EP0036013A4 - ELECTRIC FUSION NEEDLE AND DRIVE. - Google Patents
ELECTRIC FUSION NEEDLE AND DRIVE.Info
- Publication number
- EP0036013A4 EP0036013A4 EP19800901885 EP80901885A EP0036013A4 EP 0036013 A4 EP0036013 A4 EP 0036013A4 EP 19800901885 EP19800901885 EP 19800901885 EP 80901885 A EP80901885 A EP 80901885A EP 0036013 A4 EP0036013 A4 EP 0036013A4
- Authority
- EP
- European Patent Office
- Prior art keywords
- shaft
- needle
- obturator
- coupling
- incremental
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000012530 fluid Substances 0.000 claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 8
- 230000008878 coupling Effects 0.000 claims description 38
- 238000010168 coupling process Methods 0.000 claims description 38
- 238000005859 coupling reaction Methods 0.000 claims description 38
- 238000001816 cooling Methods 0.000 claims description 11
- 238000002844 melting Methods 0.000 claims description 9
- 230000008018 melting Effects 0.000 claims description 9
- 230000000694 effects Effects 0.000 claims description 5
- 239000002826 coolant Substances 0.000 claims description 4
- 230000000087 stabilizing effect Effects 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 claims 6
- 230000003213 activating effect Effects 0.000 claims 1
- 238000007599 discharging Methods 0.000 claims 1
- 239000003381 stabilizer Substances 0.000 claims 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 7
- 239000012768 molten material Substances 0.000 description 7
- 229910052750 molybdenum Inorganic materials 0.000 description 7
- 239000011733 molybdenum Substances 0.000 description 7
- 239000000428 dust Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 230000001276 controlling effect Effects 0.000 description 4
- 239000000155 melt Substances 0.000 description 4
- 238000010926 purge Methods 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000006096 absorbing agent Substances 0.000 description 2
- 239000000615 nonconductor Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 230000003245 working effect Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052770 Uranium Inorganic materials 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 210000005069 ears Anatomy 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 239000003870 refractory metal Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B7/00—Distributors for the molten glass; Means for taking-off charges of molten glass; Producing the gob, e.g. controlling the gob shape, weight or delivery tact
- C03B7/08—Feeder spouts, e.g. gob feeders
- C03B7/086—Plunger mechanisms
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/02—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in electric furnaces, e.g. by dielectric heating
- C03B5/027—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in electric furnaces, e.g. by dielectric heating by passing an electric current between electrodes immersed in the glass bath, i.e. by direct resistance heating
- C03B5/0275—Shaft furnaces
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/26—Outlets, e.g. drains, siphons; Overflows, e.g. for supplying the float tank, tweels
Definitions
- This invention relates to electrical melting furnaces and more particularly to an apparatus for controlling the mass flow rate of molten material through the furnace.
- Background of the Invention Electrical open-top melting furnaces having primary electrodes that are shaped and mounted in such a manner that they enter the furnace through the furnace top are known in the art as evidenced by U.S. Patent Nos. 3,983,309 and 2,978,526.
- these furnaces utilize several electrodes spaced around an outlet member that also acts as an electrical conducting member operating with the electrodes to form a current flow pattern.
- These furnaces also utilize a melter needle, usually made of molybdenum, in order to control the mass flow or the pull rate of the molten material flowing from the furnace.
- melter needle control mechanisms Conventionally, the position of the melter needle tip relative to an orifice in the outlet member is controlled by hand or by utilizing a suitable motorized drive mechanism.
- these prior melter needle control mechanisms were cumbersome, inaccurate in that they could not provide a linear displacement of the melter needle in incremental amounts, e.g., of about .010 inches, and could not provide a means for rapidly retracting the melter needle from its operational position in the furnace during emergency or routine servicing of the melter needle.
- melter needle assembly for controlling the position of the melter needle relative to the outlet orifice in an electric melting, furnace.
- a further object of the present invention is the provision of a melter needle assembly which allows quick and ready servicing of the melter needle.
