EP0008827B1 - Electrical connection - Google Patents
Electrical connection Download PDFInfo
- Publication number
- EP0008827B1 EP0008827B1 EP79200466A EP79200466A EP0008827B1 EP 0008827 B1 EP0008827 B1 EP 0008827B1 EP 79200466 A EP79200466 A EP 79200466A EP 79200466 A EP79200466 A EP 79200466A EP 0008827 B1 EP0008827 B1 EP 0008827B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- conductor
- tines
- base
- slot
- insulation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
- H01R12/65—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal
- H01R12/67—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal insulation penetrating terminals
- H01R12/675—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal insulation penetrating terminals with contacts having at least a slotted plate for penetration of cable insulation, e.g. insulation displacement contacts for round conductor flat cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/70—Coupling devices
- H01R12/77—Coupling devices for flexible printed circuits, flat or ribbon cables or like structures
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
Definitions
- LBW has several advantages over other welding methods, e.g., it does not require electrode contact or flux. LBW has high heat intensity and the beam impacts on a small area; these factors contribute to localized heating and rapid cooling resulting in a small heat-affected zone.
- the highly collimated monochromatic beam of light generated in a laser is focussed on a surface and is partially reflected, and partially absorbed.
- Optimum welding performance depends on absorptivity, thermal conductivity, density, heat capacity, melting point, and surface condition of the metals to be joined as well as the characteristics of the laser such as power density, wave length and pulse length.
Landscapes
- Multi-Conductor Connections (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
- Cable Accessories (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Description
- The present invention relates to an electrical connection having at least one interconnective element with a pair of tines defining a slot terminating in a base for receiving an electrical conductor, said interconnective element being mounted in a housing with the pair of tines, in particular the slot between said tines in the path of a channel formed between said dielectric housing and its dielectric closure or cap, which channel can receive the said electric conductor, the base of the slot between the tines being positioned such with respect to the channel that the electrical conductor can be in contact with said base.
- A connection of this type is known from U.S. specification 3.820.058. This known connection comprises a pierce-type connector for a ribbon cable having a body and a pair of contact tines extending from the body. The tines diverge laterally from each other, have insulation piercing tips at their free ends and include conductor engaging corners diverging outwardly from the body. During termination the corners engage the conductor thereby creating a mechanical contact between connector and conductor. This known connection has the disadvantage that during extreme service conditions the arrangement appears to' be susceptible to increasing contact resistance.
- The purpose of the invention is to provide an improved electrical connector of the piercing type by means of which a plurality of conductors such as a ribbon cable in a reliable and fast way can be connected, the connection obtained maintaining its low contact resistance under all service conditions.
- According to the invention this purpose is achieved in that the base of the slot between the tines is at a level different from the axis of the said channel such that the conductor has to extend according to a loop therewith being bent back on itself to form a bight over the base of the slot between the tines, said base being at such a distance from the axis of the channel that the said loop is at least one conductor thickness high, said conductor being exposed from its insulation at the apex of said bight, held under tension against said base and permanently bonded at said apex to the tines. Due to the fact that the conductor is brought into the form of a loop and that said loop has minimum dimensions the conductor not only has a large contact area of the conductor with the interconnective element but the conductor is also, during making of the connection, with certainty stripped from the insulation material by tearing the loop out of the pierced insulation material. Added to this the permanent bonding over a relatively large area ensures the maintenance of the already obtained improved connection.
- According to the invention the permanent bonding preferably is obtained by laser welding. Even more preferred is a combination of squeezing the tines towards each other and in this way clamping the conductor inbetween and permanently bonding said tines with each other and with the conductor by laser welding.
- It is observed that laser welding is known in itself for bonding a conductive metal tab to a metal wire from U.S. specification 3.610.874. This specification deals with the connection of a metal tab to a fine gauge metal wire and for this connection an extremely small properly focussed high energy bundle is necessary for which a laser beam is known as being excellent.
- In the present invention laser beam welding is particularly advantageous to obtain a quick weld with a series of interconnecting elements without the risk of overheating the entire arrangement.
