EP0088884B1 - Yarns and tows comprising high strength metal coated fibers, process for their production, and uses thereof - Google Patents
Yarns and tows comprising high strength metal coated fibers, process for their production, and uses thereof Download PDFInfo
- Publication number
- EP0088884B1 EP0088884B1 EP83101195A EP83101195A EP0088884B1 EP 0088884 B1 EP0088884 B1 EP 0088884B1 EP 83101195 A EP83101195 A EP 83101195A EP 83101195 A EP83101195 A EP 83101195A EP 0088884 B1 EP0088884 B1 EP 0088884B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fibers
- metal
- core
- tow
- yarn
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000835 fiber Substances 0.000 title claims description 103
- 229910052751 metal Inorganic materials 0.000 title claims description 72
- 239000002184 metal Substances 0.000 title claims description 72
- 238000000034 method Methods 0.000 title claims description 27
- 238000004519 manufacturing process Methods 0.000 title claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 30
- 239000002131 composite material Substances 0.000 claims description 29
- 238000000576 coating method Methods 0.000 claims description 22
- 239000011248 coating agent Substances 0.000 claims description 19
- 229910052799 carbon Inorganic materials 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 10
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 7
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 7
- 239000004744 fabric Substances 0.000 claims description 6
- 230000001464 adherent effect Effects 0.000 claims description 5
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 5
- 229910052580 B4C Inorganic materials 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 238000000151 deposition Methods 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 230000004888 barrier function Effects 0.000 claims description 2
- 238000009940 knitting Methods 0.000 claims description 2
- 238000009941 weaving Methods 0.000 claims description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 63
- 229910052759 nickel Inorganic materials 0.000 description 31
- 239000010410 layer Substances 0.000 description 22
- 229910002804 graphite Inorganic materials 0.000 description 16
- 239000010439 graphite Substances 0.000 description 16
- 229920000049 Carbon (fiber) Polymers 0.000 description 13
- 239000004917 carbon fiber Substances 0.000 description 13
- 150000002739 metals Chemical class 0.000 description 12
- 239000011159 matrix material Substances 0.000 description 10
- 239000000203 mixture Substances 0.000 description 10
- 239000004033 plastic Substances 0.000 description 9
- 229920003023 plastic Polymers 0.000 description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 8
- 229910052802 copper Inorganic materials 0.000 description 8
- 239000010949 copper Substances 0.000 description 8
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 6
- 238000007747 plating Methods 0.000 description 6
- 229910052709 silver Inorganic materials 0.000 description 6
- 239000004332 silver Substances 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- -1 R. V. Sara Chemical class 0.000 description 5
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 5
- 229910052737 gold Inorganic materials 0.000 description 5
- 239000010931 gold Substances 0.000 description 5
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 4
- 239000003792 electrolyte Substances 0.000 description 4
- 238000009713 electroplating Methods 0.000 description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
- 230000002787 reinforcement Effects 0.000 description 4
- 229910052725 zinc Inorganic materials 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- 229910001369 Brass Inorganic materials 0.000 description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052796 boron Inorganic materials 0.000 description 3
- 239000010951 brass Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 3
- 239000002344 surface layer Substances 0.000 description 3
- 229910052718 tin Inorganic materials 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- JHWIEAWILPSRMU-UHFFFAOYSA-N 2-methyl-3-pyrimidin-4-ylpropanoic acid Chemical compound OC(=O)C(C)CC1=CC=NC=N1 JHWIEAWILPSRMU-UHFFFAOYSA-N 0.000 description 2
- 235000001674 Agaricus brunnescens Nutrition 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 239000008151 electrolyte solution Substances 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 229910021645 metal ion Inorganic materials 0.000 description 2
- 230000006911 nucleation Effects 0.000 description 2
- 238000010899 nucleation Methods 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 238000005494 tarnishing Methods 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- 238000001771 vacuum deposition Methods 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- JWAZRIHNYRIHIV-UHFFFAOYSA-N 2-naphthol Chemical compound C1=CC=CC2=CC(O)=CC=C21 JWAZRIHNYRIHIV-UHFFFAOYSA-N 0.000 description 1
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 1