- Still another object of the present invention is the provision of an incremental drive for controlling the position of the melter needle relative to the outlet orifice of an electric melting furnace.
- an apparatus for controlling the position of a flow obturator or needle relative to the outlet orifice of an electric melting furnace comprising a support and an I-beam mounted at one end on and extending from the support to a proximate position above the orifice.
- An incremental motor drive is mounted on the I-beam at the proximity of the support and drives a command shaft either incrementally when the needle is in its operational position or very rapidly when the needle requires routine or emergency servicing.
- rotary to linear motion converter mounted on the other end of the I- beam causes a movable needle mount to vertically translate either toward or away from the outlet orifice.
- the needle which is mounted on the movable mount, is provided with a radial and lateral adjustment, which ensures colinearity of the center lines of the needle and orifice, and a vertical adjustment that is capable of initially positioning a needle relative to the orifice after the needle has either been replaced or otherwise serviced.
- a motive fluid operates on a piston to cause the I-beam to vertically translate so that the needle may clear the uppermost surface of the furnace.
- a release mechanism allows the I-beam to be rotated by a rotary device to its retracted position.
- the incremental needle drive of the present invention comprises a motor whose torque is reduced and transmitted via couplings to a shaft which effects an upward movement of the needle and to a shaft which effects a downward movement of the needle.
- An electromechanical clutch brake and an electromagnetic clutch coupling are mounted on both the up shaft and the down shaft to ensure that the angular rotation of the coirmand shaft is incremental.
- FIG. 1 is a schematic view, in side elevation, of the melter needle assembly of the present invention
- FIG. 2 is a schematic plan view illustrating the needle orientation in its operational and retracted positons.
- FIG. 3 is an enlarged cross sectional view taken along the line 3-3 in FIG. 1.
- FIG. 4 is an enlarged view of a portion of the embodiment shown in FIG. 1 and better showing the needle radial adjustment means.
- FIG. 5 is an isolated view of the mounting bracket shown in cross section in FIG. 3.
- FIG. 6 is a plan view of the mounting bracket illustrated in FIG. 5.
- FIG. 7 is a schematic side elevational view of the needle head subassembly.
- FIG. 8 is a frontal view of the needle head subassembly.
- FIG. 9 is a cross sectional view, with parts broken away, of the gear box shown in block form in FIG. 7.
- FIG. 10 is an enlarged view of the cross section taken along the line 10-10 in FIG. 8.
- FIG. 11 is a plan view of the motorized incremental needle drive.
- FIG. 12 is a side view of the motor drive illustrated in
- FIG. 11 Detailed Description of the Preferred Embodiment
- FIG. 1 shows the melter . needle assembly of the present invention installed beside a conventional electric melting furnace or melter 10.
- Typical of an electric melter furnace which may utilize the present invention is shown in U.S. Patent No. 3,983,309 issued September 28, 1976 to Faulkner et al and U.S. Patent No.
- the furnace 10 is comprised of a container for molten material 12 having a top crust level or melt line 14, a plurality of primary electrodes (not shown) and a central electrically conducting outlet member 16.
- the container for the molten material comprises an outer metal shell 18 which can be water cooled by any conventional means, particularly when melting materials at a temperature above 2000oF.
- the metal shell 18 may be lined with a layer of suitable refractory material (not shown) compatible with the material being melted in the furnace 10.
- the electrically conducting outlet member 16 is supported in the proper position by a metallic cone 20 preferably made of a refractory metal like molybdenum, tungsten, or tantalum.
- the melter 10 also comprises a number of rings, the upper surface of which is represented by line 21 in FIG. 1.
- the melter needle assembly is partially disposed outside of the melter 10 and partially disposed above the outlet member 16 and comprises a ram subassembly 22, a boom subassembly 24 mounted on the ram subassembly 22, a motorized incremental needle drive 26 mounted at one end of the boom subassembly 24, a needle head subassembly 28 mounted at the other end of the boom subassembly and vertically disposed above the outlet member 16, and a flow obturator or needle 30.