-
- FIG. 1 is a perspective view in partial cross-section of a connector according to this invention shown prior to forming the permanent bond.
- FIG. 2 is a perspective view of a single beam insulation-piercing interconnecting element used in the connector of FIG. 1.
- FIG. 3 is an enlarged cross-sectional view showing a junction of conductor and interconnecting element within the connector of FIG. 1.
- FIG. 4 is an enlarged partial elevational view of the insulation-piercing tip of the element of FIG. 2 showing a stranded conductor in association therewith.
- FIG. 5 is a perspective view in partial cross-section of an alternate connector according to this invention showing a different configuration of the female contacts than that of FIG. 1, shown prior to forming the permanent bond.
- FIG. 6 is a perspective view in partial cross-section showing still another alternate connector with a further configuration of the female contacts of the interconnecting elements, shown prior to forming the permanent bond.
- FIGS. 7, 8, 9, 10 and 11 are progressive steps in the making of a connector of this invention.
- FIG. 12 is a cross-section of a preferred crimping step in the making of a connector of this invention.
- FIG. 13 is a perspective view in partial cross-section of an insertion tool useful in making the connector.
- FIG. 14 is a considerably enlarged cross-sectional view of a crimping tool, useful in performing the preferred step of FIG. 12, in association with an interconnecting element.
- FIG. 1 5 is a cross-sectional view of the cap or cover of the connector taken on line XV-XV of FIG. 1 and shows a knife-edge structure useful for connectors located at an end of the flat cable.
- FIG. 16 is a cross-sectional view of an alternate form of the cap of FIG. 15 useful for connectors installed at a distance from the ends of a flat cable.
- FIG. 17 is a cross-sectional view of an alternate cap to the caps shown in FIGS. 15 and 16.
- FIG. 18 is a perspective view of the foundation portion of the dielectric housing with the tines in place and the conductor bent over the base of the tines. The laser welding step and permanent bond is depicted after crimping of the conductor to the tines.
- FIG. 19 is a cross-section of an edge card receptacle contact at one end of a pair of interconnective elements and a pair of tines on the other end of each element engaging an exposed conductor.
- FIG. 20 is a perspective of an alternative interconnective element having at one end a male pin.
- The electrical connection of this invention is formed between an electrical conductor encapsulated in an insulation and a formed terminal having tines on one (the forked) end and an electrical contact on the other end. The conductor is formed into a bight over the base of a slot defined by the tines. The conductor is exposed at the apex of the bight and there is a permanent bond between the terminal at or near its forked end and the conductor at or near its apex.
- The bond is a metallurgical bond such as a weld made by laser welding. Mechanical crimping of the tines prior to welding is preferred.
-
Connector 1 of this invention is shown in FIG. 1 in assembled form terminatingflat cable 2 which is comprised of a plurality ofconductors 3. These are encapsulated ininsulation 4 which ordinarily has the ridge and furrow external configuration shown and can be extruded or laminated into a unitary structure with theinsulation 4 bonded to or in tight relationship withconductors 3. - The
insulation 4 can be made from any of a variety of elastomeric or polymeric materials. For most electronic service such as wiring assemblies for computers polyvinyl chloride is preferred but "Teflon" fluorocarbon resin (registered trademark of E. I. du Pont de Nemours and Company) can also be utilized. - Preferred
conductors 3 are stranded and tinned, commercially-pure copper wire, approximately 26-32 gage (A.W.G.). However, any conductive material of any desired and functional gage can be used and the article of manufacture of the invention is adaptable to solid conductors as well. - A most preferred conductor is 28 A.W.G. (7 strands A.W.G. 36) manufactured by Ernst U. Engbring Et Co., style No. 2651, FR1, 105°C having a conductor spacing on .050 centers.
