A Process for producing a number of Plinths, and an Arrangement for carrying out the Process.
The present invention relates to a process for producing a number of plinths, particularly pile-type plinths, with a baseplate or a similar construction element supported on the said plinths. A technique which is already known for making pile- type plinths includes digging out holes wherein it is desired to form the plinths, one at a time, by means of individual casting moulds which are set up in the bottom of the holes which have been dug out. After the casting substance, which is received in the mould in small quantities, has set, which normally takes approximately two days, the mould is removed and some kind of filling material, such as macadam, for example, is applied round the plinth which has been cast. After this, a baseplate, for example, can be cast, adjoining the said plinth. The said technique is not a rational one, since amongst other things it is not possible to produce the plinth and the baseplate at the same time; a considerable time must elapse for the cast plinth to set before a plate can be joined onto it.
The main object of the present invention is therefore primarily to provide a process of the kind described above which makes possible the rational, quick, simple and economical production of a number of plinths with a baseplate etc. supported thereon.
The said object is achieved with a process according to the present invention which is characterised essentially in that at least one casting mould, which has a shape corresponding substantially to the said plinth, is designed to have its sides covered over with a filling substance, such as macadam, for example, preferably up to a level from which the said plate is intended to extend, after which casting of the plinth and the plate is carried out,
preferably in a single step.
A further object of the invention is to provide an arrangement which is suitable for carrying out the process according to the invention. The said further object is achieved with an arrangement according to the present invention which is essentially characterised in that it comprises a casting mould which, is produced from a plurality of wires or similar rods forming a netting pattern, and which displays rigidity and is impermeable with regard to the surrounding filling, having a shape corresponding substantially to that of the plinth or plinths which it is desired to produce by means thereof. Corrugated sheet or sheet metal which is stiffened in some other way, for example, may also be used.
The invention is described in the following by way of a number of embodiment examples, with reference to the accompanying drawings, whereon
Figures 1 - 3 show the work-sequence according to the process, where Figure 2 shows the covering of a casting mould, and Figure 3 shows the casting of a plinth and baseplate,
Figure 4 is a view of a cast plate and plinth,
Figure 5 is a horizontal view of a baseplate with its associated plinths,
Figure 6 is a horizontal view of a casting mould which is intended for forming three plinths,
Figure 7 is a cross-section view of the casting mould in Figure 6, viewed along the section A-A, Figure 8 is a side view of a reinforcing clamp which is suitable for the casting mould shown in Figures 6 and 7,
Figure 9 is a side view of a reinforcing loop which is suitable for the casting mould shown in Figures 6 and 7,
Figure 10 is a horizontal view of a casting mould which is intended for forming two plinths,
Figure 11 is a cross-section viev; of the casting mould in Figure 10, viewed along the section B-B,
Figure 12 is a side view of a reinforcing loop which is suitable for the casting mould shown in Figures 10 and 11,
Figure 13 is a side view of a reinforcing clamp which is suitable for the casting mould shown in Figures 10 and 11, and
Figure 14 shows a separate supporting device which is designed to be fitted in a casting mould.
According to the invention a process for producing a number of plinths, which are designated with the numeral 1 on the drawings and which are preferably pile-type plinths, consists in making an appropriate number of holes 2 in a foundation 3, such as the ground soil, for example, down to the level to which it is desired that the respective plinths 1 should extend. An appropriate number of casting moulds 4 with a shape corresponding substantially to that of the said plinth 1 are positioned on the bottom 2A of the said hole 2, After this the sides 4A of the said mould 4 are covered over with a filling material 5, such as macadam, for example, preferably up to a level 6 from which it is desired that a baseplate 7 or a similar construction element should extend. Expediently, the plinth mould 4 is made of reinforcement netting with close ly adjacent rods 8 or wires, so that it is endowed with the regidity to withstand pressure from the filling 5 and impermeability to prevent the filling 5 from penetrating into its interior. The base 4B and the upper section 4C of the said plinth mould 4 are preferably left open.
Reinforcement 9, which consists, for example, of a plurality of reinforcing elements 10, 11, 12, 13 with an open or closed circumferential shape, is designed to be fitted in the said plinth mould 4 to provide reinforcement, at least for the plinth 1 which it is intended to cast by means thereof.
A plurality of supporting devices 14, like the embodiment which is shown in Figure 14, for example, with a shape like a staple, can be fitted in the hollow interior 4D of the casting mould with the aim of providing pressure in the direction towards the filling material 5, and of preventing the casting mould 4 from being crushed due to external pressure from the filling material 5. A handle 15 which is attached to the supporting device 14 enables the latter to be lifted up after the casting substance 16, which is preferably concrete, has been poured into the mould 4. Removal of the supporting device 14, which may be staple-shaped, for example, from the interior 4D of the mould is further facilitated by means of conical shaping. The casting of the plinth 1 and a baseplate 7 or other appropriate construction element which is rigidly connected to the plinth is expediently carried out in a single step, by pouring concrete 16 or some other suitable casting substance 16 into the respective moulds 4 up to the full height thereof, and to a higher level 17 to which it is desired that the baseplate 7 should extend. The concrete 16 is thus received on the upper surface of the filling material 5, and suitable boundaries, such as shuttering walls adjoining the filling substance 5, define the space which it is intended to fill with concrete 16 to form the said baseplate 7. The setting of the plinth 1 and the baseplate 7 takes place thereafter simultaneously, which affords a considerable saving of time compared with the technique known previously. A further advantage of the invention is that the height of the baseplate 7 can be included in the structural height of the plinth, which means a reduced hole depth and less concrete for casting.
The invention is not restricted to the embodiment examples shown on the drawing and described above, but its details may be modified within the framework of the following Patent Claims.