- the needle 30 cooperates with an orifice 32 formed in the outlet member 16 to control the mass flow rate or pull rate of the molten material flowing out of the melter 10 through the outlet member 16.
- the pull rate of the melter ⁇ 0 is controlled by translating the needle point 34 within the orifice 32 whereby the effective flow passage defined between the needle point 34 and the orifice 32 is adjusted.
- Subtle differences in the positioning of the needle point 34 relative to the orifice 32 have a profound effect on the pull rate of the melter 10. Therefore, it is a goal of the present invention to provide an incremental translation of the needle point 34 relative to the orifice 32.
- the present invention provides a means for raising the needle 30 above the upper surface 21 of the rings forming part of the melter 10 and rotating the needle out of the melter so that the needle 30, which may be made of a highly oxidizable material such as molybdenum, may be serviced.
- the present invention also provides a means for rapidly moving the needle 30 out of the melter 10 such that the molybdenum needle material is not rapidly oxidized in the oxidizing atmosphere present proximate the melt line 14.
- Such a means is provided, in part, by the ram subassembly 22.
- Ram subassembly 22 is comprised of a weldment or ram base 36 which is mounted on the floor or melter platform 38 by means of a ram mounting plate 40 and vibration mounts 42 which are juxtaposed between a ram base plate 44 and the ram mounting plate 40.
- a stabilizing trunnion mount 46 is fixedly attached to the base plate 44 and suitably supports a cylinder 48 which slidingly supports a piston 49.
- the piston 49 provides a means for rapidly moving the boom subassembly 24 in a vertical direction away from the outlet member 16.
- a motive fluid capable of causing the piston within the cylinder 48 to rise, thereby causing the boom assembly 24 to also rise, is supplied to the piston by a source of fluid under pressure (not shown) via a conduit 47.
- the pressure may be regulated to control the ram force supplied by the motive fluid operating on the piston 49 so that in the event that the molten material freezes caused by, e.g., a malfunction of an electrode, the melter needle assembly will not be damaged.
- Attached to the upper portion of the piston 49 is a head plate 50 to which is attached by means of lock nuts 52 an alignment shaft 54 which is slidingly supported by an alignment shaft cylinder or bushing 56.
- the bushing 56 is fixed to the ram base 36 by means of a bracket (not shown) and a fastener 58.
- the bush.ing 56 allows the shaft 54 to stabilize the vertical movement of the boom subassembly 24 as it is translated by the piston 49 within the cylinder 48.
- Suitable sensors (not shown) are mounted on the ram base to detect the fully up and fully down position of the shaft 54.
- a rotary actuator 58 Fastened on the upper surface of the head plate 50 is a rotary actuator 58, a pair of shock absorbers £0 (only one of which is shown in FIG. 1) and a pilot mounting bracket 62.
- the rotary actuator 58 cooperates by means of a shaft (not shown) with a boom top plate 64 mounted underneath the boom subassembly 24.
- the rotary actuator 58 is capable of moving the boom subassembly 24 and consequently the needle head subassembly 28 and needle 30 from an operational position shown in solid lines in FIG. 2 to a retracted position shown in phantom in that same figure via a bearing plate 65 and a rotary air bearing 66.
- the shock absorbers 60 decelerate the rotational movement of the boom subassembly 24 as it rotates either from the operational position to the retracted position or from the retracted position to the operational position.
- a solenoid operated pilot 67 mounted on the bracket 62, is activated and a pilot plunger 68 translates upwardly in order to engage a bushing (not shown) fixed in the top plate 64 thereby locking the boom subassembly 24 in its operational position.
- a solenoid operated pilot 67 mounted on the bracket 62
- a pilot plunger 68 translates upwardly in order to engage a bushing (not shown) fixed in the top plate 64 thereby locking the boom subassembly 24 in its operational position.
- the plunger 68 would be moved downwardly to a position where it no longer engages the bushing fixed in the top plate 64.
