EP0079599B1 - Electrical connector module - Google Patents
Electrical connector module Download PDFInfo
- Publication number
- EP0079599B1 EP0079599B1 EP82110474A EP82110474A EP0079599B1 EP 0079599 B1 EP0079599 B1 EP 0079599B1 EP 82110474 A EP82110474 A EP 82110474A EP 82110474 A EP82110474 A EP 82110474A EP 0079599 B1 EP0079599 B1 EP 0079599B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- wire
- electrical connector
- housing
- side wall
- slot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000003780 insertion Methods 0.000 claims description 21
- 230000037431 insertion Effects 0.000 claims description 21
- 230000014759 maintenance of location Effects 0.000 claims description 5
- 239000012811 non-conductive material Substances 0.000 claims description 2
- 238000009413 insulation Methods 0.000 description 8
- 230000000717 retained effect Effects 0.000 description 7
- 238000010618 wire wrap Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 238000004891 communication Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000005476 soldering Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/22—Bases, e.g. strip, block, panel
- H01R9/24—Terminal blocks
- H01R9/2408—Modular blocks
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
- H01R4/2416—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type
- H01R4/2445—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type the contact members having additional means acting on the insulation or the wire, e.g. additional insulation penetrating means, strain relief means or wire cutting knives
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
- H01R4/2416—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type
- H01R4/2445—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type the contact members having additional means acting on the insulation or the wire, e.g. additional insulation penetrating means, strain relief means or wire cutting knives
- H01R4/2458—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type the contact members having additional means acting on the insulation or the wire, e.g. additional insulation penetrating means, strain relief means or wire cutting knives the contact members being in a slotted tubular configuration, e.g. slotted tube-end
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/16—Fastening of connecting parts to base or case; Insulating connecting parts from base or case
Definitions
- the present invention relates generally to an electrical connector module, and more particularly, to an electrical connector module designed primarily for use in the communications or data transmission industries to provide access to and electrically connect one or more of a plurality of electrical circuits or leads to one or more other such circuits or leads.
- circuit access members such as connector panels or terminal blocks. These panels and terminal blocks provide for termination of the incoming and outgoing leads at the rear face of the panel or terminal block. This termination is normally accomplished by conventional techniques such as wire wrap, soldering or the like.
- the front side of such panel or terminal block provides means for electrically accessing each of the individual incoming or outgoing leads via a connector element. In some cases, this access was provided by a wire wrap pin with the connections between such pins being made via the conventional wire wrap or soldering process.
- connectors were developed which eliminated the need for patch cords of fixed lengths. These connectors provided means for directly connecting one end of a jumper or connecting wire to a first connector element and means for directly connecting the opposite end of the jumper or connecting wire to a second connector. A tool was also provided for use with these connectors to connect the jumper wire to the connector elements and to sever excess wire after the connection had been made. With these connectors, a single spool of wire could be used to make the various connections desired, thus eliminating the need for maintaining an inventory of patch cords. Two such connectors were used for this purpose are identified in U.S. Patent Nos. 3,518,618 and 4,283,105. Although these connectors were satisfactory in many respects, they inherently embodied several limitations.
- An electrical connector module including the features set forth in the first part of claim 1 is known from US patent No. 3,976,350.
- a housing is provided with surfaces which define passageway for receiving contact fingers of a contact element in a close fit, with only limited flexing being permitted near the tips of the fingers to ensure that the fingers will pierce the insulation of an insulated wire inserted between them. Due to this close fit, the point at which the conducting core of the wire is held in contacting engagement by the fingers, and the point where the insulation of the wire is gripped by a slot provided in the housing, lie close together.
- the invention provides an electrical connector module as defined in claim 1 and a split cylinder type connector as defined in claim 18.
- the connector element which contacts the core of the wire is spaced from the housing which holds the insulation of the wire, the two functions (mechanical retention of the wire and electrical connection) are clearly separated at all conditions that may occur in use of the module. Due to the disposition of the wire gripping slot of a rectangular housing, the spacing between the two points of engagement can be made rather larger without increasing the overall space required by the individual connector module. Further, since the wire gripping slots are formed on the diagonal of the rectangular housing, comparatively large wire gripping surfaces and, accordingly, gripping forces are available.
- the electrical connector module of the present invention is adapted for use in an access member such as a quick cross connect panel or in a terminal block to electrically connect various electrical leads or circuits with certain other electrical leads or circuits.
- certain of these leads may be referred to as incoming leads while others are often referred to as outgoing leads.
- these incoming and outgoing leads may represent communication circuits such as telephone lines or various types of data transmission circuits.
- the electrical connector module of the present invention is utilized to patch or cross connect such lines to accommodate growth of telephone usage, changes in telephone number, relocation of users, etc.
- Reference numeral 10 in Figure 1 represents a quick cross connect panel adapted for use as described above.
- This panel 10 includes a relatively flat panel member 11 and a plurality of electrical connector modules 12. As illustrated in Figure 1, the modules 12 are arranged in side-by-side adjacent relationship with respect to one another in an array. As will be described in greater detail below, the modules 12 may be color coded to identify various types of incoming or outgoing leads or circuits to distinguish those from others. Each of the individual electrical connector modules 1.2 is inserted into and retained within a hole or opening 13 in the panel member 11. In Figure 1 a portion of the modules 12 have been removed from the panel 11 to show these holes 13. Reference is next made to Figures 2, 3, 4 and 5 showing the specific details of the electrical connector module of the present invention. As illustrated specifically in Fig. 2, each of the modules 12 is intended for positioning in side-by-side relationship with respect to another.
- Each module 12 includes a housing 16 constructed of a non-conductive material and a centrally position split cylinder connector member 18. As illustrated best in Figure 3, the housing 16 includes a central portion 25, a pair of upwardly extendiing side wall portions 19 and 20 and a pair of downwardly extending side wall retaining sections 26 and 27.
