EP0073190B1 - Element chauffant electriquement resistif possedant une commande de la temperature - Google Patents
Element chauffant electriquement resistif possedant une commande de la temperature Download PDFInfo
- Publication number
- EP0073190B1 EP0073190B1 EP81901612A EP81901612A EP0073190B1 EP 0073190 B1 EP0073190 B1 EP 0073190B1 EP 81901612 A EP81901612 A EP 81901612A EP 81901612 A EP81901612 A EP 81901612A EP 0073190 B1 EP0073190 B1 EP 0073190B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- temperature
- current
- heating element
- ferromagnetic
- ferromagnetic material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 67
- 239000004020 conductor Substances 0.000 claims abstract description 53
- 239000003302 ferromagnetic material Substances 0.000 claims abstract description 36
- 230000035699 permeability Effects 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 13
- 230000002500 effect on skin Effects 0.000 claims abstract description 12
- 230000001105 regulatory effect Effects 0.000 claims abstract description 7
- 230000005294 ferromagnetic effect Effects 0.000 claims description 27
- 239000000696 magnetic material Substances 0.000 claims description 8
- 230000000630 rising effect Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 2
- 230000005291 magnetic effect Effects 0.000 abstract description 24
- 230000033228 biological regulation Effects 0.000 abstract description 13
- 239000002344 surface layer Substances 0.000 abstract description 9
- 230000007423 decrease Effects 0.000 abstract description 5
- 239000000758 substrate Substances 0.000 abstract description 3
- 230000005012 migration Effects 0.000 abstract description 2
- 238000013508 migration Methods 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 14
- 239000002131 composite material Substances 0.000 description 11
- 238000013459 approach Methods 0.000 description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 230000001939 inductive effect Effects 0.000 description 5
- 239000012530 fluid Substances 0.000 description 4
- 230000001965 increasing effect Effects 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 238000005476 soldering Methods 0.000 description 4
- 230000000875 corresponding effect Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 230000010455 autoregulation Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 230000007480 spreading Effects 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- -1 for example Substances 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000005298 paramagnetic effect Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
Definitions
- Thermally regulated heating elements of a wide variety of types have existed for some time. Most often these elements have utilized some form of feedback control system in which the temperature produced is sensed and the source of electrical energization to the heating element is controlled either in a continuous, proportional or step-wise switching fashion to achieve more-or-less constant temperature. Utilizing a wide variety of thermal sensors and various control systems, these approaches continue to be successfully used in many applications.
- a second situation in which the prior art feedback control systems are not adequate is where the heating element itself is so small as to make adequate monitoring of its temperature by a separate sensing means impractical.
- a thermally dependent parameter of the heating element as a means of sensing its own temperature.
- the resultant apparatus is complex and relatively expensive.
- the electrical connection to the distal end of the blade is effected by means of an electrical conductor that is laid along the side of the blade and follows generally the profile of the cutting edge of the blade but some distance in from that edge, this conductor being electrically insulated from the blade along the whole of its length except at the distal end connection, whereby the blade of the scalpel and the electric conductor laid along side it are electrically connected in series.
- US-A-4017344 describes electrical transmission cables in which the core conductor of the cable is coaxially surrounded by a thin layer of ferromagnetic material in electrical contact therewith. During manufacture, the temperature is raised to a value near the recrystallisation temperature of the ferromagnetic material, and the material thereafter cooled, while electrical current is passed through the core conductor, in order to orientate the magnetisation of the ferromagnetic layer circumferentially.
- the principle object of the present invention is to provide a resistive heating element which employs the Curie temperature characteristics of ferromagnetic material for self-regulation of its temperature and in which significantly better auto-regulation of temperature is achieved than has been possible in any prior heater using Curie point characteristics.
- a temperature autoregulating heater employing the Curie point characteristics of a ferromagnetic material such that over a range of temperatures rising toward the Curie temperature of the ferromagnetic material the heater exhibits a negative temperature coefficient of resistance, the heater comprising:
- the declining magnetic permeability of the ferromagnetic surface layer markedly reduces the skin effect causing a migration or spreading of the current into the non-magnetic member of the heating element.
- the resistance of the heating element declines sharply near the Curie temperature such that at constant current, the power dissipated by the heating element likewise declines.