- 239000001828 Gelatine Substances 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910003481 amorphous carbon Inorganic materials 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
- 230000005593 dissociations Effects 0.000 description 1
- 238000004070 electrodeposition Methods 0.000 description 1
- 239000011151 fibre-reinforced plastic Substances 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 238000005087 graphitization Methods 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910000765 intermetallic Inorganic materials 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 150000002843 nonmetals Chemical class 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 150000001282 organosilanes Chemical class 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 235000013824 polyphenols Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000003134 recirculating effect Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910052714 tellurium Inorganic materials 0.000 description 1
- PORWMNRCUJJQNO-UHFFFAOYSA-N tellurium atom Chemical compound [Te] PORWMNRCUJJQNO-UHFFFAOYSA-N 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/36—Cored or coated yarns or threads
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41J—TARGETS; TARGET RANGES; BULLET CATCHERS
- F41J2/00—Reflecting targets, e.g. radar-reflector targets; Active targets transmitting electromagnetic or acoustic waves
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F11/00—Chemical after-treatment of artificial filaments or the like during manufacture
- D01F11/10—Chemical after-treatment of artificial filaments or the like during manufacture of carbon
- D01F11/12—Chemical after-treatment of artificial filaments or the like during manufacture of carbon with inorganic substances ; Intercalation
- D01F11/127—Metals
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
- D02G3/441—Yarns or threads with antistatic, conductive or radiation-shielding properties
Definitions
- the present invention relates to a continuous yarn or tow comprising high strength composite fibers according to claim 1 as well as a process for their production and uses thereof.
- Bundles of high strength fibers of non-metals and semi-metals, such as carbon, boron, silicon carbide, and the like, in the form of filaments, mats, cloths and chopped strands are known to be useful in reinforcing metals and organic polymeric materials.
- Articles comprising metals or plastics reinforced with such fibers find widespread use in replacing heavier components made of lower strength conventional materials such as aluminum, steel, titanium, vinyl polymers, nylons, polyesters, etc., in aircraft, automobiles, office equipment, sporting goods, and in many other fields.
- the problem is manifested in a variety of ways: for example, if a length of high strength carbon fiber yarn is enclosed lengthwise in the center of a rod formed from solidified molten lead, and the rod is pulled until broken, the breaking strength will be less than expected from the rule of mixtures, and greater than that of a rod formed from lead alone, due to the mechanical entrapment of the fibers.
- the lack of reinforcement is entirely due to poor translation of strength between the carbon fibers and the lead.
- an incompatible high strength fiber is mixed with a plastic material. If some types of carbon fibers, boron fibers, silicon carbide fibers, and the like in the forms of strands, chopped strands, non-woven mats, felts, papers, etc.
- woven fabrics are mixed with organic polymeric substances, such as phenolics, styrenics, epoxy resins, polycarbonates, and the like, or mixed into molten metals, such as lead, aluminum, titanium, etc., they merely fill them without providing any reinforcement, and in many cases even cause physical properties to deteriorate.
- organic polymeric substances such as phenolics, styrenics, epoxy resins, polycarbonates, and the like
- molten metals such as lead, aluminum, titanium, etc.
- High strength carbon fibers are made by heating polymeric fiber, e.g., acrylonitrile polymers or copolymers, in two stages, one to remove volatiles and carbonize and another to convert amorphous carbon into crystalline carbon. During such procedure, it is known that the carbon changes from amorphous to single crystal then orients into fibrils. If the fibers are stretched during the graphitization, then high strength fibers are formed. This is critical to the formation of the boundary layer, because as the crystals grow, there are formed high surface energies, as exemplified by incomplete bonds, edge-to-edge stresses, differences in morphology, and the like.
- polymeric fiber e.g., acrylonitrile polymers or copolymers
- the new carbon fibrils in this form can scavenge nascent oxygen from the air, and even organic materials, to produce non- carbon surface layers which are firmly and chemically bonded thereto, although some can be removed by solvent treating, and there are some gaps or open spaces in the boundary layers.
