allowable rolling reduction. In Fig. 5, when the tension T2 at the delivery end of the first rolling point is increased, it is possible to increase the allowable rolling reduction at the first rolling point. However, this will cause an increased in the tension of the strip at the entering end of the second rolling point and a reduction in the allowable rolling reduction at the second rolling point. According to the invention, means is provided for varying the tension applied to the strip so as to effect a rolling reduction of large magnitude at each of the first, second and third rolling points as described hereinabove and perform three pass rolling with a high degree of efficiency at a single stand rolling mill by increasing the delivery side tension T2 at the first rolling point and decreasing the entering side tension T2' at the second rolling point.
- In the embodiment shown and described hereinabove, when the
bridle rollers drives bridle roller 7 are distinct from each other as designated by T2 and T2'. In this case, the accurate values of the tensions T2 and T2' can be obtained by calculation at a calculatingunit 20 by sensing the total value T = T2 + T2' by means of theload cell 12 and obtaining the difference between them by means of atorque detector 19 attached to thebridle roller 7. More specifically, thetorque detector 19 detects a torque Q which can be expressed as Q = (T2' - T2) R where R is the radius of theroller 7. Thus, by supplying the detected values of T and Q to the calculatingunit 20 and doing calculation on them, it is possible to obtain the values of T2 and T2'. The values of T2 and T2' thus obtained are compared withset values 21 to see whether they are optimum values, and a command signal is issued based on the result of comparison and fed into thedrive 15 for thebridle roller 7, to positively control the tension of thestrip 10. The speed of thestrip 10 can be sensed byspeed sensors 17 and 18 attached to thebridle rollers drives control device 25 based on speed signals produced by thespeed sensors 17 and 18 or to monitor the speed of thestrip 10 by inputting the speed signals into amonitoring device 26. The embodiment of the invention shown and described hereinabove can achieve the following effects: - (1) Rolling energy of sufficiently high level to perform rolling of a strip-through a plurality of passes on a single stand rolling mill can be provided to the strip between the passes, so that different circumferential speed continuous rolling of the strip can be performed with a high degree of efficiency and a high degree of rolling reduction.
- (2) The tension of the strip between the rolling points can be sensed with a high degree of precision and the control can be effected to keep the tension of the strip at an optimum value, thereby eliminating the risk of the strip being ruptured.
- (3) The speed of the strip between the rolling points can be sensed and speeds or torques of the rolls can be controlled based on the values of the strip speed between the rolling points, thereby enabling different circumferential speed continuous rolling to be performed with a high degree of precision.
- In the continuous rolling described hereinabove, the ability to apply tension to the strip can be increased by increasing the coefficient of friction of the surfaces of the bridle rollers and increasing the angle at which the strip is wound on each roller. An increase in the coefficient of friction of the surfaces of the bridle rollers can be achieved by coarsening the surfaces of the bridle rollers by applying a shot blast thereto or by applying to the surfaces of the bridle rollers a material tending to increase the coefficient of friction. An increase in the strip winding angle may be achieved by using a plurality of sets of
bridle rollers - In Fig. 6, the
numerals - In the embodiments shown and described hereinabove, the one rolling roll of the plurality of rolling rolls cooperating with other rolls to roll a strip simultaneously at a plurality of rolling points is two in number. However, the invention is not limited to this specific number of the one rolling roll and the number of the one rolling roll may be one as shown in Fig. 10 which shows still another embodiment in which rolling is performed simultaneously at two rolling points, in this case, the number of the rolling rolls performing rolling of the
strip 10 includes three workingrolls strop 10 disposed between a rolling point at which rolling is effected by the workingrolls rolls bridle roller 7 is basically the same as the construction of the different circumferential speed continuous rolling mill shown in Fig. 5, so that the description of the construction shown in Fig. 10 will be omitted. - In the embodiments shown in Figs. 5, 6 and 10, the rolling points at which rolling is simultaneously effected by the one roll in cooperation with other rolling rolls are two in number. However, this is not restrictive and the invention may bave application in a continuous rolling system in which rolling is performed simultaneously at three or four rolling points by the one rolling roll cooperating with other rolling rolls.
- Fig. 11 shows a further embodiment in which an internal working
roll 40 is surrounded by external working rolls 50a, 50b and 50c supported by respective backing-up rolls 60 and rotating at circumferential speeds v2, v3 and v4 respectively which are distinct from the circumferential speed vI of the internal workingroll 40, so that thestrip 10 can be rolled simultaneously at three rolling points. In this embodiment, abridle roller 70a is located in a path of travel of thestrip 10 between a first rolling point between the internal workingroll 40 and first external workingroll 50a and a second rolling point between the internal workingroll 40 and second external workingroll 50b. Thebridle roll 70a is provided with adrive 15 and supplies rolling energy to thestrip 10. Another bridle roll 70 provided with adrive 16 is located in a path of travel of thestrip 10 between the second rolling point and a third rolling point between the internal workingroll 40 and third external workingroll 50c to supply rolling energy to thestrip 10. By providing the two bridle rolls, it is possible to produce a difference in the tension applied to thestrips 10. Thenumerals strip 10 and fluid spray means for effecting cooling and lubrication of thestrip 10, respectively. In the embodiment shown in Fig. 11, rolling energy of sufficiently high magnitude can be supplied to the strip between the rolling passes to enable the continuous rolling with a high degree of efficiency in the same way other embodiments of the invention. - From the foregoing description, it will be appreciated that according to the invention, there is provided a different circumferential speed continuous rolling mill capable of supplying rolling energy to the strip between the rolling passes from means other than the rolling rolls, to thereby enable continuous rolling to be effected with a high degree of efficiency.