- the centrally positioned portion 25 is defined by four flat side wall surfaces extending at right angles with respect to the plane of the panel member 11. In the preferred embodiment, the dimensions of each side wall of the central portion is the same, thus giving the portion 25 a square cross sectional configuration.
- the side walls of the central portion 25 are closely adjacent to a corresponding side wall of an adjacent module and a lower surface of the portion 25 engages the top surface of the panel 11.
- the portion 25 includes a cylindrical opening 31 ( Figure 6) to facilitate insertion of the connector 18.
- Each of the upwardly extending side wall portions 19 and 20 is integrally formed with the central section 25 and each includes a pair of integrally joined side wall sections disposed at right angles with respect to each other. Each of these side wall sections extends upwardly in the same plane as a corresponding side wall of the central portion 25. As illustrated, a portion of the corner 23 joining adjacent side wall sections of the side wall sections 19 and 20 is cut away, so that its outer edge is spaced inwardly from the outer corner of the central section 25. As shown in Figure 2, these cut away corners 23 are recessed to provide an opening at the corners between diagonally adjacent modules 12 ( Figure 2). This opening provides exit space for jumper or connecting wires 14 (Figure 1) which extend through the wire gripping slot 22.
- Adjacent edges of the side wall sections 19 and 20 are spaced from each other to define a pair of slots or grooves 21 and 22.
- the slot 21 is normally wider than the slot 22 and has a width which is at least as wide as the outer diameter of the insulated connector wire 14 ( Figures 1 and 22) used to make the electrical connection between desired leads.
- the slot 22 has a width which is less than the exterior diameter of the jumper wire and functions as a strain relief wire gripping slot to grip such wire and prevent the same from being inadvertently pulled from the connector 18.
- the slot 22 includes an enlarged portion 24 at the top whose width approximates the outside diameter of the jumper wire. This enlarged portion assists in guiding the jumper wire into and aligning the same with respect to the strain relief slot 22.
- the slot 22 is formed in the diagonal of the housing 16. This provides several advantages. First, it enables a plurality of modules 12 to be arranged in an array. Secondly, because the respective edges of the slot are greater on the diagonal, the wire gripping surface force of the slot 22 is greater. Thirdly, positioning the slot 22 on the diagonal permits a larger range of jumper wires because of the longer side wall portions adjacent to the slot 22.
- the depth of the slot 21 is less than the slot 22.
- the wire gripping slot 22 extends downwardly to the top portion of the central section 25, while the wire exit slot 21 which is wider than the insulated jumper wire stops short of the section 25 and extends downwardly only to the shoulder portion 33.
- this shoulder portion 33 causes the free, cut off end of the jumper wire to be bent upwardly as the wire is forced into the module, thereby facilitating easy removal of the portion of the wire which is severed.
- Each of the retaining sections 26 and 27 of the housing 16 includes a pair of side wall portions which are integrally joined and disposed at right angles with respect to each other.
- the side wall portions of the retaining sections 26 and 27 are generally parallel to the side walls of the central section 25, are spaced inwardly therefrom and extend downwardly from the section 25 in a direction opposite that of the side walls 19 and 20.
- the side walls of the sections 26 and 27 and the side walls of the central section 25 are joined by a shoulder 43 extending at right angles with respect to the side walls of the sections 25, 26 and 27.
- the retaining sections 26 and 27 are spaced from each other by the slots 29, 29 ( Figures 3 and 5) to permit the sections 26 and 27 to be moved inwardly toward each other during insertion of the housing 16 into the panel 11.
- Each of the retaining sections 26 and 27 includes a retaining rib or edge 28 extending outwardly about its lower periphery for engagement with a portion of the panel 11 to prevent the housing 16 from being removed from the panel 11 after it has been inserted.
- each of the retaining sections 26 and 27 includes an elongated groove 32 to assist in retaining the split cylinder connector 18 within the housing 16.
- Each of the grooves 32 includes a shoulder portion 34 adapted for engagement by a retaining tine 45 extending outwardly from the connector 18.
- this shoulder portion 34 is beveled at a negative angle to insure engagement between the end of the tine 45 and the shoulder 34 to prevent inadvertent removal of the connector 18 from the housing 16.
- the included angle "A" formed between the beveled shoulder 34 and the interior surface 31 is less than 90 degrees.
- the internal surface of the retaining members 26 and 27 has a generally cylindrical configuration extending from the surface 31 of the section 25 to permit a relatively tight fit between such surface and the outer cylindrical surface of the split cylinder connector 18.
- this tight fitting relationship keeps the retaining ribs 28, 28 engaged with the bottom surface of the panel 11 and precludes inadvertent removal of the module 12 from the panel 11.
- the split cylinder connector 18, which is best illustrated with reference to Figures 2-8, includes a generally cylindrical upper portion 35, a generally cylindrical lower portion 39 and an enlarged collar section 46.
- the upper cylindrical section 35 includes an elongated slot 42 for piercing the insulation of an insulated wire 14 and for gripping and making electrical contact with such wire.
- a pair of guide sections 36, 36 are integrally formed with the slot 42 and are positioned at the top end of the cylindrical section 35.
- a cutting edge 38 is also disposed near the top edge of the upper cylinder 35 and opposite the slot 42. As will be described in greater detail during a discussion of the operation of the module 12, the edge 38 functions to sever the wire 14 during insertion into the upper cylindrical portion 35. In the preferred embodiment, the edge 38 is disposed above the interaction between the sections 36, 36 and the slot 42 to permit the wire 14 to be severed prior to insertion into the slot 42.
- the lower cylindrical section 39 also includes an elongated slot 44 for piercing the insulation of the jumper wire and for gripping and making electrical contact with such wire.