- these boundary layers on carbon fibers are mainly responsible forfailure to achieve reinforcement with plastics and metals.
- Vacuum deposition e.g., of nickel, US-A-4,132 828, made what appears to be a continuous coating, but really isn't because the vacuum deposited metal first touches the fibrils through spaces in the boundary layer, then grows outwardly like a mushroom, then joins away from the surface, as observed under a scanning electron microscope as nodular nucleation. If the fiber is twisted, such a coating will fall off.
- the low density non-crystalline deposit limits use.
- Electroless nickel baths have also been employed to plate such fibers but again there is the same problem, the initial nickel or other electroless metal seeds only small spots through holes in the boundary layer, then new metal grows up like a mushroom and joins into what looks like a continuous coating, but it too will fall off when the fiber is twisted.
- the intermetallic compound is very locally nucleated and this, too limits use.
- the strength of the metal-to-core bond is always substantially less than one-tenth that of the tensile strength of the metal deposit itself.
- the metal coating is mechanically stripped, and the reverse side is examined under a high-power microscope, there is either no replica or at best only an incomplete replica of the fibril, the replica defined to the 4 nm resolution of the scanning electron microscope.
- the latter two observations are strongly suggestive that failure to reinforce the tin matrix was due to poor bonding between the carbon and the nickel plating.
- the metal to core bond strength is no greater than one-half of the tensile strength on at most 10% of the fibers, and substantially less than one-tenth on the remaining 90%.
- the composites are distinguishable from any of the prior art because they can be sharply bent without the fibrils slipping through a tube of the metal, as observed with electroless metal or vacuum deposited composites and sharply bending them, especially with nickel, produces neither transverse cracking ("alligatoring") on the compression side of the bend nor breaking and flaking when the elastic limit of the metal is exceeded on the tension side of the bend.
- the composites of the present invention are distinguishable from those of the prior art because (i) they are continuous, (ii) the majority of the composite fibers are uniformly metal coated; and (iii) the bond strength (metal-to-core) on the majority of fibers is at least about 10 percent of the tensile strength of the metal deposit, preferably not substantially less than about 25 percent, especially preferably not substantially less than about 50 percent. In the most preferred embodiments, the metal-to-core bond strength will be not substantially less than about 90 percent of the tensile strength of the metal deposit. Highest properties will be achieved with yarns or tows of composite fibers in which the metal-to-core bond strength approaches about 99 percent of the tensile strength of the metal, and special mention is made of these.
- Articles made by adding the yarns or tows of the present invention to a matrix forming material also distinguish from the prior art because they are strongly reinforced.
- the articles possess other advantages, for example, they dissipate electrical charges and if certain innocuous metals are used in the coatings, e.g., gold and platinum, they will not be rejected when ' implanted into the body.
- continuous tows or yarns of high strength composite fibers are provided, the majority of which have an electrically conductive core of carbon, boron or silicon carbide and at least one thin, uniform, firmly adherent, electrically conductive layer of at least one electrodeposited metal on said core, wherein the bond strength of said layer to said core in the majority of said fibers is at least sufficient to provide that, when the composite fiber is bent sharply enough to break the coating on the tension side of the bend because its elastic limit is exceeded, the coating on the compression side of the bend will remain bonded to the core and will not crack circumferentially.
- the present invention contemplates a process for the production of continuous yarns or tows of high strength composite fibers by
- the plurality of core fibers can comprise a tow of carbon fibers and the product of the process is a tow of composite fibers which can be knotted without separation of the layer of metal or portions thereof from the core fibers.
- the use of the yarn or tow comprise the steps of weaving or knitting yarns produced by the process into a fabric, laying them up into a non-woven sheet, or chopping them into shortened lengths.
- Figs. 1 and 1a continuous yarns and tows for use in the core 2 according to the present invention are available from a number of sources commercially.
- suitable carbon fiber yarns are available from Hercules Company, Hitco, Great Lakes Carbon Company, AVCO Company and similar sources in the United States, and overseas. All are made in general, by procedures described in US-A-3,677,705.
- the fibers can be long and continuous or they can be short, e.g., 1 to 15 cm. in length.
