EP0069681A1 - Cell for the electrolytic production of a metal from its halide - Google Patents
Cell for the electrolytic production of a metal from its halide Download PDFInfo
- Publication number
- EP0069681A1 EP0069681A1 EP82420065A EP82420065A EP0069681A1 EP 0069681 A1 EP0069681 A1 EP 0069681A1 EP 82420065 A EP82420065 A EP 82420065A EP 82420065 A EP82420065 A EP 82420065A EP 0069681 A1 EP0069681 A1 EP 0069681A1
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- EP
- European Patent Office
- Prior art keywords
- cell according
- electrolytic production
- production cell
- elements
- metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 229910052751 metal Inorganic materials 0.000 title claims abstract description 29
- 239000002184 metal Substances 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 150000004820 halides Chemical class 0.000 title claims abstract description 6
- 238000005868 electrolysis reaction Methods 0.000 claims abstract description 47
- 150000003839 salts Chemical class 0.000 claims abstract description 21
- 238000001816 cooling Methods 0.000 claims abstract description 7
- 239000007788 liquid Substances 0.000 claims abstract description 4
- 239000012530 fluid Substances 0.000 claims abstract description 3
- 230000005405 multipole Effects 0.000 claims description 23
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 22
- 229910001338 liquidmetal Inorganic materials 0.000 claims description 22
- 229910002804 graphite Inorganic materials 0.000 claims description 15
- 239000010439 graphite Substances 0.000 claims description 15
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- QYEXBYZXHDUPRC-UHFFFAOYSA-N B#[Ti]#B Chemical compound B#[Ti]#B QYEXBYZXHDUPRC-UHFFFAOYSA-N 0.000 claims description 4
- 229910033181 TiB2 Inorganic materials 0.000 claims description 4
- 229910052799 carbon Inorganic materials 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910007948 ZrB2 Inorganic materials 0.000 claims description 3
- VWZIXVXBCBBRGP-UHFFFAOYSA-N boron;zirconium Chemical compound B#[Zr]#B VWZIXVXBCBBRGP-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 230000001737 promoting effect Effects 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 abstract description 12
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 12
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 abstract description 7
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 26
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 11
- 239000000460 chlorine Substances 0.000 description 11
- 229910052801 chlorine Inorganic materials 0.000 description 11
- 229910001510 metal chloride Inorganic materials 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000007789 gas Substances 0.000 description 5
- 230000009467 reduction Effects 0.000 description 5
- 229910052581 Si3N4 Inorganic materials 0.000 description 4
- 230000009471 action Effects 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 150000001805 chlorine compounds Chemical class 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229910044991 metal oxide Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- -1 alumina Chemical class 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000005465 channeling Effects 0.000 description 2
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 238000010405 reoxidation reaction Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- KLZUFWVZNOTSEM-UHFFFAOYSA-K Aluminium flouride Chemical class F[Al](F)F KLZUFWVZNOTSEM-UHFFFAOYSA-K 0.000 description 1
- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- ILXDAXZQNSOSAE-UHFFFAOYSA-N [AlH3].[Cl] Chemical compound [AlH3].[Cl] ILXDAXZQNSOSAE-UHFFFAOYSA-N 0.000 description 1
- 229910001514 alkali metal chloride Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005660 chlorination reaction Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000011280 coal tar Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010908 decantation Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000005087 graphitization Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C3/00—Electrolytic production, recovery or refining of metals by electrolysis of melts
- C25C3/06—Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
- C25C3/08—Cell construction, e.g. bottoms, walls, cathodes
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C7/00—Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
- C25C7/02—Electrodes; Connections thereof
- C25C7/025—Electrodes; Connections thereof used in cells for the electrolysis of melts
Definitions
- the invention relates to a cell for the electrolytic production of metals by electrolysis, in a bath of molten salts, of their anhydrous halide, and, more particularly, of the electrolytic production of aluminum from the corresponding anhydrous chloride.
- a person skilled in the art has long been inspired by the process of igneous electrolysis of alumina in a molten mixture of sodium and aluminum fluorides, in order to design devices intended for the igneous electrolysis of anhydrous aluminum chloride in a bath of molten salts.
- the undissolved metal oxides are at the origin of a gradual accumulation, on the graphite cathodes, of a viscous layer of finely divided solids, of liquid components of the bath and of droplets of molten aluminum, that hinder access to the cathodes of the electrolysis bath and which can lead to disturbances of the normal cathode mechanism, that is to say the reduction of the cations containing the metal to be produced at various degrees of oxidation.
- the aluminum chloride present in the viscous layer then consumed by electrolysis, is increasingly difficult to renew, and, therefore, the other chlorides constituting the molten salt bath can be electrolysed, resulting in loss efficiency of the electrical energy used and pollution of the metal.
- the chlorides constituting the bath of molten salts such as alkali metal chlorides (e.g., sodium and / or po- 'tassium and / or lithium) and alkaline earth (e.g., magnesium and / or calcium and / or barium), are partially electrolyzed by lack of renewal of the aluminum chloride near the cathode, giving the corresponding metals which are inserted, under cathodic potential, in the graphite of the electrodes and cause their disintegration and their crumbling .
- This premature wear of the cathodes causes the introduction of carbon particles into the bath, which contribute to the formation of sludge at the cathode, and, moreover, cause a reduction in yield.
- a cell of the aforementioned type with bipolar electrodes is described in French patent 2,152,814 which comprises, stacked horizontally, and from top to bottom, an anode, at least one intermediate bipolar electrode and a cathode, superimposed and regularly spaced by means of insulating refractory spacers, thus creating substantially horizontal spaces between electrodes with the aim of carrying out the electrolysis of aluminum chloride in a bath of molten salts in each interpolar space, which leads to the release of chlorine on each anode surface and to the deposition of aluminum on each cathode surface.
- the chlorine produced plays the role of a pressure pump which, by suitable passages, draws the surface to the most light, and promotes decantation towards the bottom of the cell of the aluminum obtained.
- each bipolar electrode is provided with an absolutely flat cathode surface and an anode surface hollowed out with transverse channels.
- each anode surface has several of these channels which extend transversely to the lateral edge of each electrode on the side of the passage reserved for the return of the bath and for the gas flow. These channels are intended to remove chlorine, released from the interpolar space, from the aluminum deposited on the surface. cathodic to limit the rechlorination of the metal produced.
- the anddic surfaces can comprise transverse channels which favor the flow of chlorine out of the inter-electrode space towards a zone of gas rise formed in the middle part of the cell between the stacks d 'electrodes, this area widening from the bottom to the top of the cell.
- the existence of channels on the anode surface leading to a zone of rising gases, formed in the middle part of the cell between the stacks of electrodes is intended to quickly remove the chlorine released from the interpolar space, but above all, to keep it away from the aluminum deposited on the cathode surface to limit its rechlorination.
- electrolysis cells are the site of numerous disturbances linked to the existence of stray bypass currents due to the excessive proximity of non-consecutive electrodes.
- Such electrolysis cells are also the seat of poor thermal balances due to the disproportion between the energy power dissipated at the center of said cells and the radiating external surface.
- the cell for the electrolytic production of a metal by electrolysis of its anhydrous halide in a bath of molten salts comprises an outer envelope of substantially parallel shape.
- piped system having cooling means, inlet and outlet openings for liquid and gaseous fluids, as well as means for supplying electrical energy, envelope inside which there is, in its lower part, a zone receptacle for collecting the metal produced, in its middle part, at least one series of electrodes arranged in stacks, each stack comprising in the vertical direction and from top to bottom a current supply electrode, intermediate multipolar elements and an electrode current output defining spaces between them regular interpolar, and, in its upper part, a gas collection zone, said cell being characterized in that the multipolar elements are assembled in a vertical stack and that the interpolar spaces are substantially vertical.
- Intermediate multipolar elements are composed of stacked prismatic elements whose cross section generally has a shape resembling the letter Y.
- Each prismatic multipolar element has an upper trough-shaped part playing the role of cathode surface, defined by the two upper branches of the Y, the walls of which have a constant thickness, and a lower part playing the role of anodic surface, ventral vertical edge. or oblique, defined by the lower branch of the Y, the thickness of which is at least equal to the thickness of the walls of the trough, but which is preferably equal to twice the thickness of each of the upper branches.
- each upper branch of the straight section of the trough that is to say the Y-shaped section, can deviate from the axis of symmetry of the two upper branches, so as to avoid disturbances that could occur in this area between the multipole elements.
- the thickness of the walls of the trough of each multipole element is generally between 10 and 100 millimeters, and preferably between 25 and 50 millimeters.
- the bottom of the trough, formed by the upper branches of the Y-shaped section, can be provided with a longitudinal channel formed by a groove which promotes the collection and evacuation of the metal obtained during electrolysis.
- the multipolar element is generally obtained by spinning a carbonaceous paste, followed by cooking, and finally, by graphitization according to well known methods.
- the cathode part of the multipolar elements can be coated with a layer based on zirconium diboride or titanium diboride.
- each multipole element is generally at least equal to 200 millimeters and may preferably be between 300 and 500 millimeters. This height is neither limited nor critical with regard to the electrolysis operation. It is generally defined by the user for each particular case and does not have, by its structure, any limitation.
- each multipole element is defined by the dimensional characteristics of the cell itself.
- the prismatic multipole elements are stacked one above the other, and wedged together by means of insulating refractory pieces which are resistant to the aggressive action of the medium.
- the upper element, brought from the current, is constituted by a prismatic piece preferably deprived of a trough, the cross section of which can be cruciform, in T or in I, or even practically formed of the only lower branch of the section in Y.
- the lower element, current output, is a prismatic piece whose cross section is close to the letter H, the letter M or the letter N.
- the various prismatic elements can be stacked horizontally or even very slightly inclined depending on the slope of the element resting on the bottom of the cell. In this last case; the flow of liquid metal is then favored.
- the lower end of the ventral edge of the multipolar element can be provided with a device for guiding the liquid metal net, for example of the "pouring spout" type. best channeling its flow.
- the stacking of the multipolar elements makes it possible, by the interposition of the wedging pieces, to ensure a regular distance between the elements and to create homogeneous interpolar zones ensuring good recirculation of the electrolysis bath.
- the lower element is immersed in at least one liquid metal net in contact with the current outlet device.
- the upper element is connected to the electrical conductors by means of known means such as, for example, the sealing of graphite parts, of copper or steel bars.
- the liquid metal located in the receptacle area of the lower part of the cell can be used as equipotential to l ° ensem ⁇ ble stacks placed in parallel.