- a pair of entrance or guide edges 40, 40 are positioned at the bottom edge of the cylinder 39 and are integrally formed with the opposing edges of the slot 44.
- a cutting edge 41 similar to the edge 38 is also formed in the bottom surface of the cylindrical member 39.
- a pair of flared retention tines 45, 45 are cut from opposing side portions of the cylindrical portion 39 and are prestressed so that they are disposed outwardly from the outer cylindrical surface of the section 39 as illustrated in Figures 3 and 8. As shown best in Figures 3 and 9, each of the tines 45, 45 is curved or coined so as to substantially conform to the curved inner surface of the grooves 32 ( Figure 5). This increases the surface area engageable with the shoulder 34 ( Figure 11) and improves the retaining ability of the tines 45, 45.
- the split cylinder connector 18 also includes an enlarged peripheral rib or collar section 46 adapted for engagement with the seating surface 30 ( Figures 4, 6 and 7) of the central section 25 when the connector 18 is inserted therein. As shown best in Figures 3, 4, 6, 7 and 8, a partial cross slit 50 is made in the connector 18 immediately below the collar 46. The collar 46 is then split and the corners flared out as illustrated by the reference numerals 48, 48 in Figures 4, 6, 7 and 8. In the preferred embodiment, the collar 46 is split in the same general location as the slot 42. To facilitate the flaring of the edges 48, 48 a vertical cut 49 ( Figures 7 and 10) is also made on opposite sides of the collar 46. With the above structure, a significantly increased bearing area is provided for engagement with the seating section 30.
- the flared out portions 48, 48 provide a corresponding bottom seating surface 47 for engagement with this supporting surface 30. It has been found that this particular arrangement provides a substantially improved support and stability for the connector 18 when retained within the housing 16. As seen best in Figure 6, the distance between the bottom seating surface 47, 47 and the top ends of the ribs 45, 45 should be approximately the same distance as between the seating surface 30 and the beveled shoulder portions 34, 34.
- Figure 12 shows a plurality of adjacent modules 12 illustrating the manner in which a jumper wire 14 is inserted and retained within one of the modules, while Figure 13 shows a wire 53 inserted and retained within the connector portion 39 on the back side of the panel 11.
- the wire is inserted with a tool similar to that illustrated in Figures 17, 18 and 19.
- Such tool includes a handle 60, an elongated intermediate section 61 and an end section shown in Figures 18 and 19.
- the end section includes an open portion 68 defined by the peripheral side wall 62 and the centrally positioned post 66.
- Each of the corners 65 of the side wall 62 is angled to fit within the interior of the housing 16 ( Figure 3).
- a pair of diametrically opposed recessed portions 64, 64 are provided at two of the corners 65 to receive the wire 14 during the insertion process.
- a section of the wire is laid across the top surface of the module 12 such that a portion of the wire contacts both the cut-off edge 38 and the guide edges 36, 36 in the area of the slot 42.
- the enlarged portion 24 and the slot 21 assists in this alignment.
- the portion of the wire 14 to be severed is that portion engaging the cutting edge 38 while the portion making electrical contact with the connector 18 is that portion engaging the edges 36, 36.
- the tool is then appropriately positioned over the wire 14 with the recessed portions 64, 64 ( Figure 19) aligned with the wire and the side wall 62 disposed between the inner surface of the housing side walls 19 and 20 and the outer surface of the cylindrical portion 39 of the connector 18.
- a downward force then causes the wire 14 to be inserted into the module 12 to the position illustrated in Figure 12.
- the wire 14 is cut by the cutting edge 38 while the portion of the wire engaging the guide surfaces 36, 36 is forced between the contact slot 42.
- the edges of the slot 42 pierce the insulation of the wire and make electrical contact with the conductor portion 17.
- the tool also causes a portion of the wire to be forced between the wire gripping or strain relief slot 22, thus causing the operative end of the wire 14 to be retained by the slot 22 in the manner illustrated in Figure 12.
- This end of the wire 14 then extends upwardly in the area between diagonally adjacent modules 12 formed by the recessed edges 23, 23 for connection to a second module.
- the cut off end of the wire is also forced downwardly by the tool; however, because of the shoulder portion 33 ( Figure 7), the cut off end of the wire is forced upwardly. This facilitates easy manual removal of the wire end which has been severed.
- Figure 13 shows a wire 53 connected with the back side of the panel member 11.
- This wire 53 is connected in a manner similar to the connection on the front side of the panel by using the tool illustrated in Figures 17 to 19.
- the wire is laid across the connector cylinder 39 so that. the portions of the wire 53 engage the edge 41 and the edges 40, 40 in the area of the slot 44.
- the tool is then appropriately aligned and an insertion force is exerted. The force severs the portion of the wire engaging the edge 41 and cause the edges of the slot 44 to pierce the insulation of the wire 53 and contact the conductive portion 57.
- Figures 14 and 15 illustrate an alternate embodiment of the electrical connector module of the present invention. Specifically, Figure 14 illustrates an alternate embodiment of a single module, while Figure 15 illustrates an array of a plurality of such modules.
- the structure of Figures 14 and 15 include a pair of insulated side walls 51, 51 which are separated at their adjacent corner by a wire gripping slot 52. Similar to the preferred embodiment described above, the slot 52 is positioned on the diagonal of a module having a square cross sectional configuration.
- the opposite ends of each of the side walls 51, 51 includes a recessed surface 58, 58 to allow for the modules to be positioned in an array as illustrated in Figure 15. These recessed corners provide sufficient room for the jumper wire to loop upwardly after insertion into the wire gripping slot 52.
- the alternate embodiment of the module illustrated in Figures 14 and 15 also includes a split cylinder connector 55.