- Attached to the boom subassembly 24 is a bracket 70 which mounts conventional proximity switches (not shown) which detect the up and downward movement of the plunger 68.
- the boom subassembly 24 is mounted on the top plate 64 and comprises an elongated member or I-beam 76, an adjustable counterweight 78, a needle head subassembly-boom subassembly coupling means 80 and a needle radial adjustment means 82»
- the center of gravity of the melter needle assembly of the present invention is adjustably controlled utilizing the counterweight 78 which is affixed on the bottom flange of one end of the I-beam 76.
- the counterweight 78 is made adjustable by means of a threaded counterweight adjusting shaft 84 which is suitably rotatably supported by means of a shaft bracket 86 and a block 88. As the shaft 84 is rotated the position of the weight 78 may be varied in order to shift the center of gravity of the entire assembly.
- the coupling means 80 is disposed at the other end of the
- I-beam 76 and is shown in FIG. 3 as comprising a sliding plate 92, attachment screws 94, guides 96, a mounting bracket 98, and clamp screws 100.
- the sliding plate 92 is affixed to the upper flange of the I-beam 76 by means of a suitable attachment means such as the attachment screws 94.
- the sliding plate 92 is capable of a sliding movement within the guides 96 which are disposed at opposite ends of the plate 92.
- the guides 96 are suitably fixed within the mounting bracket 98 by means of the clamp screws 100 that are passed through bores 102 formed in gussets 104 (see FIG. 5) and are locked in place by means of lock nuts 106.
- the gussets 104 are fixedly attached to a mounting bracket back plate 108 and an upper plate 110. Threadingly passing through the I-beam 76 and adjustably fixed at its ends between gussets 104 is a lateral adjustment screw 112.
- the lateral adjustment screw 112 which passes through holes 113 formed in each of the gussets 104, allows an adjustment in the lateral orientation of the mounting bracket 98 relative to the I-beam 76 so that the needle 30 may be properly laterally oriented within the outlet member 16.
- a suitable head 114 facilitates the rotation of the adjustment screw 112 and lock nuts 116 fix the adjustment screw in the desired position.
- a block 118 (see FIG. 4) which rotatably supports one end of a radial adjustment shaft 120.
- the radial adjustment shaft 120 is fixed at its one end by means of a pair of clamping collars 121.
- the other end of the radial adjustment shaft 120 is rotatably supported by a nut 122 which slidingly bears down on the upper surface of the slide plate 92.
- the nut 122 fits within a transverse portion 124 of a cross shaped slot 126 formed in the upper plate 110 of the mounting bracket 98 (see FIG. 6).
- a dust cover 128 is suitably attached to the upper plate 110 by means of a plurality of bolts 130 which fit in bores 132 in the plate 110.
- FIG. 4 shows, when the radial adjustment shaft 120 is rotated about its axis the distance between the block 118 and the sliding bearing nut 122 may be varied. Therefore, since the nut 122 travels within the tranverse portion 124, the mounting bracket 98 may be moved relative to the I-beam 76. This movement allows a radial adjustment on the orientation of the melter needle 30 relative to the orifice 32 so that the center line of the melter needle 30 and the center line of the orifice 32 may be aligned radially.
- the plate 108 of the mounting bracket 98 is illustrated as being fixedly attached to a vertical plate 134 of a stationary needle drive mount 136, forming part of the needle head subassembly 28 , by means of bolts 138 which pass through mounting holes formed in the plate 134 and in the back up plate 108.
- An electrical insulator 140 is juxtaposed between the plate 134 and the plate 108 and serves to electrically isolate the boom subassembly 24 from the needle head subassembly 28 which is illustrated more clearly in FIGS. 7 and 8.
- the needle head subassembly comprises a miter gear box 142, the stationary needle drive mount 136, a movable needle support and vertical adjustment means or moveable mount 144 and a needle vertical adjustment means 146.
- the needle drive mount 136 comprises an upper and lower plate 148 and 150 fixedly attached to the vertical plate 134.