- the adjacent stacks thus created are regularly positioned, both with respect to each other and with respect to the walls of the cell, thanks to the pieces of wedging shapes, and, possibly, to other shaped pieces of refractory, insulating materials. , as well as through horizontal or sloping grooves made in the bottom of the cell.
- the electrolysis bath previously enriched in metallic chloride, then purified, is introduced into the cell through orifices located in its lower part, while the excess bath depleted by the electrolysis operation is evacuated by overflow in its upper part or by siphon.
- the recirculation of the bath in the interpolar spaces is ensured by the mechanical drive caused by the release of chlorine gas, mainly along the side walls.
- the electrolysis cell of anhydrous metal chloride in molten salt baths comprises a casing (1) of refractory steel; provided with cooling fins (2) and internally lined with a coating (3) resistant to the action of chlorine and the bath of molten salts, such as, for example, silicon nitride, silicon oxy-nitride, carbonitride silicon, or boron nitride.
- the internal surface of the cover (4) which is directly exposed to the aggressive vapors of the molten salt bath and to the gaseous effluents resulting from the electrolysis, is made of a suitable resistant material such as alloys containing nickel, chromium, iron, copper, molybdenum, and, optionally, coated with protective ceramics and / or provided with cooling means.
- the interior of the electrolysis cell comprises, in its lower part, a zone (12) collecting the liquid metal produced, in its middle part, an electrolysis zone (13) filled with the bath of molten salts enriched in metal chloride , finally, in its upper part, a zone (14) making it possible to collect the gaseous effluents with a view to their evacuation by (11).
- a first orifice (10) extending through the cover in the upper (14), middle (13) and lower (12) zones allows the insertion of a liquid metal evacuation tube.
- Another opening (8) constitutes the means of entry of the bath enriched in metallic chloride, while the opening (9) is used for the evacuation of the depleted bath, and the opening (11) constitutes a means of exit of the effluents gaseous.
- each stack (15) comprises a current supply electrode (16) provided with a supply bar (17) embedded in said electrode and connected to the current supply (7) passing through the cover (4), multipolar intermediate elements (18), a current output electrode (19) fitting, by grooves (20) in the bottom (21) of the tank, in which current output bars (22) can be embedded .
- the intermediate multipole elements (18) create between them interpolar spaces (23), regular and substantially vertical.
- said cell comprises the casing (1) of refractory steel, provided with cooling fins (2), internally lined with the resistant coating (3) to the action of the bath of molten salts and of chlorine, as well as the orifices (7) for the current leads, (8) for the introduction of the bath enriched in metallic chloride, (9) for the evacuation of the bath depleted by electrolysis in this chloride, (10) for the evacuation of the liquid metal and (11) for the exit of the gaseous effluents.
- Said cell also comprises ten vertical stacks (15) comprising the aforementioned multipolar electrodes.
- the current supply electrode (16) consisting of a prismatic piece of graphite, the cross section of which is formed from the lower branch of the letter Y, is also provided with a current supply bar (17 ) embedded in the mass and connected to the power supply (7) not shown.
- Each intermediate multipole element (18) has a trough-shaped upper part (24) defined by the two upper branches (25) and (26) of the Y, and a lower part (27) called the ventral edge, defined by the lower branch of the Y whose thickness is at least equal to that of the walls (25) and (26).
- the bottom of the trough (24) is provided with a longitudinal channel (28), constituted by a groove favoring the collection and the evacuation of the metal obtained by electrolysis.
- the current output electrode (19) is also a prismatic part, the cross section of which recalls the shape of the letter H, the lower branches (29) and (30) of which are nested in the grooves (20) of the sole ( 21), in which is embedded the current outlet bar (22).
- the various prismatic elements constituting the stack (15) provide; thanks to the interposition of insulating refractory wedges (31), a regular distance between these elements by creating interpolar zones (23) also called interpolar spaces, ensuring good recirculation of the electrolysis bath, favorable recovery of the metal molten, and excellent evacuation of gaseous effluents between the walls (25), (26) of the trough and (27) of the ventral edge.
- the multipolar elements are assembled in a vertical stack and vertical interpolar spaces, thus preventing the encounter between the molten metal flowing towards the bottom of the tank and the gaseous effluents migrating towards the upper part of said cell.
- each stack comprises an electrode (16) for supplying the current then intermediate multipolar elements (18) and an electrode (19) which allows the current to be output.
- the current supply electrode (16) consisting of a prismatic graphite piece, is provided with a current supply bar (17) connected to the current supply (not shown).
- Each intermediate multipole element (18), formed of a prismatic piece of graphite, has an upper part (24) in the shape of a trough, defined by the walls (25) and (26) and a lower part (27), edge ventral.
- the bottom of the trough (24) is provided with a longitudinal channel (28) formed by a groove promoting collection and evacuation of the metal obtained during the electrolysis of metal chloride.
- the electrode allowing the current output (19), consisting of a prismatic piece of graphite, has two lower walls (29) and (30) which fit into inclined grooves (20) of the sole (21) of the cell.
- the electrode (19) is connected to the output terminal (34) of the current via the liquid metal located in the collector (35) at the bottom of the tank, in which the lower ends of the evacuation tube are immersed. (10) of the molten metal and of the current output terminal (34), protected by their sheath (36) and (37) in insulating refractories.
- the various prismatic elements constituting a stack are kept at regular distance from each other by the interposition of wedging pieces (31) in insulating refractory, creating the interpolar spaces (23).
- the various prismatic elements (16), (18) and (19) have a slight slope promoting the flow of the metal through the longitudinal channels (28).
- these various prismatic elements (16), (18) and (19) of a stack are offset longitudinally with respect to each other as shown by the intermediate elements (38), (39) and (40) for example , so that the liquid metal threads escaping from the trough (24) of each of the prismatic elements via the longitudinal channel (28) cannot be in contact with each other, thus preventing the creation of short circuits between the various prismatic elements of the same stack.
- ventral edge (27) is provided with a device (33) for guiding the thread of liquid metal, of the pouring spout type, best channeling the flow of said metal.
- the bath of molten salts has not been shown in the case of FIG. 5, to allow a better perception and understanding of the internal structure of the cell according to the invention.
- the level of the electrolysis bath in said cell can vary during the operation, but must bathe all the interpolar spaces.
- the molten metal placed on the cathode surfaces flows into the trough (24) of each interpolar space (23) by the longitudinal evacuation channel (28), falls in the liquid metal zone (12) and is collected in the liquid metal collector (35) from which the metal is discharged via the sump (10).
- the current output can also be done through the output terminal (34) which plunges into the liquid metal located in the collector (35).
- the bath spent in electrolysed metal chloride is discharged through the orifice (9), while the bath enriched in metal chloride to be electrolyzed is introduced. via the power supply (8) (not visible).
- Example 1 (according to Figures 1 and 5):
- An anhydrous aluminum chloride electrolysis cell was produced according to the invention, consisting of a casing (1) of refractory steel, provided with cooling fins (2) and internally lined with a coating (3). resistant to the action of chlorine and molten salt baths based on alkaline chloroaluminates.
- This coating consisted of a stack of bricks made of silicon carbonitrides with crossed joints, maintained by a grout based on silicon nitride.
- each intermediate multipolar element was ensured by shims made of silicon nitride, a material resistant to corrosion of the medium, thus ensuring a distance between each multipolar intermediate element equal to 1 cm in the substantially vertical part.
- the bottom of the trough (24), a little further from the ventral edge (27), defined by the walls (25) and (26) was provided with a longitudinal channel (28) 2 cm wide and 3 centimeters high.
- the current supply electrode (16) was itself connected to the electrical supply circuit via a current supply bar (17).
- the electrode allowing the current output (19) was in contact with the liquid metal.
- the current outlet was effected by a steel bar sealed in the carbon sole.
- the aluminum chloride electrolysis bath was composed, at the inlet of the tank, of 18.8% LiCl, 28.2% NaCl and 53% AlCl 3 by weight.
- the bath was maintained at the temperature of 720 ° C ⁇ 10 ° C.
- the supply of AlCl 3 was effected by the supply orifice (8), while the depleted bath was evacuated by overflow using the orifice (9).
- the feed rate in the enriched bath was 62 kg / h and was adjusted by measuring the conductivity of the bath using a ductimetric cell and a level detector (not shown).
- the aluminum produced was extracted by suction inside the sump (10) formed in an insulating refractory tube.
- the chlorine was discharged with the other gaseous effluents via the tube (11).
- An aluminum chloride electrolysis cell according to the invention was produced, comprising, as in Example 1, the same multipolar intermediate elements, but of which the cathode part (internal wall of the trough) had been covered with '' a mixture composed of 60% by weight of zirconium diboride and 40% by weight of high temperature coal tar, then calcined at 1200 ° C.
- the aluminum chloride electrolysis bath had the following composition by weight, at the entrance to the cell: and was maintained at the temperature of 720 ° C - 10 ° C.
- the feed rate in the enriched bath was 248 kg / h. Its introduction was regulated according to the response of a conduction cell and a level detector (not shown).
- the current output was carried out using a steel bar sealed in the sole.
- An aluminum chloride electrolysis cell was produced according to the invention, retaining the same type of stack as in Example 2, but the intermediate cathode elements and the current output electrodes were coated with diboride. titanium.
- the aluminum chloride electrolysis bath had the same composition as above and was maintained at the temperature of 720 ° C. ⁇ 10 ° C.
- the feed rate in the enriched bath was 248 kg / h and was adjusted from measurement of the conductivity of the bath and of a level detector.
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Abstract
Cellule de production électrolytique d'un métal par électrolyse de son halogénure anhydre en bain de sels fondus qui comprend une enveloppe externe de forme sensiblement parallélépipédique disposant de moyens de refroidissement, d'orifices d'entrée et de sortie des fluides liquides et gazeux, ainsi que des moyens d'alimentation en énergie électrique, enveloppe à l'intérieur de laquelle se trouvent, dans sa partie inférieure, une zone réceptacle pour recueillir le métal produit, dans sa partie médiane au moins une série d'électrodes disposées en pile, chaque pile comportant dans le sens vertical et de haut en bas une électrode d'amenée de courant, des éléments multipolaires intermédiaires et une électrode de sortie de courant définissant des espaces interpolaires réguliers, et, dans sa partie supérieure, une zone de collecte des gaz, ladite cellule se caractérisant par le fait que les éléments multipolaires sont assemblés en un empilage vertical et que les espaces interpolaires sont sensiblement verticaux. La cellule selon l'invention est particulièrement bien adaptée à la production de l'aluminium par électrolyse du chlorure correspondant.Cell for the electrolytic production of a metal by electrolysis of its anhydrous halide in a bath of molten salts which comprises an outer shell of substantially parallelepiped shape having cooling means, inlet and outlet openings for liquid and gaseous fluids, as well that means for supplying electrical energy, envelope inside which there is, in its lower part, a receptacle zone for collecting the metal produced, in its central part at least one series of electrodes arranged in a stack, each stack comprising in the vertical direction and from top to bottom a current supply electrode, intermediate multipolar elements and a current output electrode defining regular interpolar spaces, and, in its upper part, a gas collection zone, said cell characterized by the fact that the multipolar elements are assembled in a vertical stack and that the interpolar spaces are sen so vertical. The cell according to the invention is particularly well suited to the production of aluminum by electrolysis of the corresponding chloride.