- the diameter of the element 55 can be larger than the connector 18 shown in Figure 3 because of the absence of the second side wall sections of the side walls 51, 51.
- the center of the connector cylinder 55 is off-set toward the corner of the module opposite the slot 52.
- a larger connector 55 can be used without decreasing the density of the connectors for a given area.
- Figure 16 illustrates an alternate embodiment of a split cylinder connector.
- the connector 18 ( Figure 3) of the preferred embodiment includes a double ended connector having a split cylinder type of connecting means at both ends.
- the lower end of the connector includes an elongated portion 59 adapted for connection with a lead via conventional wire wrapping. It is contemplated that this alternate embodiment of Figure 16 could be utilized with the improved module housing described above.
- the assembly of the module of the present invention can be described as follows.
- a panel 10 of the type illustrated in Figure 1 a plurality of the insulated housing elements are first inserted into the holes 13 in the panel member 11.
- these housings can be colour coded and arranged for insertion into the panel to facilitate such identification.
- the individual housings in an array can also be oriented so that the jumper wires from the modules will all extend in a particular direction. For example, if modules in one array are to be connected with modules in a second array, the modules may be oriented such that the jumper wires, when inserted, extend in a general direction toward the outer array.
- the insertion can be done either with the tool illustrated in Figures 17-19 or any other similar tool with an elongated end to fit within the housing side walls.
- the lower portion of the housing, specifically the retaining sections 26 and 27, are forced into the hole 13 in the panel 11 until the retaining edges 28, 28 snap outwardly into engagement with the lower surface of the panel 11 as illustrated in Figures 6 and 7.
- the split cylinder connector 18 is then inserted into the cylindrical opening 31 within the housing 16. This insertion can also be accomplished with the tool of Figures 17-19 or other appropriate means.
- the connector 18 is forced into the central opening of the housing 16 until the retaining tines 45 snap outwardly into engagement with the retaining grooves 32, 32 and the retaining shoulder portions 34, 34 as illustrated in Figures 6 and 11.
- the module is then totally installed.
- a plurality or set of wires or leads 53 representing a plurality of circuits are first connected to the ends of the connector 18 positioned on the backside of the panel 11 ( Figure 1). After these connections have been made, the ends of the connectors on the top side or front face of the connector panel 11 can be connected. This includes connecting insulated jumper wires 14 from one connector to another, thereby connecting the respective leads associated with those connectors. It should be noted that several wires can be connected to each of the connector elements on the top side of the panel, thus facilitating the connection of one lead to a plurality of other leads.
Landscapes
- Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
- Connections Arranged To Contact A Plurality Of Conductors (AREA)
Description
- The present invention relates generally to an electrical connector module, and more particularly, to an electrical connector module designed primarily for use in the communications or data transmission industries to provide access to and electrically connect one or more of a plurality of electrical circuits or leads to one or more other such circuits or leads.
- In the communications industry, and particularly in the telephone industry, it is often necessary to electrically connect a relatively large number of first circuits or leads with a similar number of second circuits or leads. These are commonly referred to as incoming and/or outgoing leads. As a result of growth, relocation or reassignment, changing of telephone numbers, etc., these electrical connections between the incoming leads and the outgoing leads undergo change on a regular basis. To facilitate this relatively constant change, the prior art provides circuit access members such as connector panels or terminal blocks. These panels and terminal blocks provide for termination of the incoming and outgoing leads at the rear face of the panel or terminal block. This termination is normally accomplished by conventional techniques such as wire wrap, soldering or the like. The front side of such panel or terminal block provides means for electrically accessing each of the individual incoming or outgoing leads via a connector element. In some cases, this access was provided by a wire wrap pin with the connections between such pins being made via the conventional wire wrap or soldering process. These systems, however, were highly inefficient and time consuming because of the relatively frequent changes in connections required as a result of growth, relocation or reassignment, changes in telephone numbers, etc.
- In an effort to overcome the inefficiencies of using a wire wrap process, leads in many of the access members were accessed via a receptacle. A plurality of patch cords of fixed length with patch plugs engageable with the receptacles were then used to access the particular circuits or leads and electrically connect the same with a second circuit or lead. With these patch cords, an incoming lead could be patched or electrically connected to a remotely located outgoing circuit much more efficiently than using a wire wrap or soldering process. In some cases, however, the connectors associated with the circuits desired to be connected were only a few inches apart, while in other cases they were several feet or more apart, thus requiring a substantially longer patch cord. As a result of these differing conditions, a relatively large inventory of different lengths of patch cords had to be kept available in order to accommodate the various distances between the connectors desired to be connected.
- Because of these disadvantages, connectors were developed which eliminated the need for patch cords of fixed lengths. These connectors provided means for directly connecting one end of a jumper or connecting wire to a first connector element and means for directly connecting the opposite end of the jumper or connecting wire to a second connector. A tool was also provided for use with these connectors to connect the jumper wire to the connector elements and to sever excess wire after the connection had been made. With these connectors, a single spool of wire could be used to make the various connections desired, thus eliminating the need for maintaining an inventory of patch cords. Two such connectors were used for this purpose are identified in U.S. Patent Nos. 3,518,618 and 4,283,105. Although these connectors were satisfactory in many respects, they inherently embodied several limitations. First, because of their particular configuration and operation, the density of an array of such connectors was limited. Secondly, unlike the connectors utilizing patch plugs and patch cords, the above described connectors were not insulated. Thus, inadvertent shorting or interference with connected circuits was common as a result of manually brushing across another connector or inadvertently causing a conductive material to come in contact with another connector element. This was and continues to be a particularly serious problem in data transmission circuits where such a short can result in the loss of data. Thirdly, many of the prior art connectors did not provide for the connection of multiple wires to an individual connector without using two patch plugs stacked together. Thus, if it was desired that a particular first lead or circuit be connected to more than one second lead or circuit, a com- moning bar or other similar means was necessary. Fourthly, neither of the above connectors provided strain relief means for reducing the possibility of jumper wires being inadvertently pulled from the connectors.