Assume that rolling is performed at a rolling reduction rate of 50% for example. Then, the tension is very high as shown by ad - σe = 0.69S, so that there is the risk of the rolled strip being ruptured. However, this rolling process offers the advantage that the rolling load is greatly reduced because a shearing force is exerted on the rolled strip in addition to a vertical pressure and a peak of the rolling pressure referred to as a friction hill usually produced in NR rolling does not appear.
Claims (8)
1. A different circumferential speed continuous rolling mill comprising:
a plurality of rolls (1,2,3,4; 5,6) including one roll cooperating with other rolls to roll a strip simultaneously at a plurality of rolling points to continuously roll the strip by rotating the one roll at a circumferential speed distinct from the circumferential speeds of other rolls; and
tension difference applying means (7,11,12,15; 8,16) located in a path of travel of the strip between a first rolling point at which the strip is brought into contact with the one roll and rolled thereby and a second rolling point at which the strip is brought into contact with the one roll again and rolled thereby after clearing the first rolling point, to produce a difference in the tension of the strip between delivery end of the first rolling point and an entering end of the second rolling point.
2. A different circumferential speed continuous rolling mill as claimed in claim 1, wherein said tension difference applying means is operative to increase the tension of a portion of the strip located between the delivery end of the first rolling point and the tension difference applying means and to decrease the tension of a portion of the strip located between the tension applying means and the second rolling point, to thereby apply a tension difference to the strip.
3. A different circumferential speed continuous rolling mill as claimed in claim 1, wherein said tension difference applying means comprises a roller (7;8), and a drive (15;16) for driving said roller for rotation.
4. A different circumferential speed continuous rolling mill as claimed in claim 1, wherein said tension applying means has a tension sensor means (12) for sensing the tension of the strip, said tension sensor means feeding a signal corresponding to the value of the tension of the strip to the tension difference applying means to control the operation of the tension difference applying means.
5. A different circumferential speed continuous rolling mill as claimed in claim 3, wherein the roller of said tension difference applying means has a speed sensor means for sensing the speed of the strip, said speed sensor means producing a signal based on the value of the speed of the strip to control said roll.
6. A different circumferential speed continuous rolling mill as claimed in claim 1, wherein said one roll and said tension difference applying means are plural in number and said tension difference applying means are each located in a path of travel of the strip between a first rolling point and a second rolling pint of each of said plurality of one rolls.
7. A different circumferential speed continuous rolling mill as claimed in claim 6, wherein each of said tension difference applying means increases the tension applied to a portion of the strip located between the first rolling point of each said plurality of one rolls and the tension difference applying means and decreases the tension applied to a portion of the strip located between the tension applying means and the second rolling point of each said one rolls, to thereby apply a tension difference to the strip.
8. A different circumferential speed continuous rolling mill as claimed in claim 6, wherein each said tension difference applying means comprises a roller, and a drive for driving said roller for rotation.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57218978A JPS59107703A (en) | 1982-12-13 | 1982-12-13 | Continuous rolling mill at different peripheral speeds |
JP218978/82 | 1982-12-13 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0111865A2 true EP0111865A2 (en) | 1984-06-27 |
EP0111865A3 EP0111865A3 (en) | 1984-10-10 |
Family
ID=16728342
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP83112482A Withdrawn EP0111865A3 (en) | 1982-12-13 | 1983-12-12 | A different circumferential speed rolling mill |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0111865A3 (en) |
JP (1) | JPS59107703A (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1940265A1 (en) * | 1969-06-16 | 1972-02-17 | Celjabinskij Politekhn I | Process for rolling sheet metal products and rolling mills for performing this process |
DE2746788A1 (en) * | 1976-11-17 | 1978-05-18 | Tscheljabinskij Politekhn I Im | METAL STRIP ROLLING METHOD AND MILL FOR THE IMPLEMENTATION THEREOF |
GB2044652A (en) * | 1979-03-29 | 1980-10-22 | Olin Corp | Method and apparatus for reducing the thickness of metal strip |
JPS56111504A (en) * | 1980-02-12 | 1981-09-03 | Nippon Steel Corp | Strip mill |
JPS56111503A (en) * | 1980-02-12 | 1981-09-03 | Nippon Steel Corp | Rolling method for strip |
-
1982
- 1982-12-13 JP JP57218978A patent/JPS59107703A/en active Granted
-
1983
- 1983-12-12 EP EP83112482A patent/EP0111865A3/en not_active Withdrawn
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1940265A1 (en) * | 1969-06-16 | 1972-02-17 | Celjabinskij Politekhn I | Process for rolling sheet metal products and rolling mills for performing this process |
DE2746788A1 (en) * | 1976-11-17 | 1978-05-18 | Tscheljabinskij Politekhn I Im | METAL STRIP ROLLING METHOD AND MILL FOR THE IMPLEMENTATION THEREOF |
GB2044652A (en) * | 1979-03-29 | 1980-10-22 | Olin Corp | Method and apparatus for reducing the thickness of metal strip |
JPS56111504A (en) * | 1980-02-12 | 1981-09-03 | Nippon Steel Corp | Strip mill |
JPS56111503A (en) * | 1980-02-12 | 1981-09-03 | Nippon Steel Corp | Rolling method for strip |
Non-Patent Citations (2)
Title |
---|
Patent Abstracts of Japan vol. 5, no. 190, 4 December 1981 & JP-A-56-111503 * |
Patent Abstracts of Japan vol. 5, no. 190, 4 December 1981 & JP-A-56-111504 * |
Also Published As
Publication number | Publication date |
---|---|
JPS59107703A (en) | 1984-06-22 |
EP0111865A3 (en) | 1984-10-10 |
JPH0510161B2 (en) | 1993-02-09 |
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