Description
L'invention concerne une cellule de production électrolytique de métaux par électrolyse, en bain de sels fondus, de leur halogénure anhydre, et, plus particulièrement, de la production électrolytique de l'aluminium à partir du chlorure anhydre correspondant.The invention relates to a cell for the electrolytic production of metals by electrolysis, in a bath of molten salts, of their anhydrous halide, and, more particularly, of the electrolytic production of aluminum from the corresponding anhydrous chloride.
Depuis longtemps, l'homme de l'art s'est inspire du procédé d'élec- trôlyse ignée de l'alumine dans un mélange fondu de fluorures de sodium et d'aluminium, pour concevoir des dispositifs destinés à l'électrolyse ignée de chlorure d'aluminium anhydre en un bain de sels fondus.A person skilled in the art has long been inspired by the process of igneous electrolysis of alumina in a molten mixture of sodium and aluminum fluorides, in order to design devices intended for the igneous electrolysis of anhydrous aluminum chloride in a bath of molten salts.
Le grand nombre de documents publiés par la littérature spécialisée dans ce domaine, est, d'abord, la conséquence de certaines observations de l'homme de l'art sur les avantages qu'un tel procédé pourrait avoir à l'égard du procédé Hall-Héroult, tel que, par exemple, celui d'un fonctionnement de l'électrolyse à une température plus basse, d'une consommation plus réduite des électrodes par oxydation du graphite qui les compose, dûe à l'oxygène dégagé lors de l'électrolyse de l'alumine.The large number of documents published by the literature specializing in this field is, first of all, the consequence of certain observations by those skilled in the art on the advantages that such a process could have with respect to the Hall process -Héroult, such as, for example, that of an operation of the electrolysis at a lower temperature, of a reduced consumption of the electrodes by oxidation of the graphite which composes them, due to the oxygen released during the alumina electrolysis.
Mais, des inconvénients majeurs se sont très rapidement manifestés reculant l'échéance de l'exploitation industrielle d'un tel procédé.However, major drawbacks very quickly became apparent, pushing back the deadline for the industrial exploitation of such a process.
En effet, l'homme de l'art a été confronté, comme l'exprime le brevet français 2.158.238, à des phénomènes particulièrement gênants puisque les inconvénients les plus importants procèdent de la présence d'oxydes métalliques dissous ou non, tels que l'alumine, la silice, l'oxyde de titane, l'oxyde de fer dans le bain électrolytique.Indeed, a person skilled in the art has been confronted, as the French patent 2,158,238 expresses, with particularly troublesome phenomena since the most significant drawbacks arise from the presence of dissolved or not dissolved metal oxides, such as alumina, silica, titanium oxide, iron oxide in the electrolytic bath.
Tout d'abord, les oxydes métalliques non dissous sont à l'origine d'une accumulation graduelle, sur les cathodes en graphite, d'une couche visqueuse de solides finement divisés, de composants liquides du bain et de gouttelettes d'aluminium fondu, qui gênent l'accès aux cathodes du bain d'électrolyse et qui peuvent conduire à des perturbations du mécanisme cathodique normal, c'est-à-dire la réduction des cations contenant à des degrés d'oxydation divers le métal à produire. Ainsi, le chlorure d'aluminium présent dans la couche visqueuse, puis consommé par électrolyse, est de plus en plus difficile à renouveler, et, dès lors, les autres chlorures constituant le bain de sels fondus peuvent être électrolysés, entraînant comme conséquences une perte d'efficacité de l'énergie électrique utilisée et une pollution du métal.First of all, the undissolved metal oxides are at the origin of a gradual accumulation, on the graphite cathodes, of a viscous layer of finely divided solids, of liquid components of the bath and of droplets of molten aluminum, that hinder access to the cathodes of the electrolysis bath and which can lead to disturbances of the normal cathode mechanism, that is to say the reduction of the cations containing the metal to be produced at various degrees of oxidation. Thus, the aluminum chloride present in the viscous layer, then consumed by electrolysis, is increasingly difficult to renew, and, therefore, the other chlorides constituting the molten salt bath can be electrolysed, resulting in loss efficiency of the electrical energy used and pollution of the metal.
Ensuite, parce que les chlorures constituant le bain de sels fondus, tels que les chlorures alcalins (par exemple de sodium et/ou de po-' tassium et/ou de lithium) et alcalinoterreux (par exemple de magnésium et/ou de calcium et/ou de baryum), sont partiellement électrolysés par manque de renouvellement du chlorure d'aluminium à proximité de la cathode, en donnant les métaux correspondants qui s'insèrent, sous potentiel cathodique, dans le graphite des électrodes et provoquent leur désagrégation et leur effritement. Cette usure prématurée des cathodes provoque l'introduction de particules de carbone dans le bain, qui contribuent à la formation de boues à la cathode, et, de plus, provoquent une diminution du rendement.Then, because the chlorides constituting the bath of molten salts, such as alkali metal chlorides (e.g., sodium and / or po- 'tassium and / or lithium) and alkaline earth (e.g., magnesium and / or calcium and / or barium), are partially electrolyzed by lack of renewal of the aluminum chloride near the cathode, giving the corresponding metals which are inserted, under cathodic potential, in the graphite of the electrodes and cause their disintegration and their crumbling . This premature wear of the cathodes causes the introduction of carbon particles into the bath, which contribute to the formation of sludge at the cathode, and, moreover, cause a reduction in yield.
Enfin, un autre inconvénient, également majeur, lié à la présence des oxydes métalliques dissous dans le bain, tel que l'alumine, est celui de la libération d'oxygène à l'anode, qui en consomme le carbone, consommation qui perturbe le fonctionnement de l'électrolyse puisqu'elle change les caractéristiques géométriques des anodes, en particulier la distance anode-cathode.Finally, another drawback, also major, linked to the presence of metallic oxides dissolved in the bath, such as alumina, is that of the release of oxygen at the anode, which consumes carbon, consumption which disturbs the operation of electrolysis since it changes the geometrical characteristics of the anodes, in particular the anode-cathode distance.
Parce que les procédés mis à sa disposition étaient à l'origine des inconvénients précités, l'homme de l'art fit porter ses efforts de recherche sur les appareillages destinés à l'électrolyse ignée du chlorure d'aluminium anhydre en bain de sels fondus, car, outre les inconvénients précités, devait être examinée et résolue l'obtention d'un haut rendement électroénergétique, par exemple, par l'intermédiaire d'une-tension basse et d'un rendement élevé en courant en limitant toute réaction inverse du type chlore-aluminium.Because the methods made available to it were at the origin of the aforementioned drawbacks, those skilled in the art focused their research efforts on equipment intended for the igneous electrolysis of anhydrous aluminum chloride in a bath of molten salts. , because, in addition to the aforementioned drawbacks, it was necessary to examine and resolve the obtaining of a high electroenergetic efficiency, for example, by means of a low voltage and a high current efficiency by limiting any reverse reaction of the chlorine-aluminum type.
C'est ainsi que l'homme de l'art a proposé la création et l'utilisation de cellules à électrodes bipolaires afin d'obtenir au moins certaines des améliorations souhaitées, et précédemment évoquées. De telles cellules ont été réalisées permettant l'usage de telles électrodes, soit en position horizontale, soit en position inclinée, afin que le métal formé sur chaque surface cathodique se dépose par gravité dans le fond de la cellule et que le chlore produit sur chaque surface anodique se déplace dans une direction opposée à celle du métal, c'est-à-dire migre librement vers le haut de la cellule sans que soit établi un contact avec le métal liquide.Thus, a person skilled in the art has proposed the creation and use of cells with bipolar electrodes in order to obtain at least some of the desired improvements, and previously mentioned. Such cells have been made allowing the use of such electrodes, either in a horizontal position or in an inclined position, so that the metal formed on each cathode surface is deposited by gravity in the bottom of the cell and that the chlorine produced on each anodic surface moves in a direction opposite to that of the metal, that is to say migrates freely up the cell without making contact with the liquid metal.
Une cellule du type précité à électrodes bipolaires est décrite dans le brevet français 2.152.814 qui comprend, empilées horizontalement, et du haut vers le bas, une anode, au moins une électrode bipolaire intermédiaire et une cathode, superposéeset régulièrement espacées au moyen d'entretoises- réfractaires isolantes, créant ainsi des espaces sensiblement horizontaux entre électrodes dans le but de réaliser l'électrolyse du chlorure d'aluminium en bain de sels fondus dans éhaque espace interpolaire, qui conduit au dégagement du chlore sur chaque surface anodique et au dépôt d'aluminium sur chaque surface cathodique.A cell of the aforementioned type with bipolar electrodes is described in French patent 2,152,814 which comprises, stacked horizontally, and from top to bottom, an anode, at least one intermediate bipolar electrode and a cathode, superimposed and regularly spaced by means of insulating refractory spacers, thus creating substantially horizontal spaces between electrodes with the aim of carrying out the electrolysis of aluminum chloride in a bath of molten salts in each interpolar space, which leads to the release of chlorine on each anode surface and to the deposition of aluminum on each cathode surface.
Pour permettre une bonne circulation du bain dans chaque espace interpolaire et favoriser l'entraînement du métal formé hors de ces espaces, le chlore produit joue le rôle d'une pompe refoulante qui, par des passages appropriés, entraîne vers la surface le bain le plus léger, et favorise la décantation vers le fond de la cellule de l'aluminium obtenu.To allow good circulation of the bath in each interpolar space and favor the entrainment of the metal formed outside these spaces, the chlorine produced plays the role of a pressure pump which, by suitable passages, draws the surface to the most light, and promotes decantation towards the bottom of the cell of the aluminum obtained.
Dans ce but, chaque électrode bipolaire est munie d'une surface cathodique absolument plate et d'une surface anodique creusée de canaux transversaux.For this purpose, each bipolar electrode is provided with an absolutely flat cathode surface and an anode surface hollowed out with transverse channels.