- Accordingly, there has been a need in the art for an improved electrical connector module usable in the communications or data transmissions industries which eliminates the disadvantages of having to maintain an inventory of several different lengths of patch cords and which also eliminates the various other limitations of known connectors of the type described above.
- An electrical connector module including the features set forth in the first part of claim 1 is known from US patent No. 3,976,350. There, a housing is provided with surfaces which define passageway for receiving contact fingers of a contact element in a close fit, with only limited flexing being permitted near the tips of the fingers to ensure that the fingers will pierce the insulation of an insulated wire inserted between them. Due to this close fit, the point at which the conducting core of the wire is held in contacting engagement by the fingers, and the point where the insulation of the wire is gripped by a slot provided in the housing, lie close together. When a pulling force is applied on the insulated wire, there is thus a danger that the insulation of the wire is slightly withdrawn and removed from its engagement with the slot of the housing, so that the wire is then solely retained by the fingers of the connector element. Any strain on this point of engagement, however, may cause the wire to break, particularly since the contacting edges of the fingers must be sharp to achieve the desired piercing and wiping action.
- It is an object of the present invention to provide an electrical connector module and a split cylinder type electrical connector which are so. devised that ready connection of a jumper or connecting wire to the connector is facilitated and the wire is retained in the connected condition with safe strain relief.
- To meet with this object, the invention provides an electrical connector module as defined in claim 1 and a split cylinder type connector as defined in
claim 18. - Due to the fact, that the connector element which contacts the core of the wire is spaced from the housing which holds the insulation of the wire, the two functions (mechanical retention of the wire and electrical connection) are clearly separated at all conditions that may occur in use of the module. Due to the disposition of the wire gripping slot of a rectangular housing, the spacing between the two points of engagement can be made rather larger without increasing the overall space required by the individual connector module. Further, since the wire gripping slots are formed on the diagonal of the rectangular housing, comparatively large wire gripping surfaces and, accordingly, gripping forces are available.
- These and other objects of the present invention will become apparent with reference to the drawings, the description of the preferred embodiment and the appended claims.
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- Figure 1 is a pictorial view showing a connector panel with an array of the improved electrical connector modules of the present invention inserted therein.
- Figure 2 is a top elevational view of the portion of an array of the electrical connector modules of the present invention.
- Figure 3 is a pictorial view showing the double ended split cylinder connector, the insulated housing and a portion of the panel member.
- Figure 4 is a top elevational view of one of the electrical connector modules of the present invention.
- Figure 5 is a bottom elevational view of one of the electrical connector modules of the present invention.
- Figure 6 is a view, partially in section, of the improved electrical connector module of the present invention as viewed along the section line 6-6 of Figure 5.
- Figure 7 is a view, partially in section, of the improved electrical connector module of the present invention as viewed along the section line 7-7 of Figure 4.
- Figure 8 is a front elevational view of the double ended split cylinder connector used in the electrical connector module of the present invention.
- Figure 9 is a cross sectional view of one of the retaining tines as viewed along the section line 9-9 of Figure 8.
- Figure 10 is an elevational side view of a portion of the split cylinder connector as viewed along the line 10-10 of Figure 8.
- Figure 11 is a view, partially in section, showing the retaining relationship between the retaining tine of the split cylinder connector and the insulated housing.
- Figure 12 is a top elevational view similar to that of Figure 2 showing an array of the electrical connector modules of the present invention with a jumper or connecting wire inserted therein.
- Figure 13 is an elevational view of the back side of the connector panel showing a wire connected with the bottom end of the split cylinder connector. r.
- Figure 14 is a top elevational view of an alternate embodiment of the electrical connector module of the present invention.
- Figure 15 is a top elevational view of an array of the electrical connector modules of Figure 14.
- Figure 16 is an alternate embodiment of the split cylinder connector usable in the electrical connector module of the present invention.
- Figure 17 is an elevational view of the tool used to insert an insulated wire into the split cylinder connector to terminate the same.
- Figure 18 is an enlarged side view of the operative end of the insertion tool.
- Figure 19 is an enlarged end view of the operative end of the insertion tool.
- The electrical connector module of the present invention is adapted for use in an access member such as a quick cross connect panel or in a terminal block to electrically connect various electrical leads or circuits with certain other electrical leads or circuits. In the preferred embodiment, certain of these leads may be referred to as incoming leads while others are often referred to as outgoing leads. In actual practice, these incoming and outgoing leads may represent communication circuits such as telephone lines or various types of data transmission circuits. Where the leads are telephone lines, the electrical connector module of the present invention is utilized to patch or cross connect such lines to accommodate growth of telephone usage, changes in telephone number, relocation of users, etc.