- any localized variations in thermal load on the heating element are automatically compensated, since the resistance of any axial portion of the heating element, however short, is a function of its temperature.
- the high thermal conductivity of the non-magnetic member is a further aid in equalizing temperature over the extent of the heating element.
- the heating element according to the present invention can provide accurate temperature regulation despite extremely small physical size.
- the constant current R.F. source can be significantly cheaper than the complex feedback- controlled power supplies of the prior art.
- Fig. 1 there is shown a simplified cylindrical heating element 1 connected in series circuit relationship with an R.F. source 3 and an on-off switch 5.
- R.F. source 3 might provide high frequency alternating current power typically in the range from 8-20 MHz, for example, and might desirably include constant current regulation for reasons that will appear from what follows.
- cylinders illustrated in Figs. 1, 2 and 4 of this application are plainly circular cylinders, it is to be understood that the use of the term "cylinder” in this application is by no means limited to the special case of circular cylinders; it is intended that this term encompass cylinders of any cross-sectional shape except where otherwise indicated.
- electrical circuit arrangements illustrated all employ direct or ohmic connection to a source of alternating current electric power, it is to be understood thatthe invention is not so limited since the range of its application also includes those cases where the electric power source is electrically coupled to the heating element inductively or capacitively.
- Heating element 1 is traversed along its major axis or length by a high frequency alternating current from R.F. source 3. The effect of this current is to cause 1 2 R heating or "Joule" heating. If, as suggested above, R.F. source 3 is provided with constant current regulation, then 1 2 is a constant and the power absorbed by heating element 1 from R.F. source 3 is proportional to the resistance R of element 1 between the points of connection to the external circuit.
- heating element 1 has a composite structure in which an inner core or substrate 7, which might be made of copper or other non-magnetic, electrically and thermally conductive material is surrounded by or clad by a sheath or plating in the form of layer 9 which is made of a magnetic material such as a ferromagnetic alloy having a resistivity higher than the resistivity of the conductive material of core 7.
- Fig. 2 the current density profile across the cross-section of a conductor carrying high frequency current is illustrated. If the conductor is in the form of a circular cylindrical conductor of radius r, then the current density profile has the general form, under conditions of relatively high frequency excitation, illustrated by characteristic 11 in Fig. 2, showing a marked increase in current density in the surface regions of conductor 1'.
- characteristic 11 clearly illustrates the "skin effect" whereby alternating currents are concentrated more heavily in the surface regions of the conductor than in the interior volume thereof.
- the high concentration of current at the surface region of the conductor is more pronounced the higher the frequency is.
- the skin effect is dependent upon the magnetic permeability of the conductor: In a "thick" conductor having a planar surface and a thickness T, energized by an alternating current source connected to produce a current parallel to the surface, the current density under the influence of the skin effect can be shown to be an exponentially decreasing function of the distance from the surface of the conductor: where:
- Fig. 2 The lower part of Fig. 2 is a graph of current density j across the diameter of conductor 1'.
- current density profile 11 shows the expected high current density at the surface of conductor 1' tapering rapidly to a very low current in the interior of conductor 1'.
- Profile 13 illustrates the current density for a temperature in the region of the Curie temperature of the ferromagnetic material of conductor 1': the characteristic shows a considerable lessening of the skin effect with only a moderate falling off of current away from the surfaces of conductor 1'.
- Characteristic 15 is for a uniform ferromagnetic conductor such as, for example, the conductor 1' shown in Fig. 2, carrying a constant current I,. As shown, characteristic 15 exhibits a sharp drop in power absorbed from an R.F. energizing source such as R.F. source 3 in Fig. 1, as the Curie temperature T c is approached. Following this sharp drop in power, characteristic 15 levels off at a level labeled P min in Fig. 3.
- Characteristic 16 in Fig. 3 shows a typical power versus temperature curve for a composite heating element such as element 1 in Fig. 1 in which a non-magnetic conductive core is surrounded by a ferromagnetic surface layer. Characteristic 16 also illustrates the very similar behavior of a hollow, cylindrical non-magnetic conductor which has been provided with a ferromagnetic layer on its inside surface, or indeed any composite conductor formed principally of a non-magnetic conductive member with a ferromagnetic surface layer according to the present invention. Although qualitatively the shape of characteristic 16 is similar to that for characteristic 15, it is to be noted that characteristic 16 descends more nearly vertically to a lower value of minimum power input.