- the lower plate 150 is shown in FIG. 10 as a generally T-shaped plate having a fillet 149 in order to reduce stress concentrations.
- the upper plate 148 which is substantially similar to the plate 150, is provided with a bearing boss 152 to allow free passage of a rotatable vertical adjustment shaft 184 while the lower plate 150 is provided with a clearance 212 which allows for the free passage of the shaft 184.
- Both the upper and lower plates 148 and 150 are provided with bushings 182 which allow free movement of a pair of guide shafts 208.
- a pair of gussets 151 are fastened perpendicular to both of the plates 148, 150 and to the vertical plate 134.
- the miter gear box 142 sits atop the upper surface of the upper plate 148.
- FIG. 9 shows the miter gear box 142 in cross section with parts broken away and comprises the bearing boss 152 which is fixed in a hole 154 formed in the upper plate 148.
- the bearing boss 152 rotatably supports a first miter gear 156 by means of thrust bearings 158.
- the miter gear 156 intergages a second miter gear 160 which is rotatably fixed on a command shaft extension 162 by means of a roll pin 163.
- the extension 162 is coupled by means of a flange 166 to a flange 168 formed on a command shaft 164 (see FIG. 4) which is driven by the motorized incremental needle drive 26.
- An electrical insulator 170 is juxtaposed between the flanges 166 and 168 and is clamped in place by means of bolts 172.
- the command shaft extension 162 is rotatably supported by means of bearings 174 which are clamped in place by means of a bearing housing 176.
- the housing 176 is clamped to a block 178 that is fixed on the plate 148 by means of bolts 180.
- the vertical adjustment shaft 184 which forms part of the movable needle support and vertical adjustment means 144.
- the vertical adjustment shaft 184 is suitably threaded (e.g., an Acme thread) so as to fit within an internally threaded bore 186 of the miter gear 156.
- a purge housing 188 is fitted about the miter gear box 142 and provides a means of preventing furnace dust from entering the mechanical workings of the miter gear box.
- Purge housing 188 comprises sheet metal which is attached to the plate 148 and to the bearing housing 176.
- An enlarged hole 190 allows free passage of the vertical adjustment shaft 184 and a port 192 conducts the flow of purge air into the housing 188 by means of a flexible hose 194 which is coupled to a source of air under pressure (not shown).
- the flexible hose 194 is appropriately attached to the I-Beam 76.
- the air entering the housing 188 pressurizes the housing and flows through the hole 190 and through passageways 196 and 198 which are formed in the bearing boss 152.
- the passage of the pressurized air through the housing 188 ensures that any dust possibly interfering with the mechanical operations of the miter gear box 142 will be carried out of the housing 188.
- the movable needle support and vertical adjustment means 144 comprises the vertical adjustment shaft 184, an upper tube bracket
- FIGS. 7 and 8 illustrate, in FIGS. 7 and 8, a clamping block 214 being rotatably fixed to one end of the vertical adjustment shaft 184 and to one of the ends of each of the guide shafts 208.
- the lower tube bracket 202 and thus the equivalent upper tube bracket 200 are generally U-shaped and are provided with two ears 213 which are fixedly attached to the guide shafts 208 using an appropriate fastening means such as bolts 215.
- Each of the brackets 200, 202 are provided with a tube mounting cut-out 216 which allows the insertion of the support tube 210.
- a non-metallic tube mounting block or isolator 218 In abutting contact with the support tube 210 and adjustably mounted on each of the brackets 200, 202 is a non-metallic tube mounting block or isolator 218 which electrically isolates the support tube 210 from the brackets 200, 202.
- the left hand angle support bracket 204 and the right hand angle support bracket 206 are fixedly attached to the upper and lower tube brackets 200, 202 by means of bolts 220.
- the support brackets 204, 206 provide the support for a means for removably fixing the support tube 210 against the tube brackets 200, 202 and the electrical isolator blocks 218.