Ainsi, chaque surface anodique comporte plusieurs de ces canaux qui s'étendent transversalement jusqu'au bord latéral de chaque électrode du côté du passage réservé pour le retour du bain et pour la mon= tée du gaz. Ces canaux se veulent servir à éloigner le chlore, dégagé de l'espace interpolaire, de l'aluminium déposé sur la surface cathodique pour limiter la rechloruration du métal produit.Thus, each anode surface has several of these channels which extend transversely to the lateral edge of each electrode on the side of the passage reserved for the return of the bath and for the gas flow. These channels are intended to remove chlorine, released from the interpolar space, from the aluminum deposited on the surface. cathodic to limit the rechlorination of the metal produced.
Une autre cellule du type précité à électrodes bipolaires est également décrite dans le brevet français 2.301.443. Perfectionnement à la cellule décrite dans le brevet français 2.152.814, cette cellule comporte du haut vers le bas, et placées horizontalement, tout d'abord une anode supérieure, ensuite des électrodes bipolaires intermédiaires empilées les unes sur les autres de manière espacée et maintenues à égalesdistancespar des entretoises réfractaires isolantes créant des espaces réguliers inter-électrodes pratiquement horizontaux, chaque espace étant limité, au-dessus, par une sûrface inférieure d'électrode qui agit comme une surface anodique et, au-dessous par une surface supérieure d'électrode qui agit comme une surface cathodique, enfin une cathode inférieure.Another cell of the aforementioned type with bipolar electrodes is also described in French patent 2,301,443. Improvement to the cell described in French patent 2,152,814, this cell comprises from top to bottom, and placed horizontally, first an upper anode, then intermediate bipolar electrodes stacked one on top of the other spaced apart and held in place at equal distances by insulating refractory spacers creating regular, substantially horizontal inter-electrode spaces, each space being limited, above, by a lower electrode surface which acts as an anode surface and, below by an upper electrode surface which acts as a cathode surface, finally a lower cathode.
De même que dans le brevet précité, les surfaces anddiques peuvent comporter des canaux transversaux qui favorisent l'écoulement du chlore hors de l'espace inter-électrode vers une zone de montée de gaz ménagée dans la partie médiane de la cellule entre les empilements d'électrodes, cette zone allant en s'évasant du fond vers le sommet de la cellule. Ainsi, l'existence de canaux sur la surface anodique débouchant sur une zone de montée des gaz, ménagée dans la partie médiane de la cellule entre les empilements d'électrodes, est destinée à éloigner rapidement le chlore dégagé de l'espace interpolaire, mais surtout, à l'éloigner de l'aluminium déposé sur la surface cathodique pour en limiter la rechloruration.As in the aforementioned patent, the anddic surfaces can comprise transverse channels which favor the flow of chlorine out of the inter-electrode space towards a zone of gas rise formed in the middle part of the cell between the stacks d 'electrodes, this area widening from the bottom to the top of the cell. Thus, the existence of channels on the anode surface leading to a zone of rising gases, formed in the middle part of the cell between the stacks of electrodes, is intended to quickly remove the chlorine released from the interpolar space, but above all, to keep it away from the aluminum deposited on the cathode surface to limit its rechlorination.
Bien que de telles technologies puissent apporter des améliorations substantielles et remarquables dans le domaine de l'électrolyse du chlorure d'aluminium, force est de constater que les dispositifs proposés présentent encore des inconvénients suffisamment importants pour entraver leur exploitation industrielle optimale.Although such technologies can bring substantial and remarkable improvements in the field of aluminum chloride electrolysis, it is clear that the proposed devices still have drawbacks which are sufficiently significant to hinder their optimal industrial exploitation.
Outre le fait de la nécessité d'aménager sur là surface anodique des canaux d'évacuation des gaz dégagés pour éviter leur accumulation dans l'espace interpolaire, rendant plus particulièrement coûteuse la réalisation industrielle de ces types d'électrodes, de telles cellules d'électrolyse sont tout d'abord le siège de nombreuses perturbations liées à l'existence de courants parasites de dérivation en raison du rapprochement excessif d'électrodes non consécutives.In addition to the fact of providing on the anode surface channels for evacuating the gases released to prevent their accumulation in the interpolar space, making it more particularly expensive to produce these types of electrodes on an industrial scale, such First of all, electrolysis cells are the site of numerous disturbances linked to the existence of stray bypass currents due to the excessive proximity of non-consecutive electrodes.
De telles cellules d'électrolyse sont aussi le siège de mauvais équilibres thermiques par suite de la disproportion entre la puissance énergétique dissipée au centre desdites cellules et la surface extérieure rayonnante.Such electrolysis cells are also the seat of poor thermal balances due to the disproportion between the energy power dissipated at the center of said cells and the radiating external surface.
De telles cellules, enfin, sont le siège d'un maintien prolongé des gouttelettes d'aluminium produitesàfaible distance de l'anode avec apparition d'un risque non négligeable de réoxydation d'une fraction de l'aluminium produit, cette réoxydation perturbant l'équilibre thermique en raison de son caractère exothermique.Finally, such cells are the seat of prolonged maintenance of the aluminum droplets produced at a small distance from the anode with the appearance of a non-negligible risk of reoxidation of a fraction of the aluminum produced, this reoxidation disturbing the thermal balance due to its exothermic nature.
Consciente de l'intérêt que peut offrir à l'homme de l'art une cellule nouvelle et bien adaptée a l'électrolyse des halogènures métalliques et, plus précisément, du chlorure d'aluminium en bain de sels fondus, mais également consciente des inconvénients attachés aux technologies décrites antérieurement dans ce domaine, la demanderesse, poursuivant ses recherches, a conçu et mis au point une cellule perfectionnée pour l'électrolyse de ces halogènures pratiquement exempte des inconvénients précédemment énumérés.Aware of the interest that a new cell, well suited to the electrolysis of metal halides and, more specifically, of aluminum chloride in a bath of molten salts, can offer to those skilled in the art, but also aware of the drawbacks attached to the technologies described previously in this field, the applicant, continuing its research, has designed and developed an improved cell for the electrolysis of these halides practically free from the drawbacks previously listed.
Selon l'invention, la cellule de production électrolytique d'un métal par électrolyse de son halogènure anhydre en bain de sels fondus comprend une enveloppe externe de forme sensiblement parallèle- . pipédique disposant de moyens de refroidissement, d'orifices d'entrée et de sortie des fluides liquides et gazeux, ainsi que des moyens d'alimentation en énergie électrique, enveloppe à l'intérieur de laquelle se trouvent, dans sa partie inférieure, une zone réceptacle pour recueillir le métal produit, dans sa partie médiane, au moins une série d'électrodes disposées en piles, chaque pile comportant dans le sens vertical et de haut en bas une électrode d'amenée de courant, des éléments multipolaires intermédiaires et une électrode de sortie de courant définissant entre elles des espaces interpolaires réguliers, et, dans sa partie supérieure, une zone de collecte des gaz, ladite cellule se caractérisant par le fait que les éléments multipolaires sont assemblés en un empilage vertical et que les espaces interpolaires sont sensiblement verticaux.According to the invention, the cell for the electrolytic production of a metal by electrolysis of its anhydrous halide in a bath of molten salts comprises an outer envelope of substantially parallel shape. piped system having cooling means, inlet and outlet openings for liquid and gaseous fluids, as well as means for supplying electrical energy, envelope inside which there is, in its lower part, a zone receptacle for collecting the metal produced, in its middle part, at least one series of electrodes arranged in stacks, each stack comprising in the vertical direction and from top to bottom a current supply electrode, intermediate multipolar elements and an electrode current output defining spaces between them regular interpolar, and, in its upper part, a gas collection zone, said cell being characterized in that the multipolar elements are assembled in a vertical stack and that the interpolar spaces are substantially vertical.
Les éléments multipolaires intermédiaires sont composés d'éléments prismatiques empilés dont la section droite a généralement une forme ressemblant à la lettre Y.Intermediate multipolar elements are composed of stacked prismatic elements whose cross section generally has a shape resembling the letter Y.
Chaque élément multipolaire prismatique comporte une partie supérieure en forme d'auge jouant le rôle de surface cathodique, définie par les deux branches supérieures du Y, dont les parois ont une épaisseur constante, et une partie inférieure jouant le rôle de surface anodique, arête ventraleverticale ou oblique, définie par la branche inférieure du Y, dont l'épaisseur est au moins égale à l'épaisseur des parois de l'auge, mais qui est prêférentiellement égale au double de l'épaisseur de chacune des branches supérieures. Ainsi, par ce moyen, est assurée une distribution la plus homogène possible des lignes de courant dans les espaces interpolaires.Each prismatic multipolar element has an upper trough-shaped part playing the role of cathode surface, defined by the two upper branches of the Y, the walls of which have a constant thickness, and a lower part playing the role of anodic surface, ventral vertical edge. or oblique, defined by the lower branch of the Y, the thickness of which is at least equal to the thickness of the walls of the trough, but which is preferably equal to twice the thickness of each of the upper branches. Thus, by this means, the most homogeneous distribution of the current lines in the interpolar spaces is ensured.
Les extrémités de chaque branche supérieure de la section droite de l'auge, c'est-à-dire la section en forme de Y, peuvent s'écarter de l'axe de symétrie des deux branches supérieures, de manière à éviter les perturbations qui pourraient se produire dans cette zone entre les éléments multipolaires.The ends of each upper branch of the straight section of the trough, that is to say the Y-shaped section, can deviate from the axis of symmetry of the two upper branches, so as to avoid disturbances that could occur in this area between the multipole elements.
L'épaisseur des parois de l'auge de chaque élément multipolaire est généralement comprise entre 10 et 100 millimètres, et, de préférence, entre 25 et 50 millimètres.The thickness of the walls of the trough of each multipole element is generally between 10 and 100 millimeters, and preferably between 25 and 50 millimeters.
Le fond de l'auge, formé par les branches supérieures de la section en forme de Y, peut être muni d'un canal longitudinal constitué par une rainure qui favorise la collecte et l'évacuation du métal obtenu lors de l'électrolyse.The bottom of the trough, formed by the upper branches of the Y-shaped section, can be provided with a longitudinal channel formed by a groove which promotes the collection and evacuation of the metal obtained during electrolysis.
L'élément multipolaire est généralement obtenu par filage d'une pâte carbonée, suivi d'une cuisson, et enfin, d'une graphitisation selon les procédés bien connus.The multipolar element is generally obtained by spinning a carbonaceous paste, followed by cooking, and finally, by graphitization according to well known methods.
