DK200201398A - Method for controlling the wear of an internal combustion engine - Google Patents

Method for controlling the wear of an internal combustion engine Download PDF

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Publication number
DK200201398A
DK200201398A DK200201398A DKPA200201398A DK200201398A DK 200201398 A DK200201398 A DK 200201398A DK 200201398 A DK200201398 A DK 200201398A DK PA200201398 A DKPA200201398 A DK PA200201398A DK 200201398 A DK200201398 A DK 200201398A
Authority
DK
Denmark
Prior art keywords
fuel
internal combustion
combustion engine
lubrication oil
engine
Prior art date
Application number
DK200201398A
Other languages
Danish (da)
Inventor
Fogh Jesper Weis
Jakobsen Stig Baungaard
Original Assignee
Man B & W Diesel As
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Man B & W Diesel As filed Critical Man B & W Diesel As
Priority to DK200201398A priority Critical patent/DK200201398A/en
Publication of DK200201398A publication Critical patent/DK200201398A/en
Priority to FI20035141A priority patent/FI119449B/en
Priority to CH01532/03A priority patent/CH695360A5/en
Priority to KR1020030064870A priority patent/KR100593223B1/en
Priority to JP2003327263A priority patent/JP4491618B2/en
Priority to JP2006275994A priority patent/JP4672631B2/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M11/00Component parts, details or accessories, not provided for in, or of interest apart from, groups F01M1/00 - F01M9/00
    • F01M11/10Indicating devices; Other safety devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B77/00Component parts, details or accessories, not otherwise provided for
    • F02B77/08Safety, indicating, or supervising devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N29/00Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M15/00Testing of engines
    • G01M15/04Testing internal-combustion engines
    • G01M15/042Testing internal-combustion engines by monitoring a single specific parameter not covered by groups G01M15/06 - G01M15/12
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Lubrication Details And Ventilation Of Internal Combustion Engines (AREA)
  • Lubrication Of Internal Combustion Engines (AREA)
  • Fuel-Injection Apparatus (AREA)
  • Electrical Control Of Air Or Fuel Supplied To Internal-Combustion Engine (AREA)