- Each
conductor 3 is in electrical contact with an insulation-piercing interconnectingelement 5 which is an elongated blade-like metal member and which transfixesinsulation 4 on either side of aconductor 3. The width of the blade in the plane offlat cable 2 is approximately the same as or slightly larger than the spacing betweenconductors 3. See FIG. 18. - A single such element, known as the "single beam" type, is shown in FIG. 2. It has one
leg 8 available for contact with a plug-in male unit (not shown). The blade-like shape hasshoulders 39 which seat in the bottom of T-slots, not shown, in foundation in 13 ofconnector 1. To provide aninterconnecting element 5 for eachconductor 3, theelements 5 are in staggered line array, thus accommodating the width ofelement 5 as can be seen in FIG. 1.Elements 5 are preferably fabricated from cupro-nickel, a copper/nickel/tin alloy (such as 89/9/2, by weight) with, typically, 30 micro inch (0.75 micrometer) gold incontact area 138. Any other common connector material or plating can be employed. - Referring to FIG. 3, each
conductor 3 passes out ofinsulation 4 in close proximity to the side ofelement 5 and forms atight bight 6 passing through and bottomed inslot 7 inelement 5 and is external to the insulation (except that a small piece of insulation may be present under the bight. If present it will cushion theconductor 4 against the base of slot 7). Theconductor 3 then returns in close proximity to the other side ofelement 5 intoinsulation 4. - Although electrical contact is formed between interconnecting
element 5 andconductor 3 in the above configuration (see also FIG. 4), for the purpose of insuring good and continued electrical contact during extended service with superior resistance to vibration and corrosion, eachbight 6 is permanently bonded to its associated interconnectingelement 5. Bonding techniques include crimping, soldering, induction or resistance welding, thermocompression bonding, ultrasonic welding, electron beam and laser welding. Preferably, laser welding, preceded by squeezing of the tines as will be discussed in greater detail below, is the bonding method utilized. It should be noted that the configuration ofbights 6 andelements 5, extending normal to and external of the plane offlat cable 2, is particularly amenable to a variety of bonding techniques because the junction is accessible during the manufacturing process from both sides as well as from above. -
Element 5 is further characterized by being forked, having two insulation-piercing tines ortips slot 7. The preferred tips are arrowhead-like in form with the inner surfaces of the arrowheads forming athroat 11 which is proportioned to be slightly smaller than the original diameter of aconductor 3 and smaller than the greatest extent of the base ofslot 7. - In the regions where
elements 5transfix insulation 4, the insulation is somewhat bunched or compressed as suggested at 32 and 33. Indeed this compression is such that if the termination is carried out in close proximity to an end offlat cable 2, the grip betweeninsulation 4 andconductors 3 is broken andinsulation 4 is thereby displaced relative toconductors 3 such that conductors ends 14 are retracted from the end ofinsulation 15. Ends ofconductors 14 do not extend outside the end ofinsulation 15 protecting theconductors 3 from unwanted electrical contacts. However, if termination is done at a distance from the ends offlat cable 2, often called "daisy chaining" substantially no such end displacement occurs (see FIG. 11), relative motion between conductor and insulation occuring only in the vicinity of the bight formation. - Insulation-piercing
interconnecting elements 5 are mounted infoundation 13 of connector 1 (see FIG. 1). A preferred mode of accomplishing this is by mechanical insertion.Tabs 23help lock elements 5 in place against the wall. Ultrasonic insertion and insert molding are alternative but less-preferred assembly modes. -
Elements 5 are disposed withinfoundation 13 so thattips upper surface 16 offoundation 13 andlegs 8 extend intocavities 17. As shown by FIG. 3,cavities 17 are open to the outside throughapertures 18, a series of suitably aligned holes with external inward-directingtapered surfaces 19, to facilitate plugging in male connecting devices (not shown). Thus, eachleg 8 functions as a female contact. Where used with asingle beam leg 8,cavity 17 is preferably provided with awall 38 shaped to support the male pin to be inserted.Foundation 13 can be molded from any suitable reinforced plastics such as glass-filled polyester or polycarbonate. - Referring again to FIG. 1, the