En outre, la partie cathodique des éléments multipolaires peut être revêtue d'une couche à base de diborure de zirconium ou de diborure de titane.In addition, the cathode part of the multipolar elements can be coated with a layer based on zirconium diboride or titanium diboride.
La hauteur de chaque élément multipolaire est généralement au moins égale à 200 millimètres et peut être comprise, de préférence, entre 300 et 500 millimètres. Cette hauteur n'est ni limitée ni critique à l'égard de l'opération d'êlectrolyse. Elle est généralement définie par l'utilisateur pour chaque cas particulier et ne comporte, par sa structure, aucune limitation.The height of each multipole element is generally at least equal to 200 millimeters and may preferably be between 300 and 500 millimeters. This height is neither limited nor critical with regard to the electrolysis operation. It is generally defined by the user for each particular case and does not have, by its structure, any limitation.
De même, la longueur de chaque élément multipolaire est définie par les caractéristiques dimensionnelles de la cellule elle-même.Likewise, the length of each multipole element is defined by the dimensional characteristics of the cell itself.
Pour constituer les électrodes implantées dans la cellule selon l'invention, les éléments multipolaires prismatiques sont empilés les uns au-dessus des autres, et calés entre eux au moyen de pièces réfractaires isolantes et résistantes.à l'action agressive du milieu. L'élément supérieur, amenée du courant, est constitué par une pièce prismatique préférentiellement démunie d'auge, dont la section droite peut être cruciforme, en T ou en I, ou encore pratiquement formée de la seule branche inférieure de la section en Y. L'élément inférieur, de sortie de courant, est une pièce prismatique dont la section droite se rapproche de la lettre H, de la lettre M ou de la lettre N.To constitute the electrodes implanted in the cell according to the invention, the prismatic multipole elements are stacked one above the other, and wedged together by means of insulating refractory pieces which are resistant to the aggressive action of the medium. The upper element, brought from the current, is constituted by a prismatic piece preferably deprived of a trough, the cross section of which can be cruciform, in T or in I, or even practically formed of the only lower branch of the section in Y. The lower element, current output, is a prismatic piece whose cross section is close to the letter H, the letter M or the letter N.
Les divers éléments prismatiques peuvent être empilés d'une manière horizontale ou encore très légèrement inclinée selon la pente de l'élément reposant sur le fond de la cellule. Dans ce dernier cas; l'écoulement du métal liquide est alors favorisé.The various prismatic elements can be stacked horizontally or even very slightly inclined depending on the slope of the element resting on the bottom of the cell. In this last case; the flow of liquid metal is then favored.
Selon une variante particulièrement intéressante, il est possible de ménager sur chaque empilement un décalage longitudinal des éléments multipolaires, de telle manière que les filets de métal liquide s'échappant des auges des éléments superposés ne puissent être en contact, empêchant ainsi la création de courts-circuits entre les divers éléments du même empilement.According to a particularly interesting variant, it is possible to provide a longitudinal offset on each stack of the multipole elements, so that the liquid metal threads escaping from the troughs of the superimposed elements cannot be in contact, thus preventing the creation of short -circuits between the various elements of the same stack.
Selon une autre variante, qui peut être combinée à la précédente, l'extrémité inférieure de l'arête ventrale de l'élément multipolaire peut être munie d'un dispositif de guidage du filet de métal liquide, par exemple du type "bec verseur" canalisant au mieux son écoulement.According to another variant, which can be combined with the previous one, the lower end of the ventral edge of the multipolar element can be provided with a device for guiding the liquid metal net, for example of the "pouring spout" type. best channeling its flow.
L'empilement des éléments multipolaires permet, par l'interposition des pièces de calage, d'assurer une distance régulière entre les éléments et de créer des zones interpolaires homogènes assurant la bonne recirculation du bain d'électrolyse.The stacking of the multipolar elements makes it possible, by the interposition of the wedging pieces, to ensure a regular distance between the elements and to create homogeneous interpolar zones ensuring good recirculation of the electrolysis bath.
L'élément inférieur plonge dans au moins un filet de métal liquide en contact avec le dispositif de sortie du courant.The lower element is immersed in at least one liquid metal net in contact with the current outlet device.
De même, l'élément supérieur est relié aux conducteurs électriques par l'intermédiaire de moyens connus tels que, par exemple, le scellement de pièces en graphite, de barres en cuivre ou en acier.Likewise, the upper element is connected to the electrical conductors by means of known means such as, for example, the sealing of graphite parts, of copper or steel bars.
Dans le cas où l'amenée de courant électrique à l'anode est constitué par des pièces cylindriques creuses en graphite, celles-ci peuvent jouer le rôle d'orifices d'évacuation pour les effluents gazeux produits lors de l'électrolyse.In the case where the supply of electric current to the anode consists of hollow cylindrical pieces of graphite, these can act as discharge orifices for the gaseous effluents produced during electrolysis.
Ainsi, dès lors que les éléments multipolaires sont régulièrement empilés, plusieurs de ces empilements sont placés parallèlement les uns aux autres et reliés aux sources d'énergie électrique précitées. Dès lors, le métal liquide se trouvant dans la zone réceptacle de la partie basse de la cellule, peut servir d'équipotentielle à l°ensem~ ble des empilements placés en parallèle.Thus, as soon as the multipole elements are regularly stacked, several of these stacks are placed parallel to each other and connected to the aforementioned electrical energy sources. Therefore, the liquid metal located in the receptacle area of the lower part of the cell, can be used as equipotential to l ° ensem ~ ble stacks placed in parallel.
Les empilements adjacents ainsi créés, sont régulièrement positionnés, tant les uns par rapport aux autres que par rapport aux parois de la cellule, grâce aux pièces de formes de calage, et, éventuellement, à d'autres pièces de forme en matériaux réfractaires, isolants, ainsi que grâce à des saignées horizontales ou pentues pratiquées dans la sole de la cellule.The adjacent stacks thus created are regularly positioned, both with respect to each other and with respect to the walls of the cell, thanks to the pieces of wedging shapes, and, possibly, to other shaped pieces of refractory, insulating materials. , as well as through horizontal or sloping grooves made in the bottom of the cell.
Le bain d'électrolyse, préalablement enrichi en chlorure métallique, puis épuré, est introduit dans la cellule par des orifices se trouvant dans sa partie inférieure, tandis que l'excès de bain appauvri par l'opération d'électrolyse est évacué par débordement dans sa partie haute ou par siphon.The electrolysis bath, previously enriched in metallic chloride, then purified, is introduced into the cell through orifices located in its lower part, while the excess bath depleted by the electrolysis operation is evacuated by overflow in its upper part or by siphon.
La recirculation du bain dans les espaces'interpolaires est assurée par l'entraînement mécanique provoqué par le dégagement-du chlore gazeux, principalement le long des parois latérales.The recirculation of the bath in the interpolar spaces is ensured by the mechanical drive caused by the release of chlorine gas, mainly along the side walls.
L'invention sera mieux comprise grâce à la description chiffrée des figures illustrant l'invention :
- La figure 1 est une vue en élévation, en coupe et à l'extrémité, d'une cellule d'électrolyse selon l'invention.
- La figure 2 est une coupe horizontale de la cellule d'électrolyse, permettant de voir la disposition des empilements d'électrodes.
- La figure 3 est une coupe d'un empilement d'électrodes.
- La figure 4 est une coupe agrandie d'un élément intermédiaire.
- La figure 5 est une vue en perspective déchiquetée de l'intérieur de la cellule selon l'invention.
- Figure 1 is an elevational view, in section and at the end, of an electrolysis cell according to the invention.
- Figure 2 is a horizontal section of the electrolysis cell, to see the arrangement of the electrode stacks.
- Figure 3 is a section through a stack of electrodes.
- Figure 4 is an enlarged section of an intermediate element.
- Figure 5 is a jagged perspective view of the interior of the cell according to the invention.
Selon la figure 1, la cellule d'électrolyse du chlorure métallique anhydre en bains de sels fondus, comprend une enveloppe (1) en acier réfractaire; munie d'ailettes de refroidissement (2) et garnie intérieurement d'un revêtement (3) résistant à l'action du chlore et du bain de sels fondus, tel que, par exemple, nitrure de silicium, oxy- nitrure de silicium, carbonitrure de silicium, ou encore du nitrure de bore. Un couvercle (4) muni d'un rebord (5) et fermant la cellule en sa partie haute grâce à la présence d'un moyen étanche (6), est muni d'orifices permettant le passage des amenées de courant (7), de l'introduction du bain enrichi en chlorure métallique (8), de l'évacuation du bain appauvri en chlorure (9), de l'évacuation du métal liquide (10), ainsi que d'autres orifices (11) destinés à l'évacuation des effluents gazeux.According to Figure 1, the electrolysis cell of anhydrous metal chloride in molten salt baths, comprises a casing (1) of refractory steel; provided with cooling fins (2) and internally lined with a coating (3) resistant to the action of chlorine and the bath of molten salts, such as, for example, silicon nitride, silicon oxy-nitride, carbonitride silicon, or boron nitride. A cover (4) provided with a rim (5) and closing the cell in its upper part thanks to the presence of a sealed means (6), is provided with orifices allowing the passage of the current leads (7), the introduction of the bath enriched in metallic chloride (8), the evacuation of the chloride-depleted bath (9), the evacuation of the liquid metal (10), as well as other orifices (11) intended for evacuation of gaseous effluents.
La surface interne du couvercle (4), qui est directement exposée aux vapeurs agressives du bain de sels fondus et aux effluents gazeux résultant de l'électrolyse, est réalisée en un matériau résistant approprié tel que des alliages contenant du nickel, du chrome, du fer, du cuivre, du molybdène, et, éventuellement, revêtu de céramiques protectrices et/ou muni de moyen de refroidissement.The internal surface of the cover (4), which is directly exposed to the aggressive vapors of the molten salt bath and to the gaseous effluents resulting from the electrolysis, is made of a suitable resistant material such as alloys containing nickel, chromium, iron, copper, molybdenum, and, optionally, coated with protective ceramics and / or provided with cooling means.
L'intérieur de la cellule d'électrolyse comprend, dans sa partie inférieure, une zone (12) recueillant le métal liquide produit, dans sa partie médiane, une zone (13) d'électrolyse remplie du bain de sels fondus enrichi en chlorure métallique, enfin, dans sa partie supérieure, une zone (14) permettant de collecter les effluents gazeux en vue de leur évacuation par (11).The interior of the electrolysis cell comprises, in its lower part, a zone (12) collecting the liquid metal produced, in its middle part, an electrolysis zone (13) filled with the bath of molten salts enriched in metal chloride , finally, in its upper part, a zone (14) making it possible to collect the gaseous effluents with a view to their evacuation by (11).