Description

CLAIMS : 1. A method of operating a reciprocating piston internal combustion engine, more particularly a large two-stroke diesel engine, whose cylinders {1) are supplied with fuel, supplied with fresh lubrication oil and drained from used lubrication oil characterized by the step of - measuring a parameter of the fuel or of the used lubrication oil that is indicative of the rate of 3-part wear of engine parts. 2. A method according to claim 1, characterized in that the parameter is the content of an element in the used lubrication oil that arrives in said lubrication oil due to mainly 3-part abrasive wear of engine parts. 3. A method according to claim 1, characterized in that the parameter is the content of the substance involved in the third-part abrasion in the used lubrication oil. 4. A method according to claim 1, characterized in that the parameter is the content of the substance involved in the third-part abrasion in the fuel. 5. A method according to any of claims 1 to 4, characterized by comprising the step of - varying the presence of the substance involved in the third-part abrasion as a direct or indirect function of the content of said at least one element in the used lubrication oil. 6. A method according to any of claims 1 or 5, characterized by comprising the step of varying operating conditions of the engine as a direct or indirect function of the measured parameter. 7. A method according to any of claims 1 to 6, characterized by comprising the step of triggering an alarm to the operator and/or taking measures to reduce the presence of said substance involved in the third-part abrasion when the measured parameter rises above a given threshold. 8. A method according to any of claims 1 to 7, characterized in that the presence of said substance involved in the third-part abrasion is varied in the opposite direction of the change in the measured parameter. 9. A method according to any of claims 1 to 8, characterized in that the presence of said substance involved in the third-part abrasion is set back to normal level when the content of said measured parameter drops below the given threshold within a given time from exceeding the threshold. 10. A method according to any of claims 1 to 7, characterized in that said parameter is measured either continuously or periodically, preferably individually for each cylinder (1) of the engine. 11. A method according to any of claims 1 to 10, characterized in that said alarm to the operator is turned off when the content of said measured parameter drops under a given threshold within a given time from the time of triggering of the alarm. 12. A method according to any of claims 1 to 11, characterized in that a second stage alarm is triggered, if the content of the measured parameter does not drop below said threshold within a given time from reducing the presence of said substance involved in the third-part abrasion. 13. A method according to any of claims 1 to 12, characterized in that said element measured in the used lubrication oil can be any of Cr, Ni, Mo, Ti, W, Mn, and/or Co. 14. A method according to any of claims 1 to 13, characterized in that said substance involved in the third-part abrasion comprises catalyst fines that arrive in the cylinders (1) as a content of the supplied fuel, preferably aluminum silicate. 15. A method according to any of claims 1 to 14, characterized in that the presence of said catalyst fines is reduced by reducing the amount of catalyst fines in the fuel supplied to the cylinders (1). 16. A method according to any of claims 1 to 14, characterized in that the amount of catalyst fines in the fuel supplied to the cylinders is reduced by a fuel treatment device, preferably a fuel treatment system comprising a centrifugal catalyst fines removal stage and/or one or more fine filtering stages. 17. A method according to any of claims 1 to 16, characterized in that said element is preferably Cr and said engine parts comprise preferably hard plated ring grooves and/or piston rings. 18. A reciprocating piston internal combustion engine, more particularly a large two-stroke diesel engine, for carrying out the method according to any one of the preceding claims, with at least one cylinder (1), with which are associated a fuel supply and treatment device (3), a lubricant supply device (7) comprising a supply line (9,9a) for supplying fresh lubrication oil and an extraction line (10,10a) for draining used lubrication oil, characterized by means for measuring a parameter of the fuel or of the used lubrication oil that is indicative of the rate of 3-part wear of engine parts due to catalyst fines in the lubrication oil, and means (12,17,6) for varying the amount of catalyst fines in said fuel as a direct or indirect function of said measured parameter. 19. A reciprocating piston internal combustion engine according to claim 18, characterized in that said parameter is the content of catalyst fines in the used lubrication oil. 20. A reciprocating piston internal combustion engine according to claim 18, characterized in that said parameter is the content of at element that arrives in the lubrication oil due to 3-part abrasive wear. 21. A reciprocating piston internal combustion engine according to claim 18, characterized in that said parameter is the content of catalyst fines in the fuel. 22. A reciprocating piston internal combustion engine according to claim any of claims 18 to 21, characterized by comprising means (12) for varying operating conditions of the engine as a direct or indirect function of the measured parameter. 23. A reciprocating piston internal combustion engine according to any of claims 18 to 22, characterized by comprising means (12,25,26) for triggering an alarm to the operator if the measured parameter rises above a given threshold. 24. A reciprocating piston internal combustion engine according any of claims 18 to 23 characterized by comprising a sensor (22) in said extraction line (10a) for each cylinder (1), or in a collective extraction line (10) for all cylinders (1), for measuring the parameter in the used lubrication oil. 25. A reciprocating piston internal combustion engine according to claim 24, characterized in that the output signal of said sensor (22) is supplied to a control unit (12) that controls the operation of the fuel treatment device (3) and is capable of triggering alarms for the operator. 