- Support tube 210 is removably fixed by means of a clamping plate 222 which is pivotably fixed at one end by means of a bolt 224 which passes through a bushing 226 that is fixed in the plate 222 and a nut 228 fixed on the left hand support bracket 204.
- the other end of the clamping plate 222 is removably fixed to the right hand ,support bracket 206 by means of a clamping knob 230 that is threadingly fitted within a flange of the right hand support bracket 206.
- An insulating pad 232 electrically isolates the clamping plate 222 from the support tube 210.
- an access door 231 allows the clamping plate 222 to be released by an appropriate rotation of the clamping knob 230.
- the plate 222 pivots downwardly about the bolt 224 to a vertical position under the influence of gravity whereby the tube housing 210 may be removed.
- sheet metal 234 is provided in order to prevent dust from contaminating the sliding parts of the movable needle support and vertical adjustment means 144.
- Bottom cover 236 protects the workings of the guide shafts and the lower portion of the vertical adjustment shaft 184, as shown in FIG. 7. Both the sheet metal housing 234 and the bottom cover 236 are pressurized with air in a manner not shown in order to purge these compartments of any dust which may migrate from the furnace environment.
- the upper block 240 is adjustably fixed to a intermediate block 242 by means of a key fitting (not shown) and adjustable screws 244.
- the adjustable screws 244 are utilized to force the intermediate block 242 to translate left or right as shown in FIG. 8 with respect to the upper block 240 in order to ensure that the center line of the support tube 210 is laterally aligned with the center line of the needle 30. These screws 244 are locked in their final position using fasteners 245.
- the needle vertical adjustment means 146 comprises a needle holder or weldment 246 which is fixedly attached to a lower portion of the intermediate block 242 and provides a support for an upper cooling tube clamping block 248 and a lower cooling tube clamping block 250.
- Cooling tubes 252 and 254 are clamped to and pass through clamping blocks 248 and 250.
- Adjustably clamped about the cooling tubes 252, 254 is an adjustable bar or needle vertical adjustment block 256.
- the upper portion of the needle 30 is fixedly attached to the adjustment bar 256 by any suitable means such as a collar (not shown).
- the adjustment bar 256 is removably fixed to the tubes 252, 254 by means of set screws 258.
- the adjustment bar 256 may slide on the tubes 252, 254 and thus the needle 30 may be adjusted vertically relative to the needle holder 246. This adjustment facilitates the vertical positioning of the needle point 34 relative to. the orifice 32 when a needle 30 is first installed in the furnace 10 either after replacement of a former needle 30 or servicing of the needle.
- a cooling can 259 fixed by means of a lock nut 260 on the needle 30, is nominally disposed at the melt line 14 of the furnace 10 and is supplied with a coolant such as water by means of the cooling tube 252.
- the cooling can 259 protects the molybdenum needle 30 from the harmful critical oxidation temperatures experienced at the melt line 14.
- the cooling tube 254 provides a means of returning the spent and now hot coolant to a suitable heat exchanger (not shown). As is shown in FIGS. 1 and 3, the cooling tubes 252, 254 are suitably affixed on the I-beam 76.
- a bi-directional, constant torque DC motor 262 is mounted on a drive mounting plate 264 which is fixed to the upper flange of I-beam 76 by means of a fixture 266 and a stand off support 268.
- the motor 262 is capable of operating at a relatively low rotational speed, e.g., 150 RPM and at a relatively high rotational speed, e.g., 700 RPM. There is a need in the present invention for these two speeds because at the relatively low rotational speed, an incremental displacement of the needle 30 may be effected.
- the motor output shaft 270 is fixed to a torque limiting coupling 272 whose output shaft 273 is rotatably supported on pillow block bearings 274.
- the torque limiting coupling 272 is included as a safety device in the drive train of the melter needle assembly. Should, for example, the needle so jam or molten material freeze, this coupling would slip avoiding serious damage.
- Fixed on the shaft 273 is a small up mode pulley 276 and a small down mode pulley 278.
- Small up mode pulley 276 is coupled via belt 280 with a large up mode pulley 282 which is fixed upon an up mode shaft 284.