Les divers orifices précités, nécessaires au bon fonctionnement de la cellule et se situant sur le couvercle (4) de ladite cellule, assurent, pour chacun, une fonction particulière. Un premier orifice (10)se prolongeant à travers le couvercle dans les zones supérieure (14), médiane (13) et inférieure (12), permet l'insertion d'un tube d'évacuation du métal liquide. Un autre orifice (8) constitue le moyen d'entrée du bain enrichi en chlorure métallique, tandis que l'orifice (9) sert à l'évacuation du bain appauvri, et l'orifice (11) constitue un moyen de sortie des effluents gazeux.The various aforementioned holes, necessary for the proper functioning of the cell and located on the cover (4) of said cell, provide, for each, a particular function. A first orifice (10) extending through the cover in the upper (14), middle (13) and lower (12) zones allows the insertion of a liquid metal evacuation tube. Another opening (8) constitutes the means of entry of the bath enriched in metallic chloride, while the opening (9) is used for the evacuation of the depleted bath, and the opening (11) constitutes a means of exit of the effluents gaseous.
A l'intérieur de la cuve de la cellule d'électrolyse selon l'invention, des empilements verticaux (15) d'électrodes sont placés en parallèle et à égale distance. Chaque empilement (15) comporte une électrode d'amenée de courant (16) munie d'une barre d'amenée (17) noyée dans ladite électrode et reliée à l'amenée de courant (7) traversant le couvercle (4), des éléments multipolaires intermédiaires (18), une électrode de sortie de courant (19) s'emboîtant, par des saignées (20) dans le fond (21) de la cuve, dans lequel peuvent être noyées des barres (22) de sortie de courant.Inside the cell of the electrolysis cell according to the invention, vertical stacks (15) of electrodes are placed in parallel and at equal distance. Each stack (15) comprises a current supply electrode (16) provided with a supply bar (17) embedded in said electrode and connected to the current supply (7) passing through the cover (4), multipolar intermediate elements (18), a current output electrode (19) fitting, by grooves (20) in the bottom (21) of the tank, in which current output bars (22) can be embedded .
Les éléments multipolaires intermédiaire (18) créent entre eux des espaces interpolaires (23), réguliers et sensiblement verticaux.The intermediate multipole elements (18) create between them interpolar spaces (23), regular and substantially vertical.
Selon la figure 2, qui est une coupe horizontale de la cellule selon l'invention, ladite cellule comprend l'enveloppe (1) en acier réfractaire, munie d'ailettes de refroidissement (2), garnie intérieurement du revêtement résistant (3) à l'action du bain de sels fondus et du chlore, ainsi que des orifices (7) pour les amenées du courant, (8) pour l'introduction du bain enrichi en chlorure métallique, (9) pour l'évacuation du bain appauvri par électrolyse en ce chlorure, (10) pour l'évacuation du métal liquide et (11) pour la sortie des effluents gazeux.According to Figure 2, which is a horizontal section of the cell according to the invention, said cell comprises the casing (1) of refractory steel, provided with cooling fins (2), internally lined with the resistant coating (3) to the action of the bath of molten salts and of chlorine, as well as the orifices (7) for the current leads, (8) for the introduction of the bath enriched in metallic chloride, (9) for the evacuation of the bath depleted by electrolysis in this chloride, (10) for the evacuation of the liquid metal and (11) for the exit of the gaseous effluents.
Ladite cellule comprend également dix empilements verticaux (15) comportant les électrodes multipolaires précitées.Said cell also comprises ten vertical stacks (15) comprising the aforementioned multipolar electrodes.
Selon les figures 3 et 4, vues en coupe d'un empilement d'électrodes, ledit empilement se compose d'une électrode d'amenée du courant (16), d'éléments multipolaires intermédiaires (18) et d'une électrode de sortie de courant (19).According to Figures 3 and 4, sectional views of a stack of electrodes, said stack consists of a current supply electrode (16), intermediate multipolar elements (18) and an output electrode current (19).
L'électrode d'amenée de courant (16), constituée d'une pièce prismatique en graphite, dont la section droite est formée de la branche inférieure de la lettre Y, est également munie d'une barre d'amenée du courant (17) noyée dans la masse et reliée à l'alimentation (7) non représentée.'The current supply electrode (16), consisting of a prismatic piece of graphite, the cross section of which is formed from the lower branch of the letter Y, is also provided with a current supply bar (17 ) embedded in the mass and connected to the power supply (7) not shown. '
Les éléments multipolaires intermédiaires (18), également constitués d'une pièce prismatique en graphite, offrent une section droite rappelant la lettre Y, et dont le plan de symétrie est vertical.The intermediate multipole elements (18), also consisting of a prismatic piece of graphite, offer a cross section recalling the letter Y, and whose plane of symmetry is vertical.
Chaque élément multipolaire intermédiaire (18) comporte une partie supérieure (24) en forme d'auge, définie par les deux branches supérieures (25) et (26) du Y, et une partie inférieure (27) appelée arête ventrale, définie par la branche inférieure du Y dont l'épaisseur est au moins égale à celle des parois (25) et (26). Le fond de l'auge (24) est muni d'un canal longitudinal (28), constitué par une rainure favorisant la collecte et l'évacuation du métal obtenu par électrolyse.Each intermediate multipole element (18) has a trough-shaped upper part (24) defined by the two upper branches (25) and (26) of the Y, and a lower part (27) called the ventral edge, defined by the lower branch of the Y whose thickness is at least equal to that of the walls (25) and (26). The bottom of the trough (24) is provided with a longitudinal channel (28), constituted by a groove favoring the collection and the evacuation of the metal obtained by electrolysis.
L'électrode de sortie du courant (19) est également une pièce prismatique dont la section droite rappelle la forme de la lettre H, dont les branches inférieures (29) et (30) sont emboîtées dans les saignées (20) de la sole (21), dans laquelle est noyée la barre (22) de sortie du courant.The current output electrode (19) is also a prismatic part, the cross section of which recalls the shape of the letter H, the lower branches (29) and (30) of which are nested in the grooves (20) of the sole ( 21), in which is embedded the current outlet bar (22).
Ainsi, les divers éléments prismatiques constituant l'empilement (15), assurent; grâce à l'interposition de pièces de calage en réfractaire (31) isolant, une distance régulière entre ces éléments en créant des zones interpolaires (23) encore appelées espaces interpolaires, assurant une bonne recirculation du bain d'électrolyse, une récupération favorable du métal fondu, et une excellente évacuation des effluents gazeux entre les parois (25), (26) de l'auge et (27) de l'arête ventrale.Thus, the various prismatic elements constituting the stack (15) provide; thanks to the interposition of insulating refractory wedges (31), a regular distance between these elements by creating interpolar zones (23) also called interpolar spaces, ensuring good recirculation of the electrolysis bath, favorable recovery of the metal molten, and excellent evacuation of gaseous effluents between the walls (25), (26) of the trough and (27) of the ventral edge.
Grâce à cette technologie nouvelle, les éléments multipolaires sont assemblés en un empilage vertical et des espaces interpolaires verticaux, empêchant ainsi la rencontre entre le métal fondu coulant vers le fond de la cuve et les effluents gazeux migrant vers la partie haute de ladite cellule.Thanks to this new technology, the multipolar elements are assembled in a vertical stack and vertical interpolar spaces, thus preventing the encounter between the molten metal flowing towards the bottom of the tank and the gaseous effluents migrating towards the upper part of said cell.
Selon la figure 5, vue en perspective déchiquetée de l'intérieur de la cellule selon l'invention, les empilements (15) d'électrodes sont placés en parallèle et à égale distance, comme cela a-déjà été exprimé. Chaque empilement comporte une électrode (16) d'amenée du cou- rant puis des éléments multipolaires intermédiaires (18) et une électrode (19) qui permet la sortie du courant.According to FIG. 5, a jagged perspective view of the interior of the cell according to the invention, the stacks (15) of electrodes are placed in parallel and at equal distance, as has already been expressed. Each stack comprises an electrode (16) for supplying the current then intermediate multipolar elements (18) and an electrode (19) which allows the current to be output.
L'électrode (16) d'amenée du courant, constituée par une pièce prismatique en graphite, est munie d'une barre (17) d'amenée du courant reliée à l'alimentation en courant (non représentée).The current supply electrode (16), consisting of a prismatic graphite piece, is provided with a current supply bar (17) connected to the current supply (not shown).
Chaque élément multipolaire intermédiaire (18), formé d'une pièce prismatique en graphite, comporte une partie supérieure (24) en forme d'auge, définie par les parois (25) et (26) et une partie inférieure (27), arête ventrale. Le fond de l'auge (24) est muni d'un canal longitudinal (28) constitué par une saignée favorisant collecte et évacuation du métal obtenu lors de l'électrolyse du chlorure métallique.Each intermediate multipole element (18), formed of a prismatic piece of graphite, has an upper part (24) in the shape of a trough, defined by the walls (25) and (26) and a lower part (27), edge ventral. The bottom of the trough (24) is provided with a longitudinal channel (28) formed by a groove promoting collection and evacuation of the metal obtained during the electrolysis of metal chloride.
L'électrode permettant la sortie de courant (19), constituée d'une pièce prismatique en graphite, dispose de deux parois inférieures (29) et (30) qui s'emboîtent dans des saignées inclinées (20) de la sole (21) de la cellule.The electrode allowing the current output (19), consisting of a prismatic piece of graphite, has two lower walls (29) and (30) which fit into inclined grooves (20) of the sole (21) of the cell.
L'électrode (19) est reliée à la borne de sortie (34) du courant par l'intermédiaire du métal liquide se trouvant dans le collecteur (35) en fond de cuve, dans lequel sont immergées les extrémités inférieures du tube d'évacuation (10) du métal fondu et de la borne de sortie de courant (34), protégées par leur gaine (36) et (37) en réfractaires isolants.The electrode (19) is connected to the output terminal (34) of the current via the liquid metal located in the collector (35) at the bottom of the tank, in which the lower ends of the evacuation tube are immersed. (10) of the molten metal and of the current output terminal (34), protected by their sheath (36) and (37) in insulating refractories.
Les divers éléments prismatiques constituant un empilement sont tenus à distance régulière les uns des autres par l'interposition de pièces de calage (31) en réfractaire isolant, en créant les espaces interpolaires (23).The various prismatic elements constituting a stack are kept at regular distance from each other by the interposition of wedging pieces (31) in insulating refractory, creating the interpolar spaces (23).