- all such carbon fibers will contain a thin, imperfect boundary layer (not shown) of chemically bonded oxygen and chemically or mechanically bonded other materials, such as organics.
- Metal layer 4 will be of any electrodepositable metal, and it will be electrically continuous. Two layers, or even more, of metal can be applied and metal can be the same or different, as will be shown in the working examples. In any case, the innermost layer will be so firmly bonded to core 2 that sharp bending will neck the metal down as shown in Fig. 3, snapping the fiber core and breaking the metal on the tension side of the bend when its elastic limit is exceeded. This is accomplished without causing the metal to flake off when broken (Fig. 3a) which is a problem in fibers metal coated according to the prior art. As a further distinction from the prior art, the metal layer of the present invention fills interstices and "cracks" in fibers, uniformly and completely, as illustrated in Figs. 2 and 2a.
- the high strength metal coated fibers of this invention can be assembled by conventional means into composites represented in Fig. 4 in which matrix 6 is a plastic, e.g., epoxy resin, or a metal, e.g., lead, the matrix being reinforced by virtue of the presence of high strength fibrous cores 2.
- matrix 6 is a plastic, e.g., epoxy resin, or a metal, e.g., lead, the matrix being reinforced by virtue of the presence of high strength fibrous cores 2.
- Formation of the metal coating layer by the electrodeposition process of this invention can be carried out in a number of ways.
- a plurality of core fibers can be immersed in an electrolytic bath and through suitable electrical connections the required high external voltage can be applied,
- a high order of voltage is applied for a short period of time.
- a pulse generator for example, will send a surge of voltage through the electrolyte, sufficient to push or force the metal ion through the boundary layer into contact with the carbon or other fiber comprising the cathode. The short time elapsing in the pulse will prevent heat from building up in the fiber and burning it up or out.
- the fibers are so small, e.g., 5 to 10 11m in diameter, and because the innermost fibers are usually surrounded by hundreds or even thousands of others (even though only 0.5 to 2.6 volts are needed to dissociate the electrolytic metal to ions e.g., nickel, gold, silver, copper) depending on the salt used, massive amounts of external voltage are needed, of the order of 5 times the dissociation values, to uniformly nucleate the ions through the bundle of fibers into the innermost fibril and then through the boundary layer.
- Minimum external voltages e.g., 10 to 50, or even more, volts are used.
- Electrolytic bath solution 8 is maintained in tank 10. Also included are anode baskets 12 and idler rolls 14 near the bottom of tank 10. Two electrical contact rollers 16 are located above the tank.
- Tow 24 is pulled by means not shown off feed roll 26, over first contact roller 16 down into the bath under idler rolls 14, up through the bath, over second contact roller 16 and into take up roller 28.
- the immersed tow length is about 1.8 m.
- Optional, but very much preferred, is a simple loop comprising pump 18, conduit 20, and feed head 22. This permits recirculating the plating solution at a large flow rate, e.g., 7,6-11,3 I/min. and pumping it onto contact rolls 16. Discharged just above the rolls, the sections of tow 24 and leaving the solution are totally bathed, thus cooling them. At the high current carried by the tow, the 1 2 R heat generated in some cases might destroy them before they reach or after they leave the bath surface without such cooling.
- the flow of the electrolyte overcomes anisotropy.
- more than one plating bath can be used in series, and the fibers can be rinsed free of electrolyte solution, treated with other conventional materials and dried, chopped, woven into fabric, all in accordance with conventional procedures.
- knott- able tows or yarns of the new composite fibers fabrics woven from such yarns, non-woven sheets, mats and papers laid up from such fibers, chopped strands of such fibers and articles comprising such fibers uniformly dispersed in a matrix comprising a metal or an organic polymeric material.
- coating metals will be nickel, silver, zinc, copper, lead, arsenic, cadmium, tin, cobalt, gold, indium, iridium, iron, palladium, platinum, tellurium, tungsten or a mixture of any of the foregoing, without limitation, preferably in crystalline form.
- the bond strength of the layer to the core is substantially not less than about 10% of the tensile strength of the metal.