connector 1 has a cover or cap 20 which is attached by suitable means tofoundation 13.Cap 20, molded from any suitable plastic, has a series ofholes 21 each aligned to receive the ends of an interconnectingelement 5 in an interference fit with the breadth of the element. Preferably, the insertion of the insulation-piercing ends ofelements 5, carrying the tight bights ofconductors 3, intoholes 21 ofcap 20 is carried out ultrasonically as will be discussed further below. This technique bondscap 20 both toelements 5 encased infoundation 13 and tofoundation 13 on the ends. - FIG. 15 shows cap 20 in the form used for termination near the end of
flat cable 2, havinginternal edges 36 and externalrounded edge 40.Cap 20 can also function to cut and detach the ends ofinsulation 4 withknife edge 134 when the insulation extends beyond the ends ofconductors 3 and beyond the outside edge offoundation 13.Cap 20 andknife edge 134 electrically insulate the cut wire ends from inadvertent contact with external metallic parts during service. The connectors shown in FIGS. 1, 5 and 6 are shown withcap 20. - FIG. 16 shows cap 20' in the form used for daisy chaining, i.e., where
cable 2 continues beyond cap 20' in both directions. Cap 20' hasinternal edges 36 and 27. It may also be used for end termination. - This wiring device is a structure in which each
element 5 and its contactingbight 6, preferably bonded to each other, is permanently assembled and is substantially encapsulated withincap 20. Furthermore, strain relief of the bonded junctions is achieved. Thus, when a strain is placed uponcable 2 and transmitted toconnector 1 at its end, the strain is relieved whereconductors 3 are bent overinternal edges 36. For a daisy chain termination, strain in both directions is accommodated byedges 36 and 37 (see FIG. 16). - It is preferred to utilize tip-receiving
holes 21 incap 20 which are open ended, as shown in FIGS. 15 and 16. This type of construction permits insertion of test probes to check electrical continuity during the service life of the electrical wiring device. However, internal holes or internal cavities closed to the outside can also be employed as shown in FIG. 17 whereweb 41 is molded into the structure. - The single beam construction of
elements 5 in FIGS. 1 through 3 is a standard configuration. The interconnecting element of this invention, however, can be used with any type of male or female interconnections as has been stated above. FIG. 5 depicts interconnectingelements 5' formed with twolegs 8' and 8"; a construction known in the art as a "dual beam".Elements 5' are similar toelements 5 of FIG. 1 except in the formation of the female contact bylegs 8' and 8". Similarly, foundation 13' is similar tofoundation 13 except in the shape of cavity 17' which does not require the same shapedwall 38 ofcavity 17. Cavity 17' has relieved shaped wall 38'. - FIG. 6 similarly shows insulation-piercing
interconnecting elements 5", similar toelements 5 of FIG. 1 and 5' of FIG. 5 except in regard to the configuration forming the female contacts. Here contact receptacles 22 are shown. These are of the type known as MINI-PV dual-metal receptacles (a trademark of E. I. du Pont de Nemours and Company).Wall 38" is modified to form acavity 17" suitable for the enlarged contact. The dual-metal receptacle is a disconnect contact for 0.025 inch square or round pins on minimum 0.100 inch centers and often provides higher reliability than the single or dual beam designs. - A receptacle for an edgecard is shown in FIG. 19. The
beams 56 grip the edge of the edgecard and contact strips on the surface of the edgecard. Thebeams 56 are shown so that they will connect opposite sides of a printed circuit board to thesame connector 3. However, thebeams 56 may be staggered and each connect a different circuit on opposite sides of a printed circuit board. Of course the number ofsuch beams 56 is a matter of choice. - An insulation-piercing
interconnecting element 5/11 in FIG. 20 depicts amale pin 54 at one end for engagement with a suitable female receptacle and another electrical device. - The sequence of terminating cable according to this invention is shown for the configuration of FIG. 5 which features the dual beam type female contact interconnecting element. Time-lapse FIGS. 7-12 show this terminating sequence. (FIG. 3 shows terminated cable with a single beam interconnecting element.)