- a third characteristic 17 illustrates the effect of increasing the current carried by the composite heating element to a new value 1 2 which is greater than 1 1 , As illustrated, characteristic 17 shows the effect of such a current increase where 1 2 has been selected so as to produce the same level of minimum power P min as was obtained in the case of the characteristic for a uniform ferromagnetic conductor 15 operating at current 1 1 .
- Load lines 19 and 21 are graphs of total power lost through conduction, convection, and radiation, shown as a function of temperature. As will be apparent to those skilled in the art, load line 19 is for a condition of greater thermal lossiness than load line 21. For example, line 19 might represent the thermal load when a fluid coolant is brought into contact with the heating element.
- R(T) the resistance of the heating element
- the consequent significant reduction in skin effect causes current, which flowed almost entirely in the surface layer of the heating element at low temperatures, to migrate or spread into the body of the heating element such that more and more current flows through the interior as temperature rises near T c . Since the available cross-section for current flow is thus increased and since most of the current is flowing in a highly conductive medium, resistance drops causing a corresponding drop in power consumption.
- the composite heating element according to the present invention only a relatively thin surface layer of the heating element is formed of ferromagnetic material, while the remainder consists of a substrate member made of non-magnetic material having high electrical conductivity. Consequently, the decline in resistance and power consumption which is experienced with a purely ferromagnetic heating element is greatly increased by the use of a non-magnetic, highly conductive core.
- the ratio ⁇ min / ⁇ max is sufficiently close to 1 such that to a good approximation, Since ⁇ l r max has values which fall in the range from 100-600 for commercially available magnetic materials, and further since pr m , " (the value above T c ) is approximately equal to 1, the ratio Rma/Rmln has a range of values for ferromagnetic materials from approximately ⁇ 100 to 600, or approximately 10 to 25.
- this modest ratio of resistances can be vastly increased by selection of the relative cross-sectional areas and conductivities of the non-magnetic member and its ferromagnetic surface layer.
- the temperature at which regulation will take place is also variable.
- Fig. 4 there is shown a novel application of the present invention to form a heated conduit for the transmission of fluid such as, for example, crude oil over long distances while maintaining the fluid at a selected elevated temperature designed to minimize viscosity.
- the conduit 23 of Fig. 4 comprises a hollow cylindrical core 25 which may be made of copper or a less expensive non-magnetic material, for example.
- a ferromagnetic layer 27 Surrounding and immediately adjacent and in contact with the surface of core 25 is a ferromagnetic layer 27 which is in good thermal and electrical contact with core 25 substantially throughout its length.
- An insulative layer 29 which might be made of a plastic chosen to withstand the environment in which conduit 23 will be used surrounds core 25 and layer 27, electrically and thermally separating them from an outer sheath 31 which might be a woven mesh of fine copper wires, or any other suitable conductive sheath material.
- a source or R.F. current to energize conduit 23 would be connected between sheath 31 and core 25 and layer 27.
- sheath 31 would be operated at ground potential in order to avoid accidental short circuits.
- Fig. 5 is shown an additional application of the present invention to a soldering iron tip 33 of conical shape.
- Tip 33 is comprised of an outer non-magnetic shell 35 which might be made of copper or molybdenum, for example, and which is in good thermal and electrical contact with an inner ferromagnetic shell 37, thus forming a composite self-regulating heating element in accordance with the present invention.
- An inner conductive, non-magnetic stem 39 extends axially into conical shells 35 and 37 and may be joined to inner shell 37 as by spot welding, for example.
- An R.F. source 41 is shown schematically interconnected between stem 39 and outer shell 35.
- Soldering iron tip 33 makes particularly good use of the advantages of the composite heating element structure of the present invention.
- the path of current flow through the structure of tip 33 is along stem 39 to its point of juncture with inner shell 37 and axially along the conical inside surface of tip 33 in an expanding current flow path to return to R.F. source 41.