- the electrolytic bath may be recycled into contact with the fibers.
- Other preferred features include carrying out the process in an electrolytic bath which is ' recycled into contact with the fibers immediately prior to immersion in the bath so as to provide increased current carrying capacity to the fibers and replenishment of the electrolyte on the surface of the fibers.
- a bath having the following composition: The bath is heated to 60-70°C and has a pH of 3.8-4.2.
- the anode baskets are kept filled with electrolytic nickel pellets and 4 tows (fiber bundles) of 12,000 strands each of 7 ⁇ m carbon fibers are continuously drawn through the bath while an external voltage of 30 volts is applied at a current adjusted to give 10 ampere-minutes per 1000 strands total.
- electrolytic solution is recycled. through a loop into contact with the entering and leaving parts of the tow.
- the tow is next passed continuously through an identical bath, at a tow speed of 1,5 m/min with 180 amps. current in each bath.
- the final product is a tow of high strength composite fibers according to this invention comprising a 7 ⁇ m fiber core and about 50% by weight of the composite of crystalline electrodeposited nickel adhered firmly to the core.
- Example 1 If the procedure of Example 1 is repeated, substituting two baths of the following compositions, in series, and using silver in the anode baskets, silver coated graphite fibers according to this invention will be obtained.
- the first bath is to be operated at room temperature and 12-36 volts; the second at room temperature and 6-18 volts.
- Example 2 The procedure of Example 2 can be modified, by substituting nickel plated graphite fibers as prepared in Example 1 for the feed, and the voltage in the first bath is reduced to about 18 volts. There are obtained high strength composite fibers according to this invention in which a silver coating surrounds a nickel coating on a graphite fiber core.
- Example 1 The procedure of Example 1 can be modified by substituting for the nickel bath a bath of the following composition, using zinc in the anode baskets, and zinc coated graphite fibers according to this invention will be obtained:
- the bath is run at 38°C and 18 volts are externally applied.
- Example 1 The procedure of Example 1 can be modified by substituting for the nickel bath a bath of the following composition, using copper in the anode baskets, and copper coated graphite fibers according to this invention will be obtained:
- the bath is run at 60°C and 18 volts are externally applied.
- the copper plated fibers should be washed with sodium dichromate solution immediately after plating to prevent tarnishing. If the procedure of Example 3 is repeated, substituting the copper bath of this example for the silver bath, there will be obtained high strength composite fibers according to this invention in which a copper coating surrounds a nickel coating on a graphite fiber core.
- Example 1 The procedure of Example 1 can be modified by substituting for the nickel bath two baths of the following composition, using standard 80% cu/ 20% zinc anodes, and brass coated graphite fibers according to this invention will be obtained:
- Both baths are run at 43-49°C. Since one-third of the brass is plated in the first bath, at 24 volts, and two-thirds in the second at 15 volts, the current is proportioned accordingly. Following two water rinses, the brass plated fibers are washed with a solution of sodium dichromate, to prevent tarnishing, and then rinsed twice again with water.
- Example 1 The procedure of Example 1 can be modified by substituting for the nickel bath a bath of the following composition, using solid lead bars in the anode baskets, and lead coated graphite fibers according to this invention will be obtained:
- Silicon carbide filaments and boron fibers are coated with nickel by placing them in cathodic contact with a nickel plating bath of Example 1 and applying an external voltage of about 30 volts.
- a composition is prepared by chopping the composite fibers of Example 1 into short lengths 3-25 mm long, then thoroughly mixing with thermoplastic nylon polyamide in an extruder, and chopping the extrudate into molding pellets in accordance with conventional procedures.
- the pellets are injection molded into plaques 10 cmx20 cmx0,3 cm in size.
- the plaque is reinforced by the composite fibers. By virtue of the metal content, it also does not build up static charge, and it can act as an electrical shield in electronic assemblies.
- Bundles of nickel plated graphite fibers of about 25,4 mm in length prepared according to the procedure of Example 1 are mixed with 1:9 with uncoated graphite fibers and laid up into a non woven mat, at 33 g/m 2 .