Reference numeral 10 in Figure 1 represents a quick cross connect panel adapted for use as described above. Thispanel 10 includes a relativelyflat panel member 11 and a plurality ofelectrical connector modules 12. As illustrated in Figure 1, themodules 12 are arranged in side-by-side adjacent relationship with respect to one another in an array. As will be described in greater detail below, themodules 12 may be color coded to identify various types of incoming or outgoing leads or circuits to distinguish those from others. Each of the individual electrical connector modules 1.2 is inserted into and retained within a hole or opening 13 in thepanel member 11. In Figure 1 a portion of themodules 12 have been removed from thepanel 11 to show these holes 13. Reference is next made to Figures 2, 3, 4 and 5 showing the specific details of the electrical connector module of the present invention. As illustrated specifically in Fig. 2, each of themodules 12 is intended for positioning in side-by-side relationship with respect to another. Eachmodule 12 includes ahousing 16 constructed of a non-conductive material and a centrally position splitcylinder connector member 18. As illustrated best in Figure 3, thehousing 16 includes acentral portion 25, a pair of upwardly extendiingside wall portions wall retaining sections portion 25 is defined by four flat side wall surfaces extending at right angles with respect to the plane of thepanel member 11. In the preferred embodiment, the dimensions of each side wall of the central portion is the same, thus giving the portion 25 a square cross sectional configuration. When themodule 12 is disposed in an array as illustrated in Figures 1 and 2, the side walls of thecentral portion 25 are closely adjacent to a corresponding side wall of an adjacent module and a lower surface of theportion 25 engages the top surface of thepanel 11. Theportion 25 includes a cylindrical opening 31 (Figure 6) to facilitate insertion of theconnector 18. - Each of the upwardly extending
side wall portions central section 25 and each includes a pair of integrally joined side wall sections disposed at right angles with respect to each other. Each of these side wall sections extends upwardly in the same plane as a corresponding side wall of thecentral portion 25. As illustrated, a portion of thecorner 23 joining adjacent side wall sections of theside wall sections central section 25. As shown in Figure 2, these cut awaycorners 23 are recessed to provide an opening at the corners between diagonally adjacent modules 12 (Figure 2). This opening provides exit space for jumper or connecting wires 14 (Figure 1) which extend through thewire gripping slot 22. - Adjacent edges of the
side wall sections grooves slot 21 is normally wider than theslot 22 and has a width which is at least as wide as the outer diameter of the insulated connector wire 14 (Figures 1 and 22) used to make the electrical connection between desired leads. Theslot 22 has a width which is less than the exterior diameter of the jumper wire and functions as a strain relief wire gripping slot to grip such wire and prevent the same from being inadvertently pulled from theconnector 18. Theslot 22 includes anenlarged portion 24 at the top whose width approximates the outside diameter of the jumper wire. This enlarged portion assists in guiding the jumper wire into and aligning the same with respect to thestrain relief slot 22. Theslot 22 is formed in the diagonal of thehousing 16. This provides several advantages. First, it enables a plurality ofmodules 12 to be arranged in an array. Secondly, because the respective edges of the slot are greater on the diagonal, the wire gripping surface force of theslot 22 is greater. Thirdly, positioning theslot 22 on the diagonal permits a larger range of jumper wires because of the longer side wall portions adjacent to theslot 22. - As illustrated in Figure 7 which is a sectional view along the section line 7-7 of Figure 4, the depth of the
slot 21 is less than theslot 22. For example, thewire gripping slot 22 extends downwardly to the top portion of thecentral section 25, while thewire exit slot 21 which is wider than the insulated jumper wire stops short of thesection 25 and extends downwardly only to theshoulder portion 33. During the wire insertion procedure, thisshoulder portion 33 causes the free, cut off end of the jumper wire to be bent upwardly as the wire is forced into the module, thereby facilitating easy removal of the portion of the wire which is severed. - Each of the retaining
sections housing 16 includes a pair of side wall portions which are integrally joined and disposed at right angles with respect to each other. The side wall portions of the retainingsections central section 25, are spaced inwardly therefrom and extend downwardly from thesection 25 in a direction opposite that of theside walls sections central section 25 are joined by ashoulder 43 extending at right angles with respect to the side walls of thesections sections slots 29, 29 (Figures 3 and 5) to permit thesections housing 16 into thepanel 11. Each of the retainingsections panel 11 to prevent thehousing 16 from being removed from thepanel 11 after it has been inserted. - As shown in Figures 5, 6 and 11, each of the retaining
sections elongated groove 32 to assist in retaining thesplit cylinder connector 18 within thehousing 16. Each of thegrooves 32 includes ashoulder portion 34 adapted for engagement by aretaining tine 45 extending outwardly from theconnector 18. As shown best in Figure 11, thisshoulder portion 34 is beveled at a negative angle to insure engagement between the end of thetine 45 and theshoulder 34 to prevent inadvertent removal of theconnector 18 from thehousing 16. In the preferred embodiment, the included angle "A" formed between thebeveled shoulder 34 and theinterior surface 31 is less than 90 degrees. As illustrated best in Figures 5 and 7, the internal surface of the retainingmembers surface 31 of thesection 25 to permit a relatively tight fit between such surface and the outer cylindrical surface of thesplit cylinder connector 18. When thehousing 16 and thecylinder 18 are inserted within thepanel 11, this tight fitting relationship keeps the retainingribs panel 11 and precludes inadvertent removal of themodule 12 from thepanel 11. - The
split cylinder connector 18, which is best illustrated with reference to Figures 2-8, includes a generally cylindricalupper portion 35, a generally cylindricallower portion 39 and anenlarged collar section 46. The uppercylindrical section 35 includes anelongated slot 42 for piercing the insulation of aninsulated wire 14 and for gripping and making electrical contact with such wire. A pair ofguide sections slot 42 and are positioned at the top end of thecylindrical section 35. Acutting edge 38 is also disposed near the top edge of theupper cylinder 35 and opposite theslot 42. As will be described in greater detail during a discussion of the operation of themodule 12, theedge 38 functions to sever thewire 14 during insertion into the uppercylindrical portion 35. In the preferred embodiment, theedge 38 is disposed above the interaction between thesections slot 42 to permit thewire 14 to be severed prior to insertion into theslot 42. - The lower
cylindrical section 39 also includes anelongated slot 44 for piercing the insulation of the jumper wire and for gripping and making electrical contact with such wire. A pair of entrance or guideedges cylinder 39 and are integrally formed with the opposing edges of theslot 44. As shown in Figures 3, 6 and 8, acutting edge 41 similar to theedge 38 is also formed in the bottom surface of thecylindrical member 39. - A pair of flared
retention tines cylindrical portion 39 and are prestressed so that they are disposed outwardly from the outer cylindrical surface of thesection 39 as illustrated in Figures 3 and 8. As shown best in Figures 3 and 9, each of thetines tines - The