- An insulation-piercing
interconnecting element 5' mounted in terminal base 13' is shown in cross-section in FIG. 7. Foundation 13' is held in a suitably shapedbase tool 24.Flat cable 2 is disposed such that the array ofelements 5', a staggered line described above but not shown in FIG. 7 for reasons of clarity, is normal to the plane ofcable 2.Insertion tool 25, in association with guiding means (not shown) holdscable 2 in this normal relationship and aligned so that eachconductor 3 is approximately positioned above an associatedslot 7 of anelement 5'. - FIG. 8 depicts the beginning of relative motion between
base tool 24 andinsertion tool 25 in the direction of the arrows causestips elements 5' to penetrateinsulation 4 on either side ofconductors 3, thetips insulation 4 and enteringslot 26 oftool 25 asconductor 3 is funneled into throat 11 (best seen in FIG. 4). Continuedmotion seats conductor 3 in the base of slot 7 (see FIG. 9). A portion of insulation 4 (shown as 4' in FIGS. 4 and 14) may be caught betweenslot 7 andconductors 3 and acts as a stress distributing member during further forming. -
Insertion tool 25, shown in FIG. 13, has oneslot 26 for each of the staggered rows ofelements 5' and, aligned with thethroats 11 ofelements 5' which are centered betweentips semicylindrical slots conductors 3. It is preferred that face 30 oftool 25 be connected withslots 26 bydouble chamfers 31. These facilitate entry ofconductor 3 intoslots insulation 4 which, referring now to FIG. 1 1, . is deformed to its extreme and breaks moving over theconductors 3 to a rest position. Tools of this type are employed in a variety of presses, details of press operation and the means by which the tools are attached or guided are well known. - FIG. 10 illustrates the effect of further relative motion between
base tool 24 andinsertion tool 25.Tip 10 is shown completely moved intoslot 26 and holes 28 and 29 are beginning to accommodateconductor 3. The beginning of the formation of a tight bight overslot 7 is also shown.Insulation 4 is thinned out above the top of the bight and is compressed below it. - FIG. 11, shows the complete formation of a tight bight through
slot 7 overelements 5' with the wire exposed through the insulation.Tool 25 is removed at this stage and hence not shown in this figure. When a multistrand conductor is employed, it tends to assume the cross-sectional configuration shown in FIG. 4. - To maintain electrical continuity under extreme service conditions, it is preferred to
bond conductors 3 to interconnectingelements 5' in order to avoid or minimize the long range effects of corrosion and vibration. Such bonding can be achieved by. a variety of metallurgical bonding techniques. - In order to ensure permanent bonding, it is important that the interconnecting
element 5 is positioned in thefoundation portion 13 of the dielectric housing so that when the conductor is located at the base ofslot 7 it is bent back on itself forming a bight over the base of the tine. A loop is thereby formed and the conductor is exposed, the loop having a height of at least the thickness of the conductor above the top of the insulation. Higher loops are acceptable up to a height limited by the practicable necessity of covering the inserted connector in a dielectric housing cover. Such a position is shown in FIG. 3. The insertedconductor 3 is thereby bent back on itself forming abight 6 over thebase 7 of said tines. The conductor is exposed from itsinsulation 4 at the apex of thebight 6. This exposed conductor can then be bonded to the tine directly by a laser weld or can be crimped by the tines and then laser welded to form a permanent electrical bond as shown at 50° in FIG. 18. - In FIG. 12, each tight bight formed in
conductor 3 over an interconnectingelement 5' has been subjected to the action of a crimpingtool 34. This crimping tool is illustrated in FIG. 14 and comprises a series of appropriately spaced holes of controlled depth and having a blindconical base 35. The conical base preferably has a 90° angle. The holes are sized as shown in FIG. 14 so that opposing motion betweentool 34 andbase tool 24 causes the crimping oftips strands 12 are mechanically held in place inslot 7 above insulation portion 4'. The configuration shown by the phantom lines is schematic, in actual practice, the closure between the arrowheads is less uniform. - Metallurgical bonding produces permanent interface between
conductors 3 andelements 5 leading to improved electrical continuity in service. Laser welding is the preferred technique utilized in obtaining the electrical connection and wiring device of this invention. - By metallurgical bonding is meant an electrical contact formed between interconnecting element and conductor in such a manner that some metal-metal fusion occurs. Such bonding is brought about by the application of some form of energy at or near the area where a rigid bond is to be formed. Metallurgical bonding techniques include a variety of welding methods such as laser beam welding.