- a current flow path would inevitably produce excessive absorption of electric power at the apex portion of soldering iron tip 33, since the cross-section of the current flow path is smallest at this point and the resistance would in the usual case be higher therefore.
- the result would be that unless large amounts of copper were used in the formation of outer shell 35, the apex region of tip 33 would be overheated while portions near the broad base of the cone received inadequate heat.
Landscapes
- General Induction Heating (AREA)
- Control Of Resistance Heating (AREA)
- Cookers (AREA)
Claims (12)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT81901612T ATE53737T1 (de) | 1981-03-02 | 1981-03-02 | Elektrisches widerstandheizelement mit temperaturregelung. |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/US1981/000278 WO1982003148A1 (fr) | 1981-03-02 | 1981-03-02 | Element chauffant electriquement resistif possedant une commande de la temperature |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0073190A1 EP0073190A1 (fr) | 1983-03-09 |
EP0073190A4 EP0073190A4 (fr) | 1983-06-15 |
EP0073190B1 true EP0073190B1 (fr) | 1990-06-13 |
Family
ID=22161126
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP81901612A Expired - Lifetime EP0073190B1 (fr) | 1981-03-02 | 1981-03-02 | Element chauffant electriquement resistif possedant une commande de la temperature |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0073190B1 (fr) |
AT (1) | ATE53737T1 (fr) |
DE (1) | DE3177193D1 (fr) |
WO (1) | WO1982003148A1 (fr) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4701587A (en) * | 1979-08-31 | 1987-10-20 | Metcal, Inc. | Shielded heating element having intrinsic temperature control |
CA1214815A (fr) * | 1982-09-30 | 1986-12-02 | John F. Krumme | Dispositif de chauffage auto-stabilisateur a blindage electrique |
US4752673A (en) * | 1982-12-01 | 1988-06-21 | Metcal, Inc. | Autoregulating heater |
DE3579605D1 (de) * | 1984-03-06 | 1990-10-18 | Metcal Inc | Waermebehandlungsverfahren mittels selbstregulierender heizvorrichtung. |
JP7112426B2 (ja) * | 2017-06-28 | 2022-08-03 | フィリップ・モーリス・プロダクツ・ソシエテ・アノニム | エアロゾル形成基体を抵抗加熱するための電気加熱組立品、エアロゾル発生装置および方法 |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1975436A (en) * | 1929-11-08 | 1934-10-02 | Ugine Infra | Method of heating by induction and furnace therefor |
US2181274A (en) * | 1938-05-11 | 1939-11-28 | Utilities Coordinated Res Inc | Induction heater construction |
US2513778A (en) * | 1946-11-09 | 1950-07-04 | Chrysler Corp | Heat-treating apparatus |
US3218384A (en) * | 1962-03-29 | 1965-11-16 | Int Nickel Co | Temperature-responsive transmission line conductor for de-icing |
US3660585A (en) * | 1970-06-24 | 1972-05-02 | Robert D Waldron | Frozen shell metal melting means |
US4017344A (en) * | 1973-03-05 | 1977-04-12 | Harold Lorber | Magnetically enhanced coaxial cable with improved time delay characteristics |
FR2233685B1 (fr) * | 1973-06-12 | 1977-05-06 | Josse Bernard | |
JPS5247583B2 (fr) * | 1974-01-09 | 1977-12-03 | ||
US4091813A (en) * | 1975-03-14 | 1978-05-30 | Robert F. Shaw | Surgical instrument having self-regulated electrical proximity heating of its cutting edge and method of using the same |
-
1981
- 1981-03-02 DE DE8181901612T patent/DE3177193D1/de not_active Expired - Lifetime
- 1981-03-02 EP EP81901612A patent/EP0073190B1/fr not_active Expired - Lifetime
- 1981-03-02 WO PCT/US1981/000278 patent/WO1982003148A1/fr active IP Right Grant
- 1981-03-02 AT AT81901612T patent/ATE53737T1/de not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
ATE53737T1 (de) | 1990-06-15 |
DE3177193D1 (de) | 1990-07-19 |
WO1982003148A1 (fr) | 1982-09-16 |
EP0073190A4 (fr) | 1983-06-15 |
EP0073190A1 (fr) | 1983-03-09 |
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