- the mat has a metal content of about 5% by weight of nickel and can be impregnated with thermosetting resin varnishes and consolided under heat and pressure into reinforced laminates having high strength and excellent electrical dissipation properties.
- aluminum can be deposited from ethereal solutions.
- Metals e.g., tungsten
- molten salt solutions e.g., sodium tungstenate.
- the tow can be treated to remove metal from sections thereof, and thereby segmented structures are provided which have utility, for example, as electrical resistors.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Remote Sensing (AREA)
- Radar, Positioning & Navigation (AREA)
- Electromagnetism (AREA)
- Inorganic Chemistry (AREA)
- Physics & Mathematics (AREA)
- General Engineering & Computer Science (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Nonwoven Fabrics (AREA)
- Woven Fabrics (AREA)
- Knitting Of Fabric (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Laminated Bodies (AREA)
- Ropes Or Cables (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT83101195T ATE22121T1 (de) | 1982-03-16 | 1983-02-08 | Metallisierte fasern enthaltende garne und seile, verfahren zu deren herstellung und deren verwendung. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US35863782A | 1982-03-16 | 1982-03-16 | |
US358637 | 1982-03-16 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0088884A1 EP0088884A1 (en) | 1983-09-21 |
EP0088884B1 true EP0088884B1 (en) | 1986-09-10 |
Family
ID=23410459
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP83101195A Expired EP0088884B1 (en) | 1982-03-16 | 1983-02-08 | Yarns and tows comprising high strength metal coated fibers, process for their production, and uses thereof |
Country Status (17)
Country | Link |
---|---|
EP (1) | EP0088884B1 (es) |
JP (1) | JPS58169532A (es) |
KR (1) | KR880000477B1 (es) |
AR (1) | AR240342A1 (es) |
AT (1) | ATE22121T1 (es) |
AU (2) | AU561667B2 (es) |
BR (1) | BR8301227A (es) |
CA (1) | CA1256052A (es) |
DE (1) | DE3365941D1 (es) |
DK (1) | DK158159C (es) |
ES (1) | ES520574A0 (es) |
FI (1) | FI75876C (es) |
HK (1) | HK14491A (es) |
IL (1) | IL67867A (es) |
IN (1) | IN158302B (es) |
MX (1) | MX159077A (es) |
NO (1) | NO164996C (es) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0088884B1 (en) * | 1982-03-16 | 1986-09-10 | Electro Metalloid Corporation | Yarns and tows comprising high strength metal coated fibers, process for their production, and uses thereof |
EP0137912B1 (en) * | 1983-06-24 | 1990-05-16 | American Cyanamid Company | Apparatus and process for continuously plating fiber |
EP0129845B1 (en) * | 1983-06-24 | 1988-10-26 | American Cyanamid Company | Electrodes, electro-chemical cells containing said electrodes, and process for forming and utilizing such electrodes |
EP0149763A3 (en) * | 1983-11-29 | 1985-08-21 | Toho Beslon Co., Ltd. | Electroplating method for carbon fibers and apparatus therefor |
FR2562101B1 (fr) * | 1984-03-27 | 1987-03-06 | Brochier Sa | Materiau a base de fibres inorganiques, carbure de silicium notamment, utilisable pour la realisation de structures composites |
EP0269850A1 (en) * | 1986-10-31 | 1988-06-08 | American Cyanamid Company | Copper coated fibers |
ES2037959T3 (es) * | 1988-10-12 | 1993-07-01 | Johnson Matthey Public Limited Company | Telas metalicas. |
CA2125378A1 (en) * | 1993-06-09 | 1994-12-10 | James A. E. Bell | Composition for lightning strike protection and improved electrical conductivity |
JP2002180372A (ja) * | 2000-12-15 | 2002-06-26 | Toho Tenax Co Ltd | 金属酸化物被覆炭素繊維、及びその製造方法 |
JP7032348B2 (ja) * | 2019-03-26 | 2022-03-08 | 矢崎総業株式会社 | 金属めっき炭素素材及びその製造方法 |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1215002A (en) * | 1967-02-02 | 1970-12-09 | Courtaulds Ltd | Coating carbon with metal |
FR1535660A (fr) * | 1967-06-28 | 1968-08-09 | Thomson Houston Comp Francaise | Perfectionnements aux procédés de fabrication des matériaux composites et produits obtenus |