Les divers éléments prismatiques (16), (18) et (19) disposent d'une légère pente favorisant l'écoulement du métal par les canaux longitudinaux (28).The various prismatic elements (16), (18) and (19) have a slight slope promoting the flow of the metal through the longitudinal channels (28).
De plus, ces divers éléments prismatiques (16), (18) et (19) d'un empilement sont décalés longitudinalement les uns par rapport aux autres comme le montrent les éléments intermédiaires (38), (39) et (40) par exemple, de telle manière que les filets de métal liquide s'échappant de l'auge (24) de chacun des éléments prismatiques par l'intermédiaire du canal longitudinal (28), ne puissent être en contact les uns avec les autres, empêchant ainsi la création de court- circuits entre les divers éléments prismatiques du même empilement.In addition, these various prismatic elements (16), (18) and (19) of a stack are offset longitudinally with respect to each other as shown by the intermediate elements (38), (39) and (40) for example , so that the liquid metal threads escaping from the trough (24) of each of the prismatic elements via the longitudinal channel (28) cannot be in contact with each other, thus preventing the creation of short circuits between the various prismatic elements of the same stack.
De même, l'arête ventrale (27) est munie d'un dispositif de guidage (33) du filet de métal liquide, du type bec verseur, canalisant au mieux l'écoulement dudit métal.Likewise, the ventral edge (27) is provided with a device (33) for guiding the thread of liquid metal, of the pouring spout type, best channeling the flow of said metal.
Le bain de sels fondus n'a pas été représenté dans le cas de la figure 5, pour permettre de mieux percevoir et comprendre la structure interne de la cellule selon l'invention.The bath of molten salts has not been shown in the case of FIG. 5, to allow a better perception and understanding of the internal structure of the cell according to the invention.
Le niveau du bain d'électrolyse dans ladite cellule peut varier au cours de l'opération, mais doit baigner tous les espaces interpolaires.The level of the electrolysis bath in said cell can vary during the operation, but must bathe all the interpolar spaces.
Lors de l'électrolyse du chlorure métallique, en bain de sels fondus, un passage préférentiel de montée des effluents gazeux est établi dans les espaces interpolaires (23) délimités par les parois supérieures (25) et (26) d'un élément prismatique intermédiaire et l'arête ventrale (27) d'un autre élément prismatique intermédiaire emboîté dans le précédent. Le passage, ainsi réservé pour la montée des effluents gazeux de part et d'autre de chaque élément intermédiaire formant un empilement, permet la circulation du bain de sels fondus dans les espaces interpolaires, l'écoulement dudit bain étant créé par l'effet de montée des'effluents gazeux produits par l'électrolyse dans les espaces interpolaires (23).During the electrolysis of metal chloride, in a bath of molten salts, a preferential passage for the rise of gaseous effluents is established in the interpolar spaces (23) delimited by the upper walls (25) and (26) of an intermediate prismatic element. and the ventral edge (27) of another intermediate prismatic element fitted in the previous one. The passage, thus reserved for the rise of the gaseous effluents on either side of each intermediate element forming a stack, allows the circulation of the bath of molten salts in the interpolar spaces, the flow of said bath being created by the effect of rise of gaseous effluents produced by electrolysis in the interpolar spaces (23).
Ainsi, quand les effluents gazeux sortent de chaque espace interpolaire (23), ils débouchent et se rassemblent dans un espace inter-empilements (42) et s'écoulent dans le sens désiré, c'est-à-dire du fond vers le haut de la cellule et sortent de celui-ci par l'intermédiaire de l'orifice (11) traversant le couvercle (4).Thus, when the gaseous effluents leave each interpolar space (23), they emerge and collect in an inter-stacking space (42) and flow in the desired direction, that is to say from the bottom up. of the cell and exit therefrom via the orifice (11) passing through the cover (4).
Pendant cette même électrolyse du chlorure métallique en bain de sels fondus, le métal fondu disposé sur les surfaces cathodiques s'écoule dans l'auge (24) de chaque espace interpolaire (23) par le canal longitudinal d'évacuation (28), tombe dans la zone du métal liquide (12) et est recueilli dans le collecteur de métal liquide (35) à partir duquel le métal est évacué par l'intermédiaire du puisard (10).During this same electrolysis of metal chloride in a bath of molten salts, the molten metal placed on the cathode surfaces flows into the trough (24) of each interpolar space (23) by the longitudinal evacuation channel (28), falls in the liquid metal zone (12) and is collected in the liquid metal collector (35) from which the metal is discharged via the sump (10).
La sortie de courant peut également se faire grâce à la borne de sortie (34) qui plonge dans le métal liquide se trouvant dans le collecteur (35).The current output can also be done through the output terminal (34) which plunges into the liquid metal located in the collector (35).
Dès lors, grâce aux espaces interpolaires (23), sensiblement verticaux, qui guident la montée des effluents gazeux, et grâce aux canaux longitudinaux (28) d'évacuation de métal liquide se trouvant en fond d'auge (24), à la légère pente des éléments multipolaires intermédiaires (18) et au décalage de chaque élément multipolaire, tels que ceux illustrés par (38), (39) et (40), qui conduisent le métal liquide de chaque élément multipolaire intermédiaire vers le fond de la cellule séparant le cheminement des effluents gazeux et du métal liquide, il ne peut pas se produire, d'une part, une rechloruration du métal électrolysé au moyen des effluents gazeux et, d'autre part, des courts-circuits entre les éléments multipolaires intermédiaires.Consequently, thanks to the interpolar spaces (23), substantially vertical, which guide the rise of the gaseous effluents, and thanks to the longitudinal channels (28) for evacuation of liquid metal lying at the bottom. trough (24), at the slight slope of the intermediate multipole elements (18) and at the offset of each multipole element, such as those illustrated by (38), (39) and (40), which conduct the liquid metal of each multipolar intermediate element towards the bottom of the cell separating the path of the gaseous effluents and of the liquid metal, on the one hand, a rechlorination of the electrolysed metal by means of the gaseous effluents cannot occur and, short circuits between the intermediate multipole elements.
Enfin, le niveau du bain en sels fondus à l'intérieur de la cellule étant maintenu pratiquement constant, le bain épuisé en chlorure métallique électrolysé est évacué par l'orifice (9), tandis que le bain enrichi en chlorure métallique à électrolyser est introduit par l'intermédiaire de l'alimentation (8) (non visible).Finally, the level of the bath of molten salts inside the cell being kept practically constant, the bath spent in electrolysed metal chloride is discharged through the orifice (9), while the bath enriched in metal chloride to be electrolyzed is introduced. via the power supply (8) (not visible).
On a réalisé une cellule d'électrolyse de chlorure d'aluminium anhydre, selon l'invention, constituée par une enveloppe (1) en acier réfractaire, munie d'ailettes de refroidissement (2) et garnie intérieurement d'un revêtement (3) résistant à l'action du chlore et des bains de sels fondus à base de chloroaluminates alcalins. Ce revêtement était constitué par un empilement de briques en carbonitrures de silicium à joints croisés, maintenues par un coulis à base de nitrure de silicium.An anhydrous aluminum chloride electrolysis cell was produced according to the invention, consisting of a casing (1) of refractory steel, provided with cooling fins (2) and internally lined with a coating (3). resistant to the action of chlorine and molten salt baths based on alkaline chloroaluminates. This coating consisted of a stack of bricks made of silicon carbonitrides with crossed joints, maintained by a grout based on silicon nitride.
A l'intérieur de la cellule se trouvaient deux empilements verticaux (15) constituant cinq espaces interpolaires, réalisés avec des éléments intermédiaires de section ayant sensiblement la forme de la lettre Y, d'une hauteur de 35 centimètres, d'une longueur de 50 centimètres, et dont la plus grande largeur était de 14 centimètres.Inside the cell were two vertical stacks (15) constituting five interpolar spaces, made with intermediate elements of section having substantially the shape of the letter Y, a height of 35 centimeters, a length of 50 centimeters, and the greatest width of which was 14 centimeters.
Ces éléments multipolaires étaient réalisés en graphite et leurs branches supérieures (25) et (26) avaient une épaisseur de 3 centimètres, tandis que la branche inférieure (27), appelée arête ventrale, avait une épaisseur de 6 centimètres.These multipolar elements were made of graphite and their upper branches (25) and (26) were 3 cm thick, while the lower branch (27), called the ventral edge, was 6 cm thick.
Une très légère pente (de 5% par rapport à l'horizontal) était maintenue entre chaque élément intermédiaire multipolaire (18) de chaque empilement (15) afin d'accélérer l'évacuation des effluents de l'espace interpolaire (23).A very slight slope (5% relative to the horizontal) was maintained between each multipolar intermediate element (18) of each stack (15) in order to accelerate the evacuation of the effluents from the interpolar space (23).
La séparation entre chaque élément multipolaire intermédiaire était assurée par des cales en nitrure de silicium, matériau résistant à la corrosion du milieu, assurant ainsi une distance entre chaque élément intermédiaire multipolaire égale à 1 centimètre dans la partie sensiblement verticale.The separation between each intermediate multipolar element was ensured by shims made of silicon nitride, a material resistant to corrosion of the medium, thus ensuring a distance between each multipolar intermediate element equal to 1 cm in the substantially vertical part.
Le fond de l'auge (24), un peu plus éloigné de l'arête ventrale (27), définie par les parois (25) et (26) était muni d'un canal longitudinal (28) de 2 centimètres de large et 3 centimètres de haut.The bottom of the trough (24), a little further from the ventral edge (27), defined by the walls (25) and (26) was provided with a longitudinal channel (28) 2 cm wide and 3 centimeters high.
L'électrode d'amenée de courant (16) était elle-même reliée au circuit électrique d'alimentation par l'intermédiaire d'une barre d'amenée de courant (17). L'électrode permettant la sortie de courant (19) était en contact avec le métal liquide. La sortie du courant s'effectuait par une barre d'acier scellée dans la sole en carbone.The current supply electrode (16) was itself connected to the electrical supply circuit via a current supply bar (17). The electrode allowing the current output (19) was in contact with the liquid metal. The current outlet was effected by a steel bar sealed in the carbon sole.
Le bain d'électrolyse du chlorure d'aluminium était composé, à l'entrée de la cuve, de 18,8% de LiCl, 28,2% de NaCl et 53% de AlCl3 en poids.The aluminum chloride electrolysis bath was composed, at the inlet of the tank, of 18.8% LiCl, 28.2% NaCl and 53% AlCl 3 by weight.
Le bain était maintenu à la température de 720°C ± 10°C. L'apport en AlCl3 s'effectuait par l'orifice d'alimentation (8), tandis que le bain appauvri s'évacuait par surverse à l'aide de l'orifice (9).The bath was maintained at the temperature of 720 ° C ± 10 ° C. The supply of AlCl 3 was effected by the supply orifice (8), while the depleted bath was evacuated by overflow using the orifice (9).