split cylinder connector 18 also includes an enlarged peripheral rib orcollar section 46 adapted for engagement with the seating surface 30 (Figures 4, 6 and 7) of thecentral section 25 when theconnector 18 is inserted therein. As shown best in Figures 3, 4, 6, 7 and 8, a partial cross slit 50 is made in theconnector 18 immediately below thecollar 46. Thecollar 46 is then split and the corners flared out as illustrated by thereference numerals collar 46 is split in the same general location as theslot 42. To facilitate the flaring of theedges 48, 48 a vertical cut 49 (Figures 7 and 10) is also made on opposite sides of thecollar 46. With the above structure, a significantly increased bearing area is provided for engagement with theseating section 30. The flared outportions bottom seating surface 47 for engagement with this supportingsurface 30. It has been found that this particular arrangement provides a substantially improved support and stability for theconnector 18 when retained within thehousing 16. As seen best in Figure 6, the distance between thebottom seating surface ribs surface 30 and thebeveled shoulder portions - Figure 12 shows a plurality of
adjacent modules 12 illustrating the manner in which ajumper wire 14 is inserted and retained within one of the modules, while Figure 13 shows awire 53 inserted and retained within theconnector portion 39 on the back side of thepanel 11. In both cases, the wire is inserted with a tool similar to that illustrated in Figures 17, 18 and 19. Such tool includes ahandle 60, an elongatedintermediate section 61 and an end section shown in Figures 18 and 19. The end section includes anopen portion 68 defined by theperipheral side wall 62 and the centrally positionedpost 66. Each of thecorners 65 of theside wall 62 is angled to fit within the interior of the housing 16 (Figure 3). A pair of diametrically opposed recessedportions corners 65 to receive thewire 14 during the insertion process. - To insert the
insulated wire 14 on the front side of the panel as shown in Figure 12, a section of the wire is laid across the top surface of themodule 12 such that a portion of the wire contacts both the cut-off edge 38 and the guide edges 36, 36 in the area of theslot 42. Theenlarged portion 24 and theslot 21 assists in this alignment. It should be noted that the portion of thewire 14 to be severed is that portion engaging thecutting edge 38 while the portion making electrical contact with theconnector 18 is that portion engaging theedges wire 14 with the recessedportions 64, 64 (Figure 19) aligned with the wire and theside wall 62 disposed between the inner surface of thehousing side walls cylindrical portion 39 of theconnector 18. A downward force then causes thewire 14 to be inserted into themodule 12 to the position illustrated in Figure 12. During the application of such force, thewire 14 is cut by thecutting edge 38 while the portion of the wire engaging the guide surfaces 36, 36 is forced between thecontact slot 42. During downward movement of thewire 14, the edges of theslot 42 pierce the insulation of the wire and make electrical contact with theconductor portion 17. The tool also causes a portion of the wire to be forced between the wire gripping orstrain relief slot 22, thus causing the operative end of thewire 14 to be retained by theslot 22 in the manner illustrated in Figure 12. This end of thewire 14 then extends upwardly in the area between diagonallyadjacent modules 12 formed by the recessededges - Figure 13 shows a
wire 53 connected with the back side of thepanel member 11. Thiswire 53 is connected in a manner similar to the connection on the front side of the panel by using the tool illustrated in Figures 17 to 19. First, the wire is laid across theconnector cylinder 39 so that. the portions of thewire 53 engage theedge 41 and theedges slot 44. The tool is then appropriately aligned and an insertion force is exerted. The force severs the portion of the wire engaging theedge 41 and cause the edges of theslot 44 to pierce the insulation of thewire 53 and contact theconductive portion 57. - Figures 14 and 15 illustrate an alternate embodiment of the electrical connector module of the present invention. Specifically, Figure 14 illustrates an alternate embodiment of a single module, while Figure 15 illustrates an array of a plurality of such modules. The structure of Figures 14 and 15 include a pair of
insulated side walls wire gripping slot 52. Similar to the preferred embodiment described above, theslot 52 is positioned on the diagonal of a module having a square cross sectional configuration. The opposite ends of each of theside walls surface wire gripping slot 52. The alternate embodiment of the module illustrated in Figures 14 and 15 also includes asplit cylinder connector 55. In this embodiment, however, the diameter of theelement 55 can be larger than theconnector 18 shown in Figure 3 because of the absence of the second side wall sections of theside walls connector cylinder 55 is off-set toward the corner of the module opposite theslot 52. Thus, with the alternate embodiment of Figures 13 and 14, alarger connector 55 can be used without decreasing the density of the connectors for a given area. - Figure 16 illustrates an alternate embodiment of a split cylinder connector. The connector 18 (Figure 3) of the preferred embodiment includes a double ended connector having a split cylinder type of connecting means at both ends. In the alternate embodiment of Figure 16, however, the lower end of the connector includes an
elongated portion 59 adapted for connection with a lead via conventional wire wrapping. It is contemplated that this alternate embodiment of Figure 16 could be utilized with the improved module housing described above. - Having described the structure of the preferred and alternate embodiments, the assembly of the module of the present invention can be described as follows. To assemble a
panel 10 of the type illustrated in Figure 1, a plurality of the insulated housing elements are first inserted into theholes 13 in thepanel member 11. As pointed out previously, one of the advantages of the electrical connector module of the present invention is that it is capable of assisting in the identification of particular incoming or outgoing leads by the colour coding. Thus, these housings can be colour coded and arranged for insertion into the panel to facilitate such identification. The individual housings in an array can also be oriented so that the jumper wires from the modules will all extend in a particular direction. For example, if modules in one array are to be connected with modules in a second array, the modules may be oriented such that the jumper wires, when inserted, extend in a general direction toward the outer array. - The insertion can be done either with the tool illustrated in Figures 17-19 or any other similar tool with an elongated end to fit within the housing side walls. The lower portion of the housing, specifically the retaining
sections hole 13 in thepanel 11 until the retaining edges 28, 28 snap outwardly into engagement with the lower surface of thepanel 11 as illustrated in Figures 6 and 7. Thesplit cylinder connector 18 is then inserted into thecylindrical opening 31 within thehousing 16. This insertion can also be accomplished with the tool of Figures 17-19 or other appropriate means. Theconnector 18 is forced into the central opening of thehousing 16 until the retainingtines 45 snap outwardly into engagement with the retaininggrooves shoulder portions modules 12 have been inserted within thepanel 11, the panel is ready for operation. As described above, a plurality or set of wires or leads 53 representing a plurality of circuits are first connected to the ends of theconnector 18 positioned on the backside of the panel 11 (Figure 1). After these connections have been made, the ends of the connectors on the top side or front face of theconnector panel 11 can be connected. This includes connectinginsulated jumper wires 14 from one connector to another, thereby connecting the respective leads associated with those connectors. It should be noted that several wires can be connected to each of the connector elements on the top side of the panel, thus facilitating the connection of one lead to a plurality of other leads.