EP0088884B1 (en) * | 1982-03-16 | 1986-09-10 | Electro Metalloid Corporation | Yarns and tows comprising high strength metal coated fibers, process for their production, and uses thereof |
-
1983
- 1983-02-08 EP EP83101195A patent/EP0088884B1/en not_active Expired
- 1983-02-08 IL IL67867A patent/IL67867A/xx not_active IP Right Cessation
- 1983-02-08 AT AT83101195T patent/ATE22121T1/de not_active IP Right Cessation
- 1983-02-08 DE DE8383101195T patent/DE3365941D1/de not_active Expired
- 1983-02-11 IN IN164/CAL/83A patent/IN158302B/en unknown
- 1983-03-11 BR BR8301227A patent/BR8301227A/pt not_active IP Right Cessation
- 1983-03-11 JP JP58039306A patent/JPS58169532A/ja active Pending
- 1983-03-14 AR AR292376A patent/AR240342A1/es active
- 1983-03-14 ES ES520574A patent/ES520574A0/es active Granted
- 1983-03-14 CA CA000423551A patent/CA1256052A/en not_active Expired
- 1983-03-15 KR KR1019830001033A patent/KR880000477B1/ko not_active IP Right Cessation
- 1983-03-15 FI FI830854A patent/FI75876C/fi not_active IP Right Cessation
- 1983-03-15 NO NO830897A patent/NO164996C/no unknown
- 1983-03-15 DK DK120683A patent/DK158159C/da not_active IP Right Cessation
- 1983-03-15 MX MX196583A patent/MX159077A/es unknown
- 1983-03-15 AU AU12450/83A patent/AU561667B2/en not_active Ceased
-
1987
- 1987-04-03 AU AU71081/87A patent/AU588991B2/en not_active Ceased
-
1991
- 1991-02-28 HK HK144/91A patent/HK14491A/xx not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
DK158159B (da) | 1990-04-02 |
AU7108187A (en) | 1987-07-23 |
CA1256052A (en) | 1989-06-20 |
DK120683A (da) | 1983-09-17 |
IL67867A (en) | 1987-10-30 |
BR8301227A (pt) | 1983-11-22 |
ATE22121T1 (de) | 1986-09-15 |
FI75876B (fi) | 1988-04-29 |
DE3365941D1 (en) | 1986-10-16 |
ES8406576A1 (es) | 1984-08-01 |
JPS58169532A (ja) | 1983-10-06 |
NO164996B (no) | 1990-08-27 |
ES520574A0 (es) | 1984-08-01 |
IN158302B (es) | 1986-10-11 |
FI830854L (fi) | 1983-09-17 |
DK120683D0 (da) | 1983-03-15 |
AU561667B2 (en) | 1987-05-14 |
AR240342A1 (es) | 1990-03-30 |
MX159077A (es) | 1989-04-14 |
KR840004193A (ko) | 1984-10-10 |
FI830854A0 (fi) | 1983-03-15 |
AU1245083A (en) | 1983-09-22 |
DK158159C (da) | 1990-08-27 |
NO830897L (no) | 1983-09-19 |
NO164996C (no) | 1990-12-05 |
AU588991B2 (en) | 1989-09-28 |
HK14491A (en) | 1991-03-08 |
EP0088884A1 (en) | 1983-09-21 |
IL67867A0 (en) | 1983-06-15 |
FI75876C (fi) | 1988-08-08 |
KR880000477B1 (ko) | 1988-04-07 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US4661403A (en) | Yarns and tows comprising high strength metal coated fibers, process for their production, and articles made therefrom | |
US4852453A (en) | Chaff comprising metal coated fibers | |
US4942090A (en) | Chaff comprising metal coated fibers | |
US4808481A (en) | Injection molding granules comprising copper coated fibers | |
US4909910A (en) | Yarns and tows comprising high strength metal coated fibers, process for their production, and articles made therefrom | |
US4609449A (en) | Apparatus for the production of continuous yarns or tows comprising high strength metal coated fibers | |
US4752415A (en) | Compositions convertible to reinforced conductive components and articles incorporating same | |
US4882089A (en) | Compositions convertible to reinforced conductive components and articles incorporating same | |
US4983456A (en) | Compositions convertible to reinforced conductive components and articles incorporating same | |
EP0088884B1 (en) | Yarns and tows comprising high strength metal coated fibers, process for their production, and uses thereof | |
US5171419A (en) | Metal-coated fiber compositions containing alloy barrier layer | |
US4680093A (en) | Metal bonded composites and process | |
KR101917105B1 (ko) | 섬유 복합체 및 이의 제조 방법 | |
EP0272648B1 (en) | Method for producing carbon fiber reinforced thermoplastic resin product | |
CN105451972A (zh) | 可模塑的胶囊和制造方法 | |
US4624751A (en) | Process for fiber plating and apparatus with special tensioning mechanism | |
AU609425B2 (en) | Copper coated fibers | |
US4904351A (en) | Process for continuously plating fiber | |
US4976828A (en) | Chaff comprising metal coated fibers | |