Le débit d'alimentation en bain enrichi était de 62 kg/h et était réglé par mesure de la conductivité du bain à l'aide d'une cellule con- ductimétrique et d'un détecteur de niveau (non représenté).The feed rate in the enriched bath was 62 kg / h and was adjusted by measuring the conductivity of the bath using a ductimetric cell and a level detector (not shown).
Les conditions de fonctionnement de ladite cellule étaient les suivantes :
L'aluminium produit était extrait par aspiration à l'intérieur du puisard (10) ménagé dans un tube réfractaire isolant.The aluminum produced was extracted by suction inside the sump (10) formed in an insulating refractory tube.
Le chlore était évacué avec les autres effluents gazeux par l'intermédiaire du tube (11).The chlorine was discharged with the other gaseous effluents via the tube (11).
Ainsi, la demanderesse a constaté des sorties régulières du chlore et de l'aluminium sans que se produisent des phénomènes importants de rechloruration du métal ou de court-circuit entre les éléments multipolaires intermédiaires bien connus de l'homme de l'art.Thus, the Applicant has observed regular outflows of chlorine and aluminum without significant phenomena of metal chlorination or short-circuiting between the intermediate multipolar elements well known to those skilled in the art.
On a réalisé une cellule d'électrolyse de chlorure d'aluminium selon l'invention, comportant, comme dans l'exemple 1, les mêmes éléments intermédiaires multipolaires, mais dont la partie cathodique (paroi interne de l'auge) avait été recouverte d'un mélange composé de 60% en poids de diborure de zirconium et de 40% en poids de goudron de houille de haute température, puis calcinés à 1200°C.An aluminum chloride electrolysis cell according to the invention was produced, comprising, as in Example 1, the same multipolar intermediate elements, but of which the cathode part (internal wall of the trough) had been covered with '' a mixture composed of 60% by weight of zirconium diboride and 40% by weight of high temperature coal tar, then calcined at 1200 ° C.
A l'intérieur de la cellule, cinq paires d'empilements adjacents comportant cinq espaces interpolaires ont été disposées à une distance de 5 centimètres, l'électrode d'amenée du courant de chaque empilement étant liée par une équipotentielle en graphite. Les empilements étaient symétriques par rapport au canal collecteur.Inside the cell, five pairs of adjacent stacks comprising five interpolar spaces were placed at a distance of 5 centimeters, the current supply electrode of each stack being linked by a graphite equipotential. The stacks were symmetrical with respect to the collecting channel.
Le bain d'électrolyse du chlorure d'aluminium avait la composition suivante en poids, à l'entrée de la cellule :
Les conditions de fonctionnement de ladite cellule étaient les suivantes :
Dans le cas de cet exemple, la sortie de courant s'effectuait à l'aide d'une barre en acier scellée dans la sole.In the case of this example, the current output was carried out using a steel bar sealed in the sole.
Ainsi, on a pu observer, par rapport à l'exemple 1, un gain de 1100 millivolts aux bornes de la cuve. Cette amélioration était la conséquence, d'une part, d'une sensible réduction de la densité de courant, phénomène bien connu de l'homme de l'art et, d'autre part, du rendement dû à une rediffusion plus faible vers l'anode de l'aluminium produit, grâce au revêtement à base de borure de zirconium.Thus, it was possible to observe, compared with example 1, a gain of 1100 millivolts at the terminals of the tank. This improvement was the consequence, on the one hand, of a significant reduction in the current density, a phenomenon well known to those skilled in the art and, on the other hand, of the efficiency due to a weaker rediffusion towards the he anode of the aluminum produced, thanks to the coating based on zirconium boride.
On a réalisé une cellule d'électrolyse de chlorure d'aluminium selon l'invention en conservant le même type d'empilement que dans l'exemple 2, mais dont les éléments cathodiques intermédiaires ainsi que les électrodes de sortie du courant étaient revêtues de diborure de titane.An aluminum chloride electrolysis cell was produced according to the invention, retaining the same type of stack as in Example 2, but the intermediate cathode elements and the current output electrodes were coated with diboride. titanium.
Le bain d'électrolyse du chlorure d'aluminium avait la même composition que précédemment et était maintenu à la température de 720°C±10°C Le débit d'alimentation en bain enrichi était de 248 kg/h et était réglé à partir de la mesure de la conductivité du bain et d'un détecteur de niveau.The aluminum chloride electrolysis bath had the same composition as above and was maintained at the temperature of 720 ° C. ± 10 ° C. The feed rate in the enriched bath was 248 kg / h and was adjusted from measurement of the conductivity of the bath and of a level detector.
Les conditions de fonctionnement de ladite cellule étaient les suivantes :
Ainsi, on a pu constater, par rapport à l'exemple l, une diminution de la chute cathodique liée à la présence du revêtement de diborure de titane.Thus, it has been observed, compared with example 1, a reduction in the cathodic drop linked to the presence of the titanium diboride coating.
La substitution aux barres en acier de sortie du courant, noyées dans la sole et émergeant du fond de la cellule, de la borne (34) en graphite recouverte de diborure de titane, a conduit à une légère augmentation de la chute de tension aux bornes de la cellule, mais a permis une meilleure étanchéité de la cellule et une réduction des risques d'infiltration.The substitution of the current output steel bars, embedded in the hearth and emerging from the bottom of the cell, of the graphite terminal (34) covered with titanium diboride, led to a slight increase in the voltage drop across the terminals of the cell, but allowed a better sealing of the cell and a reduction of the risks of infiltration.
Claims (19)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR8111021A FR2506789A1 (en) | 1981-05-29 | 1981-05-29 | ELECTROLYTIC PRODUCTION CELL OF A METAL FROM ITS HALIDE |
FR8111021 | 1981-05-29 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0069681A1 true EP0069681A1 (en) | 1983-01-12 |
EP0069681B1 EP0069681B1 (en) | 1986-02-05 |
Family
ID=9259162
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP82420065A Expired EP0069681B1 (en) | 1981-05-29 | 1982-05-26 | Cell for the electrolytic production of a metal from its halide |
Country Status (13)
Country | Link |
---|---|
US (1) | US4459195A (en) |
EP (1) | EP0069681B1 (en) |
JP (1) | JPS57203784A (en) |
AU (1) | AU548317B2 (en) |
BR (1) | BR8203117A (en) |
CA (1) | CA1167409A (en) |
DE (1) | DE3268930D1 (en) |
ES (1) | ES512612A0 (en) |
FR (1) | FR2506789A1 (en) |
GR (1) | GR68280B (en) |
IN (1) | IN157813B (en) |
NO (1) | NO821803L (en) |
NZ (1) | NZ200772A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0126555A1 (en) * | 1983-04-26 | 1984-11-28 | Aluminum Company Of America | Electrolytic cell and method |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19533773A1 (en) * | 1995-09-12 | 1997-03-13 | Basf Ag | Plate stack cell |
US8199023B2 (en) * | 2008-10-15 | 2012-06-12 | Alcoa Inc. | Systems, methods and apparatus for tapping a metal electrolysis cell |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2152814A1 (en) * | 1971-09-08 | 1973-04-27 | Aluminum Co Of America | |
FR2409326A1 (en) * | 1977-11-18 | 1979-06-15 | Nippon Light Metal Co | Electrolytic production of aluminium - using cell with stack of funnel shaped electrodes, whereby chlorine is prevented from re-contacting the produced aluminium |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US659655A (en) * | 1899-03-31 | 1900-10-16 | Edwin Edser | Apparatus for the electrolytic decomposition of alkaline salts. |
US4140594A (en) * | 1977-05-17 | 1979-02-20 | Aluminum Company Of America | Molten salt bath circulation patterns in electrolysis |
US4151061A (en) * | 1977-11-15 | 1979-04-24 | Nippon Light Metal Company Limited | Aluminum electrolytic cell |
US4308115A (en) * | 1980-08-15 | 1981-12-29 | Aluminum Company Of America | Method of producing aluminum using graphite cathode coated with refractory hard metal |
-
1981
- 1981-05-29 FR FR8111021A patent/FR2506789A1/en active Granted
- 1981-09-10 GR GR66010A patent/GR68280B/el unknown
-
1982
- 1982-03-08 IN IN267/CAL/82A patent/IN157813B/en unknown
- 1982-04-19 US US06/369,583 patent/US4459195A/en not_active Expired - Fee Related
- 1982-05-26 DE DE8282420065T patent/DE3268930D1/en not_active Expired
- 1982-05-26 JP JP57089606A patent/JPS57203784A/en active Pending
- 1982-05-26 EP EP82420065A patent/EP0069681B1/en not_active Expired
- 1982-05-27 NZ NZ200772A patent/NZ200772A/en unknown
- 1982-05-28 NO NO821803A patent/NO821803L/en unknown
- 1982-05-28 CA CA000404037A patent/CA1167409A/en not_active Expired
- 1982-05-28 ES ES512612A patent/ES512612A0/en active Granted
- 1982-05-28 AU AU84282/82A patent/AU548317B2/en not_active Ceased
- 1982-05-28 BR BR8203117A patent/BR8203117A/en unknown
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2152814A1 (en) * | 1971-09-08 | 1973-04-27 | Aluminum Co Of America | |
FR2409326A1 (en) * | 1977-11-18 | 1979-06-15 | Nippon Light Metal Co | Electrolytic production of aluminium - using cell with stack of funnel shaped electrodes, whereby chlorine is prevented from re-contacting the produced aluminium |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0126555A1 (en) * | 1983-04-26 | 1984-11-28 | Aluminum Company Of America | Electrolytic cell and method |
Also Published As
Publication number | Publication date |
---|---|
ES8304220A1 (en) | 1983-02-16 |
FR2506789A1 (en) | 1982-12-03 |
ES512612A0 (en) | 1983-02-16 |
JPS57203784A (en) | 1982-12-14 |
AU548317B2 (en) | 1985-12-05 |
GR68280B (en) | 1981-11-20 |
NZ200772A (en) | 1985-09-13 |
DE3268930D1 (en) | 1986-03-20 |
FR2506789B1 (en) | 1983-10-07 |
BR8203117A (en) | 1983-05-10 |
AU8428282A (en) | 1982-12-02 |
EP0069681B1 (en) | 1986-02-05 |
NO821803L (en) | 1982-11-30 |
CA1167409A (en) | 1984-05-15 |
IN157813B (en) | 1986-06-28 |
US4459195A (en) | 1984-07-10 |
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