Claims (19)
characterised in
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US32110781A | 1981-11-13 | 1981-11-13 | |
US321107 | 1981-11-13 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0079599A1 EP0079599A1 (en) | 1983-05-25 |
EP0079599B1 true EP0079599B1 (en) | 1987-09-02 |
Family
ID=23249211
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP82110474A Expired EP0079599B1 (en) | 1981-11-13 | 1982-11-12 | Electrical connector module |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0079599B1 (en) |
JP (2) | JPS58126681A (en) |
CA (1) | CA1194950A (en) |
DE (1) | DE3277162D1 (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3302824A1 (en) * | 1983-01-28 | 1984-08-02 | Grote & Hartmann | ADDITIONAL LOCKING ELEMENT FOR ROUND CONNECTORS |
AU580081B2 (en) * | 1984-08-02 | 1988-12-22 | Adc Telecommunications, Incorporated | Electrical connector module with multiple connector housings |
DE3437829C1 (en) * | 1984-10-16 | 1992-01-02 | Minnesota Mining And Manufacturing Co., Saint Paul, Minn. | Electrical connector, in particular for telecommunications distributors |
FR2598039B1 (en) * | 1986-04-28 | 1990-09-21 | Alsthom Cgee | SLOT CONNECTION ARRANGEMENT FOR ELECTRIC WIRE AND CORRESPONDING CONNECTION TOOL END CAP |
FR2598038B1 (en) * | 1986-04-28 | 1990-09-21 | Alsthom Cgee | CONNECTION ARRANGEMENT WITH INSULATING SLOT FOR ELECTRIC WIRE |
DE3709376C1 (en) * | 1987-03-20 | 1988-05-26 | Krone Ag | Insulation displacement contact |
DE4240261C2 (en) * | 1992-12-01 | 1995-09-28 | Itt Cannon Gmbh | Connectors |
FR2700892B1 (en) * | 1993-01-28 | 1995-04-14 | Thorn Europhane Sa | Connection device for the electrical supply of a candelabra comprising a barrel provided with an access door. |
JP3282717B2 (en) * | 1997-12-26 | 2002-05-20 | 住友電装株式会社 | ID connector |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE682687A (en) * | 1966-06-17 | 1966-12-01 | ||
DE2334756C2 (en) * | 1973-07-09 | 1975-01-30 | Krone Gmbh, 1000 Berlin | Detachable electrical terminal connection |
US3845455A (en) * | 1973-10-12 | 1974-10-29 | Amp Inc | Tubular conductor-in-slot connecting device |
US3976350A (en) * | 1974-10-21 | 1976-08-24 | Bunker Ramo Corporation | Electrical connector assembly having insulated insulation piercing contact portions |
JPS5924978Y2 (en) * | 1976-08-06 | 1984-07-23 | 豪一 高橋 | Color discrimination photoelectric switch |
JPS5432141A (en) * | 1977-08-17 | 1979-03-09 | Tahei Asada | Color producing method of aluminum hard film layer |
US4186984A (en) * | 1977-12-05 | 1980-02-05 | Amp Incorporated | Strain relief cover for a barrel terminal |
JPS5733573Y2 (en) * | 1977-12-19 | 1982-07-23 | ||
US4163596A (en) * | 1978-01-27 | 1979-08-07 | Minnesota Mining And Manufacturing Company | Electrical connector |
JPS5550349A (en) * | 1978-10-09 | 1980-04-12 | Kureha Chemical Ind Co Ltd | Dental compound material |
US4283105A (en) * | 1979-12-07 | 1981-08-11 | Amp Incorporated | Terminal for cross connect apparatus |
-
1982
- 1982-11-10 CA CA000415334A patent/CA1194950A/en not_active Expired
- 1982-11-12 EP EP82110474A patent/EP0079599B1/en not_active Expired
- 1982-11-12 JP JP57198794A patent/JPS58126681A/en active Pending
- 1982-11-12 DE DE8282110474T patent/DE3277162D1/en not_active Expired
-
1989
- 1989-11-24 JP JP1306372A patent/JPH02168580A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
EP0079599A1 (en) | 1983-05-25 |
JPH02168580A (en) | 1990-06-28 |
CA1194950A (en) | 1985-10-08 |
JPH0415589B2 (en) | 1992-03-18 |
DE3277162D1 (en) | 1987-10-08 |
JPS58126681A (en) | 1983-07-28 |
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