26. A reciprocating piston internal combustion engine according to any of claims 18 to 25, characterized in that said at least one element in the used lubrication oil can be any of Cr, Ni, Mo, Ti, W, Mn, and/or Co. 27. A reciprocating piston internal combustion engine according to any of claims 18 to 26, characterized in that said element is preferably Cr and said engine parts comprise preferably hard plated ring grooves and/or piston rings. 28. A reciprocating piston internal combustion engine according to any of claims 18 to 27, characterized in that said fuel supply and treatment device (3) comprises means for removing catalyst fines from the fuel, preferably in the form of a centrifugal catalyst fines removal stage comprising a centrifuge (17) and/or one or more fine filtering stages. 29. A reciprocating piston internal combustion engine according to any of claims 18 to 28, characterized in that said fuel supply and treatment device comprises at least two fuel tanks (4a, 4b) for containing fuel with different catalyst fine contents and a valve means (6) to select desired fuel quality. 30. A reciprocating piston internal combustion engine according to any of claims 18 to 29, characterized in that said means for varying the amount of catalyst fines in said fuel comprises a programable control unit, such as a computer (12) with inputs for signals from the sensors (22) and outputs for the centrifuge (17) , the fine filters, the valve means (6) and/or an alarm device (25) . 31. A method for improving the construction of a reciprocating piston internal combustion engine, more particularly a large two-stroke diesel engine, whose cylinders (1) are supplied with fuel by a fuel delivery device (3) , supplied with fresh lubrication oil by a lubrication supply device (7) and drained from used lubrication oil, characterized by comprising the steps of test running the engine, determining the level of 3-part abrasive wear of engine parts, and - when said abrasive wear is higher than a given tolerated degree of wear - changing the engine construction so that less fuel or fuel rests come in contact with the cylinder walls, and/or increasing the capacity of the fuel delivery device (3) to remove the substance from the fuel that causes the 3-part abrasion, and/or improving the wear resistance of the engine parts. 32. A method according to claim 31, characterized in that said level of 3-part abrasive wear is determined by analyzing the drained lubrication oil for the content of at least one element in the lubrication oil that arrives in said drained lubrication oil due to mainly 3-part abrasive wear of the preferably hard plated engine parts. 33. A method according to claim 31, characterized in that said level of 3-part abrasive wear is determined by measuring the engine parts, preferably by measuring the engine part or by measuring the thickness of the hard plating on the engine part. 34. A method according to any of claims 31 to 33, characterized in that the engine construction is changed by changing the type, amount and position of the fuel injectors (2). 35. A method according to any of claim 32 to 34, characterized in that the engine construction is changed by changing gas flow pattern in the cylinders (1) during scavenging and during combustion, in particular the intensity of the induced swirl. 36. An engine with an improved construction as obtained by the method of any of claims 31 to 35.CLAIMS: 1. A method of operating a reciprocating piston internal combustion engine, more particularly a large two-stroke diesel engine, whose cylinders {1) are supplied with fuel, supplied with fresh lubrication oil and drained from used lubrication oil characterized by the step or - measuring a parameter of the fuel or of the used lubrication oil which is indicative of the rate of 3-part wear of engine parts. A method according to claim 1, characterized in that the parameter is the content of an element in the used lubrication oil which arises in said lubrication oil due to mainly 3-part abrasive wear of engine parts. A method according to claim 1, characterized in that the parameter is the content of the substance involved in the third-party abrasion in the used lubrication oil. A method according to claim 1, characterized in that the parameter is the content of the substance involved in the third-party abrasion in the fuel. A method according to any of claims 1 to 4, characterized by comprising the step of - varying the presence of the substance involved in the third-party abrasion as a direct or indirect function of the content of said at least one element in the used lubrication oil. A method according to any of claims 1 or 5, characterized by comprising the step of varying operating conditions of the engine as a direct or indirect function of the measured parameter. A method according to any of claims 1 to 6, characterized by comprising the step of triggering an alarm to the operator and / or taking measures to reduce the presence of said substance involved in the third-party abrasion when the measured parameter rises above at a given threshold. A method according to any of claims 1 to 7, characterized in that the presence of said substance involved in the third-party abrasion varies in the opposite direction of the change in the measured parameter. A method according to any of claims 1 to 8, characterized in that the presence of said substance involved in the third-party abrasion is set back to normal when the content of said measured parameter drops below the given threshold within a given time. from exceeding the threshold. A method according to any of claims 1 to 7, characterized in that said parameter is measured either continuously or periodically, preferably individually for each cylinder (1) of the engine. A method according to any of claims 1 to 10, characterized in that said alarm to the operator is turned off when the content of said measured parameter drops below a given threshold within a given time from the time of triggering of the alarm. A method according to any of claims 1 to 11, characterized in that a second stage alarm is triggered if the content of the measured parameter does not drop below said threshold within a given time from reducing the presence of said substance involved in the third-party abrasion. A method according to any of claims 1 to 12, characterized in that said element measured in the used lubrication oil can be any of Cr, Ni, Mo, Ti, W, Mn, and / or Co. A method according to any of claims 1 to 13, characterized in that said substance involved in the third-part abrasion comprises catalyst fines that arrive in the cylinders (1) as a content of the supplied fuel, preferably aluminum silicate. A method according to any of claims 1 to 14, characterized in that the presence of said catalyst fines is reduced by reducing the amount of catalyst fines in the fuel supplied to the cylinders (1). A method according to any of claims 1 to 14, characterized in that the amount of catalyst fines in the fuel supplied to the cylinders is reduced by a fuel treatment device, preferably a fuel treatment system comprising a centrifugal catalyst fines removal stage and / or one or more fine filtering stages. A method according to any of claims 1 to 16, characterized in that said element is preferably Cr and said engine parts comprise preferably hard plated ring grooves and / or piston rings. 