- LBW has several advantages over other welding methods, e.g., it does not require electrode contact or flux. LBW has high heat intensity and the beam impacts on a small area; these factors contribute to localized heating and rapid cooling resulting in a small heat-affected zone. The highly collimated monochromatic beam of light generated in a laser is focussed on a surface and is partially reflected, and partially absorbed. Optimum welding performance depends on absorptivity, thermal conductivity, density, heat capacity, melting point, and surface condition of the metals to be joined as well as the characteristics of the laser such as power density, wave length and pulse length.
- It has been found that a pulsed neodymium laser (using Nd Glass with an output of 10-15 5 joules) can successfully weld cupro-nickel, gold flashed materials, and phosphor-bronze. All of these materials afford acceptable quality welds, CuNi being the best. For example, welding cupro-nickel to copper, joint resistances of less than 1 milliohm are obtained versus 10-15 milliohms range considered to be the maximum allowable. Also, a direct tension strength of 0.680-1.814 Kg per termination is achieved.
- A technique favored for carrying out laser welding involves positioning the welder so that its beam is within 90° of perpendicular to the long axis of the interconnecting
element 5 and is aligned with the center ofslot 7 after crimping. Approximately 5 millisecond-pulse length of the laser, delivering 10-15 joules, can accomplish the bonding of anelement 5 to the correspondingconductor 3. Such an operation of the laser is said to be operating in the conventional mode. Either or both oftips elements 5 are partially melted and flow over and betweenheated strands 12 ofconductor 3 forming a metallurgical bond. - Both tinned and untinned wire can be welded to CuNi with a pulsed CO2 laser. Such welds can achieve junction resistances of from 0.05-0.30 milliohm and shear strengths of from 1.225-2.177 Kg to break.
- Most preferably, an Nd YAG (yttrium aluminum garnet) pulsed laser is utilized for high speed multiple welds. The most preferred laser weld is accomplished by contouring the laser beam and aiming it so that a significant portion of the energy falls upon the conductor. This appears to preheat the conductor so that good fusion is obtained. The major portion of the beam is directed on the
tines conductor strands 12 approximately 0.051 to 0.064 cm and in line withslot 7 placing the strands on the edge of the beam core or within it. This configuration provides good welds without destruction of the conductor using a Nd YAG laser operated in a pulsed mode with pulse energy levels of 10-15 joules. - Other beam shapes besides circular are known and adaptable to the welding process such as rectangular, square, figure "8", or modifications thereof such as concentric rings. Each may apply in particular instances. Similarly known are the means to vary the beam dimensions. These include beam divergence, power and especially optics.
- FIG. 18 shows a
dielectric housing foundation 13 containinginterconnective elements 5 passing in front of a laser beam after the piercedflat cable 2 has been bent over and theconductor 3 exposed in thebight 6 at the base of the tines. The conductor is shown with the tines squeezed shown before the laser beams hits the tines and thebight 6 causing a metal-lurigical bond 50 to form. This bond makes the connection permanent. - After the bonding is completed,
cap 20 is installed and sealed tofoundation 13. It is preferred to positioncap 20 in a fixture under an ultrasonic horn so thatelements 5 are aligned to enterholes 21 incap 20 in interference fit for permanent attachment.Cap 20 can also be ultrasonically bonded tofoundation 13 thereby yielding a connector assembly as shown in FIGS. 1, 5 or 6.