US3505177A (en) | Electroforming process | |
EP0431237A1 (en) | Direct deposition of gold on carbon fiber | |
US4911797A (en) | Contact roller mounting assembly and tensioning mechanism for electroplating fiber | |
CA1263338A (en) | Metal coated filaments, process for their production, and articles made therefrom | |
CA1254167A (en) | Electroplating cleaned graphite fibres with metal | |
FR2509224A1 (fr) | Structures comportant un alliage superplastique de nickel-cobalt, obtenu par electroformage, et des fibres minerales d'armature, et son procede de fabrication |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
AK | Designated contracting states |
Designated state(s): AT BE CH DE FR GB IT LI LU NL SE |
|
17P | Request for examination filed |
Effective date: 19840315 |
|
GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): AT BE CH DE FR GB IT LI LU NL SE |
|
REF | Corresponds to: |
Ref document number: 22121 Country of ref document: AT Date of ref document: 19860915 Kind code of ref document: T |
|
REF | Corresponds to: |
Ref document number: 3365941 Country of ref document: DE Date of ref document: 19861016 |
|
ET | Fr: translation filed | ||
ITF | It: translation for a ep patent filed | ||
PLBE | No opposition filed within time limit |
Free format text: ORIGINAL CODE: 0009261 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT |
|
26N | No opposition filed | ||
ITTA | It: last paid annual fee | ||
EPTA | Lu: last paid annual fee | ||
EAL | Se: european patent in force in sweden |
Ref document number: 83101195.2 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: NL Payment date: 19991213 Year of fee payment: 18 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: GB Payment date: 19991224 Year of fee payment: 18 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: AT Payment date: 19991227 Year of fee payment: 18 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: DE Payment date: 19991229 Year of fee payment: 18 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: SE Payment date: 20000204 Year of fee payment: 18 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: FR Payment date: 20000207 Year of fee payment: 18 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: LU Payment date: 20000210 Year of fee payment: 18 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: BE Payment date: 20000316 Year of fee payment: 18 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: CH Payment date: 20000330 Year of fee payment: 18 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: LU Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20010208 Ref country code: GB Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20010208 Ref country code: AT Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20010208 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20010209 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: LI Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20010228 Ref country code: CH Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20010228 Ref country code: BE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20010228 |
|
BERE | Be: lapsed |
Owner name: ELECTRO METALLOID CORP. Effective date: 20010228 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: NL Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20010901 |
|
GBPC | Gb: european patent ceased through non-payment of renewal fee |
Effective date: 20010208 |
|
REG | Reference to a national code |
Ref country code: CH Ref legal event code: PL |
|
EUG | Se: european patent has lapsed |
Ref document number: 83101195.2 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: FR Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20011031 |
|
NLV4 | Nl: lapsed or anulled due to non-payment of the annual fee |
Effective date: 20010901 |
|
REG | Reference to a national code |
Ref country code: FR Ref legal event code: ST |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: DE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20011201 |