- the shaft 284 is rotatably fixed on two pillow block bearings 286 and is provided intermediate the two bearings 286 with a conventional electromechanical clutch brake 288.
- the end of the shaft 284 is provided with a conventional electromagnetic clutch coupling 290 whose output shaft is coupled with the command or output shaft 164 by means of a pulley 292, a belt 294 passing through an opening 295 in the plate 264 and a pulley 296 which is fixed about the command shaft or output shaft 164.
- the command shaft 164 is rotatably supported upon the drive mounting plate 264 by means of pillow block bearings 298.
- An electromechanical clutch brake found suitable for use in the present invention is sold by the Warner Electric Company, PSI Division under the trade name of Incremental Clutch, Model # CB-5.
- An appropriate electromagnetic clutch coupling suitable for use in the present invention is sold by the Warner Electric Company under the trade name of Warner Clutch, Model # SF-400.
- Rotational torque provided by the shaft 273 is simultaneously transmitted via a belt 300 to a large down mode pulley 302.
- the large pulley 302 is fixed about a down mode shaft 304 which is rotatably supported by means of pillow blocks 306 fixed on the mounting plate 264.
- the output of the coupling 310 is provided with a pulley 312 which transmits torque via a belt 314 to a pulley 316 which is mounted upon the command shaft 164.
- the operational modes of the motorized needle drive 26, i.e., the up and down modes effectuated by the up and down mode shafts 284, 304, are identical. Thus, the up mode will only be described for the sake of economy and will be equivalent to the down mode.
- the motor 262 upon activation by a controller (not shown), continuously rotates its output shaft 270.
- the torque produced by the motor 262 is limited by means of the coupling 272 for the safety of the equipment and its output shaft 273 rotates the pulley 276 and the pulley 278.
- Pulley .276 causes a rotation of the pulley 282 by means of the belt 280.
- the shaft 284 is moved at an appropriate speed by means of the pulley 282 such that when an appropriate electrical signal is received from the controller the clutch coupling 290 is activated.
- the brake 288 receives a signal from the controller and causes its pawl 318 to move out of an engaging contact with its ratchet 320 thereby causing a certain incremental angular rotation of the shaft 284.
- the pawl 318 is caused to almost immediately return to its engaging relationship with the ratchet 320 by deenergizing the brake 288 thereby ensuring an incremental rotation of the shaft 284. Because the coupling 290 has connected the shaft 284 with its output shaft upon receipt of the signal from the controller the pulley 292 allows an incremental rotation of the command shaft 164 via the belt 294 and the pulley 296 and then is deenergized.
- the command shaft 164 connected via universal joints 322 with the command shaft extension 162, causes an incremental rotation of the second miter gear 160 which correspondingly causes an incremental rotation of the first miter gear 156.
- the first miter gear then effects an incremental translation of the vertical adjustment shaft 184. Since the adjustment shaft 184 is fixedly attached to the clamping block 214 the movable needle support and vertical adjustment means 146 translates upwardly.
- the phantom lines in FIGS. 7 and 8 illustrate the means 146 in its most upward position.
- the needle 30 is also translated upwardly an incremental distance proportional to the angular rotation of the command shaft 164.
- Appropriate sensors denote the position of the needle relative to the outlet orifice. In the event of failure of the motorized needle drive, a hand wheel can be used to incrementally move the needle 30.
- the motor 262 rotates at its relatively high rotational speed, i.e., 700 RPM and the clutch coupling 295 is activated. Almost simultaneously, the pawl 318 is held in a disengaged position from the ratchet 320 and the command shaft is forced to rotate at a high rotational speed. Consequently, the needle 30 is driven linearly at a relatively high rate of speed, e.g., 6 feet per second. As should be understood, this quick motion of the needle is necessary in order to prevent oxidation of the molybdenum needle.