Claims (3)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US93538878A | 1978-08-21 | 1978-08-21 | |
US57112 | 1979-07-12 | ||
US06/057,112 US4252397A (en) | 1979-07-12 | 1979-07-12 | Insulation piercing electric connector bonded to electric conductor |
US935388 | 1992-08-26 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0008827A1 EP0008827A1 (en) | 1980-03-19 |
EP0008827B1 true EP0008827B1 (en) | 1982-04-28 |
Family
ID=26736083
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP79200466A Expired EP0008827B1 (en) | 1978-08-21 | 1979-08-17 | Electrical connection |
Country Status (10)
Country | Link |
---|---|
EP (1) | EP0008827B1 (en) |
BR (1) | BR7905336A (en) |
DE (1) | DE2962630D1 (en) |
DK (1) | DK149379C (en) |
ES (1) | ES483509A1 (en) |
GB (1) | GB2030380B (en) |
HK (1) | HK35584A (en) |
MX (1) | MX146708A (en) |
NO (1) | NO150180C (en) |
SG (1) | SG47183G (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4370009A (en) * | 1980-07-25 | 1983-01-25 | Amp Incorporated | Slotted plate terminal renewable as spade terminal |
BR8107870A (en) * | 1980-12-05 | 1982-09-08 | Du Pont | ELECTRICAL CONNECTOR |
FR2515883A1 (en) * | 1981-11-03 | 1983-05-06 | Souriau & Cie | FLAT CONNECTOR WITH LARGE NUMBER OF CONTACTS |
GB2110886B (en) * | 1981-12-01 | 1985-12-11 | Bunker Ramo | Electrical connector member |
US4466687A (en) * | 1982-05-20 | 1984-08-21 | Amp Incorporated | Low profile connector providing high density application |
JPH06260218A (en) * | 1993-03-04 | 1994-09-16 | Sumitomo Wiring Syst Ltd | Electric wire connection method |
DE19744754C1 (en) * | 1997-10-10 | 1999-03-11 | Hoelzle Dieter Tech Projekte | Plug connector |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3586816A (en) * | 1968-07-25 | 1971-06-22 | American Optical Corp | Spot welding system and method |
US3610874A (en) * | 1969-11-21 | 1971-10-05 | Western Electric Co | Laser welding technique |
US3820058A (en) * | 1972-10-04 | 1974-06-25 | Du Pont | Insulation pierce type connector |
DE2515250C2 (en) * | 1975-04-08 | 1984-11-29 | Grote & Hartmann Gmbh & Co Kg, 5600 Wuppertal | Connection claw for electrical flat conductors |
IT1081631B (en) * | 1976-08-13 | 1985-05-21 | Amp Inc | ELECTRIC CONNECTOR |
-
1979
- 1979-08-17 EP EP79200466A patent/EP0008827B1/en not_active Expired
- 1979-08-17 DE DE7979200466T patent/DE2962630D1/en not_active Expired
- 1979-08-20 GB GB7928936A patent/GB2030380B/en not_active Expired
- 1979-08-20 NO NO792701A patent/NO150180C/en unknown
- 1979-08-20 ES ES483509A patent/ES483509A1/en not_active Expired
- 1979-08-20 DK DK347579A patent/DK149379C/en active
- 1979-08-20 BR BR7905336A patent/BR7905336A/en unknown
- 1979-08-21 MX MX178994A patent/MX146708A/en unknown
-
1983
- 1983-08-04 SG SG47183A patent/SG47183G/en unknown
-
1984
- 1984-04-26 HK HK355/84A patent/HK35584A/en unknown
Also Published As
Publication number | Publication date |
---|---|
GB2030380B (en) | 1983-02-16 |
EP0008827A1 (en) | 1980-03-19 |
DE2962630D1 (en) | 1982-06-09 |
DK149379C (en) | 1987-01-19 |
GB2030380A (en) | 1980-04-02 |
NO792701L (en) | 1980-02-22 |
MX146708A (en) | 1982-08-02 |
SG47183G (en) | 1984-07-27 |
NO150180B (en) | 1984-05-21 |
HK35584A (en) | 1984-05-04 |
NO150180C (en) | 1984-08-29 |
ES483509A1 (en) | 1980-09-01 |
BR7905336A (en) | 1980-05-20 |
DK347579A (en) | 1980-02-22 |
DK149379B (en) | 1986-05-20 |
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