18. A reciprocating piston internal combustion engine, more particularly a large two-stroke diesel engine, for carrying out the method according to any one of the preceding claims, with at least one cylinder (1), with which a fuel supply is associated and treatment device (3), a lubricant supply device (7) comprising a supply line (9,9a) for supplying fresh lubrication oil and an extraction line (10,10a) for draining used lubrication oil, characterized by means for measuring a parameter of the fuel or of the used lubrication oil which is indicative of the rate of 3-part wear of engine parts due to catalyst fines in the lubrication oil, and means (12,17,6) for varying the amount of catalyst fines in said fuel as a direct or indirect function of said measured parameter. A reciprocating piston internal combustion engine according to claim 18, characterized in that said parameter is the content of catalyst fines in the used lubrication oil. A reciprocating piston internal combustion engine according to claim 18, characterized in that said parameter is the content of an element arriving in the lubrication oil due to 3-part abrasive wear. A reciprocating piston internal combustion engine according to claim 18, characterized in that said parameter is the content of catalyst fines in the fuel. A reciprocating piston internal combustion engine according to any of claims 18 to 21, characterized by comprising means (12) for varying operating conditions of the engine as a direct or indirect function of the measured parameter. A reciprocating piston internal combustion engine according to any of claims 18 to 22, characterized by comprising means (12,25,26) for triggering an alarm to the operator if the measured parameter rises above a given threshold. A reciprocating piston internal combustion engine according to any of claims 18 to 23 characterized by comprising a sensor (22) in said extraction line (10a) for each cylinder (1), or in a collective extraction line (10) for all cylinders ( 1), for measuring the parameter in the used lubrication oil. A reciprocating piston internal combustion engine according to claim 24, characterized in that the output signal of said sensor (22) is supplied to a control unit (12) that controls the operation of the fuel treatment device (3) and is capable of triggering alarms for the operator. A reciprocating piston internal combustion engine according to any of claims 18 to 25, characterized in that said at least one element in the used lubrication oil can be any of Cr, Ni, Mo, Ti, W, Mn, and / or Co. . A reciprocating piston internal combustion engine according to any of claims 18 to 26, characterized in that said element is preferably Cr and said engine parts comprise preferably hard plated ring grooves and / or piston rings. A reciprocating piston internal combustion engine according to any of claims 18 to 27, characterized in that said fuel supply and treatment device (3) comprises means for removing catalyst fines from the fuel, preferably in the form of a centrifugal catalyst fines removal stage comprising a centrifuge (17) and / or one or more fine filtering stages. A reciprocating piston internal combustion engine according to any of claims 18 to 28, characterized in that said fuel supply and treatment device comprises at least two fuel tanks (4a, 4b) for containing fuel with different catalyst fine contents and a valve means ( 6) to select desired fuel quality. A reciprocating piston internal combustion engine according to any of claims 18 to 29, characterized in that said means for varying the amount of catalyst fines in said fuel comprises a programmable control unit, such as a computer (12) with inputs for signals from the sensors (22) and outputs for the centrifuge (17), the fine filters, the valve means (6) and / or an alarm device (25). 31. A method for improving the construction of a reciprocating piston internal combustion engine, more particularly a large two-stroke diesel engine, whose cylinders (1) are supplied with fuel by a fuel delivery device (3), supplied with fresh lubrication oil by a lubrication supply device (7) and drained from used lubrication oil, characterized by comprising the steps of test running the engine, determining the level of 3-part abrasive wear of engine parts, and - when said abrasive wear is higher than a given tolerated degree of wear - changing the engine construction so that less fuel or fuel residues come into contact with the cylinder walls, and / or increasing the capacity of the fuel delivery device (3) to remove the substance from the fuel causing the 3-part abrasion, and / or improving the wear resistance of the engine parts. 32. A method according to claim 31, characterized in that said level of 3-part abrasive wear is determined by analyzing the drained lubrication oil for the content of at least one element in the lubrication oil which arises in said drained lubrication oil due mainly to 3-part abrasive wear of the preferably hard plated engine parts. 33. A method according to claim 31, characterized in that said level of 3-part abrasive wear is determined by measuring the engine part, preferably by measuring the engine part or by measuring the thickness of the hard plating on the engine part. 34. A method according to any of claims 31 to 33, characterized in that the engine construction is changed by changing the type, amount and position of the fuel injectors (2). 35. A method according to any of claims 32 to 34, characterized in that the engine construction is changed by changing gas flow pattern in the cylinders (1) during scavenging and during combustion, in particular the intensity of the induced swirl. 36. An engine with an improved construction as obtained by the method of any of claims 31 to 35.