- the piston 49 When the needle is in its full up position as indicated by the needle position sensors, the piston 49 may be forced upwardly by the motive fluid that may be controllably admitted via conduit 47. As a result, the boom subassembly 24 is forced to rise vertically to such an extent that the needle 30 may clear the upper surface 21. Conventional sensors may detect this condition so that the boom subassembly may be released by the solenoid operated pilot 67 and rotated by the rotary actuator 58 to its retracted position. Where in the retracted position, shown in phantom in FIG. 2, the needle 30 may be serviced.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Furnace Details (AREA)
- Transmission Devices (AREA)
- Braking Arrangements (AREA)
- Steroid Compounds (AREA)
- Lubricants (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US7271679A | 1979-09-04 | 1979-09-04 | |
| US72716 | 1979-09-04 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0036013A1 EP0036013A1 (en) | 1981-09-23 |
| EP0036013A4 true EP0036013A4 (en) | 1982-01-11 |
Family
ID=22109325
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19800901885 Withdrawn EP0036013A4 (en) | 1979-09-04 | 1981-03-23 | ELECTRIC FUSION NEEDLE AND DRIVE. |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP0036013A4 (enExample) |
| JP (1) | JPS56501243A (enExample) |
| AU (1) | AU6335080A (enExample) |
| CA (1) | CA1168686A (enExample) |
| WO (1) | WO1981000710A1 (enExample) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2018886A (en) * | 1934-07-13 | 1935-10-29 | Ferguson John | Glass furnace |
| US2950571A (en) * | 1957-04-12 | 1960-08-30 | Emhart Mfg Co | Operating mechanism for glass feeders |
| FR2082839A5 (enExample) * | 1970-03-27 | 1971-12-10 | Le Clerc De Bussy Jacque |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1582725A (en) * | 1926-04-27 | Glass feeder | ||
| US1844847A (en) * | 1926-03-24 | 1932-02-09 | Hazel Atlas Glass Co | Glass feeding apparatus |
| US2470103A (en) * | 1941-08-30 | 1949-05-17 | Emil R Lochman | Power-operated driving and braking mechanism |
| US2515606A (en) * | 1945-06-18 | 1950-07-18 | Albert T O Neil | Continuously actuated one revolution clutch |
| US3520391A (en) * | 1968-01-29 | 1970-07-14 | North American Rockwell | Intermittent drive mechanism |
| US3620705A (en) * | 1968-08-15 | 1971-11-16 | Corning Glass Works | Method and apparatus for feeding molten glass |
-
1980
- 1980-09-04 JP JP50220780A patent/JPS56501243A/ja active Pending
- 1980-09-04 WO PCT/US1980/001287 patent/WO1981000710A1/en not_active Ceased
- 1980-09-04 AU AU63350/80A patent/AU6335080A/en not_active Abandoned
- 1980-09-04 CA CA000359734A patent/CA1168686A/en not_active Expired
-
1981
- 1981-03-23 EP EP19800901885 patent/EP0036013A4/en not_active Withdrawn
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2018886A (en) * | 1934-07-13 | 1935-10-29 | Ferguson John | Glass furnace |
| US2950571A (en) * | 1957-04-12 | 1960-08-30 | Emhart Mfg Co | Operating mechanism for glass feeders |
| FR2082839A5 (enExample) * | 1970-03-27 | 1971-12-10 | Le Clerc De Bussy Jacque |
Non-Patent Citations (1)
| Title |
|---|
| See also references of WO8100710A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| WO1981000710A1 (en) | 1981-03-19 |
| JPS56501243A (enExample) | 1981-09-03 |
| CA1168686A (en) | 1984-06-05 |
| AU6335080A (en) | 1981-03-31 |
| EP0036013A1 (en) | 1981-09-23 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| 17P | Request for examination filed |
Effective date: 19810523 |
|
| AK | Designated contracting states |
Designated state(s): DE FR GB |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
| 18D | Application deemed to be withdrawn |
Effective date: 19830713 |
|
| RIN1 | Information on inventor provided before grant (corrected) |
Inventor name: FINEO, CARLO |