DK200201398A 2002-09-23 2002-09-23 Method for controlling the wear of an internal combustion engine DK200201398A (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
DK200201398A DK200201398A (en) 2002-09-23 2002-09-23 Method for controlling the wear of an internal combustion engine
FI20035141A FI119449B (en) 2002-09-23 2003-09-02 A method of controlling the wear of an internal combustion engine
CH01532/03A CH695360A5 (en) 2002-09-23 2003-09-08 Reciprocating internal combustion engine, in particular two-stroke large diesel engine, and method for operating a reciprocating internal combustion engine and method for adjusting a Hubkolbenbrennkraftmaschin
KR1020030064870A KR100593223B1 (en) 2002-09-23 2003-09-18 A reciprocating piston internal combustion engine, a method of operating a reciprocating piston internal combustion engine, a method for improving the construction of a reciprocating piston internal combustion engine, and an engine with an improved constitution
JP2003327263A JP4491618B2 (en) 2002-09-23 2003-09-19 Method for controlling wear of an internal combustion engine
JP2006275994A JP4672631B2 (en) 2002-09-23 2006-10-10 Method for controlling wear of an internal combustion engine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DK200201398A DK200201398A (en) 2002-09-23 2002-09-23 Method for controlling the wear of an internal combustion engine

Publications (1)

Publication Number Publication Date
DK200201398A true DK200201398A (en) 2002-12-04

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ID=8161249

Family Applications (1)

Application Number Title Priority Date Filing Date
DK200201398A DK200201398A (en) 2002-09-23 2002-09-23 Method for controlling the wear of an internal combustion engine

Country Status (5)

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JP (2) JP4491618B2 (en)
KR (1) KR100593223B1 (en)
CH (1) CH695360A5 (en)
DK (1) DK200201398A (en)
FI (1) FI119449B (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4893467B2 (en) * 2007-05-18 2012-03-07 株式会社Ihi Method and apparatus for preventing scuffing of marine internal combustion engines
CN107782637B (en) * 2017-12-05 2023-10-03 广西玉柴机器股份有限公司 Engine cylinder hole abrasion simulation test device
JP2021056023A (en) * 2019-09-27 2021-04-08 大同メタル工業株式会社 Sliding member including self-detection material for monitoring damage thereof for internal combustion engine

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6088845A (en) * 1983-10-21 1985-05-18 Kawasaki Heavy Ind Ltd Seal device in internal-combustion engine
JPS61287984A (en) * 1985-06-14 1986-12-18 Mitsubishi Kakoki Kaisha Ltd Method and device for cleaning heavy oil containing catalyst
JPH0833102B2 (en) * 1987-04-22 1996-03-29 三菱重工業株式会社 Cylinder liner and piston ring wear detector

Also Published As

Publication number Publication date
KR20040026610A (en) 2004-03-31
JP4672631B2 (en) 2011-04-20
FI119449B (en) 2008-11-14
JP2007024054A (en) 2007-02-01
FI20035141A (en) 2004-03-24
FI20035141A0 (en) 2003-09-02
JP2004144078A (en) 2004-05-20
CH695360A5 (en) 2006-04-13
KR100593223B1 (en) 2006-06-28
JP4491618B2 (en) 2010-06-30

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